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Sonnen sonnenBatterie eco 7.0 Series, Operation And Installation Instructions Manual, Page: 38 / 115

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Sonnen sonnenBatterie eco 7.0 Series Operation And Installation Instructions Manual Download Page 38

6

Electrical connection

6.2  Routing cables into storage system

Figure 23: Routing into storage system
1

Group cable (for extra connections of storage system)

2

Ethernet cable

3

Modbus cable

4

Electrical cable

5

Cable to battery emergency stop switch

► 

Route the cables into the storage system as illustrated above.

► 

Make sure that all screwed cable glands are tightened and optimally seal the 

storage system.

Figure 24: Fitting stopper

If cable glands are not in use:

► 

Seal them with the fitting stoppers.

Page 38 of 115

 

KD-262 | Part-No 52199 | EN | Version 1.00

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Summary of Contents for sonnenBatterie eco 7.0 Series

Page 1: ...49 0 8304 92933 444 info sonnenbatterie de www sonnenbatterie de sonnenBatterie eco 7 0 Operation and Installation Instructions KD 262 Part No 52199 Version 1 00...

Page 2: ...87499 Wildpoldsried Germany Emergency hotline 49 0 83 049 2933 444 Email info sonnenbatterie de Document Document number KD 262 Item number 52199 Version 1 00 Publication date 25 07 2016 Scope of val...

Page 3: ...fire services 10 2 4 Regulations directives laws standards 11 2 5 Warnings 11 3 Product description 14 3 1 Technical data 14 3 2 Type plate 15 3 3 Functional description 16 3 3 1 Basic principle 16 4...

Page 4: ...ng cables into storage system 38 6 3 Connecting Ethernet cable 39 6 4 Electrical connection of storage system 40 6 5 Connecting Modbus cable 42 6 6 Using extra connections 46 6 6 1 Connecting battery...

Page 5: ...ry modules 67 7 5 Commissioning report 67 7 6 Automatic full charging 68 7 6 1 Automatic full charging earlier 68 7 6 2 Automatic full charging later 68 8 Shutting down 69 8 1 Shutting down storage sy...

Page 6: ...h panel Display 90 10 3 13 Screen page Settings Touch panel Passwords 91 10 3 14 Installing software update 92 11 Internet access 93 11 1 Connecting to Internet 93 11 2 Internet portal 94 11 2 1 Loggi...

Page 7: ...Contents 17 Commissioning report 115 KD 262 Part No 52199 EN Version 1 00 Page 7 of 115...

Page 8: ...s in this document The following designations are used in this document Table 1 Designations in this document Complete designation Designation in this document sonnenBatterie eco 7 0 storage system 1...

Page 9: ...ly be installed and commissioning by authorised electricians Authorised electricians must meet the following criteria The company for which the electrician works must be certified by sonnen GmbH The e...

Page 10: ...e section 2 5 pg 11 In the event of a fire in the vicinity of the product or in the storage system itself proceed as follows Only firefighters with appropriate protective equipment safety gloves safet...

Page 11: ...be exhaustive The authorised electrician is responsible for knowing and observing all of the regulations relevant to their work 2 5 Warnings This section contains specific warnings that must always be...

Page 12: ...battery modules 51 2 V DC The battery module is deactivated when the fuse connector is unplugged No voltage runs between the plus and minus contacts of the battery module If all interconnected batter...

Page 13: ...tc Do not modify the battery modules Do not allow the battery modules to come into contact with water except when extinguishing a fire in the storage system Do not heat the battery modules Operate the...

Page 14: ...in kg 80 110 170 200 230 260 280 310 Power meter Voltage measurement inputs Nominal voltage AC 230 V L N 400 V L L max connectible conductor cross section 1 5 mm2 Clamp on current transformer Max mea...

Page 15: ...or service matters The following information is specified on the type plate Item designation Item number Version hardware version Technical data of the storage system The nominal power and battery cap...

Page 16: ...an the consumption the surplus power difference between generation and consumption is stored in the storage system The battery is charged For example if 3000 watts are generated and 1700 watts are con...

