SMC Networks JXCM1 Operation Manual Download

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No.JXC#-OMX0009-A

PRODUCT NAME

CC-Link Direct Input Type

Step Motor Controller

(Servo 24 VDC)

MODEL/ Series/ Product Number

JXCM1

Summary of Contents for JXCM1

Page 1: ...No JXC OMX0009 A PRODUCT NAME CC Link Direct Input Type Step Motor Controller Servo 24 VDC MODEL Series Product Number JXCM1...

Page 2: ...of the package 14 2 Mounting the controller 14 3 Controller Setting 14 4 PLC set up 14 5 Wiring and Connection 14 6 Power ON alarm error 15 7 Setting parameters 15 8 Setup of the operation parameters...

Page 3: ...2 Wiring of the stop switch EMG 30 3 Wiring of the lock release LK RLS 30 6 4 Wiring of shutdown circuit 31 1 Example circuit 1 Single controller with teaching box 31 2 Stop relay contact 1 32 3 Moto...

Page 4: ...s 70 13 1 Positioning Operation 70 13 2 Pushing Operation 71 14 Start up procedure for battery less absolute encoder 72 14 1 Procedure for start up 72 14 2 When supplying power for the first time 73 1...

Page 5: ...Controller and Peripheral Devices Specific Product Precautions 100 20 1 Design and Selection 100 20 2 Handling Precautions 100 20 3 Mounting 101 20 4 Wiring 102 20 5 Power supply 102 20 6 Grounding 10...

Page 6: ...bility of equipment failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled inc...

Page 7: ...ed due to the failure of the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products 2 Vacuum pad...

Page 8: ...data operation mode the operation is instructed by manipulating the memory which is relevant to input output port such as DRIVE signal and INP signal The actuator operates in accordance with the step...

Page 9: ...controller setting software must be used Software can be downloaded from SMC website https www smcworld com 3 24 VDC power supply for controller input and 24 VDC power supply for I O signal should be...

Page 10: ...er setting the electric actuator specification parameters Confirm the combination of the controller and the electric actuator is correct LEFS25EB 100 1 axis power supply 24 VDC 1 Blank controller 1 BC...

Page 11: ...B B 2 B A 2 COM A COM B 3 COM B A 3 Signal name Terminal No Vcc B 1 GND A 1 A B 2 A A 2 B B 3 B A 3 SD RX B 4 SD TX A 4 Cable colour Terminal No Brown 2 Red 1 Orange 6 Yellow 5 Green 3 Blue 4 Cable co...

Page 12: ...CC Link MJ Signal name Terminal No A B 1 A A 1 B B 2 B A 2 COM A COM B 3 COM B A 3 Signal name Terminal No Vcc B 1 GND A 1 A B 2 A A 2 B B 3 B A 3 SD RX B 4 SD TX A 4 Cable colour Terminal No Brown 2...

Page 13: ...software must be used Please download from SMC website http www smcworld com 5 Power supply plug JXC CPW Power Supply Plug No Terminal Function Details 1 C24V Control power supply Positive control po...

Page 14: ...o hang the teaching box 3 Stop switch When the switch is pressed the switch locks and it stops Turn clockwise to release the lock 4 Stop guard Protector for the stop switch 5 Enable switch Option Swit...

Page 15: ...to section 3 4 Mounting for instructions on how to mount the controller 3 Controller Setting It is necessary to set the address and the communication speed by the rotary switch of controller Please r...

Page 16: ...of the alarms 7 Setting parameters It is necessary to set the controller parameters Please refer to the 4 2 Parameter Setting The status of the LEDs on the front of the controller matches the table b...

Page 17: ...up kit or the teaching box Controller setting software Teaching box Please refer to the manuals of the controller setting software or the teaching box for how to set up the operation pattern 9 Test ru...

Page 18: ...o freezing 4 Operating humidity range 90 RH or less No condensation Storage temperature range 10o C to 60o C No freezing Operating humidity range 90 RH or less No condensation Insulation resistance Be...

Page 19: ...ng System Synchronization system Frame synchronous communication Encoding method NRZI Transmission system Bus system EIA RS485 compliant Communication format HDLC compliant Error control system CRC X1...

