Skyjack SJ-7027 Operating, Maintenance And Parts Manual Download Page 132

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SECTION 6, Page 43

SJ-600 Series Engine Powere

d 112715

June 2001

FIGURE 6-13. BASE, AXLES AND WHEELS

Index

No.

Skyjack

Part No.

Description

Units

per

Assy.

FIGURE 6-13. BASE, AXLES AND WHEELS

Index

No.

Skyjack

Part No.

Description

Units

per

Assy.

112928

WELDMENT, Base (standard)

100309

BUSHING

100695

BUSHING

(Ref.)

ENGINE ROLL-OUT TRAY ASSEMBLY

(Refer to Figure 6-42, 6-43)

(Ref.)

DISC BRAKE ASSEMBLY

(Refer to Figure 6-17.)

(Ref.)

HYDRAULIC/ELECTRIC CABINET ASSEMBLY

(Refer to Figure 6-31.)

(Ref.)

FUEL TANK/HYDRAULIC OIL TANK CABINET ASSEMBLY

(Refer to Figure 6-26.)

103473

• BOLT, Hex-hd 3/8-16 x 1” lg.

103472

• WASHER, Flat 3/8”

103999

• WASHER, Lock 3/8”

103978

• NUT, Hex 3/8-16

111644

LADDER, 3 Step (standard)

101632

• BOLT, Hex-hd 3/8-16 x 3/4” lg.

103472

• WASHER, Flat 3/8”

103999

• WASHER, Lock 3/8”

(Ref.)

AXLE ASSEMBLY, Front idle (for 2WD machines)

(Refer to Figure 6-20.)

(Ref.)

AXLE ASSEMBLY, Front drive (for 4WD machines)

(Refer to Figure 6-21.)

126361

• BOLT, Hex-hd 1/2-13 x 1.75” grade 8

126286

• WASHER, Lock 1/2” grade 8

123856

• NUT, Hex 1/2-13 grade 8

(Ref.)

AXLE ASSEMBLY, Rear drive

(Refer to Figure 6-25.)

(Ref.)

CENTER DRIVE AND DRIVE SHAFTS

(Refer to Figure 6-23.)

300821

• BOLT, Hex-hd 1/2-13 x 5” lg.

Use Part # 103907 (BOLT, Hex-hd 1/2-13 x 1-1/2” lg.) for Machines
with Serial # 32272 and below.

103470

• WASHER, Lock 1/2”

300822

• WASHER, Flat 1/2”

103315

• NUT, Wheel 5/8-18 (For rear drive axle)

111356

SWITCH, End-of-stroke

110428

• PLATE, Limit switch mounting

110429

• PLATE, Limit switch locking (top)

(Ref.)

ENGINE AND RELATED PARTS

(Refer to Figures 6-48, 6-51, 6-52.)

111612L

WHEEL/TIRE ASSEMBLY (standard)

(30 x 9.5 x 16.5 6 ply air filled)

111613L

WHEEL/TIRE ASSEMBLY (optional)

(30 x 9.5 x 16.5 6 ply foam filled)

112654

• WHEEL, 8.25 x 16.5 8 Bolt

112605L

WHEEL/TIRE ASSEMBLY (optional)

(31 x 15.5 x 15 8 ply air filled)

112738L

WHEEL/TIRE ASSEMBLY (optional)

(31 x 15.5 x 15 8 ply foam filled)

111518

• WHEEL, 12 x 15 8 Bolt

111612R

WHEEL/TIRE ASSEMBLY (standard)

(30 x 9.5 x 16.5 6 ply air filled)

111613R

WHEEL/TIRE ASSEMBLY (optional)

(30 x 9.5 x 16.5 6 ply foam filled)

112654

• WHEEL, 8.25 x 16.5 8 Bolt

112605R

WHEEL/TIRE ASSEMBLY (optional)

(31 x 15.5 x 15 8 ply air filled)

112738R

WHEEL/TIRE ASSEMBLY (optional)

(31 x 15.5 x 15 8 ply foam filled)

111518

• WHEEL, 12 x 15 8 Bolt

103198

BOLT, Wheel 5/8-18 (For front idle axle)

103315

NUT, Wheel 5/8-18 (For front drive axle)

NOTE:

Items 18 thru 21 are for machines

with Dual Fuel Option.

111628

LADDER, Upper section

101632

• BOLT, Hex-hd 3/8-16 x 3/4” lg.

103472

• WASHER, Flat 3/8”

103999

• WASHER, Lock 3/8”

111594

LADDER, Lower section

103874

• BOLT, Hex-hd 3/8-16 x 2-3/4” lg.

104606

• NUT, Lock 3/8-16”

102780

LATCH, Ladder lock

111534

• KNOB, Latch

103855

• • BOLT, Hex-hd 1/4-20 x 1/2” lg.

104000

• • WASHER, Lock 1/4”

114211

WELDMENT, Propane cylinder carrier

111549

GUARD, Front axle

Summary of Contents for SJ-7027

Page 1: ... St Charles IL 60174 FAX630262 0006 For Parts in North America and Asia please call 800 965 4626 Skyjack Inc Parts Center 3451 Swenson Ave St Charles IL 60174 FAX 888 782 4825 For Parts Service in Europe please call 31 297 255 526 Skyjack Europe Communicatieweg 29 3641 SG Mijdrecht Netherlands FAX 31 297 256 948 112715AI Printed in Canada Sep 2005 ...

Page 2: ...ive Harm Engine Exhaust and Some Of Its Constituents Are Known To The State Of California To Cause Cancer Birth Defects and Other Reproductive Harm California Proposition 65 SERIAL NUMBER BREAKDOWN MODELS MANUAL PART 112715 MANUAL PART 122891 MANUAL PART 122894 7027 All Serial Numbers Not Used Not Used 71XX Not Used 340000 340002 340003 ABOVE ...

Page 3: ...0 Hydraulic Generator Option 11 Electrical Inverter Option 11 Winching and Towing Procedures 11 Section 3 Systems Component Identification And Schematics Table of Contents A Section 4 Troubleshooting Information Troubleshooting Information 1 Section 5 Maintenance And Service Table of contents 1 Section 6 Parts Lists List Of Illustrations 2 List Of Tables Table 1 1 Specifications And Features Secti...

Page 4: ...quired to conform to national health and safety regulations applicable to the operation of this elevating work platform FAILURE TO COMPLY with your REQUIRED RESPONSIBILITIES in the use and operation of the work platform could result in DEATH OR SERIOUS INJURY DANGER ELECTROCUTION HAZARD THIS MACHINE IS NOT INSULATED MAINTAIN SAFE CLEARANCES FROM ELECTRICAL POWER LINES AND APPARATUS YOU MUST ALLOW ...

Page 5: ...in manuals or else where When you see this symbol be alert to the possibility of personal injury or death Follow the instructions in the safety message SCOPE OF THIS MANUAL This manual applies to the ANSI SIA CSA and CE versions of the SJ 600 Series work platform models listed in Table 1 1 Equipment identified with ANSI SIA meet the ANSI SIA A92 6 1990 or ANSI SIA A92 6 1999 standards Equipment id...

Page 6: ...Service Department verifies warranty coverage they will also issue an RA Return Authorization number for the return of any defective component s All items over 25 00 in value must be returned to Skyjack Inc WARRANTY STATEMENT 3 Fill out a Warranty Claim Form from dealer s supply of claim forms Then notify Skyjack s Service Department of the warranty claim number on the form used 4 The distributor ...

Page 7: ... the lift cylinders A safety bar located inside the lifting mechanism when properly positioned prevents the scissor type assembly from being lowered while maintenance or repairs are being performed within the lifting mechanism Base The base is a rigid one piece weldment which supports two component side cabinets One cabinet contains the hydraulic components up down controls electrical components a...

Page 8: ...he work platform if it is not on firm level surfaces Avoid pot holes loading docks debris drop offs and surfaces that may affect the stability of your work platform DO NOT climb or descend a grade steeper than 35 Elevated driving must only be done on firm level surfaces Ref Table 1 1 BE AWARE of overhead obstacles and poorly lit areas in case of overhead obstacles ENSURE that there is no person s ...

Page 9: ...ph Raise Rated Load 39 sec Speed Lower Rated Load 33 sec Ford Gasoline Not Applicable Kubota Diesel 900 Low 2800 High Engine RPM Kubota Gasoline 1500 Low 3900 High Gradability 35 Table 1 1 Specifications And Features Weights are approximate refer to serial nameplate for specific weight Values shown are for standard 2WD machines with a manual extension platform CE Kubota Diesel Models Sound Pressur...

Page 10: ...I CE Operator Horn Joystick Control Diamond Pattern All Steel Platform Deck Construction Flashing Light and Descent Alarm Hourmeter Lockable Cabinets With Swing Out Door Color Coded Numbered Wiring System Tie Down Points Hinged Railing System With 6 15 24cm Toe Boards 23 Hp Kubota Dual Fuel Gasoline Propane ANSI Dual Fuel Gasoline Propane ANSI Kubota Diesel Water Cooled Engine CE only Dual Range t...

Page 11: ...D EXTENSION PLATFORM OPTIONAL MAIN PLATFORM SAFETY BAR LIFTING MECHANISM HYDRAULIC FUEL TANK SIDE CABINET HYDRAULIC ELECTRIC SIDE CABINET ENGINE TRAY Figure 1 1 SKYJACK SJ 600 Series Work Platform Model 7027 with powered extension platform option shown Work Platform Major Component Identification ...

Page 12: ...eter This gauge records engine running time 4 20 Amp Circuit Breaker Resets In the event of a power overload or positive circuit grounding circuit breaker will pop out Emergency Battery Disconnect Switch Figure 2 2 Emergency Battery Disconnect Switch 1 Emergency Battery Disconnect Switch Located at the front of the Hydraulic Electric Side Cabinet this switch when in the OFF position disconnects po...

Page 13: ... This push button switch sets the choke for starting a cold gasoline propane engine Engine Control Panel Diesel Figure 2 4B Engine Control Panel Kubota Diesel Engine Engine Control Panel This control station is attached to the Engine Roll out at the front of the base It contains the following controls 1 Engine Off On Switch This plunger type switch when pulled out energizes the engine circuit and ...

Page 14: ...er to control steer and three speed drive motion It is a deadman control which returns to neutral when released 13 Drive Enable Switch On later models this momentary Trigger style switch energizes the drive steer controller It must be held depressed continuously while engaging either the drive or steer functions Platform Controls Operator s Control Box Figure 2 5 Operator s Control Box Operator s ...

Page 15: ... Switch This slide switch will activate or terminates inverter function 2 Status LEDs These LEDs indicate the operating or fault status of the inverter 3 15 Amp Circuit Breaker In the event of a power overload or circuit grounding this circuit breaker will pop out 4 GFCI Outlet During inverter operation this outlet provides AC power Powered Extension Platform Control Box Option Figure 2 8 Powered ...

Page 16: ... Warning The guardrail system MUST be upright and locked in place before resuming normal operation Check the guardrail system for loose or missing locking pins before operating this equipment Figure 2 10 Correct Position of Locking Pin Base Controls Manual Safety Bar Figure 2 11 Safety Bar 1 Safety Bar Designed to support the scissors assembly when properly positioned the safety bar MUST be used f...

Page 17: ...net door Check the hydraulic oil level scissors must be fully lowered in the tank Level should be at or slightly above the top mark on the sight glass If required add a quality grade hydraulic oil such as ATF Dexron III ESSO 9 Check the battery fluid level If fluid level is not at FULL mark on battery add distilled or demineralized water only Warning Explosion Hazard Keep flames and sparks away DO...

Page 18: ...r to Table 1 1 Specifications and Features for proper lift and lowering times 25 Use the Down Switch to lower the platform to it s fully lowered position 26 Your SKYJACK Model is now ready for use by an authorized qualified operator who has read and completely understands ALL of Section 2 OPERATION in this manual Operating Procedures Prestart Checks 1 Carefully read and completely understand ALL o...

Page 19: ...e is cold depress and hold the Engine Choke Push button Gasoline engines or depress and hold the Glow Plug Push button for 15 to 20 seconds Diesel engines and release 8 Depress and hold the Engine Start Push Button until engine starts then release DO NOT over crank the starter 9 Select HIGH position with the Low High Throttle Select Switch 10 To Raise the Platform Ensure the emergency stop button ...

Page 20: ...e desired extension is reached Reinsert the locking pins to prevent accidental movement of the extension deck during travel or transport 17 To extend retract a hydraulic powered extension platform To extend the platform turn key to LIFT position with Off Lift Drive Select Key Switch activate the Enable Switch then push the extension retraction toggle switch to the position until desired extension ...

Page 21: ...r reaching the elevated manual override knob shall be provided for CE units only 1 2 2 Emergency Lowering Valve Pull out and hold the Emergency Lowering Valve plunger and the platform will gradually lower Located at the rear of the hydraulic electric side cabinet this pull type valve when used in conjunction with the holding valve manual overrides allows platform lowering in the event of an emerge...

Page 22: ...y a glowing green LED on the front face of the inverter 5 To turn off the inverter shut down the platform engine and or slide the ON OFF switch on the inverter to the OFF position Note The inverter will only supply power to the platform when the engine is running and the throttle switch is set to the HIGH idle position Deselecting the high idle throttle setting or stopping the engine will turn the...