Page 17: ...e battery modules must be charged to 85 charging status upon delivery when stored Store the battery modules for no longer than 6 months Install the battery modules in the storage system after 6 months...

Page 18: ...hen touching damaged insulation elements Unpack the storage system immediately after transport and inspect it for transport damage Do not use a damaged storage system under any circumstance Paragraph...

Page 19: ...the transport indicator 3 Inspect the goods for hidden damage dsds This inspection should also take place in the presence of the shipper if possible Unpack the goods Inspect the goods for hidden not i...

Page 20: ...age system This may damage the storage system Check the inside of the storage system for condensation before installation Only install the storage system if there is no condensation on the surfaces If...

Page 21: ...re a firm stand Observe the correct tilting positions Use a manual or electric trolley to cross steps Figure 3 Suitable trolley for placement Figure 4 Correct left and wrong right tilting The storage...

Page 22: ...8 Version 1 03 f r Betreiber und Elektrofachkr fte 10257 Wire end ferrule insulated 0 25 mm2 11082 Fuse plug 10368 Stopper for screwed cable gland M16 11123 Contact washer 10369 Stopper for screwed ca...

Page 23: ...wdriver PH 2 O Folding meter stick O Trolley O Screwdriver 0 4 x 2 5 O Spanner A F 10 O Spanner A F 13 O Spanner A F 22 O Spanner A F 27 O Spanner A F 34 O Shrink on sleeve O Spirit level Extra tools...

Page 24: ...cts The width B and the depth T are specified in Table 2 pg 14 The minimum distances ensure that there is sufficient heat dissipation the storage system door can be opened easily and there is sufficie...

Page 25: ...of injury by inadequate attachment The storage system is heavy and calls for high quality attachment material otherwise it could fall and lead to injuries Use only correct attachment materials The st...

Page 26: ...suspended from wall Drill the holes labelled 1 and 2 For standup storage system consisting of main cabinet and add on cabinet Drill the holes labelled 1 For a main cabinet suspended from the wall it i...

Page 27: ...ly topple over Plus if the battery modules are not yet fitted the weight of the storage system is unevenly distributed The top part is much heavier than the bottom part and the storage system is quite...

Page 28: ...he the levelling mat under the storage system 5 5 6 Suspending storage system in wall bracket Figure 11 Suspending storage system On the rear of the main cabinet you find an attachment rail to insert...

Page 29: ...gure 12 Suspending storage system Additionally x the suspended storage system to the wall by two screws Tools needed O Spanner A F 13 Screw the storage system in place Use supplied attachment material...

Page 30: ...ied edge guard in the opening between the main and add on cabinets This prevents damage to the leads Tools needed O Spanner A F 10 Figure 13 open cover Open cover Figure 14 edge guard Attach edge guar...

Page 31: ...This ensures that the housing of the add on cabinet is on ground potential Tools needed O Spanner A F 10 5 5 10 Fitting screwed cable glands Figure 16 Screwed cable glands on main cabinet Tools needed...

Page 32: ...there is a side wall You can remove this if necessary to simplify working on the storage system Tools needed O Philips screwdriver PH2 Take out the screws with the screwdriver Fit the side wall again...

Page 33: ...Disconnect the relevant electrical circuits Secure against anyone switching on the device again Check that the device is disconnected from the power supply Only authorised electricians are permitted t...

Page 34: ...interface 4 B6 miniature circuit breaker 5 Residual current device RCD 30 mA not included in scope of delivery Explanations for the components The miniature circuit breaker 1 protects the connection l...

Page 35: ...ection 6 6 1 2 Wiring components in the electrical distributor Wire the components previously placed in the electrical distributor according to section 15 2 pg 105 KD 262 Part No 52199 EN Version 1 00...

Page 36: ...strip 3 must be protected by the supplied miniature circuit breakers B6 The supplied miniature circuit breakers do not have to be installed if the lines are already protected by existing circuit brea...

Page 37: ...Power measurement only works if the current and voltage of the same phase are measured Example clamp on current transformer L1 marked with number 1 must be connected to phase L1 This phase L1 must als...

