SKF LINCOLN P203 Original Assembly Instructions Download Page 1

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951-171-021-EN
Version 02
21/05/2021

Lubrication pump P203
for multi-line lubrication systems
DC versions without PCB

LINCOLN

Original Assembly Instructions

following machinery directive 2006/42/EC

Summary of Contents for LINCOLN P203

Page 1: ...ersion 02 21 05 2021 EN Lubrication pump P203 for multi line lubrication systems DC versions without PCB LINCOLN LINCOLN LINCOLN LINCOLN LINCOLN Original Assembly Instructions following machinery dire...

Page 2: ...ally to the respective national authorities The authorized company for the compilation of the technical documentation is SKF Lubrication Systems Germany GmbH Designation Electrically driven pump to su...

Page 3: ...gnation Electrically driven pump to supply lubricant during intermittent operation within a centralized lubrication system Types P203 V DC Part number 6440 xxxxxxxx 644 xxxxx x 94xxxxxx 094xxxxxxx Fur...

Page 4: ...mically possible 1 2 Control systems YES YES 1 2 1 Safety and reliability of control systems YES YES 1 2 3 Starting YES YES 1 2 6 Failure of the power supply YES YES 1 3 Protection against mechanical...

Page 5: ...r has to ensure that the pump is integrated into the superior machine in such a manner that operation of the pump is possible without risk 1 6 4 Operator interventions YES YES 1 7 Information YES YES...

Page 6: ...0 72002 111 www skf com lubrication Training courses In order to provide a maximum of safety and economic viability SKF carries out detailed training courses It is recommended that the training course...

Page 7: ...ark 15 1 15 Notes related to the EAC marking 15 1 16 Notes related to the UKCA marking 15 1 18 Persons authorized to operate the pump 16 1 18 1 Operator 16 1 18 2 Specialist in mechanics 16 1 18 3 Spe...

Page 8: ...filled with lubricant 43 5 5 1 Storage period of up to 6 months 43 5 5 2 Storage period from 6 to 18 months 43 5 5 3 Storage period exceeding 18 months 43 6 Installation 44 6 1 General information 44...

Page 9: ...9 Transparent reservoir 71 14 10 Fixed paddle 72 14 12 Reservoir lid 72 14 11 Screw cap 72 14 13 Connection sockets and cable 73 15 Electrical connections 74 15 1 Cable colours following IEC 60757 74...

Page 10: ...rotective equipment safety shoes Disconnect product from mains General obligation Protective conductor protection class I Protection y double or rein forced insulation protection class II Protection b...

Page 11: ...A sound pressure level kp kilopond R resistance greater than fpsec feet per second I current less than conversion factors V volt plus minus Length 1 mm 0 03937 in W watt diametre Area 1 cm 0 155 sq in...

Page 12: ...n aware ness of the potential dangers in proper technical condition and according to the information in these instructions Familiarize yourself with the functions and operation of the product The spec...

Page 13: ...es in accordance with annex I part 2 5 of the CLP regula tion EG 1272 2008 or HCS 29 CFR 1910 1200 marked with GHS01 GHS06 and GHS08 hazard pictograms to feed forward or store gases liquefied gases di...

Page 14: ...n hazardous substances in electrical and electronic equipment Reference on Pressure Equipment Directive 2014 68 EU Because of its performance data the product does not achieve the limit values defined...

Page 15: ...______________ P No ________________________________ S No ________________________________ CW YY _______________________________ Calendar week year of construction 1 13 Notes related to the ECE approv...

Page 16: ...of external technicians Prior to commencing the activities external technicians must be informed by the opera tor of the company safety provisions the applicable accident prevention regulations to be...

Page 17: ...of heat or cold Other units of the machine or ve hicle must not be damaged or impaired in their function by the installation Dry or cover wet slippery surfaces accordingly Cover hot or cold surfaces a...

Page 18: ...for contamination and clean if necessary Lubricant lines must be primed with lubricant prior to installation This makes the subsequent ventilation of the system easier Observe the specified tightenin...

Page 19: ...H K Be careful when filling the reservoir and when connecting or disconnecting lubricant feed lines Always use suitable hydraulic screw connections and lubrication lines for the stated pressures Do n...

Page 20: ...the lubricant supplier based on the requirement profile defined Should you have little or no experience with the selection of lubricants for centralized lu brication systems please contact SKF If requ...

