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Sherpa 120, 140 | 06.19 

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Summary of Contents for Sherpa 120

Page 1: ...Operating instructions Self propelled fodder mixing wagon Sherpa 120 Sherpa 140 W09674000_0S38001 W09674999_0S38999 Original instructions 674009003 0 000 06 19...

Page 2: ......

Page 3: ...following directives 2006 42 EC 2006 05 17 EC machinery directive 2006 42 EC 2014 30 EU 2014 02 26 Electromagnetic compatibility directive 2014 30 EU Sources of the applied harmonised standards accor...

Page 4: ...tered on the type plate Please enter the data of your machine here ID no Model Year of manufacture Copyright All copyrights and property rights to this machine and all related technical documentation...

Page 5: ...isk potential and residual risks 22 2 8 1 Hazardous area and dangerous spots 23 2 8 2 Risks due to moving parts 24 2 8 3 Risks due to hydraulic and pneumatic energy 25 2 8 4 Risks due to electrical en...

Page 6: ...l system 65 6 1 Cabin door 65 6 2 Get in and out 65 6 3 Steering column 66 6 3 1 Steering column adjustment 66 6 4 Multi function switch 67 6 4 1 Indicator 67 6 4 2 Full headlights 67 6 4 3 Windscreen...

Page 7: ...machine 121 8 1 2 List of malfunctions electrical system 122 8 1 3 List of malfunctions weighing device 124 8 2 Jumper 125 8 3 Tow machine 127 8 3 1 Open hydraulic oil circuit of traction drive 127 8...

Page 8: ...179 9 21 3 Mixer gearbox 180 9 21 4 Mixer gearbox Input stage 181 9 22 Dosage gate Check gap size 182 9 23 Mixing auger Cutting knives 183 9 23 1 Check cutting knives 183 9 23 2 Replace cutting knive...

Page 9: ...lier documentation shall prevail These instructions contain descriptions and important information for the safe and efficient use of the machine They are part of the machine Therefore always keep thes...

Page 10: ...e of 18 years Qualified staff The members of staff have completed the respective professional training qualifying them to carry out maintenance and troubleshooting work A workshop manual is delivered...

Page 11: ...1 Frist step 2 Second step 3 Response of machine Adhere to the order of the steps Lists without predetermined order Introductory phrase Information Information Subordinate lists Subitem Subitem Positi...

Page 12: ...e Please refer to paragraph 9 10 page 21 Notes and additional information NOTE Notes are highlighted as shown here Notes contain additional information recommendations and tips Notes do not contain an...

Page 13: ...erve these warning signs to avoid injuries or death The signal word ATTENTION marks risks of material damage The information regarding material damage is not preceded by a symbol Risk levels DANGER Ma...

Page 14: ...red according to the following layout SIGNAL WORD Kind and source of risk Possible consequences in case of non observance of risk Measures to avoid a dangerous situation Embedded warning information E...

Page 15: ...adjusting lever a key button rotary switch key etc Tab 1 Terms 1 5 Abbreviations Abbreviation Description StVZO Road Traffic Licensing Code TMR Total Mixed Ration AdBlue Registered trademark of the Ve...

Page 16: ...more than 30 at any time of the mixing process Use a protective cover if the dry substance content is less than 30 at any time e g in compact TMRs The fodder mixing wagons are only allowed to be fill...

Page 17: ...rging tools at the container container top edge or overflow ring Long interruption of the mixing process with the mixing container heavily filled Long interruptions cause large breakaway torques and t...

Page 18: ...parties and animals leave the hazardous area before operating the machine Particularly be aware of children Never carry passengers animals or objects on the machine 2 5 Technical alterations You are o...

Page 19: ...he minimum qualification to provide the necessary personal protective equipment to keep all warning signs attached to the machine in legible condition Immediately replace missing or damaged warning si...

Page 20: ...ly trained and instructed members of staff who have been informed about the risks are allowed to carry out the work Members of staff to be trained must be supervised by experienced qualified staff mem...

Page 21: ...l training 1 Commissioning troubleshooting maintenance Qualified electricians Electro technical work Professional training in electrical engineering or an equal professional qualification internal tra...

Page 22: ...hot surfaces Wear protective clothing Close fitting clothing protects people against becoming entangled by moving machine parts Furthermore the protective clothing protects the skin against slight mec...

Page 23: ...machine initiate hazardous movements of movable components e g lifting or lowering the pick up arm set movable machine parts from transport to working position and from working to transport position p...

Page 24: ...Never open covers during operation Wait for the machine to stop completely before carrying out maintenance and repair work Observe the follow up time Make sure that machine parts are no longer moving...

Page 25: ...engine off Pull the ignition key out apply the parking brake Have all hose pipes checked for their operational safety by an expert at least once a year Regularly check all pipes hoses and screwed con...

Page 26: ...ole then the minus pole Disconnection First disconnect the minus pole then the plus pole Avoid sparking and open fire in the vicinity of the battery Risk of explosion Regularly check the electrical eq...

Page 27: ...off machine parts if necessary allow machine parts to cool down 2 8 6 Risks when handling chemical substances Contact with oils greases and other auxiliary materials may provoke chemical reactions Ris...

Page 28: ...ked by an authorised workshop every 200 service hours In order to maintain the operational safety the wheel brakes must always be properly adjusted Before carrying out any work on the brake system saf...

