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Suzuki GSX1300BKA, Supplementary Service Manual

The Suzuki GSX1300BKA Supplementary Service Manual is essential for maintaining your motorcycle. Easily download the manual for free from manualshive.com to access detailed instructions on servicing and repairs. Ensure your bike stays in top condition with this comprehensive guide. Get your manual today and keep your Suzuki running smoothly.

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1-ii Table of Contents

Crankcase Emission Control System 

Description ........................................................ 1B-*

Exhaust Emission Control System 

Description ........................................................ 1B-*

Noise Emission Control System Description....... 1B-*
Evaporative Emission Control System 

Diagram (Only for E-33) .................................... 1B-*

Schematic and Routing Diagram........................1B-1

EVAP Canister Hose Routing Diagram (Only 

for E-33) ............................................................ 1B-*

EVAP Canister Hose Routing Diagram (Only 

for E-33) (GSX1300BKAK8) .............................1B-1

Repair Instructions .............................................. 1B-*

Heated Oxygen Sensor (HO2S) Construction .... 1B-*
Heated Oxygen Sensor (HO2S) Removal and 

Installation......................................................... 1B-*

Heated Oxygen Sensor (HO2S) Inspection ........ 1B-*
PAIR Reed Valve Removal and Installation........ 1B-*
PAIR Control Solenoid Valve Removal and 

Installation......................................................... 1B-*

PAIR System Inspection ..................................... 1B-*
Crankcase Breather (PCV) Hose Inspection....... 1B-*
Crankcase Breather (PCV) Hose / Reed 

Valve / Cover Removal and Installation ............ 1B-*

Crankcase Breather (PCV) Cover Inspection ..... 1B-*
Evaporative Emission Control System 

Removal and Installation (Only for E-33) .......... 1B-*

Evaporative Emission Control System 

Inspection (For E-33 only)................................. 1B-*

Specifications....................................................... 1B-*

Service Data........................................................ 1B-*
Tightening Torque Specifications........................ 1B-*

Special Tools and Equipment ............................. 1B-*

Recommended Service Material ......................... 1B-*
Special Tool ........................................................ 1B-*

Engine Electrical Devices........................ 1C-*

Precautions........................................................... 1C-*

Precautions for Engine Electrical Device ............ 1C-*

Component Location ........................................... 1C-*

Engine Electrical Components Location ............. 1C-*

Diagnostic Information and Procedures............ 1C-*

Engine Symptom Diagnosis ................................ 1C-*

Repair Instructions .............................................. 1C-*

ECM Cushion Rubber Attachment 

Construction ...................................................... 1C-*

ECM Removal and Installation............................ 1C-*
CMP Sensor Inspection ...................................... 1C-*
CMP Sensor Removal and Installation ............... 1C-*
CKP Sensor Inspection ....................................... 1C-*
CKP Sensor Removal and Installation ................ 1C-*
IAP Sensor Inspection......................................... 1C-*
IAP Sensor Removal and Installation.................. 1C-*
TP Sensor Inspection.......................................... 1C-*
TP Sensor Removal and Installation................... 1C-*
TP Sensor Adjustment ........................................ 1C-*
ECT Sensor Removal and Installation ................ 1C-*
ECT Sensor Inspection ....................................... 1C-*
IAT Sensor Removal and Installation.................. 1C-*

IAT Sensor Inspection......................................... 1C-*
AP Sensor Inspection.......................................... 1C-*
AP Sensor Removal and Installation................... 1C-*
TO Sensor Inspection ......................................... 1C-*
TO Sensor Removal and Installation .................. 1C-*
STP Sensor Inspection ....................................... 1C-*
STP Sensor Adjustment...................................... 1C-*
STP Sensor Removal and Installation ................ 1C-*
STV Actuator Inspection ..................................... 1C-*
STV Actuator Removal and Installation .............. 1C-*
ISC Valve Inspection........................................... 1C-*
ISC Valve Removal and Installation.................... 1C-*
ISC Valve Preset and Opening Initialization ....... 1C-*
HO2 Sensor Inspection ....................................... 1C-*
HO2 Sensor Removal and Installation ................ 1C-*
GP Switch Inspection .......................................... 1C-*
GP Switch Removal and Installation ................... 1C-*