Page 20: ...ing box LEC T1 or the controller communication cable JXC W2A C ENC Encoder connector 16 poles Connect to the actuator cable MOT Motor driving connector 6 poles PWR Power supply connector 6 poles Conne...

Page 21: ...ions The appearance of this product is as shown in the diagram below 1 Screw mounting JXCM17 2 DIN rail mounting JXCM18 For body mounting Screw mounting type 35mm DIN rail mountable 193 2 Detached fro...

Page 22: ...of washer as shown below and tighten the screw Controller Caution The M4 screw cable with crimped terminal and shakeproof washer must be prepared by the user The controller must be connected to Ground...

Page 23: ...s can be connected and disconnected Leave enough space between the controllers so that the operating temperatures of the controllers remain within the specification range Avoid mounting the controller...

Page 24: ...nt malfunction or failure may occur Do not expose the actuator motor to a magnetic field with a magnetic flux density of 1 mT or more When installing an electric actuator or an air cylinder with an au...

Page 25: ...number of stations 1 8 5 No used 4 10Mbps 3 5Mbps 2 2 5Mbps 1 625kbps 0 156kbps The communication speed of CC Link setting at the time of the factory shipment is set in 0 156kbps Example When 3 contro...

Page 26: ...ameter Setting Set the parameter of occupied number of stations and operation setting at the time of the communication error of JXCM1 The set item is shown below Occupied number of stations setting Se...

Page 27: ...dresses Remote input Rx X1000 Remote output Ry Y1000 Remote register RWr W0 Remote register RWw W1000 Special relay SB SB0 Special register SW SW0 Station information setting Set Occupied number of st...

Page 28: ...tor Controller PWR Refer to 6 Details of Power supply plug for wiring Caution Do not use an inrush current limited type of power supply for the controller 5 2 MOT Motor connector ENC Encoder connector...

Page 29: ...mmunication connector Controller Special communication cable for CC Link CC Link Communication connector For the wiring method refer to 7 Communication Plug Connector 100 500 200 1000 50 200 1 2 3 120...

Page 30: ...ve power for lock release Equivalent to Phoenix Contact DFMC1 5 3 ST LR 6 2 Electrical Wiring Specifications Prepare the electrical wiring according to the following specifications to be prepared by t...

Page 31: ...ll an unlocking switch for adjustment or recovery during an emergency of the locking actuator Switch 24V DC contact capacity 0 5A or more is provided by customer One terminal of the lock release switc...

Page 32: ...r recognizes the connection of the teaching box the shutdown of the teaching box is activated Warning The teaching box s stop switch is effective only for the controller that is connected with it Circ...

Page 33: ...supply plug Caution When shutdown is input the controller stops with maximum deceleration then the motor is turned OFF Power supply plug 1 Circuit example 24VDC Ry 0V Stop Switch The stop is released...

Page 34: ...ower supply plug The actuator may make unexpected movement 2 Do not perform return to origin SETUP when motor drive power M24V is disconnected The controller cannot recognize the correct origin point...

Page 35: ...has different terminal resistance to connect depending on used cables Type of cable Resistance Communication cable for CC Link 110 5 1 2W CC Link dedicated high performance cable 130 5 1 2W 1 2 3 Con...

Page 36: ...of communication plug connector Please wire the CC Link communication cable to the communication plug connector and then insert it into CN5 connector of controller Controller The figure of communicat...

Page 37: ...RAM check error for CC Link communication Red LED is ON Green LED is ON When CC Link communication is normal LED is OFF Green LED is ON The setting of Rotary switch is changed when supplying of power...

Page 38: ...numerical data instructions Option setting 1 1 11 2 1 2 4 Occupied number of stations 1 2 4 Step No instructions operation function 9 2 Monitor function of Position Speed 9 3 Numerical data instructio...

Page 39: ...ta which are registered in the controller And please do the operation similar to Step No instructions operation for the preparation SVON and return to origin of operation Modifiable step data item in...

Page 40: ...ruction code Sub Function Function Address DATA Sending DATA Receiving DATA H DATA L DATA H DATA L 01 h Data returning for 1word Reading start number Data 1 word 02 h Data returning for 2word Reading...

