Table of Contents
INTRODUCTION ...............................................................2
Identification ........................................................2
Description of Controls & Components ..............3
Internal Components ...........................................5
Product Specifications ........................................6
SAFETY ................................................................................8
Understanding Risks of Machinery ....................8
Basic Machine Safety ..........................................8
Additional Planer Safety ...................................10
PREPARATION .............................................................. 11
Preparation Overview ........................................11
Required for Setup .............................................11
Power Supply Requirements .............................12
Converting Voltage to 440V ..............................14
Unpacking ..........................................................16
Inventory ............................................................16
Cleaning & Protecting .......................................17
Location ..............................................................18
Lifting & Moving ................................................19
Leveling ..............................................................19
Anchoring to Floor .............................................20
Assembly ............................................................20
Dust Collection ...................................................21
Checking Gearbox Oil Levels ............................22
Power Connection ..............................................23
Test Run .............................................................24
Inspections & Adjustments ...............................26
OPERATION .................................................................... 27
Operation Overview ...........................................27
Stock Inspection & Requirements.....................28
Wood Types ........................................................28
Planing Tips .......................................................29
Common Cutting Problems ...............................29
Depth of Cut .......................................................31
Using Table Height Handwheel ........................31
Using TABLE UP/DOWN Buttons ...................32
Using Digital Readout .......................................32
Setting Feed Rate ..............................................34
Bed Roller Height ..............................................35
Rotating/Replacing Cutterhead Inserts ............36
ACCESSORIES .............................................................. 37
MAINTENANCE .............................................................38
Maintenance Schedule .......................................38
Cleaning .............................................................38
Unpainted Cast Iron ..........................................38
Lubrication .........................................................39
Replacing Digital Readout Battery ...................42
Anti-Kickback Fingers .......................................43
Tensioning/Replacing Belts ...............................44
SERVICE...........................................................................44
Setting Feed Rollers, Chip Breaker & Pressure
Bar Heights ........................................................46
Adjusting Feed Roller Spring Tension ..............49
Calibrating Table Height Indicator ..................50
Replacing Feed Motor Brushes .........................50
Checking Pulley Alignment ...............................51
Adjusting Table Parallelism ..............................52
Tensioning Table Height Chain ........................53
Adjusting Table Gibs .........................................54
Calibrating Bed Rollers .....................................54
Calibrating Digital Readout ..............................55
TROUBLESHOOTING .................................................56
ELECTRICAL ...................................................................59
Electrical Safety Instructions ...........................59
Electrical Overview ............................................60
Electrical Box .....................................................61
Electrical Box Wiring Diagram .........................62
Control Box.........................................................63
Control Box Wiring Diagram ............................64
Main Motor Wiring Diagrams ...........................65
Table Motor Wiring Diagrams ..........................65
Electrical Component Wiring Diagrams ..........66
Electrical Component Photos ............................67
PARTS................................................................................68
Base & Motors ...................................................68
Column ...............................................................71
Headstock ...........................................................73
Table ...................................................................75
Gearbox ..............................................................77
Electrical Components .......................................78
Machine Labels ..................................................80
WARRANTY ..................................................................... 81