Specifications ....................................................... 1C-*

Service Data........................................................ 1C-*
Tightening Torque Specifications........................ 1C-*

Special Tools and Equipment ............................. 1C-*

Recommended Service Material ......................... 1C-*
Special Tool ........................................................ 1C-*

Engine Mechanical ...................................1D-*

Schematic and Routing Diagram ........................ 1D-*

Camshaft and Sprocket Assembly Diagram ....... 1D-*
Throttle Cable Routing Diagram.......................... 1D-*

Diagnostic Information and Procedures ............ 1D-*

Engine Mechanical Symptom Diagnosis............. 1D-*
Compression Pressure Check ............................ 1D-*

Repair Instructions .............................................. 1D-*

Engine Components Removable with the 

Engine in Place ................................................. 1D-*

Air Cleaner Element Removal and Installation .... 1D-*
Air Cleaner Box Removal and Installation........... 1D-*
Air Cleaner Element Inspection and Cleaning .... 1D-*
Throttle Cable Removal and Installation ............. 1D-*
Throttle Cable Inspection .................................... 1D-*
Throttle Cable Play Inspection and 

Adjustment ........................................................ 1D-*

Throttle Body Components ................................. 1D-*
Throttle Body Construction.................................. 1D-*
Throttle Body Removal and Installation .............. 1D-*
Throttle Body Disassembly and Assembly.......... 1D-*
Throttle Body Inspection and Cleaning ............... 1D-*
ISC Valve Visual Inspection ................................ 1D-*
Throttle Valve Synchronization ........................... 1D-*
ISC Valve Reset.................................................. 1D-*
TP Reset ............................................................. 1D-*
Engine Assembly Removal ................................. 1D-*
Engine Assembly Installation .............................. 1D-*
Engine Top Side Disassembly ............................ 1D-*
Engine Top Side Assembly ................................. 1D-*
Camshaft Inspection ........................................... 1D-*
Camshaft Sprocket / Bearing Inspection............. 1D-*
Cam Chain Tension Adjuster Inspection............. 1D-*
Cam Chain Guide Removal and Installation ....... 1D-*
Cam Chain Guide Inspection .............................. 1D-*

Summary of Contents for GSX1300BKA

Page 1: ...USE THIS MANUAL WITH GSX1300BK SERVICE MANUAL 99500 39320 01E 9 9 5 0 1 3 9 5 8 0 0 1 E GSX1300BKA...

Page 2: ...tomers of fast and reliable service COPYRIGHT SUZUKI MOTOR CORPORATION 2008 Manual Name Manual No GSX1300BK8 SERVICE MANUAL 99500 39320 01E This manual has been prepared on the basis of the latest spe...

Page 3: ...pension 2B Rear Suspension 2C Wheels and Tires 2D 1 Driveline Axle 3 Precautions 3 Drive Chain Drive Train Drive Shaft 3A Brake 4 i Precautions 4 Brake Control System and Diagnosis 4A 1 Front Brakes 4...

Page 4: ......

Page 5: ...ons 00 1 Warning Caution Note 00 General Precautions 00 Precautions for Electrical Circuit Service 00 Precautions for ABS GSX1300BKAK8 00 1 NOTE For the items with asterisk in the CONTENTS below refer...

Page 6: ...d positioned correctly NOTE If all the connections are not properly connected the ABS may not operate correctly For connector and coupler precautions Refer to Precautions for Electrical Circuit Servic...

Page 7: ...t and Muffler Bolt Inspection 0B Exhaust Control Valve Inspection 0B Valve Clearance Inspection and Adjustment 0B Spark Plug Replacement 0B Spark Plug Inspection and Cleaning 0B Fuel Line Inspection 0...