Page 29: ...ing wheels and tyres of incorrect dimensions 2 11 Environmental protection Improper or careless use of hazardous substances may cause serious environmental pollution Dispose of oils greases and other...

Page 30: ...se instructions Incorrect use Improper assembly commissioning operation and maintenance of the machine Operation of the machine with defective improperly installed or inoperable safety and protective...

Page 31: ...y remove or disable protective devices Increased risk of injury It is not allowed to open protective devices when the machine is powered when the ignition key is in the machine and the diesel engine c...

Page 32: ...tective devices Fig 1 Illustration Machine with milling drum 1 Outside mirror 2 Headlight indicator 3 Milling drum guard cutting unit not shown 4 Chocks 5 Side marker light 6 Rear view camera 7 Platfo...

Page 33: ...remove or cover signs 2 14 1 Warning signs Warning signs mark dangerous spots on the machine and warn about residual risks A warning sign consists of two pictographs 1 Pictograph for description of ri...

Page 34: ...ructions depending on the work to be carried out 87007117 Risk to the body of being drawn in or becoming entangled due to powered working tools Powered working tools may cause serious injuries or even...

Page 35: ...ne Do not transport any objects on the machine Never climb onto rolling machines 87010276 Risk to the body of being drawn in or becoming entangled due to powered working tools Powered working tools ma...

Page 36: ...diesel engine is running Keep an adequate safety distance from the hazardous area 87010283 Substances flung out of the machine Risk of serious injuries to people in the hazardous area due to substance...

Page 37: ...s not allowed to stay above the mixing container to bend over the mixing container to enter the mixing container from above 87007552 Implants being affected by electromagnetic fields The magnetic fiel...

Page 38: ...in or becoming entangled by moving power transmission parts Powered parts may cause serious injuries including loss of limbs Keep protective devices closed as long as the diesel engine is running 8700...

Page 39: ...xhaust gases Risk of fire Keep an adequate distance from hot components particularly during the exhaust filter cleaning process Wait for the machine to cool down before carrying out maintenance and cl...

Page 40: ...ion how to use the machine properly 87007135 Observe the information for tyre maintenance included in the operating instructions 87706902 Use diesel fuel only in accordance with the current specificat...

Page 41: ...due to premature disconnection of battery disconnector Before disconnecting the battery disconnector wait for approx 4 minutes until the control lamp goes out 67407518 Damage to the cabin window Close...

Page 42: ...ust gas filtration Fig 2 Display Description Operator s task 1 Exhaust filter cleaning in process Seek safe location for high exhaust gas temperatures 2 Exhaust filter in need of cleaning or 3 sec 3 S...

Page 43: ...tion of the warning and instruction signs on the machine Depending on the machine s equipment more or less warning and instructions signs than shown here may be available Fig 3 1 Machine with Fast Cut...

Page 44: ...Safety 44 Sherpa 120 140 06 19 Placing of warning signs at the discharge outlets Side discharge Fig 4 Side discharge with side discharge conveyor Fig 5...

Page 45: ...540 at 1600 min 1 Engine oil tank l 15 5 Coolant l 22 Fuel tank l 180 AdBlue tank l 21 Hydraulic system operating hydraulics Maximum operating pressure bar 180 Oil flow rate l min 35 88 Hydraulic oil...

Page 46: ...p arm mm 2566 2816 Wheelbase A mm 4151 4151 Outside wheel width front F mm 2360 2360 rear E mm 1940 1940 Conveyor drum diameter mm 610 610 Elevator width mm 580 580 Picking up width mm 2000 2000 Max p...

Page 47: ...eping livestock The machine is usually filled by means of the pick up arm a tractor with front loader a yard or wheeled loader This chapter provides comprehensive information about the design and func...

Page 48: ...raulic oil tank with level indicator contamination indicator for hydraulic oil return flow filter 13 Fresh air filter for driver s cabin central electrical system relay windscreen washing water contai...

Page 49: ...ne combined cooler charge air coolant hydraulic oil 7 Side discharge conveyor 8 Counter cutter 9 Hydraulic feed hopper 10 Steering axle 11 Clearance light 12 Multi function light with rear and brake l...

Page 50: ...aulic cylinders of the steering system and the control circuits of the operating hydraulics The traction drive and the operating hydraulics are connected to the same hydraulic oil tank The hydraulic o...

Page 51: ...additional level adjustment with hydrostatic chassis suspension 5 Control valve for one additional function or preselection for several additional functions counter cutters swivelling of discharge con...

Page 52: ...ing and brake When the steering system is not required a priority valve switches the pumps over to operating hydraulics The hydraulic oil of the brake is also delivered to the operating hydraulics via...

Page 53: ...ton of the negative multi disc brake thus neutralising the effect of the parking brake The parking brake is automatically applied again in the event of a pressure drop 4 4 Picking up system 4 4 1 Pick...

Page 54: ...ably smooth cut surface is produced when picking up fodder which prevents subsequent heating and fermentation of the fodder in the silo The cutting unit can be hydraulically swivelled back to pick up...

Page 55: ...t the side of the mixing container can be extended for finer chopping and faster mixing Due to the geometry of the container and mixing augers a homogeneous mixture of fodder and fodder components is...

