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HSC960 Genset Controller User Manual

HSC960 Genset Controller Version:1.0 2015-05-21 Page 8 of 37

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Modular design, self-extinguishing ABS plastic enclosure, pluggable connection terminals and

embedded installation way; compact structure with easy mounting.

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Summary of Contents for HSC960

Page 1: ...HSC960 GENSET CONTROLLER USER MANUAL ZHENGZHOU SMARTGEN TECHNOLOGY CO LTD...

Page 2: ...NINGS 14 5 2 SHUTDOWN ALARM 15 6 WIRINGS CONNECTION 17 7 SCOPES AND DEFINITIONS OF CONFIGURABLE PARAMETERS 20 8 PARAMETERS SETTING 30 8 1 MENU ITEMS 30 8 2 PARAMETERS SETTING 30 8 3 INFORMATION 30 8 4...

Page 3: ...HSC960 Genset Controller User Manual HSC960 Genset Controller Version 1 0 2015 05 21 Page 3 of 37 16 FAULT FINDING 37...

Page 4: ...ail sales smartgen cn All rights reserved No part of this publication may be reproduced in any material form including photocopying or storing in any medium by electronic means or other without the wr...

Page 5: ...able 2 Clarification of notation used within this publication SIGN INSTRUCTION NOTE Highlights an essential element of a procedure to ensure correctness CAUTION Indicates a procedure or practice which...

Page 6: ...ed regulation The controller adopts large liquid crystal display LCD and selectable Chinese and English interface with easy and reliable operation HSC960 genset controllers adopt micro processor techn...

Page 7: ...riving Stepper Motor Precision measure and display parameters about Engine Temperature WT display simultaneously Oil Pressure OP kPa Psi bar display simultaneously Fuel Level FL unit Speed SPD r min u...

Page 8: ...ser Manual HSC960 Genset Controller Version 1 0 2015 05 21 Page 8 of 37 Modular design self extinguishing ABS plastic enclosure pluggable connection terminals and embedded installation way compact str...

Page 9: ...A DC28V supply output Auxiliary Relay Output 1 7A DC28V supply output Auxiliary Relay Output 2 7A DC250V supply output Auxiliary Relay Output 3 7A DC250V supply output Auxiliary Relay Output 4 7A DC25...

Page 10: ...o Mode Pressing this key will set the module into AUTO mode Lamp Test Pressing this key will test the lamp if it is working Close In manual mode it can be controlled to close Open In manual mode it ca...

Page 11: ...HSC960 Genset Controller User Manual HSC960 Genset Controller Version 1 0 2015 05 21 Page 11 of 37 4 2 INDICATOR LIGHT Figure 1 Indicator Light...

Page 12: ...ll govern the speed allowing Low Oil Pressure High Temperature Under speed Charge Alternator Failure and auxiliary inputs be configured to stabilise without triggering the fault As soon as this delay...

Page 13: ...t crank disconnect condition and generator accelerates to high speed running automatically With high temperature low oil pressure over speed and abnormal voltage during generator running controller ca...

Page 14: ...displayed on the LCD 6 Battery Under Voltage When the controller detects that the battery voltage has fallen below the pre set value it will initiate a warning alarm and the alarm information will be...

Page 15: ...etects the speed is 0 and the Loss of Speed Signal delay is NOT set as 0 it will initiate a shutdown alarm and the alarm information will be displayed on the LCD 7 Gen Over Volt When the controller de...

Page 16: ...nnect to correct port it will initiate a shutdown alarm and the alarm information will be displayed on the LCD 18 Maintain Time Over When the genset working time has exceeded the maintain time moreove...

Page 17: ...ended 3 EM Stop 2 5 mm2 Connected with B via emergency stop button 4 Fuel 1 5 mm2 Fuel relay output B is supplied by 3 terminal rated 16A 5 Crank 1 5 mm2 Start relay output B is supplied by 3 terminal...

Page 18: ...gative 1 5 mm2 Connected with Tps DC engine 22 DC Gens Positive 1 5 mm2 23 Position Positive 1 0 mm2 Supply positive pole for position sensor 24 Position Signal1 1 0 mm2 Connected to the signal of for...