Page 23: ... work platform is put back into service Earlier Models Figure 2 14B Parking Brake Release Hand Pump and Quick Brake Valve Machines With Serial Number 30166 and Below 6 7 Parking Brake Release Hand Pump 6 and Brake Valve Knob 7 Located on the brake manifold in the hydraulic electric side cabinet this hand operated pump MUST be used when pushing or winching the work platform To release the parking b...

Page 24: ...ssure Can Affect Stability Temperature Changes Can Affect Air Pressure It Is Important To Check Tire Pressures Prior To Use On A Daily Basis In The Operating Conditions Experienced By End User If The Measured PSI Reading Is Less Than The Specification And Tolerance Re inflate To The Proper Specification Within The Tolerance Range Specified Tires Shall Also Not Be Subject To Over Inflation Above Th...

Page 25: ...t Switch A B B A B Hydraulic Hydraulic oil H H Q Hydraulic hoses fittings A P C A C P Lift lowering speeds G G Cylinders A B A B Emergency lowering B B Lift capacity D D Hydraulic oil oil filter F F Miscellaneous Labels and manual A K M A K M Lanyard Attachments A C A C Notes A Visually Inspect B Check operation C Check tightness D Check relief valve setting Refer to serial number nameplate E Lubr...

Page 26: ...igure 3 5 3 33048 to 33467 Figure 3 5 6 33468 Above CE Kubota Diesel All Options Figure 3 5 8 PANEL DIAGRAM REFERENCE TABLE Serial Range Diagram Location From To Model Engine Options Figure Page Below 30985 Figure 3 4 2 31 30986 32097 Figure 3 4 3 32 32098 Above ANSI CSA Kubota Dual Fuel Figure 3 4 4 33 Below 30985 Figure 3 4 5 34 30986 32097 Figure 3 4 6 35 32098 Above CE Kubota Diesel All Option...

Page 27: ...B NORMALLY CLOSED CONTACT COMMON GROUND B NORMALLY OPEN CONTACT COMMON NORMALLY OPEN CONTACT NORMALLY CLOSED CONTACT NORMALLY CLOSED CONTACT COIL CONTROL B COIL CONTROL B COIL CONTROL B RELAY NO RELAY FUNCTION FIGURE 3 1 1 RELAY TERMINAL AND FUNCTION CHART 20CR Series Parallel Drive SPDT 23CR Right Steer SPDT 24CR Left Steer SPDT 28CR Tilt Switch DPDT 30CR Brake SPDT 31CR Choke Glow Plug SPDT 32CR...

Page 28: ...OUBLE THROW RELAY TOGGLE SWITCH GROUND PROPORTIONAL HYDRAULIC VALVE COIL DOUBLE POLE SINGLE THROW RELAY PUSH BUTTON FUSE ELECTRIC MOTOR DOUBLE POLE DOUBLE THROW RELAY ROTARY SWITCH CIRCUIT BREAKER HORN TRIPLE POLE DOUBLE THROW RELAY LIMIT SWITCH BATTERY CHARGE INDICATOR EMERGENCY STOP BUTTON DIODE CAM OPERATED LIMIT SWITCH CAPACITOR RESISTOR TRANSISTOR TILT SWITCH POTENTIOMETER FIGURE 3 1 2 ELECTR...

Page 29: ...IXED ORIFICE ELECTRIC MOTOR MOTION CONTROL VALVE SPRING APPLIED HYDRAULIC RELEASED BRAKE ADJUSTABLE FLOW CONTROL ENGINE FLOW DIVIDER COMBINER BRAKE CYLINDER CHECK VALVE FIXED DISPLACEMENT PUMP COUNTER BALANCE VALVE ROTARY ACTUATOR OIL COOLER THREE POSITION FOUR WAY PROPORTIONAL VALVE COIL BI DIRECTIONAL HYDRAULIC MOTOR TWO POSITION TWO WAY NORMALLY CLOSED SERIES PARALLEL HYDRAULIC MOTOR TWO POSITI...

Page 30: ...els replace with Hytos 1 128797 VALVE Platform extend Later models replacement for Vickers 1 4H 27 103397 VALVE Platform retract Earlier models replace with Hytos 1 128797 VALVE Platform retract Later models replacement for Vickers 1 MB5 111290 MANIFOLD BLOCK Powered extension platform 1 P2 113173 PUMP Hydraulic 1 2gpm powered extension platform 1 R5 113289 RELIEF VALVE Powered extension platform ...

Page 31: ...SJ 600 Series Engine Powered 112715 SECTION 3 Page 6 June 2001 V W Y Z B C D E F G H A X 50016AA FIGURE 3 2 2 HYDRAULIC SCHEMATIC Parts List ...

Page 32: ...Manual lowering 067 diameter 1 OC1 114284 OIL COOLER ASSEMBLY hyd generator option 1 P1 110460 PUMP Dual inlet hydraulic 488 854 1 Machines with Kubota diesel engine 114201 PUMP Dual inlet hydraulic 366 671 1 Machines with Kubota gas engine NOTE For service replacement of single inlet pump order dual inlet and conversion kit R1 104534 RELIEF VALVE System 1 R2 104534 RELIEF VALVE Lift 1 R3 106557 R...

Page 33: ...OCK VALVE 2H 25 QUICK BRAKE VALVE TO MAIN MANIFOLD TO BRAKE CYLINDER TO HYDRAULIC OIL TANK HP2 HAND PUMP TO EMERGENCY LOWERING MANIFOLD TO EMERGENCY LOWERING MANIFOLD TO EMERGENCY LOWERING VALVE 2H 14B LIFT VALVE 4H 23A LEFT STEER VALVE shown 4H 24A RIGHT STEER VALVE TO STEER CYLINDER TO CENTER DRIVE TO BRAKE MANIFOLD R1 SYSTEM RELIEF VALVE O1 LOWERING ORIFICE TO LARGE PUMP TO RETURN FILTER TO SMA...

Page 34: ...SJ 600 Series Engine Powered 112715 June 2001 SECTION 3 Page 10 FIGURE 3 3 1A OPERATOR S CONTROL BOX DIAGRAM No Options Machines With Serial Number 32097 and Below 50018AA 13 9 11 10 8 7 6 5 2 1 4 3 12 ...

Page 35: ...er to Figure 6 8 7 Ref SWITCH ASSEMBLY Up down selector S5 1 For components refer to Figure 6 8 8 Ref SWITCH ASSEMBLY Emergency stop S4 1 For components refer to Figure 6 8 9 Ref SWITCH ASSEMBLY Engine start push button S15 1 For components refer to Figure 6 8 10 Ref SWITCH ASSEMBLY Engine choke or glow plug 1 push button S13 For components refer to Figure 6 8 11 Ref SWITCH ASSEMBLY Key select S3 ...

Page 36: ...J 600 Series Engine Powered 112715 June 2001 SECTION 3 Page 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 50019AA FIGURE 3 3 1B OPERATOR S CONTROL BOX DIAGRAM No Options Machines With Serial Number 32098 To 33047 ...

Page 37: ...s refer to Figure 6 8 6 Ref SWITCH ASSEMBLY Range select S29 1 For components refer to Figure 6 8 7 Ref SWITCH ASSEMBLY Up down selector S5 1 For components refer to Figure 6 8 8 Ref SWITCH ASSEMBLY Emergency stop S4 1 For components refer to Figure 6 8 9 Ref SWITCH ASSEMBLY Engine start push button S15 1 For components refer to Figure 6 8 10 Ref SWITCH ASSEMBLY Engine choke or glow plug 1 push bu...

Page 38: ...00 Series Engine Powered 112715 June 2001 SECTION 3 Page 14 14 13 12 11 10 9 8 7 6 5 2 1 4 3 50020AA FIGURE 3 3 1C OPERATOR S CONTROL BOX DIAGRAM No Options Machines With Serial Numbers From 32048 To 33188 ...

Page 39: ...s refer to Figure 6 8 6 Ref SWITCH ASSEMBLY Range select S29 1 For components refer to Figure 6 8 7 Ref SWITCH ASSEMBLY Up down selector S5 1 For components refer to Figure 6 8 8 Ref SWITCH ASSEMBLY Emergency stop S4 1 For components refer to Figure 6 8 9 Ref SWITCH ASSEMBLY Engine start push button S15 1 For components refer to Figure 6 8 10 Ref SWITCH ASSEMBLY Engine choke or glow plug 1 push bu...

Page 40: ...J 600 Series Engine Powered 112715 June 2001 SECTION 3 Page 16 50079AA FIGURE 3 3 1D OPERATOR S CONTROL BOX DIAGRAM No Options Machines With Serial Number 33189 And Above 14 13 12 11 10 9 8 7 6 5 2 1 4 3 ...

Page 41: ...refer to Figure 6 8 6 Ref SWITCH ASSEMBLY Range select S29 1 For components refer to Figure 6 8 7 Ref SWITCH ASSEMBLY Up down selector S5 1 For components refer to Figure 6 8 8 Ref SWITCH ASSEMBLY Emergency stop S4 1 For components refer to Figure 6 8 9 Ref SWITCH ASSEMBLY Engine start push button S15 1 For components refer to Figure 6 8 10 Ref SWITCH ASSEMBLY Engine choke or glow plug 1 push butt...

Page 42: ...600 Series Engine Powered 112715 June 2001 SECTION 3 Page 18 FIGURE 3 3 2A OPERATOR S CONTROL BOX DIAGRAM All Options Machines With Serial Number 32097 and Below 15 14 13 12 11 10 9 8 7 6 5 2 1 4 3 50021AA ...

Page 43: ... Figure 6 8 6 Ref SWITCH ASSEMBLY Range select S29 1 For components refer to Figure 6 8 7 Ref SWITCH ASSEMBLY Up down selector S5 1 For components refer to Figure 6 8 8 Ref SWITCH ASSEMBLY Emergency stop S4 1 For components refer to Figure 6 8 9 Ref SWITCH ASSEMBLY Engine start push button S15 1 For components refer to Figure 6 8 10 Ref SWITCH ASSEMBLY Engine choke or glow plug 1 push button S13 F...

Page 44: ...600 Series Engine Powered 112715 June 2001 SECTION 3 Page 20 50022AA FIGURE 3 3 2B OPERATOR S CONTROL BOX DIAGRAM All Options Machines With Serial Number 32098 To 33047 1 2 3 13 5 7 11 12 4 6 8 9 10 14 15 ...

Page 45: ...Y Range select S29 1 For components refer to Figure 6 8 7 Ref SWITCH ASSEMBLY Up down selector S5 1 For components refer to Figure 6 8 8 Ref SWITCH ASSEMBLY Emergency stop S4 1 For components refer to Figure 6 8 9 Ref SWITCH ASSEMBLY Engine start push button S15 1 For components refer to Figure 6 8 10 Ref SWITCH ASSEMBLY Engine choke or glow plug 1 push button S13 For components refer to Figure 6 ...

Page 46: ... Series Engine Powered 112715 June 2001 SECTION 3 Page 22 50023AA FIGURE 3 3 2C OPERATOR S CONTROL BOX DIAGRAM All Options Machines With Serial Numbers From 32048 To 33188 15 14 13 12 11 10 9 8 7 6 5 2 1 4 3 ...

Page 47: ...LY Range select S29 1 For components refer to Figure 6 8 7 Ref SWITCH ASSEMBLY Up down selector S5 1 For components refer to Figure 6 8 8 Ref SWITCH ASSEMBLY Emergency stop S4 1 For components refer to Figure 6 8 9 Ref SWITCH ASSEMBLY Engine start push button S15 1 For components refer to Figure 6 8 10 Ref SWITCH ASSEMBLY Engine choke or glow plug 1 push button S13 For components refer to Figure 6...

Page 48: ...600 Series Engine Powered 112715 June 2001 SECTION 3 Page 24 50080AA FIGURE 3 3 2D OPERATOR S CONTROL BOX DIAGRAM All Options Machines With Serial Number 33189 And Above 15 14 13 12 11 10 9 8 7 6 5 2 1 4 3 ...

Page 49: ...Range select S29 1 For components refer to Figure 6 8 7 Ref SWITCH ASSEMBLY Up down selector S5 1 For components refer to Figure 6 8 8 Ref SWITCH ASSEMBLY Emergency stop S4 1 For components refer to Figure 6 8 9 Ref SWITCH ASSEMBLY Engine start push button S15 1 For components refer to Figure 6 8 10 Ref SWITCH ASSEMBLY Engine choke or glow plug 1 push button S13 For components refer to Figure 6 8 ...

Page 50: ...gine 1 D10 D86 102921 DIODE AR DCM1 300248 MOTOR 12 Volt powered ext platform option 1 F2 111282 FUSE 100 Amp powered ext platform option 1 F4 119469 FUSE 200 Amp Electrical inverter option 1 FL 13B 103743 FLASHER 1 FL 22 121476 FLASHING LIGHT 1 H1 102850 HORN 12 Volt 1 HTS 34A 103007 HIGH THROTTLE SOLENOID Engine A B 1 HTS 34A 112721 HIGH THROTTLE SOLENOID Engine C 1 INV1 123629 INVERTER 1500 Wat...

Page 51: ...switch 1 S9 103141 N O CONTACT BLOCK Lift enable switch 1 S11 102853 SWITCH Platform extend retract toggle 1 Later models with powered ext platform option 103141 N O CONTACT BLOCK Platform extend retract 1 Early models with powered ext platform option S12 103141 N O CONTACT BLOCK Hyd generator option 1 112434 CONTACT BLOCK Switch and hold hydraulic generator option 1 S13 103141 N O CONTACT BLOCK E...