Page 56: ...t the beginning of the mixing process Scrapers can be retrofitted and are simply screwed onto the mixing auger or the INNODUR wearing elements Fig 17 4 5 2 Protective cover Optional extra The protecti...

Page 57: ...s out through the discharge openings of the mixing container It is discharged via the discharge conveyor or via a side discharge conveyor to feed the animals Optional extra Rear left hand discharge Fi...

Page 58: ...n the machine s equipment it is fitted with a lighting and identification system according to the national road traffic regulations a brake system Fig 22 1 Close proximity mirror 2 Outside and wide an...

Page 59: ...ymbol Fig 24 Information on the type plate 1 Manufacturer 2 CE symbol 3 Vehicle Machine ID number 4 Model 5 Empty weight kg 6 Gross vehicle weight rating kg 7 Admissible tongue load front axle load kg...

Page 60: ...sible speed is 15 20 or 25 km h The machine is a self propelled machine within the meaning of the StVZO note of transl German Road Traffic Licensing Code Self propelled machines up to 20 km h do not n...

Page 61: ...the engine see section 9 13 1 page 157 5 Check the coolant for the engine see section 9 13 2 page 159 6 Check all functions of the machine before filling the mixing container for the first time Open a...

Page 62: ...re machine against accidental starting and rolling 5 3 1 Mechanical deflector plate 1 Lower the dosage gate s completely 2 Unscrew the nut 2 3 Move the adjusting sheet 1 up the deflector plate 3 swive...

Page 63: ...Danger to life due to electric current Risk of contact with conductive machine parts due to improper connection of the preheating devices to the power supply Risk of serious injuries and even death E...

Page 64: ...The temperature is measured near the heating element during preheating of hydraulic oil The preheating device may therefore switch off before the entire tank contents have been warmed up or before the...

Page 65: ...dle Fig 29 Cabin door from the inside 1 Door opening lever Push lever down to open the door Fig 30 6 2 Get in and out 1 Hold on to the two handles 1 when getting in and out ATTENTION Damage to the ste...

Page 66: ...column adjustment WARNING Risk of accident due to distraction Unexpected movements of the machine may cause serious injuries or even death Never adjust the steering wheel during travel 1 CAUTION Risk...

Page 67: ...and indicator Push lever to the front 1 Actuate right hand indicator Pull lever to the rear 2 The control lamp in the terminal flashes when the indicator is actuated Fig 35 6 4 2 Full headlights First...

Page 68: ...y switch to position 0 Fig 37 6 5 Parking light and full headlights 1 Switch the parking light on Turn the headlight switch to position 1 2 Switch the driving light on Turn the headlight switch to pos...

Page 69: ...he right hand mirror arm can be hydraulically swivelled in and out via the control console optional extra The mirrors must be adjusted by hand 1 Adjust the rear view mirror 1 and the wide angle mirror...

Page 70: ...ch off the traction drive on uneven terrain and thus stop the machine 1 Inclination of backrest Relieve the backrest and lift the lever Release the lever as soon as the inclination of the backrest has...

Page 71: ...roller 6 Radio 7 Ventilation nozzles 8 Sunblind Fig 45 6 11 1 Ventilate and heat cabin 1 Turn the fan controller 2 to the desired position The fan speed is infinitely variable from 0 to max 0 no air f...

Page 72: ...it by means of the locking lever 2 Fig 47 Swivel the door window 1 open until it engages in the locking mechanism 2 The door window is secured against accidental slamming Fig 48 6 13 Sunblind Unroll...

Page 73: ...Control system Sherpa 120 140 06 19 73 6 14 Control set 1 Separate terminal of weighing device 2 Terminal 3 Joystick 4 Manual throttle lever 5 Control console Fig 50...

Page 74: ...ing R recommended Cancel exhaust filter cleaning R 3 Reversible fan Cleanfix Manual reverse of additional fan to clean the radiator Off R On T 4 Warning lights Off R On R 5 Differential lock Off R On...

Page 75: ...rottle lever Adjustment of engine speed 16 Left hand dosage gate Lift T Off R Lower T 17 Hydraulic counter cutters Retract T Off R Extend T 18 Mixing auger Off R Level I 20 21 min 1 R Level II 46 48 m...

Page 76: ...ng button pressed milling drum and elevator conveyor rotate against the conveying direction reverse mode Fig 52 Operation of milling drum Fast Cut 1 Enabling button press and keep pressed conveyor dru...

Page 77: ...Control system Sherpa 120 140 06 19 77 6 15 2 Manual throttle lever Engine speed 1 Neutral 2 Maximum speed Fig 54...

Page 78: ...utter Fast Cut Colour in display 210 bar 190 bar grey 210 250 bar 190 210 bar flashing red 210 bar 210 bar red 2 Switching over from maximum to reduced elevator conveyor speed and vice versa Maximum s...

Page 79: ...Indicator on Symbol flashes red Indicator defective 12 Diesel engine speed 13 Service hours 14 Full headlights Symbol lights up blue Full headlights on 15 Date Time 16 Coolant temperature Indicates t...

Page 80: ...Parameter Diagnosis menu Fig 56 The Parameter Diagnosis menu is opened Fig 57 No Symbol Name Function 1 Diagnosis menu Opens the Diagnosis menu 2 Parameter User settings menu Opens the User settings 3...

