Stanley 70501, Instruction And Service Manual

Page: 7 / 260

7
3. PUTTING IN SERVICE
IMPORTANT - READ THE SAFETY RULES ON PAGES 3 - 5 AND THE TECHNICAL MANUAL SUPPLIED WITH THE
COMPLETE MACHINE CAREFULLY BEFORE PUTTING INTO SERVICE.
THE MODULE IS DESIGNED TO OPERATE AS PART OF A COMPLETE AUTOMATED OR SEMI-AUTOMATED MACHINE.
WHEN THE TOOL IS CYCLED IT MUST NOT BE HELD IN THE HAND OR BE IN CONTACT WITH ANY PART OF THE BODY.
THERE IS A POSSIBILITY OF A SHEAR INJURY WHEN THE PISTON RETRACTS.
Instructions on installing and removing the module from the machine frame will be included in the Technical Manual
supplied with the machine. The Technical Manual will include full instructions on putting the module into service, together
with instructions on the dismantling, maintenance and assembly of the Nose Equipment.
4. OPERATING INSTRUCTIONS
IMPORTANT - READ THE SAFETY RULES ON PAGES 3 - 5 AND THE TECHNICAL MANUAL SUPPLIED WITH THE
COMPLETE MACHINE CAREFULLY BEFORE OPERATING THE TOOL.
Refer to the Technical Manual supplied with the machine for operating instructions.
5. SERVICING THE TOOL
IMPORTANT - READ THE SAFETY RULES ON PAGES 3 - 5 AND THE TECHNICAL MANUAL SUPPLIED WITH THE
COMPLETE MACHINE.
THE EMPLOYER IS RESPONSIBLE FOR ENSURING THAT TOOL MAINTENANCE INSTRUCTIONS ARE GIVEN TO THE
APPROPRIATE PERSONNEL. THE OPERATOR SHOULD NOT BE INVOLVED IN MAINTENANCE OR REPAIR OF THE TOOL
UNLESS PROPERLY TRAINED. THE TOOL SHALL BE EXAMINED REGULARLY FOR DAMAGE AND MALFUNCTION.
Refer to the Technical Manual supplied with the machine for full service instructions.
5.1 DAILY SERVICING
• Check placing tool, hoses and connectors for oil leaks.
• Worn or damaged hoses and connectors should be replaced.
• Check that the stroke of tool meets the specification.
• Check that the supply pressure is correct and does not exceed 140 bar.
• Check the nose equipment, mandrel and follower springs for wear, replace as necessary.
5.2 WEEKLY SERVICING
• Dismantle and clean the nose equipment, especially the jaws, as described in the Technical Manual for the Machine.
• Check for oil leaks in placing tool, hoses and quick couplers.
!
CAUTION – Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool. These
chemicals may weaken the materials used in these parts.
5.3 ANNUAL SERVICING / EVERY 500K OPERATIONS
• Every 500,000 cycles the tool should be completely dismantled and new components should be used where worn,
damaged or as recommended. All O-rings, back-up rings and seals should be renewed and lubricated with MolyKote®
111 grease before assembling.
ORIGINAL INSTRUC TION ENGLISH