Page 52: ... 103316 RELAY 12 Volt SPDT small pump 1 18CR 103316 RELAY 12 Volt SPDT 3rd speed 1 2D37 116745 SOLENOID Diesel fuel shut off 1 20CR 103316 RELAY 12 Volt SPDT series parallel drive 1 23CR 103316 RELAY 12 Volt SPDT right steer 1 24CR 103316 RELAY 12 Volt SPDT left steer 1 28CR 103207 RELAY 12 Volt DPDT tilt switch 1 30CR 103316 RELAY 12 Volt SPDT brake 1 31ACR 103731 RELAY 12 Volt SPDT engine glow p...

Page 53: ...e wheeling valve 1 2H 86 106272 COIL 12 Volt hydraulic generator option 1 2P50 111618 SOLENOID Propane valve 1 3H 20A 103613 COIL 12 Volt series parallel drive 1 4H 15B 107441 COIL Reverse drive valve Vickers 1 128322 COIL Reverse drive valve Hytos 1 4H 16B 107441 COIL Forward drive valve Vickers 1 128322 COIL Forward drive valve Hytos 1 4H 23A 107440 COIL Right steer valve Vickers 1 128321 COIL R...

Page 54: ...ries Engine Powered 112715 SECTION 3 Page 31 June 2001 V W Y Z B C D E F G H A X FIGURE 3 4 2 BASE CONTROL ELECTRICAL PANEL DIAGRAM ANSI SIA and CSA Machines With Serial Number 30985 and Below FIG3 3 Parts List ...

Page 55: ...es Engine Powered 112715 SECTION 3 Page 32 June 2001 V W Y Z B C D E F G H A X FIGURE 3 4 3 BASE CONTROL ELECTRICAL PANEL DIAGRAM ANSI SIA and CSA Machines With Serial Number 30986 through 32097 50174AA Parts List ...

Page 56: ...ies Engine Powered 112715 SECTION 3 Page 33 June 2001 V W Y Z B C D E F G H A X FIGURE 3 4 4 BASE CONTROL ELECTRICAL PANEL DIAGRAM ANSI SIA and CSA Machines With Serial Number 32098 and Above LP 1050AC Parts List ...

Page 57: ... 600 Series Engine Powered 112715 SECTION 3 Page 34 June 2001 V W Y Z B C D E F G H A X FIG3 4 FIGURE 3 4 5 BASE CONTROL ELECTRICAL PANEL DIAGRAM CE Machines With Serial Number 30985 and Below Parts List ...

Page 58: ...00 Series Engine Powered 112715 SECTION 3 Page 35 June 2001 V W Y Z B C D E F G H A X FIG3 2B FIGURE 3 4 6 BASE CONTROL ELECTRICAL PANEL DIAGRAM CE Machines With Serial Number 30986 through 32097 Parts List ...

Page 59: ...600 Series Engine Powered 112715 SECTION 3 Page 36 June 2001 V W Y Z B C D E F G H A X LP 1051AA FIGURE 3 4 7 BASE CONTROL ELECTRICAL PANEL DIAGRAM CE Machines With Serial Number 32098 and Above Parts List ...

Page 60: ...SECTION 3 Page 37 SJ 600 Series Engine Powered 112715 June 2001 FIGURE 3 4 8 ELECTRICAL INVERTER DIAGRAM 50077AA ...

Page 61: ...gram that resembles your machine refer to the Table Of Contents found at the beginning of this section SJ 600 Series Engine Powered 112715 FIGURE 3 5 1 FIGURE 3 5 1 ELECTRICAL SCHEMATIC Machines Equipped With Kubota Dual Fuel Engine and Shown With ANSI SIA and CSA Options 600 98 Parts List ...

Page 62: ...or panel diagram that resembles your machine refer to the Table Of Contents found at the beginning of this section FIGURE 3 5 2 F G H I J K L M A B C D E 600 70 FIGURE 3 5 2 ELECTRICAL SCHEMATIC Machines Equipped With Kubota Dual Fuel Engine and Shown With ANSI and CSA Options Parts List ...

Page 63: ...anel diagram that resembles your machine refer to the Table Of Contents found at the beginning of this section SJ 600 Series Engine Powered 112715 FIGURE 3 5 3 50024AA FIGURE 3 5 3 ELECTRICAL SCHEMATIC Machines Equipped With Kubota Diesel Engine and Shown With CE Options Parts List ...

Page 64: ...iagram that resembles your machine refer to the Table Of Contents found at the beginning of this section SJ 600 Series Engine Powered 112715 FIGURE 3 5 5 50078AB FIGURE 3 5 5 ELECTRICAL SCHEMATIC Machines Equipped With Kubota Dual Fuel Engine and Shown With ANSI and CSA Options Parts List ...

Page 65: ...matic or panel diagram that resembles your machine refer to the Table Of Contents found at the beginning of this section FIGURE 3 5 6 F G H I J K L M A B C D E FIGURE 3 5 6 ELECTRICAL SCHEMATIC Machines Equipped With Kubota Diesel Engine and Shown With CE Options 50024AB Parts List ...

Page 66: ...iagram that resembles your machine refer to the Table Of Contents found at the beginning of this section SJ 600 Series Engine Powered 112715 FIGURE 3 5 7 50083AA FIGURE 3 5 7 ELECTRICAL SCHEMATIC Machines Equipped With Kubota Dual Fuel Engine and Shown With ANSI and CSA Options Parts List ...

Page 67: ...matic or panel diagram that resembles your machine refer to the Table Of Contents found at the beginning of this section FIGURE 3 5 8 F G H I J K L M A B C D E FIGURE 3 5 8 ELECTRICAL SCHEMATIC Machines Equipped With Kubota Diesel Engine and Shown With CE Options 50024AD Parts List ...

Page 68: ...ORMATION Page B FIGURE 3B REVISED SCHEMATIC ANSI Models Equipped with Lift Drive Enable Machines with serial 33048 and above Page C FIGURE 3C REVISED SCHEMATIC Models Equipped with All Motion Alarm Machines with serial 32975 and above Page D SECTION 3 SYSTEM COMPONENT IDENTIFICATION AND SCHEMATICS ADDENDUM 3 6 5 4 2 1 toc ...

Page 69: ...the 600 Series work platform please note The electrical schematic Addendum found in Section 3 Page C must be taken into consideration when working on machines equipped with a Lift Drive Enable switch on the platform control box The electrical schematic Addendum found in Section 3 Page D must be taken into consideration when working on machines equipped with the All Motion Alarm Option ...

Page 70: ...SECTION 3 Page C SJ 600 Series Engine Powered 112715 June 2001 FIGURE 3B REVISED SCHEMATIC All Models Equipped With Lift Drive Enable Machines with serial 33048 and above ...

Page 71: ...SECTION 3 Page D SJ 600 Series Engine Powered 112715 June 2001 FIGURE 3C REVISED SCHEMATIC All Models Equipped With All Motion Alarm Machines with serial 32975 and above ...

Page 72: ...n power disconnect switch S1 1 Open or defective engine off on switch S30 2 Loose or broken wire 07 from engine off on switch S30 to base terminal block TB1 3 Loose or broken wire 07 from base terminal block TB 1 to emergency stop switch S4 4 Open or defective emergency stop switch S4 1 Open or defective engine off on switch S30 2 Loose or broken wire 07 from engine off on switch S30 to base termi...

Page 73: ...r broken wire 103 from main power disconnect S1 to starter contactor 32ACR 14 Loose or broken wire 104 from starter contactor 32ACR to starter motor 15 Defective starter motor 1 Loose or broken wire 05 from base terminal block to engine off on switch S30 5 Set S10 to platform position 6 Check switch Replace if defective 7 Check continuity Replace if defective 8 Check switch Replace if defective 1 ...

Page 74: ...oose or broken wire 57 from starter contactor 32ACR to diesel valve solenoid 2D37 Diesel Only 11 Defective fuel valve solenoid 2D37 Diesel only 12 Loose or broken wire 56 from fuel relay 55CR to fuel select switch S33 13 Defective fuel select switch S33 14 Defective fuel relay 55CR 15 Loose or broken wires 50 Liquid Propane or 11 Gasoline from fuel select switch S33 to fuel valve 2P50 Liquid Propa...

Page 75: ... switch S13 to choke relay 31CR 4 Loose or broken wire 02 from relay 31CR to base terminal block TB1 5 Loose or broken wire 05 from base terminal block TB1 to relay 31CR 6 Loose or broken wire 31A from relay 31CR to base terminal block TB1 7 Loose or broken wire 31A from base terminal block TB1 to choke solenoid CS31A 8 Defective choke relay 31CR 16 Check continuity Replace if defective 17 Check p...

Page 76: ...minal block TB1 to relay 31ACR 11 Loose or broken wire 31A from relay 31ACR to engine glow plugs EGP1 12 Defective glow plug relay 31ACR 13 Defective glow plugs 1 Loose or broken wire 10 from key select switch S3 to low high throttle switch S14 2 Defective high low throttle switch S14 3 Loose or broken wire 34 from low high throttle switch S14 to relay 34CR 4 Defective relay 34CR 5 Loose or broken...

Page 77: ...ve relay 32CR 12 Loose or broken wire 43 from relay 32CR to relay 34BCR 13 Loose or broken wire 34A from relay 34BCR to high throttle solenoid HTS34A 14 Defective high throttle solenoid HTS34A 15 Loose or broken wire 02 from high throttle solenoid HTS34A to engine terminal block 1 Key select switch S3 in lift position 2 Defective drive switch in key select switch S3 3 Loose or broken wire 12 from ...

Page 78: ... broken wire 04 from base terminal block to relay 23CR 6 Loose or broken wire 23A from relay 23CR to base terminal block 7 Loose or broken wire 02 from relay 23CR to base terminal block 8 Loose or broken wire 23A from base terminal block to steer right valve coil 4H23A 9 Defective steer right valve coil 4H23A 10 Loose or broken wire 02 from steer right valve coil 4H32A to base terminal block 11 Op...

Page 79: ... relay 1TD 9 Defective time delay relay 1TD 10 Loose or broken wire 15B from time delay relay 1TD to reverse valve coil 4H15B 11 Defective reverse valve coil 4H15B 12 Loose or broken wire 02 from reverse valve coil 4H15B to base terminal block 13 Open diode D15A 1 or D15A 2 1 Defective drive forward switch S7 5 in joystick controller S7 2 Defective joystick controller S7 1 Check switch Replace if ...

Page 80: ... S7 to platform terminal block 4 Loose or broken wire 19 from platform terminal block to relay 35CR 5 Defective relay 35CR 6 Loose or broken wire 10A from base terminal block to high drive tilt override limit switch LS5 7 Misadjusted or defective high drive tilt override limit switch LS5 8 Loose or broken wire 35 from high drive tilt override limit switch LS5 to base terminal block 3 Check continu...

Page 81: ...rom platform terminal block to relay 18CR 7 Defective relay 18CR 8 Loose or broken wire 02 from relay 18CR to base terminal block 9 Loose or broken wire 10A from base terminal block to relay 18CR 10 Loose or broken wire 18A from relay 18CR to small pump dump valve 2H18A 11 Loose or broken wire 02 from small pump dump valve 2H18A to base terminal block 12 Defective small pump dump valve solenoid 9 ...

Page 82: ...e hydraulic generator switch S12 5 Defective lift enable switch S9 6 Loose or broken wire 09B from lift enable switch S9 to up off down switch S5 7 Defective up off down switch S5 8 Loose or broken wire 14 from up off down switch S5 to diode D14 9 Diode D14 open 10 Loose or broken wire 14 from diode D14 to base terminal block 11 Loose or broken wire 14 from base terminal block to relay 14CR 1 Chec...

Page 83: ... switch S3 in drive position or defective 2 Loose or broken wire 09 from off lift drive switch S3 to hydraulic generator switch S12 or lift enable switch S9 3 Loose or broken wire 09A from hydraulic generator switch S12 to lift enable switch S9 4 Defective hydraulic generator switch S12 5 Defective lift enable switch S9 6 Loose or broken wire 13 from lift enable switch S9 to diode D13 12 Check con...

Page 84: ...tform limit switch LS7 to relay 13CR 11 Loose or broken wire 02 from relay 13CR to base terminal block 12 Defective relay 13CR 13 Loose or broken wire 05 from base terminal block to relay 13CR 14 Loose or broken wire 13B from relay 13CR to base terminal block 15 Loose or broken wire 13B from base terminal block to holding valve solenoid 2H13B 1 or 2H13B 2 16 Loose or broken wire 02 from holding va...

Page 85: ...ttery cable 103B from contactor 09ACR to motor contactor 99CR 6 Defective motor contactor 99CR 7 Loose or broken wire 103B from battery cable 103B to circuit breaker CB2 8 Tripped or defective circuit breaker CB2 9 Loose or broken wire 103C from circuit breaker CB2 to powered platform enable switch S42 10 Loose or broken wire 103D from enable switch S42 to platform extend retract switch S11 11 Def...