Page 41: ...value 001c h Sensor type 1 Fixed value 001d h Optional setting 1 Number of occupied stations on the CC Link 1 1 2 4 001e h Undefined parameter 11 Operation setting when there is a CC Link communicatio...

Page 42: ...ample of the following in a detailed address of each step data Example Address for step data No 0 Controller memory address Name Word Setting data range Unit 0400 h Movement MOD 1 0 Disable 1 ABS 2 IN...

Page 43: ...lency signal Input port equivalency signal Rx10 to Rx1F CC Link system area No used No used Rx20 to Rx2F Rx30 to Rx3F CC Link system area Rx40 to Rx4F Rx50 to Rx5F Rx60 to Rx6F Rx70 to Rx7F CC Link sy...

Page 44: ...ese signals output the alarm group 3 During the pushing operation if the actuator runs over the defined pushing width these signals turn OFF 01 OUT1 02 OUT2 03 OUT3 04 OUT4 05 OUT5 06 07 08 BUSY This...

Page 45: ...al of the electric actuator for more details 0C AREA When the actuator is within the output range between Area1 and Area2 in the step data this signal will be turned ON The range changes depending on...

Page 46: ...uring stopping when SVON is ON after turning ON the power supply to the controller OFF ON 5 ON Unlock ON 3 OFF During returning to origin ON OFF ON Unlock OFF OFF The actuator is at the origin On comp...

Page 47: ...HOLD is ON the DRIVE input will be disabled The signals are rendered invalid whilst HOLD is in operation 09 SVON SVON signal turns the servo motor ON When SVON is ON the servo motor will be turned ON...

Page 48: ...sed 20 to 2F 30 to 3F CC Link system area 40 to 6F 70 to 7F CC Link system area Valid conditions for input signals Signal name Conditions SETON output SVRE output BUSY output SETUP input Return to ori...

Page 49: ...uctions Full numerical data instructions Numerical data instructions operation function Numerical data instructions operation function Data editing function Numerical data instructions operation funct...

Page 50: ...ler control Numerical data flag Controller information flag RWw1 Movement MOD Start flag Movement MOD Start flag Send of Parameter rewriting Movement MOD Start flag Send of Parameter rewriting RWw2 Nu...

Page 51: ...ial It is OFF during initial processing It stays ON once the initial processing is completed 7 Return of the read numerical data It is ON when reading numerical data Otherwise it is OFF 8 to C No used...

Page 52: ...of the electric actuator by 1 unit F to 8 H 5 F to 0 L Target position When the read numerical data is effective this terminal will output the target position of the electric actuator by 0 01 mm unit...

Page 53: ...ushing speed 2 C Moving force 2 D Area 1 1 E Area 2 1 F In position 1 1 0 Start flag It is a data sending flag at Numerical data instructions operation When waiting for the sending this terminal is OF...

Page 54: ...ntioned numerical data input flags 1 2 are duplicated an alarm Parameter error detected is generated Please refer to 17 Alarm Detection for CC Link Communication for details for details 5 Speed 6 Posi...

Page 55: ...to 0 H 13 F to 0 L Area 2 Stroke to Stroke of the basic parameter 0 01mm 14 F to 0 H 15 7 to 0 L In position 4 3 0 01mm F to 8 H H Most Significant Byte or upper word L Least Significant Byte or lowe...

Page 56: ...rm is generated when problems occur with the LECPMJ s internal process or communication with the PLC OFF during normal condition ON when an alarm is generated 6 Initial It is OFF during initial proces...

Page 57: ...Function which set in RWw1 3 Full numerical data instructions The current speed of the electric actuator is shown in multiples of 1 mm s when numerical data reading is enabled Example 300 mm s 300d 01...

Page 58: ...ical data reading is enabled and an alarm is generated In the half numerical data instruction mode up to two alarms can be output In the full numerical data instruction mode up to four alarms can be o...

Page 59: ...RWw data name Content RWw bit Half numerical data instructions Full numerical data instructions 0 0 Controller control flag Setting read numerical data Turn ON to enable reading the numerical data su...

Page 60: ...ected Normal mode In Normal mode a more detailed setup can be made conditions for actuator and controller etc than in Easy mode Three kinds of setting data can be changed in this mode Step data Basic...