Page 81: ...isplay Description Active status Inactive status Unit Value and unit example The following symbols indicate which signal type is called up Symbol Type of signal Example Switching output Light relay va...

Page 82: ...engine 5 Number of software version 6 Date of software version 7 Warning Engine Protection Minor error The engine is running with reduced power Locate and remedy cause or have it remedied by an author...

Page 83: ...fter that period the engine switches over to an emergency operation programme and can only be operated in idle mode The error can only be reset by the engine manufacturer Locate and remedy cause or ha...

Page 84: ...ke 2 Travel release 3 Direction of travel backwards Indicates whether the switching input is active 4 Travelling speed in km h 5 Hydraulic motor of traction drive direction of motion forward Indicates...

Page 85: ...ng degree of the dosage gate in percent 2 Sensor value of left hand dosage gate Indicates the opening degree of the dosage gate in percent 3 Sensor value of dosage gate 3 Indicates the opening degree...

Page 86: ...conveyor in the conveying direction 3 Sensor value of joystick longitudinal axis lift lower pick up arm 4 Valve current Lift pick up arm 5 Direction signal of pick up arm Lower 6 Valve current Lower p...

Page 87: ...system Sherpa 120 140 06 19 87 No Display Key Name 11 Side discharge conveyor On 12 Valve current of side discharge conveyor 13 Valve current of elevator conveyor 14 Scroll back 15 Scroll forward 16 E...

Page 88: ...er See error list of diesel engine Error Text Description of error 2 Scroll bar Vertically scroll through error table 3 Scroll bar Horizontally scroll through error table 4 Delete error table 5 Legend...

Page 89: ...splay Key on display No Display Key Name 1 Input output box ICN V online with green display 2 Input output box ICN C online with green display 3 ECU for communication with engine control unit online w...

Page 90: ...Date Month 3 Date Year 4 Time Hour 5 Time Minute 6 Time Second 7 Display brightness in daylight factory setting 100 8 Display brightness in daylight factory setting 20 9 Switching over of display brig...

Page 91: ...t parameters on this page to factory setting 12 Parameter menu appears only after successful entry of access code see position 15 13 Scroll back 14 Scroll forward 15 Enter access code for change of ba...

Page 92: ...ced elevator conveyor speed factory setting 70 4 Switching over from maximum to reduced elevator conveyor speed and vice versa Maximum speed Reduced speed 5 Parameter menu appears only after successfu...

Page 93: ...st filter cleaning process starts Never leave the machine unattended When the speed is increased over 1200 min 1 the speed will remain at this value during the automatic engine regeneration even if th...

Page 94: ...generation switch to AUTO if conditions are safe Engine error 1 Turn the diesel engine off immediately 2 Open the Diagnosis menu 3 Have the cause remedied by an authorised workshop 4 Only restart the...

Page 95: ...till of the machine the accumulator may be empty Remedy 1 Switch the parking brake on 2 Start the machine The error message should disappear If the error message appears with the diesel engine running...

Page 96: ...n secured against accidental rolling by means of its parking brake and or the chocks Immediately replace missing or defective protective devices Observe the maximum payload of the machine Run the mach...

Page 97: ...on lock 3 Set the manual throttle lever to idle position 4 Turn the ignition key to position I and wait for the terminal to finish booting This will take approx 4 seconds after a longer downtime of th...

Page 98: ...arking brake off Press the switch 2 up 3 Switch travelling mode II on if applicable Press the switch 1 up mode II 4 Take hold of the steering wheel with both hands Fig 67 Travelling 5 Press the right...

Page 99: ...it up Fig 69 7 5 Turn off diesel engine 1 Switch the parking brake on 2 Set the manual throttle lever to idle position Let the diesel engine run in idle position for 5 minutes in order to allow hot en...

Page 100: ...s into the mixing container by means of the loading tool loading shovel Fill the loading shovel only partly Form a hollow in the grass or maize silage Fill the fodder additives into the hollow Ensure...

Page 101: ...or on again with the mixing container filled This applies in particular to mixtures of high density 450 kg m e g compact TMR The fodder components should freely move in the mixing container when the m...

Page 102: ...to minimise the mixing times 7 Pick up liquid components e g liquid yeast molasses 7 6 2 Pick up silage from the bunker silo ATTENTION Damage to the machine Careless working or improper handling duri...

Page 103: ...use serious injuries or even death Keep people and animals away from the hazardous area Pick up silage 1 Press the rocker switch 1 and keep it pressed on the right The milling drum guard opens Fig 70...

Page 104: ...of the joystick to the left 2 8 Move the joystick to the front 3 The pick up arm lowers while the silage is cut out of the silo stack and conveyed into the mixing container Fig 73 9 Use the key 2 to...

Page 105: ...evator conveyor and milling drum run in the reverse direction The silage is thrown out to the front Finish picking up 13 Release the joystick such that it returns to its neutral position Milling drum...

Page 106: ...and keep it pressed on the left The cutting unit lowers completely 2 Move the joystick 2 to the rear The pick up arm is lifted Lift the pick up arm until the cutting knives have reached a position ab...

Page 107: ...e the pressure indicator 1 of the conveyor drum during picking up and adapt the picking up speed such that the value does not exceed 190 bar 12 Reverse conveyor drum and elevator conveyor if necessary...