Page 86: ...fective 12 Check continuity Replace if defective 1 Key select switch S3 in drive position 2 Loose or broken wire 09 from key select switch S3 to generator switch S12 3 Defective hydraulic generator switch S12 4 Loose or broken wire 85 from generator switch S12 to base terminal block 5 Loose or broken wire 85 from base terminal block to relay 85CR 6 Defective relay 85CR 7 Loose or broken wire 02 fr...

Page 87: ...ce if defective 2 Check valves Clean or replace if defective ALL FUNCTIONS INOPERATIVE 1 Hydraulic oil level low 2 Defective pump P1 3 Broken engine to pump coupler 4 Relief valve R1 open 1 Stuck or defective brake feed valve 2H30A 2 2 Stuck or defective steer right valve 4H23A or steer left valve 4H24A 3 Steer cylinder C7 damaged or bypassing internally 1 Small pump dump valve 2H18A stuck open 2 ...

Page 88: ...ace if defective 3 Check valve Repair or replace if defective 4 Check motor Repair or replace if defective BRAKES WILL NOT RELEASE 1 Stuck or defective brake feed valve 2H30A 2 2 Stuck or defective brake dump valve 2H30A 1 3 Stuck or defective brake valve 2H25 4 Stuck or defective auto reset valve V6 5 Defective disc brake cylinder C5 1 Stuck or defective lift valve 2H14B 2 Stuck check valve CV3 3...

Page 89: ...ir 3 General Specifications 4 Tire Specifications 5 Torque Specifications 5 Brake Adjustment Procedure 6 Winching And Towing Procedures Parking Brake System 6 System And Lift Pressure Adjustments 8 2 Speed Motor Assembly 9 Wheel Bolt Nut Inspection And Torquing Procedure 10 Wheel Reinstallation And Torquing Procedure 10 List Of Tables Table 5 1 General Specifications Section 5 Page 4 Table 5 2 Tir...

Page 90: ...red immediately DANGER CRUSHING HAZARD DO NOT reach through scissors assembly without the safety bar properly positioned Failure to avoid this hazard will result in death or serious injury MAINTENANCE AND INSPECTION SCHEDULE The actual operating environment of the work platform governs the use of the maintenance schedule The inspection points covered in Table 2 4 Maintenance and Inspection Schedul...

Page 91: ...or fire resistant oils in this personnel lift Use ATF Dexron III ESSO or equivalent hydraulic oil For conditions causing oil temperatures below 31 F 35 C and above 122 F 50 C consult Skyjack Inc 7 All containers and funnels used in handling hydraulic oil must be absolutely clean Use a funnel when necessary for filling the hydraulic oil reservoir and fill the reservoir only through the filler openi...

Page 92: ... 10m 174 4 42m 200 5 08m 8 20m 30 psi 2 11 kg cm2 47 seconds 35 seconds 84 2 13m ground to platform 1850 psi 2050 psi 0 60 mph 97 kph 3 0 mph 4 8 kph SYSTEM RELIEF PRESSURE HYDRAULIC PUMP sml lrg gasoline engines HYDRAULIC PUMP sml lrg diesel engines HYDRAULIC SYSTEM CAPACITY HYDRAULIC TANK CAPACITY FUEL gasoline engines FUEL diesel engines FUEL TANK CAPACITY ENGINE RPM low high DF 750E ENGINE RPM...

Page 93: ...ure Changes Can Affect Air Pressure It Is Important To Check Tire Pressures Prior To Use On A Daily Basis In The Operating Conditions Experienced By End User If The Measured PSI Reading Is Less Than The Specification And Tolerance Re inflate To The Proper Specification Within The Tolerance Range Specified Tires Shall Also Not Be Subject To Over Inflation Above The Recommended Specification And Tol...

Page 94: ...ke Adjustment 9 Reinstall clevis pin back into the clevis actuating lever 10 Remove plastic plug located on the end of the caliper shaft See Figure 5 2 11 Using a 1 4 Allen wrench turn brake adjuster counter clockwise until it bottoms out Turn Allen wrench clockwise 1 2 turn clockwise to set adjustment 12 Replace plastic plug back into the end of the caliper shaft 13 Depress red knurled knob on br...

Page 95: ... The parking brake will reset automatically when the work platform is put back into service Earlier Models Figure 2 13B Parking Brake Release Hand Pump and Quick Brake Valve Machines With Serial Number 30166 and Below 6 7 Parking Brake Release Hand Pump 6 and Brake Valve Knob 7 Located on the brake manifold in the hydraulic electric side cabinet this hand operated pumpMUSTbeusedwhenpushingorwinchi...

Page 96: ...plate NOTE Turning the stem on the Relief Valve clockwise increases pressure Turning the stem counter clockwise decreases pressure 10 Release the Steer Switch and retighten the locknut on the System Relief Valve R1 11 Remove the gauge from the Steer line LIFT PRESSURE ADJUSTMENT FULLY LOWER THE PLATFORM 1 Locate the Lift line coming out of the Main Manifold Refer to Hydraulic Manifold Component an...

Page 97: ...e 2 bigger holes get Check Balls In the Motor piece there are 2 holes that get 1 check ball each 4 Check Balls total TOP OF BLOCK 3 1 A 109311 MOTOR 2 Speed drive 1 1 103623 VALVE Series parallel 1 2 115340 CHECK BALL 4 3 103613 COIL Series parallel valve 1 4 355113 MANIFOLD Motor 1 115338 SEAL KIT AR Index No Skyjack Part No Description Units per Assy 4 ...

Page 98: ...s been removed or replaced it will be necessary to follow the procedure below to ensure proper installation 1 Inspect wheel fastener threads for damage of defects Replace if defective 2 Clean the mounting surfaces of the hub and wheel rim of debris rust excess paint etc 3 Mount wheel on the hub centering mounting holes on the wheel studs or bolt holes Use appropriate lifting device as required 4 I...

Page 99: ...al number of the work platform found on the serial number plate 3 List the quantity needed 4 List the length needed if bulk item 5 List the part number and description as shown in this manual for each item 6 Show billing and shipping address and name of individual if possible 7 Suggest best routing GENERAL The information contained in this section is designed to aid the user in locating and identi...

Page 100: ...6 12 Scissor Arm Hydraulic Hose Connections 41 Figure 6 13 Base Axles And Wheels 42 Figure 6 14 Base Hydraulic Hose Connections Serial 32273 And Above 44 Figure 6 15 Base Hydraulic Hose Connections Serial 30170 Through 32272 46 Figure 6 16 Base Hydraulic Hose Connections Serial 30169 And Below 48 Figure 6 17 Disc Brake Assembly 50 Figure 6 18 Disc Brake Cylinder Assembly 53 Figure 6 19 Steer Cylin...

Page 101: ... Assembly Serial 30985 And Below 96 98 Figure 6 42 Engine Roll out Tray Assembly Serial 30419 And Above 100 Figure 6 43 Engine Roll out Tray Assembly Serial 30418 And Below 102 Figure 6 44 Engine Control Panel Kubota Dual Fuel Engines Serial 31802 And Above 104 Figure 6 45 Engine Control Panel Kubota Gasoline Dual Fuel Engines 105 Figure 6 46 Engine Control Panel Kubota Diesel Engines 106 Figure 6...

Page 102: ...4 SJ 600 Series Engine Powered 112715 June 2001 FIGURE 6 1 MAIN PLATFORM AND RAILINGS MA 600 01C 17 9 4 3 6 31 29 33 39 37 35 36 41 23 21 12 11 13 14 5 7 20 22 19 26 34 18 16 15 13 14 25 2 10 8 24 32 38 40 28 1 30 27 ...

Page 103: ...ILING Hinged upper LH w extension deck B 1 103872 BOLT Hex hd 3 8 16 x 2 1 4 lg AR 103472 WASHER Flat 3 8 AR 104606 NUT Lock 3 8 16 AR 6 115239 RAILING Hinged lower right A 1 111053 RAILING Hinged lower right B 1 103914 BOLT Hex hd 3 8 16 x 3 3 4 lg 2 7 115238 RAILING Hinged lower left A 1 111050 RAILING Hinged lower left B 1 103914 BOLT Hex hd 3 8 16 x 3 3 4 lg 2 8 108583 RAILING Control box supp...

Page 104: ... 300792 PIN Cotter 3 32 x 1 1 4 lg 1 24 752726 PIN Locking 3 8 AR 25 300833 CABLE Lanyard 6 lg AR 103995 WASHER Flat 1 4 AR 103632 SCREW Self tapping 1 4 AR 26 111123 WELDMENT Scissor mount 2 103909 BOLT Hex hd 1 2 13 x 1 1 4 lg 8 103470 WASHER Lock 1 2 8 103468 WASHER Flat 1 2 8 100695 BUSHING AR 27 111597 BRACKET Scissor cable mount 1 28 100702 CAP Railing end 8 29 113164 U CLIP Control Box 1 30...

Page 105: ...SECTION 6 Page 8 SJ 600 Series Engine Powered 112715 June 2001 FIGURE 6 2 ROLL OUT EXTENSION PLATFORM ASSEMBLY 10030AA 6 5 4 10 9 7 15 16 1 8 12 11 3 2 13 14 17 18 19 20 21 22 25 23 24 25 26 ...

Page 106: ... AR serial 30301 and below 101954 PAD Slider 1 1 2 dia X 3 8 thk AR serial 30301 and below 101955 PAD Slider 1 1 2 dia X 7 16 thk AR serial 30301 and below 14 107057 PAD Extension deck slider 4 103632 SCREW Self tapping 1 4 4 15 Ref WELDMENT Main platform 1 Refer to Figure 6 1 16 752726 PIN Locking 3 8 AR 17 300833 CABLE Lanyard 6 lg AR 18 110425 PAD Slider 1 dia X 11 32 thk Main Platform 4 19 114...

Page 107: ...6 Page 10 SJ 600 Series Engine Powered 112715 June 2001 FIGURE 6 3 POWERED EXTENSION PLATFORM ASSEMBLY 10031AA 18 15 23 21 20 26 25 12 11 24 9 5 22 16 3 4 28 7 2 1 10 8 13 14 17 19 27 6 29 30 31 35 35 32 34 33 ...

Page 108: ...289 POWER UNIT ASSEMBLY 12 Volt J S Barnes 1 300243 CAP Filler breather 1 300248 MOTOR 12 VDC 1 113172 BRUSH SET Motor AR 300242 SOLENOID 12 VDC 1 113173 PUMP Hydraulic 1 2 gpm 1 111290 BLOCK Manifold 1 6 Ref POWER UNIT BATTERY CABLES 103148 CABLE Welding 4 Gauge Contactor Positive 536 103148 CABLE Welding 4 Gauge Battery Negative 539 7 117188 PLATE Control box mounting 1 8 Ref PANEL ASSEMBLY Powe...

Page 109: ...unted cylinder 2 25 113331 ADAPTER Cylinder rod Later models with isolator mounted cylinder 1 26 113334 WELDMENT Cylinder mount Later models with isolator mounted cylinder 1 115544 SPACER 1 103473 BOLT Hex head 3 8 16 x 1 1 103472 WASHER Flat 3 8 1 103999 WASHER Lock 3 8 1 103887 BOLT Hex head 5 16 18 x 3 4 4 103404 WASHER Lock 5 16 4 103996 WASHER Flat 5 16 4 113360 BOLT Hex head 3 4 16 x 1 1 2 1...

Page 110: ...LIEF Straight 1 2 A 1 3 106401 CORD Coiled 18 3 AR 4 107712 CONNECTOR ASSEMBLY 5 pole male 1 Replaces round connector by also ordering 1 CONNECTOR 107711 5 108328 LABEL Platform extend retract 1 6 102853 SWITCH Toggle A 2 7 111181 GUARD Toggle switch A 2 8 115594 LABEL Enable A 1 9 103035 STRAIN RELIEF Elbow 90 1 2 B 1 10 102976 BOX Control B 11 Ref SWITCH ASSEMBLY Platform extend retract B 1 1028...

Page 111: ...03828 O RING Gland 1 9 106453 ROD Piston 1 10 114344 PISTON Replaces Piston 106457 1 11 103830 NUT Lock 5 8 11 grade C 1 12 106450 NUT Jam 3 4 16 B 1 13 103420 END Spherical bearing B 1 14 103822 SPACER Limit Used with Piston 106457 1 15 106450 NUT Jam 3 4 16 1 107396 KIT Seal repair AR Part of Seal Repair Kit 107396 Order replacement cylinder plus 1 SPHERICAL BEARING END 103420 and 1 NUT 106450 M...

Page 112: ...NECTOR Black 1 103257 CABLE 18 3 24 5 103257 CABLE 18 3 Powered extension platform control box 180 6 102921 DIODE 6 Amp 2 7 300207 CONNECTOR Strain relief 3 8 Ref CABLE ASSEMBLY Electrical panel to motor contactor 1 103257 CABLE 18 3 x 24 lg 1 9 107711 CONNECTOR ASSEMBLY 5 Pin Female 1 103568 HOUSING 1 103570 INSERT Female 5 Pin 1 10 300207 FITTING Strain relief 3 MA 600 04 Index No Skyjack Part N...

Page 113: ...SSEMBLY 12 VDC 1 For components refer to Figure 6 3 3 103069 FITTING Connector 6orb 6 1 4 103073 FITTING Elbow 90 6orb 6 3 5 104487 HOSE ASSEMBLY Front cylinder extend 32 lg 1 6 111372 HOSE ASSEMBLY Front cylinder retract 88 lg 1 MA 800 12 Index No Skyjack Part No Description Units per Assy FIGURE 6 7 POWERED EXTENSION PLATFORM HYDRAULIC HOSE CONNECTIONS 1 2 3 4 5 6 4 4 ...