Page 61: ...peed Sets the deceleration from travel speed to stop Unit mm s2 Pushing force Pushing force 0 or Minimum value to Max force of the basic parameter 1 The setting to define the pushing operation or the...

Page 62: ...a2 the alarm Step Data ALM1 will be activated However no alarm is generated if Area1 Area2 0 the AREA signal will be OFF AREA 2 AREA 2 Area1 of step data to Stroke of the basic parameter In position I...

Page 63: ...er Do not change the setting The default value varies depending on the electric actuator Stroke 1 This defines the positive side limit of the position Unit mm Any value greater than the stroke value c...

Page 64: ...the parameter and step data can be changed 1 Basic parameter Step data Basic parameter Return to origin parameter Step data 2 Basic parameter Basic parameter Return to origin parameter XX Enable SW 1...

Page 65: ...unication abnormality time out malfunction and CRC error Parameter Output the data to control unit Details 0 Hold Hold the operating state Even if communication abnormality occurs in CC Link the alarm...

Page 66: ...the controller Do not change the setting ORIG speed Note2 The allowable speed to move to origin XX ORIG ACC DEC Note2 The acceleration and deceleration during return to origin operation XX Creep spee...

Page 67: ...n JOG speed 1 Defines the JOG operation speed Unit 1 mm s XX JOG acceleration 1 to Max ACC DEC of the basic parameter Defines the JOG operation acceleration Unit 1 mm s2 XX JOG deceleration 1 to Max A...

Page 68: ...the position as the end of travel limit of the actuator Then the actuator moves at a low speed in the direction opposite to the return to origin direction Refer to 2 in the figure below The position...

Page 69: ...over the range specified in the step data from the target position the starting point of the pushing process the operation will be completed In this case INP will turn OFF 3 Movement of the workpiece...

Page 70: ...he signals are continuously input as PLC processing delays and controller scanning delays can occur 12 5 Methods of interrupting operation here are 3 methods of interrupting operation and stopping the...

Page 71: ...1 Select input Step No 1 Turn ON IN0 Turn ON DRIVE Start moving to the position of Step No 1 OUT0 to OUT5 turns off INP turns OFF BUSY turns ON DRIVE turns OFF Step No 1 is output OUT1 turns ON INP tu...

Page 72: ...DRIVE Start moving to the position of Step No 1 OUT0 to OUT5 turns off INP turns OFF BUSY turns ON DRIVE turns OFF OUT1 turns ON Step No 1 is output Move at low speed after passing the Position of th...

Page 73: ...n the actuator or motor has been replaced When replacing the controller If the electric actuator and controller have been purchased as a set part number the alarm may not be generated by the customer...

Page 74: ...N 4 ALARM output is turned OFF 5 SVON input is turned ON 6 SVRE output is turned ON The actuator with lock is unlocked 7 SETUP input is turned ON 8 BUSY output is turned ON Starts the operation 9 SETO...

Page 75: ...ply power 2 ESTOP output is turned OFF ALARM output is turned OFF 3 SETON output is turned ON after T3 4 SVON input is turned ON 5 SVRE output is turned ON When return to origin operation is completed...

Page 76: ...SVON input turns ON after T1 passed 4 SVRE output is turned ON The time taken for SVRE output to turn ON depends on the actuator type and the operating conditions The actuator with lock is unlocked 5...

Page 77: ...ower supply ON When the initialization of the controller is over RWr0 bit6 Initial is turned on Turn ON SVON SVRE turns ON The time when SVRE turns ON depends on the type of electric actuator and the...

Page 78: ...e outputs OUT0 to OUT5 BUSY is ON when pushing starts When INP turns ON and BUSY turns OFF the pushing operation will be completed the actuator generates the force larger than that specified in Trigge...

Page 79: ...stop release command ESTOP turns ON SVRE turns ON The electric actuator with lock is unlocked When Stop EMG is OFF the stop is activated Timing chart Alarm reset If the electric actuator is within the...

Page 80: ...UT5 AREA turns OFF BUSY turns ON The actuator starts the operation INP turns OFF AREA of step data No 2 turns ON at 170mm from the origin point AREA of step data No 2 turns OFF at 130mm from the origi...