Page 19: ...ed is active B 38 Digit Input5 1 0 mm2 Ground connected is active B 39 Sensor COM 1 0 mm2 Digital input port and sensor common terminal 40 RS485 COM Impedance 120 shielding wire is recommended its sin...

Page 20: ...erature under speed under frequency voltage charge alt failure are inactive 8 Start Idle Time 0 3600 s 0 Idle running time of genset when starting 9 Warming Up Time 0 3600 s 10 Warming time between ge...

Page 21: ...tiate a shutdown alarm signal 20 Over Speed 0 6000 r min 4200 When engine speed has exceed the set value for 2s Over Speed shutdown alarm is active It will initiate a shutdown alarm signal 21 Gens Und...

Page 22: ...elow the set value and remains for 5s It will initiate a shutdown alarm signal 28 Battery Over Voltage Warning 12 40 V 33 0 When battery voltage has exceeded the set value and remains for 20s It will...

Page 23: ...7 Digit Input3 Act 0 1 0 Factory default Close to active 48 Digit Input3 Delay 0 20 0 s 2 0 49 Digit Input4 Set 0 16 11 Factory default Fuel Level Warn 50 Digit Input4 Act 0 1 0 Factory default Close...

Page 24: ...set the intermission of maintenance time 72 Maintenance Action 0 2 0 0 Negative 1 Warn 2 Shutdown When maintenance action is set to Negative the alarm will reset 73 Aux Sensor1 Type 0 3 0 0 Not used...

Page 25: ...tion 1 3000 300 95 D Gain Position 1 3000 100 96 Defined Curve Set 0 3 0 Defined temperature sensor 1 Defined pressure sensor 2 Defined level sensor 3 Defined aux sensor Chose the sensor which needs s...

Page 26: ...up 5 Close Generator When close time is 0 it s continuous output 6 Reserved 7 Open ATS When close time is 0 it s disabled 8 Raise Speed Close when the generator enters into Warming Up delay close time...

Page 27: ...er will first cool down the generator and then stop it if the signal is deactivated and a high temperature situation occurs the controller will shut down the gen set without cooling down 6 Generator C...

Page 28: ...efined Resistance 2 SGH 3 SGD 4 Reserved 5 Reserved The range of Defined Resistance is 0 6000 factory default is SGX Table 12 Conditions of crank dinsconnect selection No Setting Description 0 Speed s...

Page 29: ...speed shutdown may be caused d If genset without speed sensor please don t select corresponding items otherwise start fail or loss speed signal maybe caused e If genset is without oil pressure sensor...

Page 30: ...nd under voltage condition may occur simultaneously Over speed set value must be higher than under speed set value otherwise over speed and under speed condition may occur simultaneously Please set th...

Page 31: ...sor and input defined sensor curve When input the sensor curve X value resistor must be input from small to large otherwise mistake occurs If select sensor type as None temperature pressure and fuel l...

Page 32: ...ss stop to reset controller Recover the action of stop engine start e g Connect wire of fuel valve press start button again genset will start If everything goes well genset will normal run after idle...

Page 33: ...oller User Manual HSC960 Genset Controller Version 1 0 2015 05 21 Page 33 of 37 CAUTION Expand relay with high capacity in start and fuel output is recommend CAUTION Expand relay must be used in gener...

Page 34: ...HSC960 Genset Controller User Manual HSC960 Genset Controller Version 1 0 2015 05 21 Page 34 of 37 12 THE CONNECTION BETWEEN CONTROLLER AND GENSET Figure 5 Connection Diagram...

Page 35: ...clip screw turn anticlockwise until it reaches proper position Pull the fixing clip backwards towards the back of the module ensuring two clips are inside their allotted slots Turn the fixing clip sc...

Page 36: ...age of speed sensor should be within AC 1 24 V effective value during the full speed AC12V is recommended in rated speed When install the speed sensor let the sensor is spun to contacting flywheel fir...

Page 37: ...according to the information on LCD Check auxiliary input ports Fail to start Check fuel oil circuit and its connections Check starting batteries Check speed sensor and its connections Refer to engine...

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