Page 8: ...the markets SUZUKI GSX1300BKA 2008 model B823H30101014 Right Side Left Side Country and Area Codes GSX1300BKAK8 B823H30101015 The following codes stand for the applicable country ies and area s I823H...

Page 9: ...240 kg 529 lbs E 33 239 kg 526 lbs Others Item Specification Remark Ignition type Electronic ignition Transistorized Ignition timing 3 B T D C at 1 150 r min Spark plug NGK CR9EIA 9 or DENSO IU27D Bat...

Page 10: ...uipment Special Tool B823H30108001 09900 20803 Thickness gauge 09900 20806 Thickness gauge 09900 25008 Multi circuit tester set 09900 25009 Needle pointed probe set 09904 41010 SDS set 09930 82710 Mod...

Page 11: ...GSX1300BKAK8 B823H30307004 Electrical Unit mm Wattage Unit W Tightening Torque List GSX1300BKAK8 B823H30307005 Chassis Item Specification Note Fuse size ABS motor 40 A ABS valve 25 A Item Specificatio...

Page 12: ...0C 2 Service Data...

Page 13: ...P0353 or C27 P0354 Ignition System Malfunction 1A DTC C28 P1655 Secondary Throttle Valve Actuator STVA Malfunction 1A DTC C29 P1654 H L Secondary Throttle Position Sensor STPS Circuit Malfunction 1A D...

Page 14: ...l and Installation 1C ECT Sensor Inspection 1C IAT Sensor Removal and Installation 1C IAT Sensor Inspection 1C AP Sensor Inspection 1C AP Sensor Removal and Installation 1C TO Sensor Inspection 1C TO...

Page 15: ...spection 1E Oil Pump Removal and Installation 1E Oil Pump Inspection 1E Specifications 1E Service Data 1E Tightening Torque Specifications 1E Special Tools and Equipment 1E Recommended Service Materia...

Page 16: ...sis 1I Starter Motor Will Not Run 1I Starter Motor Runs But Does Not Crank The Engine 1I Repair Instructions 1I Starter Motor Components 1I Starter Motor Removal and Installation 1I Starter Motor Disa...

Page 17: ...1K EXCVA Pulley Inspection 1K EXCVA Adjustment 1K Muffler Muffler Joint Exhaust Pipe Removal and Installation 1K Exhaust System Inspection 1K EXCV Inspection 1K Specifications 1K Service Data 1K Tigh...

Page 18: ...1 EVAP canister 7 Clutch hose 2 Fuel shut off valve A The ends of the clamp should face outside 3 EVAP system purge control solenoid valve B The ends of the clamp should face backward 4 Surge hose C T...

Page 19: ...Special Tools and Equipment 2C Recommended Service Material 2C Special Tool 2C Wheels and Tires 2D 1 Precautions 2D Precautions for Wheel and Tire 2D Repair Instructions 2D 1 Front Wheel Components 2D...

Page 20: ...5 3 a 2 1 FWD FWD a 2 13 I823H3240010 01 1 Front axle 7 Front wheel 13 Wheel speed sensor rotor 2 Brake disc bolt 8 Collar 23 N m 2 3 kgf m 16 5 lb ft 3 Brake disc 9 Front axle bolt 100 N m 10 0 kgf...

Page 21: ...2 I823H3240008 03 1 Brake disc bolt 5 ABS speed sensor 39 N m 3 9 kgf m 28 0 lb ft 2 Brake caliper mounting bolt a Clearance 100 N m 10 0 kgf m 72 5 lb ft 3 Front axle bolt b 0 3 1 5 mm 0 012 0 059 i...

Page 22: ...related manual Installation 1 Install the front wheel assembly Refer to Front Wheel Assembly Removal and Installation in related manual 2 Check the clearance between the front wheel speed sensor and...

Page 23: ...8 Spacer 15 Wheel speed sensor rotor 2 Rear sprocket 9 Rear wheel 100 N m 10 0 kgf m 72 5 lb ft 3 Dust seal 10 Tire 60 N m 6 0 kgf m 43 5 lb ft 4 Bearing 11 Air valve 35 N m 3 5 kgf m 25 5 lb ft 5 Sp...