Page 108: ...tween the Fast Cut cutting knives during picking up may cause damage to the machine Remove strings nets or foils before picking up bales Recommended engine speed 1500 1600 min 1 Cuboid bales Pick them...

Page 109: ...9 7 6 4 Pick up bulk materials Recommended engine speed 1000 min 1 1 Lower pick up arm 2 Move slowly forward With Fast Cut cutting unit Optional extra Do not switch on the Fast Cut cutting knives Lift...

Page 110: ...d hopper with your hands or an object 1 Secure the machine against accidental starting and rolling 2 Set the manual throttle lever 2 such that the diesel engine is powered at an engine speed of approx...

Page 111: ...s from the ladder 2 Stop the mixing process when the fodder components have been homogeneously mixed In case of a too long mixing process the mixture risks to lose its structure 3 Reduce the drive spe...

Page 112: ...ters protrude into the mixing container the better their effect and the larger the slowing down effect Standard equipment manual adjustment 1 Pull the locking bolt 2 out 2 Extend or retract the counte...

Page 113: ...mprove the homogeneous flow of the fodder material If blockages occur during fodder discharge immediately stop the mixing process and eliminate the blockage Increase the drive speed of the mixing auge...

Page 114: ...harge Note Optional extras are shown in brackets Start discharge 1 Switch mixing auger on Switch 2 in middle position to level I 2 Extend side discharge conveyor Press the switch 3 up 3 Switch side di...

Page 115: ...anual throttle lever 2 to maximum speed Fig 93 2 Lower the dosage gate completely when the mixing container has been emptied Press the switch 1 down 3 Switch side discharge conveyor off when the fodde...

Page 116: ...ixing auger may be within the discharge opening area Risk of cuts Do not reach into the cutting knives when eliminating blockages Wear cut resistant protective gloves Note Optional extras are shown in...

Page 117: ...down 8 Switch side discharge conveyor on Press the switch 3 down 9 Switch the mixing auger on Switch 2 in middle position to level I 10 Open the dosage gate Press the switch 1 up Set the desired open...

Page 118: ...ic roads the machine must be licensed for participation in road traffic and the driver must hold a valid driver s license Transport journeys are only allowed with the required road traffic equipment c...

Page 119: ...witch the work lights off when travelling on public roads 7 10 Safely park machine Risk due to accidental contact with powered unsecured working tools and lifted unsecured machine parts when working o...

Page 120: ...ecure lifted machine parts against accidental lowering Keep people away from the hazardous area Only carry out work with the machine stopped If safety and or protective devices must be removed reinsta...

Page 121: ...k up arm only moves jerkily Hydraulic pressure accumulator defective Replace hydraulic pressure accumulator shop work Power requirement of mixing device too high Cutting knives of mixing auger blunt S...

Page 122: ...hase generator Check and clean as required Battery defective Check battery Defective three phase generator Check charging system Batteries are not charged Loose or corroded connections Clean and tight...

Page 123: ...work Defective battery connections Clean and tighten connections Sulphated or used batteries Contact engine sales partner or service partner Battery disconnector disconnected or does not work Throw o...

Page 124: ...minal box being plugged into the weighing computer Watch display If the bars disappear the display functions properly Weighing rods Always plug only one weighing rod at a time into the terminal box or...

Page 125: ...ole from the minus pole first ATTENTION Damage to the electrical system Before connecting and disconnecting the batteries switch all consumers off When connecting the batteries ensure correct polarity...

Page 126: ...plus pole of the receiver battery 5 Connect the second pole pliers 2 of the red cable to the plus pole of the donor battery 6 Connect the first pole pliers 3 of the black cable to the minus pole of th...

Page 127: ...Tow the machine not faster than at walking pace Pay attention to heat development in the traction drive Restart the traction drive only after complete filling and venting of the hydraulic oil circuit...

Page 128: ...ximum extent until they are flush with the nut The hydraulic oil circuit of the traction drive is open 5 Manually release the parking brake before towing the machine see section 9 10 page 151 6 After...

Page 129: ...unction Keep people away from the hazardous area Operative staff Qualified staff The solenoids 1 for switching the directional control valves and directional seat valves are actuated directly at the e...

Page 130: ...e must be released manually in order to move the machine WARNING Machine movements Unintentional movements of the machine or its working tools as well as lowering of the pick up arm may cause serious...

Page 131: ...rake release bolts 1 one after another at the positions A B and C by half a turn each Repeat until the resistance noticeably diminishes approx 4 5 turns NOTE Have the parking brake reactivated by an a...

Page 132: ...larger assemblies carefully to lifting equipment before replacing them Secure the lifted machine or lifted machine parts against accidental lowering before carrying out service and maintenance work R...

Page 133: ...l care for visible defects Observe environmental protection measures when carrying out service and maintenance work on the machine Observe applicable local regulations regarding the disposal This appl...

Page 134: ...ation Manufact urer Name Milling drum gearbox 1 l Gear lubricant oil EP 80W 90 EP VG 220 30 C 65 C AVIA ARAL SHELL TOTAL MZ 80W EP Plus SAE 80W 90 Spirax A 90 LS EP B 80W 90 Mixer gearbox 20 l Front b...