Page 114: ...June 2001 28 31 26 29 25 30 24 22 21 20 19 18 17 16 15 11 4 3 2 1 27 32 23 33 10 8 6 5 7 6 9 13 14 12 9 L3F 1037AA FIGURE 6 8A CONTROL BOX ASSEMBLY Used on Machines With Serial Numbers 33189 and Above For Control Box Label Information Refer to Figure 6 58 ...

Page 115: ...onents Refer to Figure 6 9A 16 Ref SWITCH ASSEMBLY Throttle select 1 102836 HEAD Select switch 1 103100 BASE Contact 1 103141 BLOCK N O Contact 1 17 Ref SWITCH ASSEMBLY Up down selector 1 102837 HEAD Selector switch 1 103100 BASE Contact 1 103141 BLOCK N O Contact 1 18 Ref LIGHT ASSEMBLY Power indicator 1 103202 LENS Red 1 102671 BASE Indicator light 1 103221 BULB 12 Volt 1 19 100509 PIN Locking 1...

Page 116: ...475 CONNECTOR 32 Pole male 1 114466 HOUSING 1 114469 INSERT Male Pins 1 16 1 114470 INSERT Male Pins 17 32 1 28 Ref SWITCH ASSEMBLY Enable push button 1 108854 HEAD Push button switch green 1 103100 BASE Contact 1 103141 BLOCK N O Contact 2 29 Ref SWITCH ASSEMBLY Start push button 1 102851 HEAD Push button switch 1 103100 BASE Contact 1 103141 BLOCK N O Contact 1 30 Ref SWITCH ASSEMBLY Choke or gl...

Page 117: ...ies Engine Powered 112715 June 2001 LP 1056AA 25 31 32 10 21 9 17 11 16 13 8 15 35 26 5 20 7 18 6 19 27 28 29 1 33 FIGURE 6 8B CONTROL BOX ASSEMBLY Used on Machines With Serial Numbers 33188 and Below 4 23 30 22 12 2 24 34 36 14 3 ...

Page 118: ...03141 BLOCK N O Contact 1 6 Ref SWITCH ASSEMBLY Range select 1 102836 HEAD Select switch 1 103100 BASE Contact 1 103141 BLOCK N O Contact 1 7 Ref SWITCH ASSEMBLY Up down selector 1 102837 HEAD Selector switch 1 103100 BASE Contact 1 103141 BLOCK N O Contact 1 8 Ref SWITCH ASSEMBLY Emergency stop 1 100149 WASHER Flat 1 102769 HEAD Stop switch 1 103100 BASE Contact 1 103225 BLOCK N C Contact 1 9 Ref...

Page 119: ... down B 1 19 110712 LABEL High low range 1 20 102658 LABEL Throttle A 1 108332 LABEL Throttle B 1 21 103060 LABEL Choke A 1 108329 LABEL Choke B 1 102448 LABEL Glow plug A 1 108330 LABEL Glow plug B 1 22 103126 LABEL Off lift drive A 1 108335 LABEL Off lift drive B 1 23 103080 LABEL On A 1 108331 LABEL On B 1 24 300788 STRAIN RELIEF Straight 1 2 Replaces 103041 and 300207 1 25 114485 CABLE ASSEMBL...

Page 120: ...ed with Lift Drive enable switch 1 34 112437 LABEL Hydraulic generator off on Optional 1 35 114479 CABLE ASSEMBLY Scissor control 32 Pole 1 Replaces cable with 28 pole round connector by also ordering 1 CONNECTOR 114477 and 1 CONNECTOR 114478 114476 CONNECTOR 32 Pole female 1 114465 HOUSING 1 114467 INSERT Female Pins 1 16 1 114468 INSERT Female Pins 17 32 1 114475 CONNECTOR 32 Pole male 1 114466 ...

Page 121: ... Engine Powered 112715 June 2001 S3F 1049AA FIGURE 6 9A DRIVE STEER CONTROLLER ASSEMBLY Used on Machines With Serial Numbers 33189 and Above 24 28 25 2 3 4 5 6 7 8 9 11 10 12 13 14 15 17 18 19 20 21 22 32 33 1 27 26 17 18 31 30 29 23 ...

Page 122: ...NUT Joystick lever 1 16 122965 FITTING O Ring 1 17 122846 SCREW 2 18 122847 WASHER 2 19 122859 GASKET 1 20 122848 BOOT 1 21 122861 BASE 1 22 122850 SPACER 2 23 122862 CAM 1 24 122840 CONNECTOR ASSEMBLY Male 9 pole 1 116993 HOUSING Connector Male 9 pole 1 116990 PIN Female wire 9 25 122841 CONNECTOR ASSEMBLY Female 9 pin 1 122839 HOUSING Connector Female 9 pin 1 116989 PIN Male wire 9 26 122870 WAS...

Page 123: ...E LOCK 1 7 105378 HANDLE EXTENSION 1 8 106729 HOUSING 1 9 106730 SPRING Handle return 1 10 106725 RATCHET 1 11 106726 BUSHING Spring 1 12 106092 CIRCUIT BOARD ASSEMBLY 1 13 102768 SWITCH W ACTUATOR 4 14 106731 SCREW Hollow 1 15 110982 GASKET Housing 1 MA SJM 13A Index No Skyjack Part No Description Units per Assy FIGURE 6 9B DRIVE STEER CONTROLLER ASSEMBLY Used on Machines With Serial Numbers 3318...

Page 124: ...2 SJ 600 Series Engine Powered 112715 June 2001 FIGURE 6 10 SCISSOR ARM ASSEMBLY 10310AA 14 17 29 9 20 7 23 32 14 1 2 5 15 21 12 30 16 18 3 28 12 13 17 31 26 16 11 8 10 6 22 19 24 25 33 41 35 41 36 37 40 34 30 39 4 38 ...

Page 125: ...Teflon 3 8 x 3 1 2 x 5 1 2 lg 4 103701 PAD Teflon 3 8 x 1 1 4 x 5 1 2 lg 8 117148 KIT Slider bushing replacement AR 15 111867 PIN End 1 1 4 x 5 7 8 lg 1st and 2nd outer arms 4 103887 BOLT Hex hd 5 16 18 x 3 4 lg 4 103404 WASHER Lock 5 16 4 16 110410 PIN End 1 1 4 x 5 3 8 lg 2nd and 3rd inner arms 4 103887 BOLT Hex hd 5 16 18 x 3 4 lg 4 103404 WASHER Lock 5 16 4 17 110413 PIN End 1 1 4 x 5 7 8 lg 1...

Page 126: ...03887 BOLT Hex hd 5 16 18 x 3 4 lg 12 103404 WASHER Lock 5 16 12 101632 BOLT Hex hd 3 8 16 x 3 4 lg 24 103999 WASHER Lock 3 8 24 29 115549 PIN Cotter 5 16 x 2 1 2 lg 4 30 100071 BUSHING 1 1 4 x 1 1 4 lg 24 31 400093 SWITCH ASSEMBLY End of stroke limit 1 111356 SWITCH Limit 1 114028 PLATE End of stroke 1 114029 PLATE Top 1 32 116270 BEEPER LIGHT ASSEMBLY 1 103255 CABLE 18 4 x 192 lg 1 103056 BEEPER...

Page 127: ...ER Contact Skyjack Before Ordering if Machine Has Serial 33435 or Above 39 355153 TUBING 1 38 O D x 1 26 I D 6 40 355154 BUSHING 2828 8 41 355116 ONTARIO CLAMP OPTION 1 752729 CLAMP 1 3 102972 CLAMP G8 3 103995 WASHER Flat 1 4 6 Index No Skyjack Part No Description Units per Assy FIGURE 6 10 SCISSOR ARM ASSEMBLY continued ...

Page 128: ...SECTION 6 Page 38 SJ 600 Series Engine Powered 112715 June 2001 FIGURE 6 11 LIFT CYLINDER ASSEMBLY MA 600 09 1 2 3 4 5 8 6 7 9 11 11 12 13 14 15 16 17 18 19 20 23 10 24 21 22 ...

Page 129: ...GLAND B 1 9 102856 PLUG Soc hd 3 8 24 1 10 102027 FITTING Grease 1 8P 2 11 109249 RING Retaining 4 12 109250 BEARING Spherical 2 13 113515 WELDMENT Piston 1 14 111102 SPACER Stroke limit 1 15 104400 NUT Lock 1 14 grade C 1 16 111095 PLATE Piston retainer Early models 1 17 106688 BLOCK Lift cylinder manifold 1 103931 BOLT Soc hd 5 16 18 x 3 1 2 lg Grade 8 4 104637 WASHER Lock 5 16 4 103403 O RING M...

Page 130: ...omponents refer to Figure 6 11 2 2 114578 FITTING Elbow 90 6orb 6 4 3 110666 BLOCK Lift manifold 1 103861 BOLT Hex hd 1 4 20 x 2 lg 2 104000 WASHER Lock 1 4 2 4 104437 FITTING Plug soc hd 6 1 5 103090 CONDUIT Convoluted 1 1 4 O D x 28 lg 2 6 111949 HOSE ASSEMBLY Lift cylinder 26 lg 2 7 114463 HOSE ASSEMBLY Main manifold to lift manifold Replaces 111873 1 8 114582 FITTING Elbow 90 8orb 6 1 1 1 2 2 ...

Page 131: ...SECTION 6 Page 42 SJ 600 Series Engine Powered 112715 June 2001 FIGURE 6 13 BASE AXLES AND WHEELS MA 600 28B 19 18 6 4 21 5 1 13 20 2 22 15 8 14 3 10 9 15 7 14 16 17 11 ...

Page 132: ...lat 1 2 4 10 103315 NUT Wheel 5 8 18 For rear drive axle 16 11 111356 SWITCH End of stroke 1 110428 PLATE Limit switch mounting 1 110429 PLATE Limit switch locking top 1 13 Ref ENGINE AND RELATED PARTS Refer to Figures 6 48 6 51 6 52 1 14 111612L WHEEL TIRE ASSEMBLY standard 2 30 x 9 5 x 16 5 6 ply air filled 111613L WHEEL TIRE ASSEMBLY optional 2 30 x 9 5 x 16 5 6 ply foam filled 112654 WHEEL 8 2...

Page 133: ...e Powered 112715 June 2001 10261AA 1 5 2 3 4 27 9 8 7 19 32 35 17 34 23 22 33 24 20 26 25 15 18 15 13 15 11 28 14 14 16 12 29 39 30 10 31 6 21 36 FIGURE 6 14 BASE HYDRAULIC HOSE CONNECTIONS Machines With Serial 32273 and Above 38 37 40 41 ...

Page 134: ...Ref MOTOR Hydraulic drive 1 For Components Refer to Figure 6 23 19 113348 FITTING Elbow 90 1 20 114134 TUBE Motion control to main manifold 1 21 114135 TUBE Motion control to main manifold 1 22 Ref VALVE ASSEMBLY Motion control 1 For Components Refer to Figure 6 39 23 114132 TUBE R H cushion cylinder 1 24 114133 TUBE L H cushion cylinder 1 25 114144 HOSE ASSEMBLY Drive 1 2 x 24 lg 2 26 114131 TUBE...

Page 135: ...ine Powered 112715 June 2001 MA 600 32 1 5 2 3 4 27 9 8 7 19 32 35 17 34 23 22 33 24 20 26 25 15 18 15 13 15 11 28 14 14 16 12 29 30 30 10 31 6 21 36 FIGURE 6 15 BASE HYDRAULIC HOSE CONNECTIONS Machines With Serial s 30170 through 32272 ...

Page 136: ...ef MOTOR Hydraulic drive 1 For Components Refer to Figure 6 24 19 113348 FITTING Elbow 90 1 20 114134 TUBE Motion control to main manifold 1 21 114135 TUBE Motion control to main manifold 1 22 Ref VALVE ASSEMBLY Motion cntrl 1 For Components Refer to Figure 6 39 23 114132 TUBE R H cushion cylinder 1 24 114133 TUBE L H cushion cylinder 1 25 114144 HOSE ASSEMBLY Drive 1 2 x 24 lg 2 26 114131 TUBE Re...

Page 137: ... Serial 30169 and Below Cushion Cylinder 5 18 21 7 19 20 2 3 4 32 39 5 28 24 23 29 31 37 36 25 22 17 30 33 35 38 34 6 27 26 6 1 9 50 49 48 47 46 12 13 15 14 16 41 41 40 5 11 10 8 45 43 44 42 Main Manifold Quick Brake Manifold Disk Brake Cylinder Hydraulic Motor Hydraulic Tank Cover Motion Control Valve Hydraulic Pump Steer Cylinder ...

Page 138: ...Elbow 90 8orb 6 1 27 111863 HOSE ASSEMBLY M C V drain 39 lg 1 28 110471 HOSE ASSEMBLY M C V to motor 18 lg 1 29 111357 HOSE ASSEMBLY M C V to motor 20 lg 1 30 110566 HOSE ASSEMBLY Motor to cushion cylinder 56 lg 1 31 102522 HOSE ASSEMBLY Free wheeling valve to cushion cylinder 24 1 2 lg 1 32 104660 FITTING Tee 6orb 6 6 1 33 103324 FITTING Elbow 90 4P 6 2 Parts list continued on following page Inde...