Page 38: ...cable 4 Electrical cable 5 Cable to battery emergency stop switch Route the cables into the storage system as illustrated above Make sure that all screwed cable glands are tightened and optimally seal...

Page 39: ...rnet cable on the socket by joining its connector RJ 45 to the shield of the cable shield contacting Upon commissioning the storage system automatically establishes the connection to the internet once...

Page 40: ...tching on the device again Check that the device is disconnected from the power supply Only authorised electricians are permitted to carry out electrical work Use an electrical connecting cable that c...

Page 41: ...the storage system 10 12 mm 1 2 3 4 Strip the cable and the wires 37 38 39 35 36 35 36 37 38 39 L1 L2 L3 N PE Fasten the cable in the connector 35 36 37 38 39 37 38 39 35 36 Join the connector to term...

Page 42: ...a data signal A and B and provides a signal ground GND Figure 26 Illustration of Modbus connection 1 Power meter 2 Modbus cable 3 Shield 4 Modbus connector on terminal block X1 in main cabinet You mus...

Page 43: ...the shield of the cable Remove the plastic film Separate the shield from the wires Bend the shield and yellow wire backwards Attach a shrink on sleeve as insulation Strip the wires Press on the wire e...

Page 44: ...en Strip the Modbus cable Be careful not to damage the shield of the cable Remove the plastic film Separate the shield from the wires Bend the shield backwards Attach the shield transition using the c...

Page 45: ...ch a shrink on sleeve as insulation Strip the wires Connect the Modbus cable to terminal block X1 in the main cabinet Terminal Function Wire colour 1 A White 2 B Brown 3 GND Green 4 Shield White thick...

Page 46: ...cure against anyone switching on the device again Check that the device is disconnected from the power supply Only authorised electricians are permitted to carry out electrical work The wiring configu...

Page 47: ...hold you can cut off the storage system in an emergency Once it is actuated the storage system is deactivated as a voltage source and fully cut out To install the battery emergency stop switch proceed...

Page 48: ...sumption switch When the output is activated 24 V on terminal 30 the contactor K1ex switches and the connected load is powered The coil connection A2 of contactor K1ex can be joined to terminal 8 9 10...

Page 49: ...e entered value is added to momentary generation if the CHP is active Set the power output of the CHP under Settings Producer CHP Wiring depends on whether or not the CHP has a floating operating cont...

Page 50: ...s 8 9 10 and 11 are all on GND potential Join the coil connections A2 of K30 and K40 to one of these terminals On the touch screen under Settings Behavior Behavior change the button Heat pump operatio...

Page 51: ...er K41 Installation contactor 230 Vac Siemens 6 Up down meter 7 Heat pump Terminals 8 9 10 and 11 are all on GND potential Join coil connections A2 of K30 and K40 to one of these terminals KD 262 Part...

Page 52: ...the PV inverter across terminal pairs 26 27 and 28 29 Damage to relays K71 and K72 by overload Only load 26 27 and 28 29 up to a maximum voltage of 250 Vac and current of 6 A Step K71 K72 0 off off 1...

Page 53: ...direct support by the inverter or by a solar data logger 2 The electrician must select which state of the output terminals corresponds to which output power of the inverter or it depends on the suppor...

Page 54: ...ugh a relay K2 in the following diagrams Coil connection A1 of the relay is joined to terminal 23 the maximum current across which is 500 mA Coil connection A2 is joined to terminal 8 9 10 or 11 all o...

Page 55: ...riant 2 1 PV inverter K2ex Relay with NC as main contact not part of delivery K3ex Relay with NO as main contact not part of delivery Terminals 8 9 10 and 11 are all on GND potential The advantage of...

Page 56: ...e plus and minus contacts of the battery module If all interconnected battery modules are deactivated it is safe to work on a battery module When working on the DC circuit Set aside metal jewellery Sw...

Page 57: ...tages is less than 1 V If the deviation is greater than 1 V Notify the service team Figure 35 Measuring the battery module voltages V COM V 6 7 2 Numbering the battery modules Figure 36 Numbering the...