Page 81: ...ed Example Only position of the numerical data input flag is specified by number Input RWw0 bit6 ON and RWw0 bit4 5 7 to B OFF Input RWw1 bit8 to F Operation mode and the parameter data to be numerica...

Page 82: ...register RWw0 bit1 Parameter rewrite flag 2 Set the data to be rewritten Sub Function Address DATA for the remote register RWw1 to 5 Data edit and send Please refer to 9 5 Data edit function for detai...

Page 83: ...ata is edited correctly In order to complete the data editing confirm ON of Sending completed by OFF of the Start flag and then set the OFF flag of the remote register RWw0 bit1 Setting parameter rewr...

Page 84: ...UT5 are OFF The status of output terminal for each alarm group is as follows Alarm group Output signal of Remote IO ALARM OUT0 OUT1 OUT2 OUT3 Alarm group B ON OFF ON OFF OFF Alarm group C ON OFF OFF O...

Page 85: ...basic parameters setting Caution Please refer to the manual or the catalogue of the actuator for the max min pushing force speed for the actuator Parameter value is wrong 01 049 Parameter ALM B RESET...

Page 86: ...t This alarm occurs when the following parameter is outside of the settable range during the numerical instruction operation Settable range 1 AREA 1 AREA 2 If both Area1 and Area2 are 0 the alarm will...

Page 87: ...is ON when SVRE is OFF 01 098 Servo OFF ALM C RESET Contents While the servo is off when EMG terminal is not energized the return to origin operation positioning operation pushing operation or JOG op...

Page 88: ...rm is generated when the motor power supply voltage which is detected by the controller is outside the specified range The controller checks the lower limit of the motor power supply voltage only when...

Page 89: ...eration Current limit is exceeded 01 148 Over load D RESET SVON Contents The output current accumulated value exceeds the specified value Countermeasure Make sure there are no obstructions that interf...

Page 90: ...Power off controlled source and PLC PC Computer TB Teaching box Absolute encoder ID does not match controller data 01 153 AbEnc ID ALM D Turn ON RESET SVON and SETUP Contents The controller detects th...

Page 91: ...y 100 000 times CPU error 01 198 CPU failure E Turn OFF and ON the power supply for the controller Contents The CPU is not operating normally It is possible that the CPU or surrounding circuits has fa...

Page 92: ...put RESET or turn OFF the control power supply Contents Communication time out and communication abnormality occurred in CC Link Countermeasure Check the connection with the upper level device and the...

Page 93: ...ed the alarm will be occurred Countermeasure Please confirm whether the setting of Rotary Switch B RATE is correct WDT Time out error Gree n flashi ng Red flashi ng Power off Contents The WDT time out...

Page 94: ...alarm will happen Countermeasure Please confirm whether the reading writing data is correct 0003h Parameter anomaly detection ON ON Turn on RWw0 bit 2 Reset flag Contents There is a mistake in the In...

Page 95: ...ables 5 Take care that actuator movement does not damage cables 6 Operate with cables secured Avoid bending cables at sharp angles where they enter the product 7 Avoid twisting folding rotating or app...

Page 96: ...rates with high frequency or is installed where there is a lot of vibration ensure that all parts remain secure 5 Consider a possible loss of power source Take measures to prevent injury and equipment...

Page 97: ...de to this product may lead to a loss of durability and damage to the product which can lead to human injury and damage to other equipment and machinery 4 When using an external guide the guide axis s...

Page 98: ...done by turning ON SVON just after the controller power is turned ON The motor phase detection step moves the table rod for the distance of one screw lead maximum The motor rotates in the reverse dir...

Page 99: ...eters or higher Heat dissipation and withstand voltage will decrease Contact your SMC representative for details 2 Do not use in an environment where the product is directly exposed to liquid such as...

Page 100: ...in service Contact SMC if lubrication is to be applied 19 6 Precautions for actuator with lock Warning 1 Do not use the lock as a safety lock or a control that requires a locking force The lock used...

Page 101: ...n emergency stop outside of the enclosure so that it can stop the system operation immediately and intercept the power supply 4 In order to prevent danger and damage due to the breakdown and the malfu...

