Suzuki LT-Z400, Service Manual

Page: 350 / 492

3A-10 Drive Chain / Drive Train / Drive Shaft:
4) Apply grease on the recessed portion of the joint
plate holder (3) and set the joint plate (10).
NOTE
When positioning the joint plate (10) on the
tool, its stamp mark must face the joint plate
holder (3) side.
5) Set the drive chain on the tool as illustrated and turn
in the adjuster bolt (5) to secure the wedge holder
and wedge pin (4).
6) Turn in the pressure bolt [A] (6) and align two joint
pins (11) properly with the respective holes of the
joint plate (10).
7) Turn in the pressure bolt [A] (6) further using the bar
(7) to press the joint plate over the joint pins.
8) Continue pressing the joint plate until the distance
between the two joint plates comes to the
specification.
Joint plate distance specification “a”
17.65 – 17.95 mm (0.695 – 0.707 in)
CAUTION
!
If pressing of the joint plate makes the
dimension out of specification excessively,
the work must be carried out again by using
new joint parts.
Joint pin staking
1) Set up the special tool as shown in the figure.
NOTE
Before staking the joint pin, apply a small
quantity of grease to the staking pin (5).
2) Stake the joint pin by turning (approximately 7/8 turn)
the pressure bolt [A] (3) with the bar until the pin end
diameter becomes the specified dimension.
CAUTION
!
• After joining of the chain has been
completed, check to make sure that the
link is smooth and no abnormal condition
is found.
• Should any abnormal condition be found,
reassemble the chain link using the new
joint parts.
Pin end diameter specification “a”
RK: 5.4 – 5.8 mm (0.213 – 0.228 in)
3
4
5
10
I649G1310031-02
6
7
11
10
I649G1310032-02
“a”
I649G1310033-03
1. Tool body
2. Grip handle
3. Pressure bolt [A]
4. Adjuster bolt (Without hole)
5. Staking pin (Stowed inside grip handle behind rubber cap)
6. Bar
1
2
3
4
5
6
I649G1310034-02
3
I649G1310035-02
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