Page 24: ...nut 100 N m 10 0 kgf m 72 5 lb ft 3 Brake disc bolt 35 N m 3 5 kgf m 25 5 lb ft 4 Brake caliper mounting bolt 33 N m 3 3 kgf m 24 0 lb ft 5 ABS speed sensor mounting bolt 23 N m 2 3 kgf m 16 5 lb ft...

Page 25: ...ial tool A 09900 20803 Thickness gauge B 09900 20806 Thickness gauge Wheel speed sensor Sensor rotor clearance 0 3 1 5 mm 0 012 0 059 in Specifications Tightening Torque Specifications B823H32407002 N...

Page 26: ...n the following Front Wheel Components GSX1300BKAK8 Page 2D 1 Front Wheel Assembly Construction GSX1300BKAK8 Page 2D 2 Rear Wheel Components GSX1300BKAK8 Page 2D 4 Rear Wheel Assembly Construction GSX...

Page 27: ...4A Rear Brake Master Cylinder Disassembly and Assembly 4A Rear Brake Master Cylinder Parts Inspection 4A Rear Brake Pedal Construction 4A Rear Brake Pedal Removal and Installation 4A Front Brake Hose...

Page 28: ...sor and Sensor Rotor Inspection GSX1300BKAK8 4E 13 ABS Control Unit HU Removal and Installation GSX1300BKAK8 4E 13 Diagnostic Information and Procedures 4E 14 ABS Troubleshooting GSX1300BKAK8 4E 14 Pr...

Page 29: ...Brake Control System and Diagnosis 4A 1 Brake Brake Control System and Diagnosis Schematic and Routing Diagram Front Brake Hose Routing Diagram GSX1300BKAK8 B823H34102003...

Page 30: ...e Fit the grommet sleeve on the brake hose to the hose guide properly c 20 3 Brake hose clamp Insert the clamp to the hole of the front fender d 30 4 Blue paint marking Locate the blue paint marking o...

Page 31: ...102006 3 2 1 A 3 1 I823H3410004 02 1 Clamp Bind the ABS sensor lead with the clamp Cut off the excess end of the clamp 3 Clamp Fix the ABS sensor lead and brake hose with the clamp at the white markin...

Page 32: ...cted the stopper tighten the union bolt b 21 2 Brake hose clamp Brake hose clamp ends should face backward 23 N m 2 3 kgf m 16 5 lb ft 3 Brake hose clamp Brake hose clamp ends should face inside 7 5 N...

Page 33: ...3H3410006 02 1 Rear wheel speed sensor 4 Clamp Cut off the excess end of the clamp 2 Clamp Bind the sensor lead wire and brake hose with the clamp at the white paint marking on the sensor lead wire A...

Page 34: ...gram GSX1300BKAK8 Page 4A 3 Installation CAUTION The seal washers should be replaced with the new ones to prevent fluid leakage 1 Install the front brake hoses and pipes as shown in the front brake ho...

Page 35: ...orque Front footrest bracket mounting bolt a 23 N m 2 3 kgf m 16 5 lb ft 3 Bleed air from the rear brake system Refer to Air Bleeding from Brake Fluid Circuit in related manual 4 Reinstall the removed...

Page 36: ...en the motorcycle s braking distance When riding down slopes or on wet or bumpy roads the braking distance is lengthened as compared to a motorcycle without ABS In addition braking distance increases...

Page 37: ...lating process In addition if a malfunction is detected by the self diagnosis function the brake stops being controlled by the ABS and a diagnostic trouble code is stored 1 2 I823H3450005 01 Normal ca...

Page 38: ...by operating separate components for the front and the rear except for the pump drive motor which is shared by both systems Rear brake switch Rear wheel speed sensor Front wheel speed sensor Rear sys...

Page 39: ...tion has occurred in the ABS connect the special tool to the mode select coupler to display the diagnostic trouble code on the ABS indicator light Refer to DTC Diagnostic Trouble Code Output GSX1300BK...