Page 135: ...r the enclosed sub supplier documentation shall always prevail Check screwed connections for firm seating at regular intervals approx every 50 service hours Always replace screws and nuts by parts of...

Page 136: ...400 300 M18 135 100 175 125 260 195 330 250 375 275 475 350 440 325 560 410 M20 190 140 240 180 375 275 475 350 530 400 675 500 625 460 800 580 M22 260 190 330 250 510 375 650 475 725 540 925 675 850...

Page 137: ...ce and maintenance Sherpa 120 140 06 19 137 9 4 2 Wheel nuts M18x1 5 M22x1 5 Nm ADR rear axle DIN 270 20 Carraro front axle Flat nut with pivotable flat washer 650 Tab 12 Tightening torques for wheel...

Page 138: ...ge causing downtimes and repair costs Due maintenance work is specified in the maintenance plan and lubrication plan and listed according to the intervals The minimum qualification required for the st...

Page 139: ...re and carry out visual check for defects Operator page 200 Chassis all screwed connections Qualified staff page 135 Hydraulic hose pipes and screwed connections Check for firm seating and tightness Q...

Page 140: ...run fissures raised corners Operator page 192 Side discharge conveyor Check tension and carry out a visual check for damage conveyor run fissures raised corners Operator page 189 Rear view camera Chec...

Page 141: ...g knives optional extra Check slide plates 6 mm for wear in case of one sided wear turn slide plates over in case of two sided wear replace slide plates Operator page 195 Contamination indicator of hy...

Page 142: ...ting once Qualified staff page 135 Pick up arm Check bearing for proper initial tension 520 Nm once then every 500 service hours Qualified staff Air circulation filter Clean Operator page 172 Fresh ai...

Page 143: ...Antifreeze Check level in winter period Operator Engine manual Antifreeze in coolant system Check for sufficient antifreeze in winter period Qualified staff Engine manual If required worn Maintenance...

Page 144: ...to be lubricated are highlighted by means of detailed enlarged views and location details in the lubrication plan 1 Lubrication point identified by arrow 2 Lubrication interval 3 Total number of lubr...

Page 145: ...inder of chassis front left and right 4 3 7 Hydraulic counter cutters 2 2 8 Axle stubs 6 3 4 9 Rear axle rocker 1 3 10 Hydraulic cylinder of chassis rear 2 3 11 Self aligning bearing 2 3 4 12 Hydrauli...

Page 146: ...ut work in an empty mixing container that is as clean and dry as possible Wear personal protective equipment Non slip safety footwear Cut proof protective gloves Risk of tripping Pay particular attent...

Page 147: ...arting and rolling 3 CAUTION Risk of cuts due to cutting knives Rotate the mixing auger such that the cutting knives are directed away from the discharge opening 4 Unscrew the screwed connections 3 be...

Page 148: ...g observe the operating instructions of the pressure washer steam blaster manufacturer Keep to the maximum admissible injection pressure of 80 bar Do not exceed the water temperature of 60 C Do not cl...

Page 149: ...work Only use lithium saponified multi purpose grease ATTENTION Damage to components Damage to bearings seals etc may occur if the lubricating pressure is excessive and the grease gun used is not equ...

Page 150: ...fted Operative staff Operator 1 Check the level in the reservoir 1 before each use The level must not fall below 1 cm Top the reservoir up early enough 2 Top the reservoir up only through the lubricat...

Page 151: ...ed pick up arm against lowering Operative staff Operator Install support 1 Lift the pick up arm Move the joystick to the rear Lift the pick up arm as far as necessary to be able to install the support...

Page 152: ...secured against unintentional lowering Fig 109 Remove support 1 Swivel the support 1 away from the hydraulic cylinder 2 back to transport position 2 Secure the support by means of the spring hook 3 i...

Page 153: ...uelling The electrostatic charge may generate sparks Never mix diesel fuel with petrol ATTENTION Inadmissible or contaminated fuel Damage to the diesel engine Only fill in admissible fuels Do not fill...

Page 154: ...aqueous urea solution 32 AUS 32 according to ISO 22241 1 AdBlue consumption depends on driving behaviour and weather conditions The AdBlue solution freezes at a temperature of approx 11 C The system...

Page 155: ...d soap If swallowed immediately rinse the mouth with water for at least 15 minutes Immediately contact the medical services ATTENTION Damage to engine due to AdBlue in fuel Do not fill AdBlue into the...

Page 156: ...ot AdBlue squirting out Wear protective gloves and protective goggles Unscrew the tank cap 1 4 Put the tank cap onto a clean surface 5 Top up AdBlue The tank capacity is about 21 litres Fill in AdBlue...

Page 157: ...ngine oil in dosed quantity by means of a funnel Environmental pollution Ensure to prevent lubricants and fuels from polluting the environment Collect lubricants and fuels in appropriate containers an...

Page 158: ...d area or in area A Top up oil if necessary NOTE If a steady loss of oil is detected during the oil level check visually check the diesel engine for leaks If required have the leaks eliminated by an a...

Page 159: ...alding and burns The cooling system is under pressure Risk of scalding and burns due to contact with hot coolant and hot machine parts Let the diesel engine cool down Wear appropriate protective cloth...