Page 102: ...induction furnaces motors etc this may cause deterioration or damage to the product s internal circuit Avoid surge generation and crossed lines 15 Do not install the product in an environment subject...

Page 103: ...d introduce excessive voltage or current to the controller or its peripheral devices and damage them 20 5 Power supply Caution 1 Use a power supply with low noise between lines and between power and g...

Page 104: ...icient space for maintenance Design the system to allow the required space for maintenance 20 8 Specific Precautions for Battery Less Absolute Encoder Warning 1 Do not use in an environment where stro...

Page 105: ...om the absolute encoder when power is applied Therefore if the power is applied to the controller when the actuator is moving with an external force the controller fails to acquire the absolute positi...

Page 106: ...itions applications Please contact SMC to discuss appropriate measures JXCM1 The system does not work correctly LED is OFF Either one of L RUN or L ERR is turned ON or is flashing Or both are turned O...

Page 107: ...he controller operation manual and take appropriate measures Take appropriate measures based on the operation manual 16 Alarm for Motor Control 4 Communication fault JXC W2A C The USB driver is not in...

Page 108: ...vo will be OFF and does not operate Check if a voltage of 24 VDC is applied to the EMG terminal Apply 24 VDC to the EMG terminal Operation stops intermittently Incorrect wiring Is the wiring connected...

Page 109: ...he SVRE output is turned on after the SVON input is turned on When power is applied it may take up to 10 seconds max 20 sec from SVON input to SVRE output depending on the electric actuator position C...

Page 110: ...ted cables Input correct data step data parameter again and confirm operation 3 2 Parts Description 11 Settings and Data Entry Influence of a magnetic force Check if there is equipment which generates...

Page 111: ...MG terminal of CN1 power connector will turn OFF so the actuator will stop However this stop will be released when the voltage recovers There is a possibility of a momentary voltage drop because the c...

Page 112: ...ns L 0 0 Setting read numerical data 1 Return of Occupied number of stations H 1 No used Set always OFF 0 2 Sending 2 Reset flag 3 Sending completed 3 Restart flag 4 READY 4 Movement MOD 5 ALARM flag...

Page 113: ...a editing RWw bit Numerical data instructions operation Data editing 0 0 Return of Occupied number of stations L 0 0 Setting read numerical data 1 Return of Occupied number of stations H 1 Setting par...

Page 114: ...ons 4 Stations occupied Remote IO PLC memory address Signal name PLC memory address Signal name Rx Ry 00 OUT0 00 IN0 01 OUT1 01 IN1 02 OUT2 02 IN2 03 OUT3 03 IN3 04 OUT4 04 IN4 05 OUT5 05 IN5 06 06 07...

Page 115: ...LV B B Pushing speed C C Moving force D Data editing error receiving D Area 1 E Parameter anomaly detection E Area 2 F The abnormal station detection F In position 1 F to 0 Current position 1 0 Start...

Page 116: ...an 8 digit binary number It is used to output an alarm code such as RWr7 Alarm 1 word data A group of 16 1 bit data or two 1 byte data This indicates the ON OFF state of 16 types of signals or 0 to 6...

Page 117: ...0 0 0 0 1 1 0 6 6 0 0 0 0 0 1 1 1 7 7 0 0 0 0 1 0 0 0 8 8 0 0 0 0 1 0 0 1 9 9 0 0 0 0 1 0 1 0 10 A 0 0 0 0 1 0 1 1 11 B 0 0 0 0 1 1 0 0 12 C 0 0 0 0 1 1 0 1 13 D 0 0 0 0 1 1 1 0 14 E 0 0 0 0 1 1 1 1 1...

Page 118: ...s follows when input 00 64 h into the register RWwn 2 00 64 Fbit 8bit 7bit 0bit 2 word data Please treat 2 word data of Position etc as follows 1 When input 700 00mm into Position RWwn 3 4 Full numeri...

Page 119: ...R Remote device station It is the slave station that can use bit data and word data Remote IO It is a memory area that treats the bit data Remote register It is a memory area that treats the word data...

Page 120: ...4 1 Sotokanda Chiyoda ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL https www smcworld com Note Specifications are subject to change without prior notice and any obligation on the...

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