Page 40: ...c system this sets valve relay OFF Consequently motor relay will be set OFF and the indicator light ON and no current will be applied to motor solenoid valve inactivating ABS and turning ABS indicator...

Page 41: ...IN FUSE 30 A STARTER RELAY 3 IGNITION 4 SIGNAL 6 ABS VALVE 10 A 10 A 25 A FUSE BOX 1 FWS RWS ABS MOTOR 40A SDS COUPLER MODE SELECT COUPLER ABS CONTROL UNIT B G R O R O Gr B W B R W R B Y W Y R R B O Y...

Page 42: ...sensor ABS indicator light 25 11 16 5 7 19 4 1 3 2 12 18 4 3 2 1 12 11 7 5 25 19 18 16 ABS motor fuse 40 A ABS valve fuse 25 A Fuse 10 A SDS Mode select coupler Ignition Battery M C D A B B W B W R B...

Page 43: ...Location GSX1300BKAK8 B823H34503001 2 1 3 4 5 7 6 I823H3450012 01 1 ABS control unit HU 3 SDS coupler 5 Front wheel speed sensor rotor 7 Rear wheel speed sensor rotor 2 Mode select coupler 4 Front wh...

Page 44: ...th the prop stay Refer to Fuel Tank Removal and Installation in Section 1G in related manual 3 Remove the air cleaner box Refer to Air Cleaner Box Removal and Installation in Section 1D in related man...

Page 45: ...efer to Fuel Tank Removal and Installation in Section 1G in related manual 3 Remove the front footrest bracket mounting bolts 1 4 Disconnect the rear wheel speed sensor coupler 2 5 Remove the rear whe...

Page 46: ...ion parts never subject it to strong impacts or allow it to become dirty or dusty Do not hit the front wheel speed sensor rotor when dismounting the front wheel Removal 1 Remove the front wheel assemb...

Page 47: ...l and Installation GSX1300BKAK8 in Section 2D Page 2D 6 2 Remove the rear wheel speed sensor rotor 1 CAUTION When replacing the tire make sure not to damage the sensor rotor Installation Install the r...

Page 48: ...storing the brake fluid seal the container completely and keep away from children CAUTION This brake system is filled with an ethylene glycol based DOT 4 brake fluid Do not mix different types of flui...

Page 49: ...tion of the ABS Before beginning any repairs thoroughly read and understand this Supplementary Service Manual The ABS is equipped with a self diagnosis function The detected malfunction is stored as a...

Page 50: ...s made without duplicating the malfunction even an experienced service technician may make a misdiagnosis and not perform the servicing procedure correctly resulting in the malfunction not being repai...

Page 51: ...Section 4A in related manual Tire Tire type Tire type Front Qualifier MT Rear Qualifier NK User name Model VIN Date of issue Date Reg Date of problem Mileage PROBLEM SYMPTOMS ABS operation Past malfu...

Page 52: ...tween the and battery terminals using the multi circuit tester If the voltage is less than 12 0 V charge or replace the battery and inspect the charging system Refer to Battery Runs Down Quickly in Se...

Page 53: ...unit coupler 1 6 Check for continuity between 1 B W at the coupler and the battery terminal also 4 B W at the coupler and the battery terminal Special tool A 09900 25008 Multi circuit tester set Teste...

Page 54: ...tch ON Does the ABS indicator light up Go to Step 2 Go to Step 3 2 The ABS indicator light lights up 1 Ride the motorcycle at more than 5 km h 3 1 mile h Does the ABS indicator light go off Normal No...

Page 55: ...nect the ABS control unit coupler Refer to ABS Control Unit Coupler Disconnect and Connect GSX1300BKAK8 Page 4E 9 2 Turn the ignition switch ON with the ABS control unit coupler disconnected measure t...

Page 56: ...and Installation GSX1300BKAK8 Page 4E 13 Inspect the wire harness Faulty ground wire 6 The ABS indicator light does not go off 1 Turn the ignition switch OFF 2 Remove the front seat Refer to Exterior...