Page 139: ...SECTION 6 Page 50 SJ 600 Series Engine Powered 112715 June 2001 FIGURE 6 17 DISC BRAKE ASSEMBLY MA 800 06 2 2 1 7 9 13 12 10 11 8 5 6 3 4 NOTES ...

Page 140: ...3731 KIT Disc pad Set of 2 AR 103909 BOLT Hex hd 1 2 13 x 1 1 4 lg 3 103470 WASHER Lock 1 2 3 115347 LEVER Brake Actuator 1 9 110529 DISC 11 Diameter brake 1 103872 BOLT Hex hd 3 8 16 x 2 1 4 lg 4 103999 WASHER Lock 3 8 4 103978 NUT Hex 3 8 16 4 10 111570 SUPPORT Disc brake tube 1 100845 BOLT Hex hd 5 8 11 x 3 1 2 lg grade 8 2 100352 WASHER Flat 5 8 4 111577 NUT Lock 5 8 11 special 2 103909 BOLT H...

Page 141: ...ke 1 120631 ROD Brake cylinder 1 2 109597 WIPER Brake rod 1 3 120409 GLAND Front end 1 4 109573 SPACER Stroke limit 1 5 109604 SPRING Outer 1 6 109603 SPRING Inner 1 7 116364 SEAL Piston 1 8 120630 PISTON 1 9 120632 O RING Piston 1 10 111803 NUT Hex 7 16 20 1 11 120411 WELDMENT Cylinder barrel 1 12 109579 SPACER Mounting 2 Part of Seal Repair Kit 112274 L1F 1003AA 12 5 6 4 8 10 9 7 1 2 3 11 ...

Page 142: ... SEAL Steering rod 1 3 107934 O RING Gland 1 4 112496 GLAND 1 5 113349 WIPER Rod 1 6 104111 SPACER Piston 1 7 103829 O RING Piston 1 8 107935 SEAL Piston 1 9 112497 PISTON Cylinder 1 10 103830 NUT Lock 5 8 11 grade C 1 11 112494 WELDMENT Cylinder barrel 1 12 102025 BEARING Spherical 2 13 104114 RING Retaining 2 14 113355 SPACER Stroke limit 1 15 103513 FITTING Grease 1 113443 KIT Seal repair AR MA...

Page 143: ...rease 1 7 110976 O RING Piston 1 8 107935 SEAL Piston 1 9 120633 PISTON Cylinder 1 10 103830 NUT Lock 5 8 11 grade C 1 11 121115 WELDMENT Cylinder barrel 1 12 102025 BEARING Spherical 2 13 104114 RING Retaining 2 14 113355 SPACER Stroke limit 1 15 132565 CAP Grease fitting 1 121108 KIT Seal repair AR 14 6 13 12 13 7 8 9 10 11 13 1 13 5 4 3 2 12 FIGURE 6 19B STEER CYLINDER ASSEMBLY L1F 1055AA Index...

Page 144: ...6 Page 56 SJ 600 Series Engine Powered 112715 June 2001 FIGURE 6 20 FRONT IDLE AXLE ASSEMBLY For 2 Wheel Drive Machines MA 800 08A 17 13 5 7 17 11 4 14 16 10 3 11 4 7 2 6 15 9 6 8 16 1 14 12 14 5 14 12 19 20 18 ...

Page 145: ...3145 SEAL Grease 2 103198 BOLT Wheel 16 103220 CAP Dust 2 103239 BEARING 2 104351 NUT Castle 1 14 2 8 111588 WELDMENT Tie bar 1 9 102028 PIN Steer cylinder Used with earlier Cylinder 105325 2 103910 BOLT Hex hd 1 2 13 x 1 1 4 lg 2 103470 WASHER Lock 1 2 2 101806 WASHER Cylinder pin 5 16 thk 2 10 101520 WASHER Nylon 1 9 32 x 2 x 1 8 thk 4 11 103264 WASHER Bronze 1 x 2 x 1 8 thk 2 12 101801 BEARING ...

Page 146: ...SECTION 6 Page 58 SJ 600 Series Engine Powered 112715 June 2001 FIGURE 6 21 FRONT AXLE HARDWARE ASSEMBLY 4WD 10266AA 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 5 4 10 10 26 25 ...

Page 147: ...R ASSEMBLY Steer 1 For Components Refer to Figure 6 19 12 103893 BOLT Hex hd 3 4 10 x 3 1 2 lg Grade 8 1 13 113489 BOLT Hex hd 3 4 10 x 3 1 4 lg Grade 8 1 14 114740 BOLT Hex hd 1 2 20 x 1 3 4 lg 4 15 102030 ARM Steering 1 16 300792 PIN Cotter 3 32 x 1 1 4 lg 1 17 120191 NUT Tie Rod Castle Hex 1 18 120845 WELDMENT Steering arm Support Must use Castle Nut 120191 1 Both part numbers 120845 120191 MUS...

Page 148: ...ine Powered 112715 June 2001 FIGURE 6 22 FRONT AXLE ASSEMBLY 4WD TIF 1028AC 5 20 22 21 25 24 29 28 20 23 19 43 45 30 6 5 4 3 2 46 42 41 40 16 13 12 53 52 51 50 35 37 36 38 44 39 34 33 27 32 31 26 36 7 8 9 10 11 18 15 14 17 1 48 49 47 27 ...

Page 149: ...erential bearing shim AR 16 113932 BOLT Drive gear 12 17 113892 PLUG Vent 1 18 113933 SEAL AND GUIDE ASSEMBLY 1 19 108392 KIT King pin seal and bearing AR 20 113934 TIE ROD ASSEMBLY 1 TIE ROD 1 113792 END Tie rod RH 1 113793 END Tie rod LH 1 21 113895 RETAINER Spring 2 22 113896 SPRING Upper king pin 2 23 113897 CAP Lower king pin 2 24 113898 GASKET Upper king pin 2 25 108388 BUSHING Upper king pi...

Page 150: ... 41 113936 GEAR SET Internal differential 1 42 113937 KIT Disc and plate AR 43 117082 SHAFT AND JOINT ASSEMBLY Includes item 29 2 44 119179 GEAR Drive 1 45 708440 SLINGER 1 46 BOLT Differential case bolt 47 102030 WELDMENT Steering arm 1 48 120845 WELDMENT Steer arm support must use castle nut 120191 1 49 120191 CASTLE NUT 2 50 122071 COTTER PIN 1 8 X2 2 51 103264 WASHER Bronze 2 52 102028 SPACER ...

Page 151: ...e 64 SJ 600 Series Engine Powered 112715 June 2001 L1F 1142AA FIGURE 6 23A CENTER DRIVE AND DRIVE SHAFTS Haessler Drive Serial 1691 and Above 22 23 22 21 18 16 17 2 1 2 5 4 20 19 8 14 6 15 12 13 9 11 10 16 7 4 24 3 ...

Page 152: ...nter Drive Motor Cover and Hose Bracket 1 16 105863 KIT Universal joint AR 17 121585 SHAFT Rear drive 1 18 103099 YOKE AR 900542 BOOT Output Shaft AR 19 109311 MOTOR 2 Speed drive 1 103623 VALVE Series parallel 1 355113 MANIFOLD Motor 1 103613 COIL Series parallel valve 1 115340 CHECK BALL 4 115338 SEAL KIT 1 20 Ref HARDWARE Drive Motor Mounting 103910 BOLT 1 2 13 x 1 25 Grade 8 Use Loctite 242 or...

Page 153: ...5 SJ 600 Series Engine Powered June 2001 L1F 1144AA 2 1 9 8 14 16 15 21 3 4 13 12 11 20 19 17 18 3 7 6 5 4 31 25 10 22 FIGURE 6 23B CENTER DRIVE AND DRIVE SHAFTS Haessler Drive Serial 1690 and Below 30 29 27 29 25 28 26 23 24 ...

Page 154: ...19 900336 FLANGE Hydraulic motor 1 20 900414 SHIM 1 21 900025 BOLT M8X1 25x22 8 22 114126 PLATE Center Drive Motor Cover And Hose Bracket 1 23 109311 MOTOR 2 Speed drive 1 103623 VALVE Series parallel 1 355113 MANIFOLD Motor 1 103613 COIL Series parallel valve 1 115340 CHECK BALL 4 115338 SEAL KIT 1 24 Ref HARDWARE Drive Motor Mounting 103910 BOLT 1 2 13 x 1 25 Grade 8 Use Loctite 242 or equivalen...

Page 155: ... 600 Series Engine Powered 112715 June 2001 FIGURE 6 24 CENTER DRIVE AND DRIVE SHAFTS Serial 32272 and Below MA 800 02 1 15 4 6 16 6 5 2 3 8 7 18 17 10 12 11 19 8 21 27 25 24 9 25 26 4 Wheel Drive Machines Only 13 14 22 23 ...

Page 156: ...3468 WASHER Flat 1 2 2 107949 NUT Jam 1 2 13 2 6 111138 BEARING 2 7 110459 SPACER 1 1 8 Diameter x 1 1 4 thk 2 Machines with serial 30418 and below 8 105863 KIT Universal joint 2 9 101973 SHAFT Center drive 1 102027 FITTING Grease 1 8P 2 10 103199 BOLT Driven sprocket 1 2 20 x 1 1 2 lg 5 Refer to Table 5 3 for torque specifications 11 103314 RING Retaining 2 12 107897 BEARING Flanged 2 103513 FITT...

Page 157: ...CKET Center driven 30T 1 Used on later machines See NOTE 18 103053 CHAIN 60 AR 19 links 26T sprocket 21 links 30T sprocket 19 111801 SHAFT Rear drive 1 21 103099 YOKE Rear drive shaft 1 22 114126 BRACKET Hose 1 23 114771 PLATE Center drive sprocket 1 Machines with serial 30419 and above 300602 BOLT Hex hd 1 2 13 x 3 lg 4 Items 24 thru 27 are used for 4WD machines 24 111544 SHAFT Front drive 1 25 1...

Page 158: ... 600 Series Engine Powered 112715 June 2001 FIGURE 6 25 REAR DRIVE AXLE ASSEMBLY MA 800 44 D I F F E R E N T I A L n o t s h o w n 23 25 24 23 22 27 28 11 10 9 8 7 6 4 32 1 19 21 20 18 14 15 16 17 12 29 5 4 3 2 13 26 31 30 ...

Page 159: ... NUT Pinion 1 12 108394 COVER Carrier 1 13 113888 PLUG Carrier cover 1 14 CAP Differential bearing part of item 1 2 15 BOLT Differential bearing cap part of item 1 4 16 113889 BEARING ASSEMBLY Differential 2 17 113912 KIT Differential shim AR 18 113941 SEAL Hub 2 19 113942 BEARING ASSEMBLY Inner wheel 2 20 113943 BEARING ASSEMBLY Outer wheel 2 21 113944 HUB Wheel 2 22 113919 STUD Axle hub 16 23 11...

Page 160: ...or 72 3 4 total AR 101541 HANDLE W LOCK Recessed 1 111944 KEY Door CH501 AR 4 116052 LANYARD Door stop 18 lg Replaces 104104 2 103980 NUT Hex 1 4 20 8 103995 WASHER Lock 1 4 4 5 Ref TANK ASSEMBLY Hydraulic oil 1 For components refer to Figure 6 29 or 6 30 103473 BOLT Hex hd 3 8 16 x 1 lg 2 103472 WASHER Flat 3 8 2 112601 NUT Hex flange lock 3 8 16 2 6 Ref TANK ASSEMBLY Fuel 1 For components refer ...

Page 161: ...l level 1 5 103339 PLUG Drain 1 6 112588 TUBE Fuel line 1 7 102907 FITTING Elbow fuel line Replaces 103164 1 8 103321 CLAMP Hose 3 9 102984 HOSE Fuel tank to fuel filter 3 lg 1 10 102764 FILTER In line fuel 1 11 102932 PLUG Hollow hex 1 4P 1 12 102984 HOSE Fuel filter to fuel pump 158 lg 1 13 102960 LABEL Use gasoline only 1 14 106694 LABEL Danger explosion hazard 1 15 FITTING Hose barb Order 1029...

Page 162: ...SECTION 6 Page 76 SJ 600 Series Engine Powered 112715 June 2001 FIGURE 6 28 FUEL TANK ASSEMBLY Diesel Engines MA 600 12B 17 14 8 10 8 9 8 7 18 11 19 4 15 16 3 5 1 12 13 6 2 21 20 ...

Page 163: ...Fuel line 1 7 103164 FITTING Elbow fuel line 1 8 103321 CLAMP Hose 3 9 102984 HOSE Fuel tank to fuel filter 3 lg 1 10 102764 FILTER In Line fuel 1 11 111565 FITTING Hose barb Early models 1 12 103176 FITTING Hose connector 1 13 102660 HOSE Overflow 188 lg 1 14 102984 HOSE Fuel filter to fuel pump 168 lg 1 15 102962 LABEL Use diesel only 1 16 106694 LABEL Danger explosion hazard 1 17 102907 FITTING...