Page 160: ...ant compensating reservoir 1 The coolant level must be visible between the MIN and MAX marking A Top up coolant 1 CAUTION Risk of scalding due to hot coolant squirting out Use a thick cloth to generou...

Page 161: ...iate protective clothing Operative staff Operator The diesel engine has been turned off 1 Secure the machine against accidental starting and rolling 2 Open the engine cowling 1 Fig 118 3 Check the bel...

Page 162: ...and secure it against accidental rolling and starting Have all hose pipes checked for their operational safety by an expert at least once a year Regularly check all pipes hoses and screwed connections...

Page 163: ...on rules 9 15 2 Maintenance intervals After the first 10 service hours and then every 50 service hours Operative staff Qualified staff 1 Check all components of the hydraulic system for tightness 2 Re...

Page 164: ...body potentially causing serious injuries Risk of serious infection This applies in particular to hydraulic systems with a membrane pressure accumulator Never carry out work on the hydraulic system w...

Page 165: ...deformed or leaking fitting Hose slipping out of the fitting Corroded fitting which may affect the function and strength Improperly laid hydraulic hose pipes e g ignored bending radii laying over sha...

Page 166: ...ding radii do not fall below the admissible limits external mechanical influences on the hydraulic hose pipes are avoided Make sure to avoid chafing of hydraulic hose pipes against components or again...

Page 167: ...ls Keep hydraulic oils free from contamination by foreign objects and other liquids Environmental pollution Ensure to prevent lubricants from polluting the environment Collect lubricants in appropriat...

Page 168: ...levels Ensure working conditions enabling safe working Open the service cover 1 2 Use a cloth to thoroughly clean the area surrounding the filler neck Fig 122 3 Unscrew the cap 1 4 Top up hydraulic oi...

Page 169: ...hly clean the area surrounding the filler neck Fig 124 3 Unscrew the cap 1 4 Unscrew the screws 2 5 Pull the ventilation filter out 6 Release the safety chain 7 CAUTION Risk of injury to the eyes due...

Page 170: ...ge to the windscreen washer Exclusively use specialist windscreen washing water including antifreeze if necessary Never add radiator antifreeze or other additives 1 Secure the machine against accident...

Page 171: ...ccidental starting and rolling 2 Fold the wiper arm 1 off the windscreen 3 Press and keep hold of the unlocking button 2 and simultaneously pull the wiper blade 3 in the direction of the arrow Arrow s...

Page 172: ...kwise by 90 3 Remove the air circulation grid and the air circulation filter 2 out of the cabin ceiling by moving them downwards Fig 129 4 CAUTION Risk of injury to the eyes due to flying particles We...

Page 173: ...ING Increased risk of accident when working at high levels Ensure working conditions enabling safe working Unscrew the casing 1 Fig 132 4 Remove the fresh air filter 1 to the rear 5 CAUTION Risk of in...

Page 174: ...unted behind the intake air door on the right hand machine side 1 Secure the machine against accidental starting and rolling 2 Open the door 1 3 WARNING Increased risk of accident when working at high...

Page 175: ...re used after removal Replace the secondary element if required or after 2000 service hours or 2 years at the latest 9 Use the handle to pull the secondary element 1 out of the casing 10 Insert the n...

Page 176: ...cyclone block 1 from the casing 3 Remove foreign objects and dust deposits from the cyclone block and in the casing manually or by means of a brush 4 Loosen and remove tight dust deposits from the cyc...

Page 177: ...rmined at an oil temperature of 0 20 C ATTENTION Damage to the machine due to lack of oil Always ensure a sufficient oil level CAUTION Risk of slipping due to leaking oil Risk of slipping and falling...

Page 178: ...intentional lowering of the pick up arm Secure the pick up arm by means of appropriate support trestles 3 Secure the machine against accidental starting and rolling 4 Unscrew the protective cover 1 Fi...

Page 179: ...machine off and secure it against rolling 3 Place the drip tray beneath the oil drain plug 2 4 Remove the oil drain plug The gear lubricant oil drains off into the drip tray 5 Loosen the vent screw 1...

Page 180: ...l level before starting the mixing process as the oil heats up during the mixing process thus causing the level in the compensating reservoir to rise 1 Check the oil level in the compensating reservoi...

Page 181: ...rator NOTE The input stage of the mixer gearbox is initially filled with AVIA Syntogear XP220 1 Unscrew the oil inspection plug 1 2 Check oil level The oil must be visible at the threaded hole 3 Top u...

Page 182: ...y 2 Secure the machine against accidental starting and rolling 3 Measure the distance X between the dosage gate and the mixing container Required distance 5 mm 4 Adjust the distance X if necessary Loo...

Page 183: ...r WARNING Falling from the top edge of the mixing container Risk of serious injuries or even death when falling into the mixing container It is not allowed to stay above the mixing container to bend o...

Page 184: ...Sharp edged cutting knives Risk of cuts Wear cut proof protective gloves Cover the cutting knives by means of an edge protector CAUTION Risk of crushing due to magnetic pull Risk of injury to fingers...

Page 185: ...osition Set of knives 1 2 3 4 5 6 7 8 9 10 Standard Straw Bales Tab 13 Positions Set of knives short knife long knife The extended cutting knives are most effective in these positions Only in special...