Page 57: ...ntrol unit coupler Harness end Is the voltage between 18 and 4 normal Go to Step 8 Inspect the wire harness Faulty ignition or ground wire 8 1 Measure the voltage between 12 Bl and 4 B W at the couple...

Page 58: ...t Service in Section 00 in related manual and Precautions for ABS GSX1300BKAK8 in Section 00 Page 00 1 before inspection and observe what is written there Connect the special tool to the mode select c...

Page 59: ...tion in ABS HU memory DTC stored in ABS HU memory can be checked by the SDS Be sure to read Precautions for Electrical Circuit Service Refer to Precautions for Electrical Circuit Service in Section 00...

Page 60: ...eleting GSX1300BKAK8 B823H34504022 Use of Mode Select Switch NOTE The previous malfunction history code Past DTC still remains stored in the ABS HU Therefore erase the history code memorized in the AB...

Page 61: ...hat no DTCs remain the ABS indicator light no longer flashes NOTE If any DTCs remain perform the appropriate procedures then delete the codes If DTCs are left stored confusion may occur and unnecessar...

Page 62: ...sconnected at the time of diagnosis erase the stored malfunction history code using SDS 1 Remove the right frame cover Refer to Exterior Parts Removal and Installation in Section 9D in related manual...

Page 63: ...DTC 5 are deleted NIL 10 Close the SDS tool and turn the ignition switch OFF 11 Disconnect the SDS tool and install the right frame cover 12 Ride the motorcycle at more than 30 km h 18 6 mile h and qu...

Page 64: ...d or filed can allow the specific ABS failure to be determined 1 Remove the right frame cover Refer to Exterior Parts Removal and Installation in Section 9D in related manual 2 Set up the SDS tool Ref...

Page 65: ...me cover Refer to Exterior Parts Removal and Installation in Section 9D in related manual 2 Set up the SDS tool Refer to the SDS operation manual for further details 3 Click ABS 1 4 Click Active contr...

Page 66: ...Next according to the screen indication NOTE Skip this screen as this vehicle is not equipped with parking brake Return Next Cancel Help Return Next Cancel Help I718H1450060 02 Return Next Cancel Hel...

Page 67: ...t wheel is selected lift the front wheel off the ground using a jack Two operators are needed in this work One should apply a rotational force to the front wheel Return Next Cancel Help Return Next Ca...

Page 68: ...and operate the rear brake pedal 7 Close the SDS tool and turn the ignition switch OFF 8 Disconnect the SDS tool and install the right frame cover DTC Table GSX1300BKAK8 B823H34504002 Return Finish C...

Page 69: ...l Speed Sensor Circuit Open F GSX1300BKAK8 Page 4E 41 44 C1644 Wheel speed sensor signal malfunction R 2 Too great air gap worn or missing teeth noise interference between lines loose contact in wheel...

Page 70: ...After repairing the trouble clear the DTC using SDS tool Refer to DTC Diagnostic Trouble Code Deleting GSX1300BKAK8 Page 4E 25 Possible Cause Incorrect tire size poor tire pressure deformed wheel whe...

Page 71: ...Cold inflation tire pressure Dual riding Front 250 kPa 2 50 kgf cm2 36 psi Rear 290 kPa 2 90 kgf cm2 42 psi Is the tire pressure for each tire correct Go to Step 3 Adjust the tire pressure 3 1 Inspec...

Page 72: ...803 Thickness gauge B 09900 20806 Thickness gauge Wheel speed sensor Sensor rotor clearance 0 3 1 5 mm 0 012 0 059 in Front Rear Are the clearances OK Replace the ABS control unit HU Refer to ABS Cont...

Page 73: ...the fuel tank with the prop stay Refer to Fuel Tank Removal and Installation in Section 1G in related manual 2 Inspect if the pump motor makes turning noise by setting the ignition switch to ON from...

Page 74: ...ABS Control Unit Coupler Disconnect and Connect GSX1300BKAK8 Page 4E 9 4 Measure the voltage between 2 R B and 1 B W at the coupler Special tool A 09900 25008 Multi circuit tester set Tester knob ind...

