Table of Contents 4- i
4
Section 4
CONTENTS
Brake
Precautions .................................................4-1
Precautions............................................................. 4-1
Brake Control System and Diagnosis ... 4A-1
Schematic and Routing Diagram........................4A-1
Front Brake Hose Routing Diagram .................... 4A-1
Rear Brake Hose Routing Diagram..................... 4A-2
Hose and Cable Routing Diagram ...................... 4A-3
Diagnostic Information and Procedures............4A-5
Brake Symptom Diagnosis.................................. 4A-5
Repair Instructions ..............................................4A-5
Brake Pedal Height Inspection and
Adjustment ........................................................ 4A-5
Front Brake Light Switch Inspection ................... 4A-5
Rear Brake Light Switch Inspection .................... 4A-6
Rear Brake Switch Inspection and Adjustment .... 4A-6
Brake Fluid Level Check ..................................... 4A-6
Brake Hose Inspection........................................ 4A-6
Air Bleeding from Brake Fluid Circuit .................. 4A-6
Brake Fluid Replacement.................................... 4A-8
Brake Hose Removal and Installation ................. 4A-9
Front Brake Master Cylinder Components........ 4A-10
Front Brake Master Cylinder Assembly
Removal and Installation................................. 4A-11
Front Brake Master Cylinder / Brake Lever
Disassembly and Assembly ............................4A-12
Front Brake Master Cylinder Parts Inspection ..4A-13
Rear Brake Pedal Construction ........................ 4A-14
Rear Brake Pedal Removal and Installation .....4A-15
Rear Brake Master Cylinder Components ........ 4A-16
Rear Brake Master Cylinder Assembly
Removal and Installation................................. 4A-17
Rear Brake Master Cylinder Disassembly and
Assembly ........................................................ 4A-18
Rear Brake Master Cylinder Parts Inspection ...4A-19
Specifications.....................................................4A-20
Special Tools and Equipment ...........................4A-21
Front Brakes ............................................ 4B-1
Repair Instructions ..............................................4B-1
Front Brake Components ....................................4B-1
Front Brake Pad Inspection.................................4B-2
Front Brake Pad Replacement............................4B-2
Front Brake Caliper Removal and Installation.....4B-3
Front Brake Caliper Disassembly and
Assembly...........................................................4B-4
Front Brake Caliper Parts Inspection ..................4B-6
Front Brake Disc Removal and Installation .........4B-8
Front Brake Disc Inspection ................................4B-8
Front Brake Disc Cover Inspection .....................4B-9
Specifications.......................................................4B-9
Special Tools and Equipment ...........................4B-10
Rear Brakes.............................................. 4C-1
Repair Instructions ..............................................4C-1
Rear Brake Components.....................................4C-1
Rear Brake Pad Inspection .................................4C-2
Rear Brake Pad Replacement ............................4C-2
Rear Brake Caliper Removal and Installation .....4C-3
Rear Brake Caliper Disassembly and
Assembly...........................................................4C-4
Rear Brake Caliper Parts Inspection...................4C-7
Rear Brake Disc Removal and Installation..........4C-8
Rear Brake Disc Inspection...............................4C-10
Rear Brake Disc Plate Housing Inspection .......4C-10
Specifications.....................................................4C-10
Service Data......................................................4C-10
Tightening Torque Specifications......................4C-11
Special Tools and Equipment ...........................4C-11
Parking Brake .......................................... 4D-1
Repair Instructions ..............................................4D-1
Parking Brake Inspection and Adjustment ..........4D-1
Parking Brake Cable Removal and
Installation .........................................................4D-1
Parking Brake Components ................................4D-1
Parking Brake Lock / Knob Removal and
Installation .........................................................4D-2
Summary of Contents for LT-Z400
Page 2: ...P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 4: ...P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 62: ...0C 9 Service Data P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 296: ...1K 6 Exhaust System P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 358: ...3A 18 Drive Chain Drive Train Drive Shaft P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 408: ...4D 5 Parking Brake P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 460: ...6B 13 Steering Handlebar P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 490: ...P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 491: ...P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...