Page 58: ...2 B B O N 1 2 3 4 I F 1 I F 2 0 1 B B O N 1 2 3 4 I F 1 I F 2 B B O N 1 2 3 4 I F 1 I F 2 0 1 B B O N 1 2 3 4 I F 1 I F 2 B B O N 1 2 3 4 I F 1 I F 2 3 2 B B O N 1 2 3 4 I F 1 I F 2 B B O N 1 2 3 4 I...

Page 59: ...lug connections Only red lines are allowed to be plugged into red sockets Only black lines are allowed to be plugged into black sockets Figure 40 Correctly connected top and incorrectly connected bott...

Page 60: ...he last battery module with the highest number With sonnenBatterie eco 7 2 this is battery module 0 with sonnenBatterie eco 7 4 battery module 1 with sonnenbatterie eco 7 6 battery module 2 with sonne...

Page 61: ...onnect the BMS communication lead to the Combox as illustrated above In the case of storage systems without an add on cabinet Use a short BMS communication lead delivered with the battery modules In t...

Page 62: ...n be determined from the technical data see page 14 6 8 Subsequent battery add on Damage to battery modules through high compensation currents When the storage system is switched on diering voltages o...

Page 63: ...he public grid Proceed as follows to start manual full charging Navigate to Function page Press Charge then Auto You need not fully charge manually if the storage systemwas already fully charged in au...

Page 64: ...arefully and correctly connected All Modbus cables are fully and correctly configured The back up fuse of the storage system is correctly configured The electrical connecting cable satisfies all loca...

Page 65: ...e button S1 The storage system then ramps up and conducts a selftest If this is successful the storage system is ready to operate 7 3 Adapting software settings Authorised electricians When starting u...

Page 66: ...lained in what follows The battery modules are minimally charged for the selftest So conducting the selftest is not possible if The battery charge is too high There is no energy from the public grid I...

Page 67: ...battery modules is installed Unsupported number of battery modules Damage to storage system by connecting wrong number of battery modules The storage system is intended for connection of 1 to 8 batte...

Page 68: ...e After full charge the storage system is ready to operate 7 6 1 Automatic full charging earlier You can also start full charging manually at any earlier time Proceed as follows Navigate to Function p...

Page 69: ...ctly can damage components and re sult in data loss Only disconnect the storage system in an emergency by the main fuse switch or the battery emergency stop switch if implemented If there is no emerge...

Page 70: ...ws to properly ramp down the storage system Press Press again to confirm Shutdown Sutdown takes about 30 seconds The storage system is shut down once the DC circuit is audibly interrupted by the main...

Page 71: ...s neither charged nor discharged On a low charge status there may be brief charging of the battery however to prevent exhaustive discharging of the battery modules Energy may be imported from the publ...

Page 72: ...er connected by the self consumption switch is additionally cut in Also depending on the setting the optional wireless socket outlets can be cut in Once the storage system is fully charged it changes...

Page 73: ...the system is in standby status The storage system is neither charged nor discharged Floating charging guards against a critical charge status Select standby to keep the charge status constant Charge...

Page 74: ...bmenu Zur vorherigen Bildschirmseite navigieren Press back to navigate back to the previous page 10 2 Description of screen pages On the screen pages you find displays and buttons Displays show inform...

Page 75: ...menu 10 Shuts down the storage system After 5 minutes without an entry the start page automatically appears After 15 minutes standard gure without an entry the brightness of the screen reduces slight...

Page 76: ...in in kW Charge discharge Momentary charge discharge in kW Battery capacity Total battery capacity in kWh State of charge Momentary state of charge in percent 10 2 3 Menu page Buttons Function Press...

Page 77: ...arged nor discharged There may only be brief charging to prevent exhaustive discharge of the battery modules Charge then standby Press to activate this operating mode After full charging the storage s...

Page 78: ...the storage system Auto Press to select deselect automatic switching of the self consumption switch On Auto the self consumption switch is automatically activated deactivated by the metered generated...