Page 75: ...stened input amplifier in ABS control unit failure etc Step Action Yes No 1 1 Inspect the clearance between the front wheel speed sensor and sensor rotor using the thickness gauge Special tool A 09900...

Page 76: ...r short loosen contact in wheel speed sensor connector input amplifier in ABS control unit failure etc Step Action Yes No 1 1 Turn the ignition switch OFF 2 Lift and support the fuel tank with the pro...

Page 77: ...wire Faulty front wheel speed sensor Refer to Rear Wheel Speed Sensor Removal and Installation GSX1300BKAK8 Page 4E 10 Go to Step 2 2 1 Measure the resistance between 16 W R and ground at the ABS con...

Page 78: ...W R wire Faulty front wheel speed sensor Refer to Front Wheel Speed Sensor Removal and Installation GSX1300BKAK8 Page 4E 9 4 1 Measure the resistance between 5 B R and ground at the ABS control unit...

Page 79: ...Speed Sensor Removal and Installation GSX1300BKAK8 Page 4E 9 6 1 Disconnect the front wheel speed sensor coupler 2 Check for continuity between 16 W R on the ABS control unit coupler and C W R on the...

Page 80: ...ry cells a in series as shown and make sure that their total voltage is more than 4 5 V Measure the current between dry cell terminal and 5 B R on the ABS control unit coupler Special tool A 09900 250...

Page 81: ...astened input amplifier in ABS control unit failure etc Step Action Yes No 1 1 Inspect the clearance between the rear wheel speed sensor and sensor rotor using the thickness gauge Special tool A 09900...

Page 82: ...I823H3450046 01 Possible Cause Wheel speed sensor circuit open or short loosen contact in wheel speed sensor connector input amplifier in ABS control unit failure etc Step Action Yes No 1 1 Turn the i...

Page 83: ...r wire Faulty rear wheel speed sensor Refer to Rear Wheel Speed Sensor Removal and Installation GSX1300BKAK8 Page 4E 10 Go to Step 2 2 1 Measure the resistance between 7 W Y and ground at the ABS cont...

Page 84: ...wire Replace the rear wheel speed sensor Refer to Rear Wheel Speed Sensor Removal and Installation GSX1300BKAK8 Page 4E 10 4 1 Measure the resistance between 19 B Y and ground at the ABS control unit...

Page 85: ...Speed Sensor Removal and Installation GSX1300BKAK8 Page 4E 10 6 1 Disconnect the rear wheel speed sensor coupler 2 Check for continuity between 7 W Y on the ABS control unit coupler and C W Y on the...

Page 86: ...cells a in series as shown and make sure that their total voltage is more than 4 5 V Measure the current between dry cell terminal and 7 B Y on the ABS control unit coupler Special tool A 09900 25008...

Page 87: ...arts Removal and Installation in Section 9D in related manual 3 Measure the voltage between the and battery terminals using the multi circuit tester Special tool A 09900 25008 Multi circuit tester set...

Page 88: ...ank with the prop stay Refer to Fuel Tank Removal and Installation in Section 1G in related manual 5 Start the engine at 5 000 r min with the dimmer switch set to HI 6 Measure the voltage between 18 O...

Page 89: ...n Section 9D in related manual 3 Measure the voltage between the and battery terminals using the multi circuit tester Special tool A 09900 25008 Multi circuit tester set Tester knob indication Voltage...

Page 90: ...ank with the prop stay Refer to Fuel Tank Removal and Installation in Section 1G in related manual 5 Start the engine at 5 000 r min with the dimmer switch set to HI 6 Measure the voltage between 18 O...

Page 91: ...4E 25 Possible Cause Faulty ABS control unit Step Action Yes No 1 1 Inspect the clearances of the front and rear wheel speed sensor sensor rotor using the thickness gauge Special tool A 09900 20803 T...