Page 186: ...hly structured mixtures at the discharge opening Better picking up of bale components and their re inclusion in the intensive mixing process Fig 146 1 Loosen the screws 2 2 Change the position of the...

Page 187: ...es only for the top knife Fig 149 4 Screw in again and tighten the screws 1 Fig 150 5 Mount a root crop knife 1 in addition to the cutting knives onto the bottom end of the mixing auger if necessary 6...

Page 188: ...ue to abrasive particles Flung away abrasive particles and foreign objects may penetrate the eyes Wear protective goggles 1 Insert a flap grinding wheel into a right angle grinder 2 Carefully grind th...

Page 189: ...y turn the two clamping nuts 3 The conveyor belt must sag by approx 10 to 15 mm in its centre The distance A between the flat profile 2 and the nut 4 must be equal on both sides of the conveyor belt 4...

Page 190: ...1 5 Unscrew the counter nuts 2 and 3 6 Set the distance of the milling drum or conveyor drum to the ground The distance between milling blades and ground should be approx 15 mm Increase distance Move...

Page 191: ...he pick up arm against accidental lowering by means of appropriate support trestles 4 Secure the machine against accidental starting and rolling 5 Loosen all nuts of the screws 1 6 Move the scraper ba...

Page 192: ...f the elevator conveyor at the control slit 1 The elevator conveyor 2 is sufficiently tightened as long as it can be seen in the middle of the control slit or higher Retighten the elevator conveyor 3...

Page 193: ...rn on one side can be turned over Milling blades worn on both sides must be replaced Replace the locking nuts during each new installation of knives as otherwise the locking effect of the nuts no long...

Page 194: ...tion of the arrow the curved knife pointing towards the middle of the milling drum Fig 159 For the knife holders at the ends of the milling drum the milling blades are screwed from the outside For thi...

Page 195: ...utting knives 1 Secure the machine against accidental starting and rolling 2 Check the screws 1 of the holding down plates for firm seating 3 Retighten the screws if necessary Tightening torque 25 Nm...

Page 196: ...gularly check the blades for deformation A serviceable cutting knife 1 has a slightly concave cross section distance X 0 2 mm Readjust or replace the cutting knife if it is bent 2 Fig 165 10 Regularly...

Page 197: ...s Wear cut proof protective gloves 1 Detach the cutting knife 2 Put the cutting knife with its contact surface facing upwards across the open jaws of a vice Make sure that not only the teeth 1 of the...

Page 198: ...protective gloves 1 Dismantle the parts in the following order 1 Pusher cover 2 Holding down plate 3 Fast Cut cutting knife 4 Slide plate 1 mm 5 Slide plate 6 mm 6 Slide strip 7 Counter blade 2 For r...

Page 199: ...ng Use lifting equipment with sufficient lifting power to lift the machine Lift the machine only at the marked fixing points Secure the lifted machine machine parts against accidental lowering Deflate...

Page 200: ...yres for damage Remove foreign objects stuck in the tyre Have damage such as deeper cuts repaired as soon as possible 2 Check tyre pressure and refill if necessary Keep to the side of the wheel when r...

Page 201: ...ntentional lowering Do not stand beneath the lifted machine Lift machine Fig 169 3 Unscrew the wheel nuts Keep to the order see numbering 4 Change the wheel 5 Tighten the wheel nuts Screw the wheel nu...

Page 202: ...eeting the technical specifications of the manufacturer may cause damage Please contact the service for spare parts orders Order information can be transmitted via e mail fax or phone It is imperative...

Page 203: ...V input output box 2 F7 Ventilating fan Ventilator Heating 10 F8 Voltage transformer 24 V 5 V 2 F9 Sensors II 10 F10 Differential lock Parking brake 7 5 F11 Hydraulic counter cutters Feed hopper 10 F1...

Page 204: ...rm 7 5 F32 Engine control unit 24 V DC 7 5 F33 Engine control unit F5005 25 F34 Lighting driver s cabin Radio 7 5 F35 Engine control unit F5006 25 F36 Engine control unit F5007 25 F37 Warning lights 7...

Page 205: ...in No Function X1 Supply X2 X3 Ground K1 ICN CV1_1 KK2 ICN CV1_2 KK3 ICN CV1_3 KK4 ICN CV1_4 K5 Light K6 Work lights K7 Indicator system K8 Lift milling drum guard cutting unit K9 Brake light K10 Wipi...

Page 206: ...176 D Description of machine 47 Diesel engine 157 Start 97 Turn off 99 Differential lock 99 Dimensions of wagon 46 Discharge fodder 113 Discharge options 57 Door lock 65 Door opening lever 65 Door win...

Page 207: ...7 Mix fodder components 111 Mixer gearbox 180 181 Mixing auger 55 Mixing container 55 146 Moving parts 24 Multi function switch 67 O Operating media 134 Operation 96 Operator s obligation 19 Other rel...

Page 208: ...AdBlue 154 Top up hydraulic oil 168 Top up windscreen washing water 170 Tow machine 127 Traction drive 127 Traffic related equipment 58 Transport journeys 118 Travelling 98 Type plate 59 Tyres 199 Ch...

Page 209: ...Author Releasing person Date of release Language KB LB 06 09 2019 Englisch Assignment Product group Selbstfahrende Futtermischwagen Goods group Sherpa Model Sherpa 120 Sherpa 140...

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