4A-9 Brake Control System and Diagnosis:
Rear brake
1) Remove the fuel tank cover. Refer to “Exterior Parts
Removal and Installation in Section 9D (Page 9D-
4)”.
2) Remove the master cylinder reservoir cap and
diaphragm.
3) Suck up the old brake fluid as much as possible.
4) Fill the reservoir with new brake fluid.
BF: Brake fluid (DOT 4)
5) Connect a clear hose to the air bleeder valve (1) and
insert the other end of the hose into a receptacle.
6) Loosen the air bleeder valve (1) and pump the brake
pedal until the old brake fluid flows out of the brake
system.
7) Close the air bleeder valve (1) and disconnect the
clear hose.
Tightening torque
Brake air bleeder valve: 6 N·m (0.6 kgf-m, 4.5 lb-
ft)
8) Fill the reservoir with brake fluid to the upper mark of
the reservoir.
9) Install the fuel tank cover. Refer to “Exterior Parts
Removal and Installation in Section 9D (Page 9D-
4)”.
Brake Hose Removal and Installation
B933H24106009
Removal
1) Drain brake fluid. Refer to “Brake Fluid Replacement
2) Remove the front and rear brake hoses as shown in
the front and rear brake hose routing diagram. Refer
to “Front Brake Hose Routing Diagram (Page 4A-1)”
and “Rear Brake Hose Routing Diagram (Page 4A-
2)”.
Installation
CAUTION
!
The seal washers should be replaced with the
new ones to prevent fluid leakage.
1) Install the front and rear brake hoses as shown in the
front and rear brake hose routing diagram. Refer to
“Front Brake Hose Routing Diagram (Page 4A-1)”
and “Rear Brake Hose Routing Diagram (Page 4A-
2)”.
2) Bleed air from the front and rear brake system. Refer
to “Air Bleeding from Brake Fluid Circuit (Page 4A-
6)”.
I933H1410014-01
1
I933H1410017-01
I933H1410009-01
I933H1410011-01
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Summary of Contents for LT-Z400
Page 2: ...P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 4: ...P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 62: ...0C 9 Service Data P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 296: ...1K 6 Exhaust System P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 358: ...3A 18 Drive Chain Drive Train Drive Shaft P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 408: ...4D 5 Parking Brake P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 460: ...6B 13 Steering Handlebar P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 490: ...P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 491: ...P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...