Suzuki GSX1300BKA, Supplementary Service Manual

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Table of Contents 1-iii
Cam Chain Tensioner Inspection........................ 1D-*
Cylinder Head Disassembly and Assembly ........ 1D-*
Cylinder Head Related Parts Inspection ............. 1D-*
Valve Guide Replacement .................................. 1D-*
Valve Seat Repair ............................................... 1D-*
Cylinder Disassembly and Assembly .................. 1D-*
Cylinder Inspection ............................................. 1D-*
Piston Ring Removal and Installation ................. 1D-*
Piston and Piston Ring Inspection ...................... 1D-*
Engine Bottom Side Disassembly....................... 1D-*
Engine Bottom Side Assembly............................ 1D-*
Crank Balancer Disassembly and Assembly ...... 1D-*
Crank Balancer Inspection .................................. 1D-*
Conrod Removal and Installation ........................ 1D-*
Conrod and Crankshaft Inspection ..................... 1D-*
Conrod Crank Pin Bearing Inspection and
Selection ........................................................... 1D-*
Crankshaft Journal Bearing Inspection and
Selection ........................................................... 1D-*
Crankshaft Thrust Clearance Inspection and
Selection ........................................................... 1D-*
Specifications....................................................... 1D-*
Service Data ....................................................... 1D-*
Tightening Torque Specifications........................ 1D-*
Special Tools and Equipment ............................. 1D-*
Recommended Service Material......................... 1D-*
Special Tool ........................................................ 1D-*
Engine Lubrication System ..................... 1E-*
Precautions............................................................1E-*
Precautions for Engine Oil ...................................1E-*
Schematic and Routing Diagram.........................1E-*
Engine Lubrication System Chart Diagram ..........1E-*
Engine Lubrication Circuit Diagram......................1E-*
Diagnostic Information and Procedures.............1E-*
Engine Lubrication Symptom Diagnosis ..............1E-*
Oil Pressure Check ..............................................1E-*
Repair Instructions ...............................................1E-*
Engine Oil and Filter Replacement ......................1E-*
Engine Oil Level Inspection .................................1E-*
Oil Pan / Oil Strainer / Oil Pressure Regulator
Removal and Installation....................................1E-*
Oil Pressure Regulator / Oil Strainer
Inspection...........................................................1E-*
Oil Cooler / Oil Cooler Hose Inspection and
Cleaning.............................................................1E-*
Oil Cooler / Oil Cooler Hose Removal and
Installation..........................................................1E-*
Oil Pressure Switch Removal and Installation .....1E-*
Oil Pressure Switch Inspection ............................1E-*
Oil Jet / Oil Gallery Jet Removal and
Installation..........................................................1E-*
Oil Jet / Oil Gallery Jet Inspection ........................1E-*
Oil Pump Removal and Installation ......................1E-*
Oil Pump Inspection .............................................1E-*
Specifications........................................................1E-*
Service Data ........................................................1E-*
Tightening Torque Specifications.........................1E-*
Special Tools and Equipment ..............................1E-*
Recommended Service Material ......................... 1E-*
Special Tool ........................................................ 1E-*
Engine Cooling System ........................... 1F-*
Precautions............................................................1F-*
Precautions for Engine Cooling System...............1F-*
Precautions for Engine Coolant ...........................1F-*
General Description ..............................................1F-*
Engine Coolant Description..................................1F-*
Schematic and Routing Diagram.........................1F-*
Cooling Circuit Diagram .......................................1F-*
Water Hose Routing Diagram ..............................1F-*
Diagnostic Information and Procedures.............1F-*
Engine Cooling Symptom Diagnosis....................1F-*
Repair Instructions ...............................................1F-*
Cooling Circuit Inspection ....................................1F-*
Radiator Cap Inspection.......................................1F-*
Radiator Inspection and Cleaning ........................1F-*
Radiator / Cooling Fan Motor Removal and
Installation ..........................................................1F-*
Water Hose Inspection.........................................1F-*
Water Hose Removal and Installation..................1F-*
Radiator Reservoir Tank Removal and
Installation ..........................................................1F-*
Radiator Reservoir Tank Inspection.....................1F-*
Cooling Fan Inspection ........................................1F-*
Cooling Fan Relay Inspection ..............................1F-*
ECT Sensor Removal and Installation .................1F-*
ECT Sensor Inspection ........................................1F-*
Thermostat Cover / Thermostat Removal and
Installation ..........................................................1F-*
Thermostat Inspection..........................................1F-*
Water Pump Components....................................1F-*
Water Pump Construction ....................................1F-*
Water Pump Removal and Installation.................1F-*
Water Pump Disassembly and Assembly ............1F-*
Water Pump Related Parts Inspection .................1F-*
Specifications........................................................1F-*
Service Data.........................................................1F-*
Tightening Torque Specifications.........................1F-*
Special Tools and Equipment ..............................1F-*
Recommended Service Material ..........................1F-*
Special Tool .........................................................1F-*
Fuel System ..............................................1G-*
Precautions........................................................... 1G-*
Precautions for Fuel System ............................... 1G-*
General Description ............................................. 1G-*
Fuel Injection System Description....................... 1G-*
Schematic and Routing Diagram........................ 1G-*
Fuel Tank Drain Hose and Breather Hose
Routing Diagram ............................................... 1G-*
Diagnostic Information and Procedures............ 1G-*
Fuel System Diagnosis ....................................... 1G-*
Repair Instructions .............................................. 1G-*
Fuel Pressure Inspection .................................... 1G-*
Fuel Pump Inspection ......................................... 1G-*
Fuel Discharge Amount Inspection ..................... 1G-*
Fuel Pump Relay Inspection ............................... 1G-*