Page 79: ...anging parameters that only appear as a display calls for a higher authorization level For warranty reasons this may only be done by an authorized electrician 10 3 1 Enabling changed settings To be ab...

Page 80: ...10 Software Press Press three times to select User Press RET to confirm Press Password Enter 1010 Page 80 of 115 KD 262 Part No 52199 EN Version 1 00...

Page 81: ...ure 47 Numerics entry window 1 Correct entry 2 Cancel entry ESC 3 Confirm entry RET Figure 48 Keypad entry window 1 Correct entry 2 Cancel entry ESC 3 Confirm entry RET Figure 49 Date and time entry w...

Page 82: ...code Press the left button to set the country e g DE for Germany Press the right button to set the postal code Displays Serial number Set ex works HW Version Set ex works Page 82 of 115 KD 262 Part N...

Page 83: ...bles connection of a heat pump to the storage system As soon as the button is changed from No to Yes by an authorized technician the page Switch load shows the button Heat pump operation over battery...

Page 84: ...le energy flow is prevented through inaccurate measurement When charging the reduction prevents unwanted import from the public grid charge generated power consumption charge reduction When dischargin...

Page 85: ...ominal power Here you can see the setted nominal power of the PV system in kWp Single phase PV generation This shows whether a single phase or threephase PV system is selected Max feed in power If fee...

Page 86: ...tput of a CHP As soon as the CHP is in operation the entered power is added to generation and shown on the start screen Buttons min SoC Max SoC Set the min and max SoC If the state of charge of the st...

Page 87: ...ed surplus This setting determines from which surplus generation consumption charge the self consumption switch is activated On time Press to set the length of activation This determines how long mini...

Page 88: ...harging and discharging the battery During a charge cycle the complete useful capacity is charged in the storage system and then discharged Example of a charge cycle The storage system has a charge st...

Page 89: ...11 Screen page Settings Touch panel Time and language Buttons Date time Press change to alter the date and time Language Press the flag icon to select the language KD 262 Part No 52199 EN Version 1 0...

Page 90: ...d on you can enter a PIN Enter a PIN by which the child safety lock can be cancelled The child safety lock disables all buttons when you change to the start page To unlock the screen again Press the l...

Page 91: ...password The password is needed to get acces to the Setting pages The Das Benutzerpasswort wird ben tigt um Einstellungen ver ndern zu k nnen 1010 set ex works Notice When you forget the password it...

Page 92: ...e previous software version In red colour there are shown important informations and actions Start Update Cancel Follow the instructions Press Start Update If the update is not to be installed Press C...

Page 93: ...further development and monitoring of hardware and software 11 1 Connecting to Internet Make sure the network cable of the storage system is connected to your router Make sure your router automaticall...

Page 94: ...o the internet portal To log into the internet portal proceed as follows 1 Enter the following web address in the browser https my sonnen batterie com The login window shown here opens 2 Enter your ac...

Page 95: ...atus Control Graph and Forecast buttons see figure shown here in order to open the specific page 11 2 3 Using the status page The status page shown in the figure on the right shows the followsing curr...

Page 96: ...3 0 kilowatts or 3000 watts 4 Time is shown on the x axis in the above example the timeframe shown on the x axis is one day 5 This legend shows which energy flows are displayed in which colour in the...

Page 97: ...ox 3300 watts This is used to cover consumption blue and charge the storage system green at a minimal level Charging with higher power is prevented by the intelligent charging management system This f...

Page 98: ...represents self consumption Self consumption is the part of the generated power that has not been fed in but has instead been stored temporarily in the battery or consumed Consumption pie chart Consu...

Page 99: ...of consumption and generation in future Figure 51 Forecast The storage system is able to forecast consumption in the near future blue based on previous consumption trends Accessing weather data can a...

Page 100: ...ignificantly overnight 12 2 Cleaning Risk of material damage due to use of unsuitable cleaning agent an excessive water Unsuitable cleaning agents can scratch the surfaces Furthermore if cleaning is n...