Page 164: ...g 2 103996 WASHER Flat 5 16 2 104637 WASHER Lock 5 16 2 100397 NUT Hex 5 16 18 2 123022 SEAL Filter Assembly 1 123021 COVER Filter Assembly 1 123020 SPRING Filter Assembly 1 122973 CASTING Aluminum 1 121571 SCREW Set 1 122969 BOLT Washer Combined 3 122968 CASING Filter 1 4 103236 GAUGE Oil level temp 1 5 103339 PLUG 3 4P Magnetic 1 6 113454 FITTING Run tee 1 7 112187 FITTING 3 4 Hose barb 1 8 1029...

Page 165: ...T Hex 5 16 18 2 123022 SEAL Filter Assembly 1 123021 COVER Filter Assembly 1 123020 SPRING Filter Assembly 1 122973 CASTING Aluminum 1 121571 SCREW Set 1 122969 BOLT Washer Combined 3 122968 CASING Filter 1 4 103236 GAUGE Oil level temp 1 5 103339 PLUG 3 4P Magnetic 1 6 113454 FITTING Run tee 1 7 112187 FITTING 3 4 Hose barb 1 8 102918 HOSE Tank 6 lg 1 9 103320 CLAMP 16 Gear 1 10 102694 CAP W GASK...

Page 166: ...SECTION 6 Page 80 SJ 600 Series Engine Powered 112715 June 2001 FIGURE 6 31 HYDRAULIC ELECTRIC CABINET ASSEMBLY MA 600 29B 9 3 2 19 10 11 12 5 4 17 6 7 1 18 20 13 21 14 15 16 22 24 23 25 27 26 ...

Page 167: ...8 4 6 Ref MANIFOLD ASSEMBLY Brake 1 For components refer to Figure 6 34 6 35 103887 BOLT Hex hd 5 16 18 x 3 4 lg 2 103404 WASHER Lock 5 16 2 103996 WASHER Flat 5 16 2 7 Ref VALVE AND BLOCK ASSEMBLY Manual lowering valve 1 Refer to Figure 6 32 103860 BOLT Hex hd 1 4 20 x 1 3 4 lg 2 104000 WASHER Lock 1 4 2 103995 WASHER Flat 1 4 2 9 Ref PANEL ASSEMBLY Base control electrical 1 For components refer ...

Page 168: ...06471 by also ordering 1 Adapter cable 117145 114866 FUSE 250 Volt 1 amp 1 119128 KIT 4 Pole receptacle connector 1 103856 BOLT Hex hd 1 4 20 x 3 4 lg 2 104000 WASHER Lock 1 4 2 103980 NUT Hex 1 4 20 2 18 103090 CONDUIT Edge protection 1 19 112125 PLYWOOD 6 1 2 x 12 x 3 8 thk 2 20 104127 PROTECTION Cable 72 lg 30 total AR 21 107898 ADAPTER Marine battery terminal 2 22 111282 FUSE 100 Amp 1 23 1030...

Page 169: ... Refer to Figure 6 36 6 37 2 Ref VALVE ASSEMBLY Auto reset 1 Refer to Figure 6 34 3 103137 MANIFOLD Manual lowering 1 4 107271 VALVE Manual lowering 1 5 106670 FITTING Elbow 90 6 6 1 6 355049 FITTING Connector 6 6 Replaces 103323 1 7 104435 ORIFICE Lowering 067 diameter 1 8 114220 TUBE Emergency lowering manifold to main manifold 1 9 114221 TUBE Emergency lowering manifold to manual brake 1 10 114...

Page 170: ...Figure 6 36 6 37 2 Ref VALVE ASSEMBLY Quick brake 1 Refer to Figure 6 35 3 103137 MANIFOLD Manual lowering 1 4 107271 VALVE Manual lowering 1 5 101451 ORIFICE Lowering 067 I D 1 6 114220 HOSE ASSEMBLY Main manifold to quick brake manifold 1 7 106670 FITTING Elbow 90 6 6 2 8 102491 HOSE ASSEMBLY Emergency lowering block to main manifold 1 9 108887 HOSE ASSEMBLY Emergency lowering block to quick bra...

Page 171: ...IGURE 6 34 AUTO RESET BRAKE MANIFOLD ASSEMBLY Machines With Serial 30167 Above MA 600 33 1 111943 MANIFOLD Auto reset brake 1 2 110554 FITTING Run tee 8orb 8 8 1 3 102659 FITTING Connector 8orb 8 2 4 102626 VALVE N O brake 1 5 103613 COIL 12 Volt 1 6 110652 PUMP Cavity hand 1 7 113752 VALVE Auto reset 1 1 3 7 6 5 2 4 ...

Page 172: ...With Serial 30166 Below MA 800 23 Ref MANIFOLD ASSEMBLY Quick brake Order components 1 110643 BLOCK Brake manifold 1 2 104437 PLUG Hex soc 6orb 1 3 110652 PUMP Hand 1 4 102659 FITTING Connector 8orb 8 3 5 104132 VALVE N C brake lock 1 6 110655 VALVE W MANUAL OVERRIDE N O 1 quick brake 7 103613 COIL 12 Volt valve 2 8 103073 FITTING Elbow 90 6orb 6 1 2 4 3 8 7 5 7 6 1 ...

Page 173: ...0 Series Engine Powered 112715 June 2001 FIGURE 6 36 MAIN MANIFOLD ASSEMBLY Machines With Serial 30208 and Above 10237AA 2 15 16 21 20 19 12 5 10 16 15 16 13 9 11 4 10 8 10 12 6 10 7 10 21 20 23 22 16 18 17 17 14 13 3 1 24 24 ...

Page 174: ...1 128322 COIL 12 Volt Spool Valve 2 103942 BOLT Socket head 1 4 20 x 1 75 grade 5 AR 4 103655 VALVE N C brake feed 1 5 103655 VALVE N C lift 1 6 103655 VALVE N C lowering 1 7 103656 VALVE N O brake dump 1 8 103656 VALVE N O small pump dump 1 9 114365 VALVE N O large pump dump 1 10 103613 COIL 12 Volt valve 5 11 106272 COIL 12 Volt valve 1 12 104534 VALVE Relief 2 13 104624 VALVE Pilot check 3 14 1...

Page 175: ... 90 SJ 600 Series Engine Powered 112715 June 2001 MA 600 16A FIGURE 6 37 MAIN MANIFOLD ASSEMBLY Machines With Serial 30207 and Below 13 19 12 15 4 10 1 2 17 16 10 9 12 10 8 7 10 3 11 14 16 17 19 17 5 10 6 10 18 20 11 ...

Page 176: ...OR Black AR 119825 CONNECTOR Clear with Diode AR 103943 BOLT Soc hd 1 4 20 x 2 lg 4 4 103655 VALVE N C brake feed 1 5 103655 VALVE N C lift 1 6 103655 VALVE N C lowering 1 7 103656 VALVE N O brake dump 1 8 103656 VALVE N O small pump dump 1 9 103656 VALVE N O large pump dump 1 10 103613 COIL 12 Volt valve 6 11 104534 VALVE Relief 2 12 104624 VALVE Pilot check 3 13 112187 FITTING Hose barb 1 14 104...

Page 177: ...NG Reducer 6orb 4 1 4 103245 FITTING Tee 4 4 4 1 5 103322 FITTING Reducer 6 4 1 6 103615 MANIFOLD Free wheeling valve 1 7 112218 VALVE N O free wheeling 1 8 103613 COIL 12 Volt 1 9 103324 FITTING Elbow 90 6 4 1 10 113343 ORIFICE Free wheeling 104 diameter Serial 30985 Below 1 11 111887 FASTENER Cylinder 2 103887 BOLT Hex Head 5 16 18 X 3 4 2 103996 WASHER Flat 5 16 2 104637 WASHER Lock 5 16 2 1003...

Page 178: ...ed 112715 June 2001 Index No Skyjack Part No Description Units per Assy FIGURE 6 39 MOTION CONTROL VALVE ASSEMBLY MA 600 62 1 110434 VALVE ASSEMBLY Motion control 1 2 110554 FITTING Run tee 8orb 8 8 2 3 102659 FITTING Connector 8orb 8 3 2 3 3 1 2 ...

Page 179: ...4 SJ 600 Series Engine Powered 112715 June 2001 MA 600 63 FIGURE 6 40 BASE CONTROL ELECTRICAL PANEL ASSEMBLY Machines With Serial 30986 and Above 1 2 3 4 14 17 18 15 11 23 24 13 25 26 5 21 22 7 6 10 9 16 28 27 16 20 19 ...

Page 180: ...ULE 18 Gauge 60 5 103014 GROMMET Rubber 1 6 102479 SOCKET Single relay AR 7 103271 SOCKET Double relay AR 9 104313 DIODE ASSEMBLY W 4 DIODES 1 10 103316 RELAY Single 12V SPDT AR 11 103207 RELAY Double 12V DPDT AR 13 102921 DIODE 6 Amp AR 14 103336 HOURMETER 1 15 102874 TRACK Relay 13 lg 2 121459 CLIP Single Relay mounting AR 121460 CLIP Double Relay mounting AR 16 117326 BREAKER 20 Amp circuit Rep...

Page 181: ... SJ 600 Series Engine Powered 112715 June 2001 MA 600 25 1 14 5 17 18 21 22 8 15 7 6 10 11 12 23 24 13 20 19 2 3 4 9 25 26 FIGURE 6 41 BASE CONTROL ELECTRICAL PANEL ASSEMBLY Machines With Serial 30985 Below 16 28 27 16 ...

Page 182: ...115274 CABLE 18 30 x 70 lg 1 114476 CONNECTOR ASSEMBLY 32 Pole female 1 Replaces 28 pole round connector by also ordering 1 CONNECTOR 114475 5 103014 GROMMET Rubber 1 6 102479 SOCKET Single relay AR 7 103271 SOCKET Double relay AR 8 111958 SOCKET Triple relay 1 9 104313 DIODE ASSEMBLY W 4 DIODES 1 102921 DIODE 6 Amp 4 10 103316 RELAY Single 12V SPDT AR 11 103207 RELAY Double 12V DPDT AR 12 111956 ...

Page 183: ...HER 12 Volt 1 21 103081 LABEL Up 1 22 102667 LABEL Down 1 23 103319 CAPACITOR 35 Volt 1000UF 1 24 103011 BLOCK Terminal strip 1 6 25 113203 CONNECTOR 3 Pole tilt switch 1 103049 SOCKET Female 3 26 113202 CONNECTOR 3 Pole Tilt switch jumper 1 102987 PIN Male 3 27 117389 LABEL Push to reset ground 1 28 117387 LABEL Push to reset power 1 Index No Skyjack Part No Description Units per Assy FIGURE 6 41...

Page 184: ...SECTION 6 Page 100 SJ 600 Series Engine Powered 112715 June 2001 FIGURE 6 42 ENGINE ROLL OUT TRAY ASSEMBLY Machines With Serial 30419 and Above L1F 1158AC 8 3 7 2 9 6 11 4 5 10 1 ...

Page 185: ...PER Machine With Scissor Gurad Option Only 1 4 103905 BOLT Hex head 1 2 13 x 2 2 5 702507 Nut Lock 1 2 13 2 6 Ref LATCH ASSEMBLY Front Cover 1 102780 LATCH Rotary L H 1 103864 BOLT Hex head 5 16 18 x 1 lg 3 111534 KNOB Latch 1 103855 BOLT Hex head 1 4 20 x 1 2 lg 1 104000 WASHER Lock 1 4 1 7 355065 COVER Kubota Dual Fuel engine DF750E Serial 31802 and above 1 114725 COVER Engine Replaces 112782 1 ...

Page 186: ...SECTION 6 Page 102 SJ 600 Series Engine Powered 112715 June 2001 FIGURE 6 43 ENGINE ROLL OUT TRAY ASSEMBLY Machines With Serial 30418 and Below MA 600 23 7 3 4 5 1 8 6 2 12 11 10 9 ...

Page 187: ...03232 PIN Clevis 1 2 x 1 3 4 lg 2 5 103055 PIN Cotter 1 8 x 2 1 4 lg 2 6 Ref LATCH ASSEMBLY Front cover 1 102781 LATCH Front cover blue spring 1 103864 BOLT Hex hd 5 16 18 x 1 lg 3 111534 KNOB Latch 1 103855 BOLT Hex hd 1 4 20 x 1 2 lg 1 104000 WASHER Lock 1 4 1 7 114725 COVER Engine Replaces 112782 1 103628 NEOPRENE 1 4 x 3 4 x 11 lg 2 8 103913 BOLT Tray stop 3 8 16 x 3 3 4 lg 2 9 104606 NUT Lock...

Page 188: ...tton 2 5 751688 COVER Switch 2 6 355064 HARNESS Engine wiring 1 102921 DIODE 6 Amp 3 119134 KIT 12 Pin connector receptacle mates with 119135 plug 1 7 300802 SWITCH Fuel select toggle DPDT 1 8 104003 NUT Hex head 10 1 9 104185 WASHER Lock 10 1 10 103962 BOLT Machine 10 x 32 x 1 2 lg 1 11 105983 LABEL Off on 1 12 114097 LABEL LP Gas Off Gas Machines w Dual Fuel Option 1 13 102628 LABEL Start 1 1083...

Page 189: ...IN Male 7 6 111627 SWITCH Fuel select toggle DPDT Machines w Dual Fuel Option 1 7 105983 LABEL Off on 1 8 114097 LABEL LP Gas Off Gas Machines w Dual Fuel Option 1 9 102628 LABEL Start 1 108334 LABEL Start International 1 10 103060 LABEL Choke 1 108329 LABEL Choke International 1 11 112884 PANEL Engine control front Later models 1 12 112926 COVER Engine control panel rear Later models 1 13 114194 ...