Page 92: ...ten the mounting bolts or replace the bracket if necessary 4 1 Delete DTCs and repeat the code output procedure Refer to DTC Diagnostic Trouble Code Deleting GSX1300BKAK8 Page 4E 25 and DTC Diagnostic...

Page 93: ...moval and Installation in Section 1G in related manual 3 Open the fuse box and inspect the ABS solenoid valve fuse 1 CAUTION If a fuse is blown find the cause of the problem and correct it before repl...

Page 94: ...unit coupler Harness end Is the voltage between 3 and 4 normal Replace the ABS control unit HU Refer to ABS Control Unit HU Removal and Installation GSX1300BKAK8 Page 4E 13 Inspect the wire harness F...

Page 95: ...49 Page 4E 50 Page 4E 50 Page 4E 51 Page 4E 51 Page 4E 52 Page 4E 52 Page 4E 53 Page 4E 54 Page 4E 54 Page 4E 55 Page 4E 59 Page 4E 20 Page 4E 22 Page 4E 22 Page 4E 42 Page 4E 42 Page 4E 43 Page 4E 44...

Page 96: ...4E 61 ABS...

Page 97: ...ruction 9B Turn Signal Side Stand Relay Inspection 9B Turn Signal Side Stand Relay Removal and Installation 9B Hazard Switch Inspection 9B Turn Signal Switch Inspection 9B Passing Light Switch Inspect...

Page 98: ...Outer Cover Cushion Attachment Except for E 33 9D Engine Sprocket Outer Cover Cushion Attachment For E 33 9D Rear Fender Construction 9D Rear Fender Heat Shield Cushion Attachment 9D Wiring Harness Pr...

Page 99: ...Wiring Systems 9A 1 Body and Accessories Wiring Systems Schematic and Routing Diagram Wiring Diagram GSX1300BKAK8 B823H39102003 Refer to Wire Color Symbols in Section 0A in related manual...

Page 100: ...Y W G B Lg Bl B B G B R Lg B G Br Y P Y Bl G Y B R Bl Bl Br W Y B W Bl R B W Y W G B Lg Bl B B G B R Lg B G Br Y P Y Bl G Y B R Bl Y B W W Br B W R Bl B G B R P Bl Y Lg B Br Y B G Y Bl B Lg G Y Bl B...

Page 101: ...G B R Lg B G Br Y P Y Bl G Y B R Bl Bl Br W Y B W Bl R B W Y W G B Lg Bl B B G B R Lg B G P Y Bl G Y B R Bl Y B W W Br B W R Bl B G B R P Bl Y Lg B Br Y B G Y Bl B Lg G Y Bl B B W Bl R W G B B B B O...

Page 102: ...W Y B W Bl R B W Y W G B Lg Bl B B G B R Lg B G Br Y P Y Bl G Y B R Bl Bl Br W Y B W Bl R B W Y W G B Lg Bl B B G B R Lg B G P Y Bl G Y B R Bl Y B W W Br B W R Bl B G B R P Bl Y Lg B Br Y B G Y Bl B...

Page 103: ...brake light switch lead wire with the clamp 13 HO2 sensor lead 4 Clamp Bind the wiring harness and ISC valve lead wire with rib of the throttle body at white taping point 14 ABS sensor lead 5 Wiring...

Page 104: ...9A 6 Wiring Systems 1 8 19 18 A 2 B 3 4 9 11 12 13 14 15 16 A D 7 21 20 C 6 17 9 10 5 10 E 22 VIEW OF RIGHT I823H3910902 02...

Page 105: ...the left and right handlebar switch harnesses with the harness guide Cut off excess end of the clamp 19 Left handlebar switch lead wire Blue 6 Clamp Face the clamp end inside 20 Rear combination light...

Page 106: ...h lead wire A Push in the cap and turn it to set the ON position to the top 4 Throttle cable No 1 B When installing the immobilizer antenna tighten the screws in this order A B C 5 Throttle cable No 2...

Page 107: ...Prepared by February 2008 Part No 99501 39580 01E Printed in Japan 104...

Page 108: ...Printed in Japan K8...

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