Page 101: ...ly appears Immediately contact service Check battery module communication cables and addresses Contact service Follow instructions in section7 4 2 pg 67 Check DC cabling of battery modules Contact ser...

Page 102: ...ackaging can be requested from sonnen GmbH Never transport damaged battery modules Figure 52 WEEE symbol The storage system and the batteries it contains must not be disposed of as domestic waste Disp...

Page 103: ...d 12 13 14 15 16 17 reserve 18 Battery emergency stop switch 24VDC Battery emergency stop switch signal 19 SPS Input reserve 20 SPS Input CHP 21 SPS Output SoC min max 22 SPS Output PV cutout 23 SPS O...

Page 104: ...25 2 5 Reserve 15 0 25 2 5 Reserve 16 0 25 2 5 Reserve 17 0 25 2 5 Reserve Inputs Outputs 18 0 25 2 5 24 VDC Battery emergency stop 24 VDC 19 0 25 2 5 Battery emergency stop return 20 0 25 2 5 PLC inp...

Page 105: ...ectional counter 15 Current transformer for generation L1 4 Current transformer for consumption L2 10 Public electrical mains 16 Current transformer for generation L2 5 Current transformer for consump...

Page 106: ...3 Modbus connection Figure 56 Overview of modbus connection 1 Power meter 2 Modbus cable 3 Shield 4 Terminal block X1 in main cabinet Page 106 of 115 KD 262 Part No 52199 EN Version 1 00 4 1 3 2 2 3...

Page 107: ...nes KD 262 Part No 52199 EN Version 1 00 Page 107 of 115 Figure 57 DC circuit sonnenBatterie eco 7 0 2 B B ON 1 2 3 4 I F 1 I F 2 0 X3 Figure 58 DC circuit sonnenBatterie eco 7 0 4 B B ON 1 2 3 4 I F...

Page 108: ...B B ON 1 2 3 4 I F 1 I F 2 B B ON 1 2 3 4 I F 1 I F 2 0 1 2 X3 Figure 60 DC circuit sonnenBatterie eco 7 0 16 B B ON 1 2 3 4 I F 1 I F 2 B B ON 1 2 3 4 I F 1 I F 2 B B ON 1 2 3 4 I F 1 I F 2 B B ON 1...

Page 109: ...2 Part No 52199 EN Version 1 00 Page 109 of 115 Figure 61 BMS sonnenBatterie eco 7 0 2 B B ON 1 2 3 4 I F 1 I F 2 0 ON 1 2 3 4 0 Combox Figure 62 BMS sonnenBatterie eco 7 0 4 B B ON 1 2 3 4 I F 1 I F...

Page 110: ...art No 52199 EN Version 1 00 Figure 63 BMS sonnenBatterie eco 7 0 6 B B ON 1 2 3 4 I F 1 I F 2 B B ON 1 2 3 4 I F 1 I F 2 B B ON 1 2 3 4 I F 1 I F 2 0 1 2 ON 1 2 3 4 0 2 ON 1 2 3 4 1 1 2 3 4 ON 1 2 3...

Page 111: ...64 BMS sonnenBatterie eco 7 0 16 B B ON 1 2 3 4 I F 1 I F 2 B B ON 1 2 3 4 I F 1 I F 2 B B ON 1 2 3 4 I F 1 I F 2 B B ON 1 2 3 4 I F 1 I F 2 B B ON 1 2 3 4 I F 1 I F 2 B B ON 1 2 3 4 I F 1 I F 2 0 1...

Page 112: ...16 EU Declaration of Conformity Page 112 of 115 KD 262 Part No 52199 EN Version 1 00...

Page 113: ...EU Declaration of Conformity 16 KD 262 Part No 52199 EN Version 1 00 Page 113 of 115...

Page 114: ...sonnen GmbH Am Riedbach 1 D 87499 Wildpoldsried t 49 0 8304 92933 444 o info sonnenbatterie de...

Page 115: ...Telephone Email address Details on electrician carrying out the work Name Company Certification number Details on network topology mark off the applicable network TT TN S TN C S TN C TN C classic eart...

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