Page 190: ...2 5 114194 PANEL Engine control front 1 6 105983 LABEL Off on 1 7 102628 LABEL Start 1 108334 LABEL Start International 1 8 102448 LABEL Glow plug 1 108330 LABEL Glow plug International 1 9 KUBOTA INDICATOR Glow plug 1 10 KUBOTA TIMER Glow plug not shown 1 11 114846 COVER Engine control panel rear 1 12 112926 COVER Engine control panel rear Later models 1 13 112884 PANEL Engine control front Later...

Page 191: ...3 26 22 21 20 19 18 17 15 14 13 12 10 9 8 7 6 5 4 3 2 1 4 11 11 12 10 24 29 20 22 18 17 31 33 35 34 36 37 38 39 46 47 48 45 42 43 41 40 44 52 49 50 51 53 54 55 56 58 57 60 61 62 59 63 64 65 26 69 67 68 FIGURE 6 47 ENGINE AND RELATED PARTS Kubota Dual Fuel Engine L1F 1164AA 16 72 66 73 70 71 ...

Page 192: ... 116031 SWIVEL Ring 1 10 101860 LINKAGE Throttle 2 11 114684 PIN Roll 1 8 x 7 16 lg 2 12 114709 NUT Hex 1 4 28 2 13 114707 BOLT Hex hd 1 4 20 x 3 1 2 lg 1 14 103980 NUT Hex 1 4 20 2 15 113582 PLATE Solenoid limit 1 16 400005 CLEANER ASSEMBLY Air 1 115378 CAP Air cleaner 1 115379 BAND Air cleaner support 1 115386 COVER Air cleaner 1 113997 INTAKE ASSEMBLY Air 1 17 103962 BOLT Pan hd 10 32 x 1 2 lg ...

Page 193: ...FITTING Connector 1 55 114201 PUMP Dual 1 56 101297 BOLT Hex hd 3 8 16 x 1 1 4 lg 2 57 120054 FITTING Elbow 45 10 8 2 58 113653 CLAMP 1 1 8 Exhaust 2 59 300768 PIPE Exhaust 1 60 103848 BOLT Hex hd 10mm 1 25 x 20mm lg 4 61 300600 WASHER Lock M10 12 62 114720 BOLT Hex hd 10mm 1 25 x 30mm lg 8 63 102838 SWITCH Oil pressure 1 64 Ref HARNESS ASSEMBLY Engine 1 For Components Refer to Figure 6 44 or 6 45...

Page 194: ...gine MA 600 26A 7 36 37 27 19 10 28 29 1 33 32 31 34 Gasoline Engines Dual Fuel Engines 9 19 8 39 19 39 9 42 43 40 41 Models with Serial Number 31801 and below 8 5 38 35 25 4 48 47 26 30 23 9 19 8 21 20 19 10 18 17 13 1 16 22 15 Earlier Models 2 23 4 5 6 13 25 12 24 11 10 46 45 44 23 9 3 1 8 27 26 5 14 6 Later Models 49 ...

Page 195: ...341 DISTRIBUTOR 115342 IGNITOR Distributor 115343 GASKET Distributor 115344 ROTOR Distributor 115345 CAP Distributor 115346 CAP Air cleaner 115378 BAND Air cleaner support 115379 COVER Air cleaner 115386 2 113208 WELDMENT Engine mounting LH 1 3 113207 WELDMENT Engine mounting RH 1 4 115292 HOUSING Bell 1 5 114201 PUMP Dual Hydraulic 1 6 Ref COUPLING ASSEMBLY Pump engine 1 111831 COUPLING Pump 3 4 ...

Page 196: ...113860 Uses Brackets 113853 24 113224 BRACKET LP Regulator mounting Dual Fuel 1 25 113638 PIPE Exhaust 1 113653 CLAMP 1 1 8 Exhaust 2 26 113997 HOSE ASSEMBLY Air intake 1 27 113582 STOP Solenoid 1 28 116031 RING Swivel 1 29 114455 BRACKET Engine mounting RH 1 30 114527 BRACKET Engine mounting LH 1 31 114422 NEOPRENE Anti vibration 2 32 102838 SWITCH Oil pressure 1 33 103078 CLAMP G10 5 34 114682 C...

Page 197: ...TION 6 Page 116 SJ 600 Series Engine Powered 112715 June 2001 FIGURE 6 49 PROPANE TANK MOUNTING AND CONNECTION 10263AC 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 3 4 4 11 10 4 24 23 27 25 26 ...

Page 198: ... x 1 lg 3 10 104000 WASHER Lock 1 4 3 11 103980 NUT Hex 1 4 20 3 12 103028 TANK 33lb Propane 1 13 103095 HOSE Propane fuel 1 14 103006 COUPLER Female quick 1 15 103159 FITTING Elbow 45 1 16 111709 BOLT Hex hd 5 16 18 x 2 lg 2 17 114211 CARRIER Propane tank 1 18 114204 LADDER Propane carrier 1 19 104606 NUT Hex nylock 3 8 16 2 20 114217 BUMPER Protective 2 21 300015 WASHER Fender 1 4 2 22 103473 BO...

Page 199: ...EL SYSTEM Kubota Gasoline Engine MA 600 18 1 2 3 4 9 5 6 7 8 10 28 24 25 26 27 23 14 13 11 22 12 9 15 16 18 19 20 22 21 31 17 29 32 23 22 1 2 3 4 5 6 7 8 11 9 28 24 25 26 34 27 13 14 23 10 9 15 16 31 33 17 30 12 22 21 23 Earlier Models Models with Serial Number 31801 and below 18 19 20 ...

Page 200: ... 12 111629 VAPORIZER REGULATOR LPG 1 13 103168 FITTING Connector brass 1 14 103321 CLAMP Gear 4 12 15 103178 FITTING Tee brass 1 16 KUBOTA HOSE Coolant Kubota Part 1 17 111632 ADAPTER AND VALVE Carburetor 1 18 111623 SWITCH Vacuum safety 1 19 103163 FITTING Tee brass 1 20 103165 FITTING Plug 1 8P 1 21 100385 FITTING Reducer 6P 4P 1 22 103174 FITTING Elbow 90 brass 2 23 111630 HOSE Coolant AR 24 KU...

Page 201: ...ON 6 Page 120 SJ 600 Series Engine Powered 112715 June 2001 FIGURE 6 51 ENGINE AND RELATED PARTS Kubota Diesel Engine Serial Number 31252 and above MA 600 67 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 1 ...

Page 202: ...rrier support 1 Use Part 113407 for Machines with Serial 32049 and Below 7 115296 HUB Pump coupling 1 8 112769 BRACKET Throttle solenoid 1 9 115295 FLANGE Nylon flywheel 1 10 103007 SOLENOID Engine shut off 1 11 113653 CLAMP 1 1 8 Exhaust 1 12 300659 PIPE Exhaust 90 1 13 300658 CLAMP 2 Exhaust 1 14 355026 BRACKET Exhaust diversion 1 15 Ref PANEL Engine control 1 For Components Refer to Figure 6 46...

Page 203: ...ne Powered 112715 June 2001 FIGURE 6 52 ENGINE AND RELATED PARTS Kubota Diesel Engine Serial Number 31251 and below MA 600 27A 20 23 17 5 10 11 9 2 7 3 8 25 24 15 16 21 14 6 12 13 22 19 18 30 33 28 26 29 10 24 25 8 32 1 31 5 4 34 35 27 1 1 ...

Page 204: ...n 4 8 112769 BRACKET Throttle solenoid 1 9 112800 BRACKET Muffler 1 10 103007 SOLENOID Engine throttle 1 11 112888 WELDMENT Hose carrier support 1 12 101981 PLATE Engine to coupling adapter 1 13 102429 ENGINE Kubota diesel DH 950 1 Machines with serial s 30036 below 115456 STARTER ASSEMBLY 1 106370 SHUTDOWN SOLENOID 1 14 101442 PLATE Pump mounting 1 15 102245 WELDMENT Engine mounting LH 1 16 10225...

Page 205: ...y stop Replaces 105351 1 5 102853 SWITCH Toggle A 1 6 111181 GUARD Toggle switch A 1 7 Ref SWITCH ASSEMBLY Emergency stop 1 102769 HEAD Stop switch 1 103100 BASE Contact 1 103225 BLOCK N C Contact 1 8 103041 STRAIN RELIEF Cord 1 2 1 9 103260 CABLE 18 5 x 144 lg 1 10 Ref SWITCH ASSEMBLY Platform base select 1 102754 HEAD Key selector switch 1 104466 KEY 455 AR 103100 BASE Contact 1 103141 BLOCK N O...

Page 206: ... 400067 AC OUTLET ON PLATFORM 1 109700 BOX G F I Receptacle 1 2 109699 PLATE Weatherproof cover 1 3 109698 RECEPTACLE 125V G F I 1 4 104208 PLUG 3 Prong male 15A 125V 1 5 103035 ELBOW 90 Strain relief 1 114599 NUT 1 2 Conduit Lock 1 6 105269 CORD 14 3 464 7 114682 CLIP G8 1 8 108791 CLIP Adhesive Back Cord 1 9 110333 LABEL Connect 110V supply here 1 4 7 6 5 9 1 3 2 8 ...

Page 207: ...LING Pump 1 2 1 103026 SPIDER Coupling 1 113876 COUPLING Generator 14mm 1 113877 FLOW CONTROL 8GPM 1 117325 CIRCUIT BREAKER 15 Amp 1 103933 BOLT Soc hd 5 16 18 x 1 3 4 lg 4 103404 WASHER Lock 5 16 4 2 114338 PLATE Generator mounting front 1 3 114253 MOUNT Oil cooler front 1 4 114293 MOUNT Hydraulic generator oil cooler 1 5 114284 COOLER Oil 1 115384 FAN Oil cooler 1 103473 BOLT Hex hd 3 8 16 x 1 l...

Page 208: ... 8 8 1 8 106670 FITTING Elbow 90 6 6 1 9 112455 FITTING Connector 12orb 12orb 1 10 112456 FITTING Adapter 8swvl 6P 1 11 108799 FITTING Hose barb 1 12 112451 BLOCK Manifold tee 1 13 103137 BLOCK Valve manifold 1 14 104412 VALVE N C generator 1 15 106272 COIL 12 Volt 2 prong 1 16 110566 HOSE ASSEMBLY Valve manifold to generator pump 1 17 Ref MANIFOLD ASSEMBLY Main Refer to Figure 6 36 1 18 Ref FITTI...

Page 209: ... 128 SJ 600 Series Engine Powered 112715 June 2001 FIGURE 6 57 SCISSOR GUARD OPTION 10042AA 11 1 17 21 19 20 5 14 18 22 12 10 15 13 6 9 5 6 8 7 4 23 3 2 16 25 24 27 26 29 28 30 31 35 32 35 35 36 34 38 37 33 35 17 16 ...

Page 210: ...1651 SLIDER Scissor guard 6 15 100702 CAP Tube end 14 16 102891 STRAP Tie 7 lg 315 17 111356 SWITCH Sealed limit scissor pin Machines with extension platform 1 18 Ref SWITCH ASSEMBLY Limit platform Machines with extension platform 1 102668 SWITCH Limit 1 102882 HEAD Limit switch 1 103142 ACTUATOR Limit switch 1 103036 STRAIN RELIEF 1 19 113161 BRACKET Limit switch mounting Machines with extension ...

Page 211: ...Railing Rear Of Machine Left Side View Of Machine Right Side View Of Machine Lift Cylinder Engine Control Panel Safety Plate On Front Railing 28 32 34 4 52 12 51 L1F 1056AC Main Control Box Base Control Box 40 67 14 17 42 47 57 20 1 32 51 55 39 3 7 36 45 1 2 11 46 61 33 38 9 15 14 51 60 59 13 19 49 43 65 48 5 6 31 64 44 18 63 28 25 23 22 29 21 30 24 54 66 24 26 27 62 22 37 41 50 16 35 53 25 51 58 ...

Page 212: ...ABEL Emergency lowering 1 21 106704 LABEL Operator warning control box 1 22 111814 LABEL Emergency stop control box 2 23 108855 LABEL Lift enable control box 1 115594 LABEL Enable control box machines with Lift Drive enable 1 24 108328 LABEL Up off down control box 2 25 108334 LABEL Start control box on engine control box 1 26 110712 LABEL Low high range control box 1 27 108332 LABEL Low high thro...

Page 213: ... Serial Consult factory 1 48 102975 STRIPE Warning 648 roll AR 49 102631 LABEL SKYJACK large 36 wide AR Machines with extension platform 50 114378 LABEL Recommended hydraulic oil 1 51 114252 LABEL California Proposition 65 Only on machines sold in California 3 52 115531 LABEL Warning Secure pins 6 53 115543 LABEL Warning No step 2 54 114097 LABEL LP Gas off gasoline 1 55 115982 LABEL Danger Do not...

Page 214: ... 600 Series Engine Powered 112715 June 2001 CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm ...

Page 215: ......

Page 216: ...Reliable lift solutions by people who care www skyjack com ...

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Skyjack SJ-7027, Operating, Maintenance And Parts Manual

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