Page 21: ...hat you undertake this inspection already after a machine downtime of 1 week If doubts arise as to a further suitability of the lubricant please replace it prior to re commissioning and if necessary u...

Page 22: ...isel pastes please observe the following Graphite max graphite content 8 max particle size 25 m possibly in in lamellar structure MoS2 max MoS2 content 5 max particle size 15 m Copper Chisel pastes co...

Page 23: ...f reservoirs and reservoir sizes 1 1 Reservoir lid Serves to fill the reservoir with suitable clean lubricant and as a protection against contami nation of the lubricant 1 2 Reservoir venting device I...

Page 24: ...ped with up to 3 pump elements 4 Filler fitting Serves to fill the pump If the filler fitting is removed this port can be used to connect the external grease return from the pressure control valves to...

Page 25: ...e The follower plate 6 rests on the lubricant pre filling ex factory quantity see type iden tification code and presses it down in the direction of the pump elements by spring force As a result the su...

Page 26: ...removed this port can be used to connect the external grease return from the pressure control valves to the pump elements with cor responding accessories 5 Electrical connections Serve to provide 5 1...

Page 27: ...es approx 14 kg 3 96 gal approx 30 9 lbs 1 The lower limit of the ambient temperature presupposes the pumpability of the lubricant used at the respective actually existing temperature The maximum admi...

Page 28: ...ction sockets and corresponding cables are used When using connec tion sockets and cables with a lower degree of pro tection classification is made according to the low est degree of protection For th...

Page 29: ...L4 5 6 7 R B C5 Unit Nominal output per stroke 0 03 0 10 0 16 0 22 0 04 0 18 0 10 0 24 cc 4 4 1 Influencing variables on the output volume Influencing variables Increasing the output Reducing the outp...

Page 30: ...0 70 60 50 40 110 30 60 20 30 40 50 30 10 0 10 20 C 40 140 68 86 104 122 22 14 32 50 4 F 40 70 158 The output diagrams represent the average value of the different high respectively low temperature lu...

Page 31: ...gnetic field A control cam IV positively guides the magnet together with the pivoted guide plate towards the outside during each revolution As soon as the guide plate leaves the control cam the lubric...

Page 32: ...tent low level indication cannot be ensured The inferior temperature ranges require the suitability of the lubricant for the respective temperature range Otherwise the too high consistency of the lubr...

Page 33: ...onds Each operating cycle requires at least 6 signals by the magnetic switch Operating cycle 24 seconds 32 seconds Each operating cycle requires at least 4 signals by the magnetic switch Operating cyc...

Page 34: ...cation available reservoir sizes XNFL XN XL XC19 XNBO XLBO XCBO XNBA XLBA YLBA20 litre 2 4 8 11 15 2 4 8 11 15 2 4 8 11 15 2 4 8 11 15 gal 00 53 01 06 02 11 2 9 3 96 00 53 01 06 02 11 2 9 3 96 00 53 0...

Page 35: ...th relatively high consistency 7 Litres gal 1 8 2 0 3 35 3 85 7 00 7 50 9 13 9 63 14 75 15 25 0 47 0 53 0 88 1 01 1 84 1 98 2 41 2 54 3 90 4 03 6 Lubricant consistencies of NLGI 000 lubricants at 60 C...

Page 36: ...are required Nominal volume Litres gal 2 0 53 4 1 06 8 2 11 11 2 90 15 3 96 required lubricant quantity litre 3 8 0 25 5 8 0 25 9 15 0 25 12 1 0 25 17 5 0 25 gal 1 0 07 1 53 0 07 2 41 0 07 3 20 0 07 4...

Page 37: ...7 ft lb C Pump 18 Nm 1 0 13 27 ft lb 0 74 ft lb D Screw lid 2 Nm 0 2 1 48 ft lb 0 15 ft lb E Housing cover bottom side 0 75 Nm 0 1 Nm 0 55 ft lb 0 07 ft lb F optional filling connection 20 Nm 2 0 Nm 1...

Page 38: ...lat reservoir XNBO Lubrication grease without low level indication with reservoir lid XLBO Lubrication grease with intermittent low level indication NO and res ervoir lid XNBA Lubrication grease witho...

Page 39: ...Thread Connection M22x1 5 Outlet G1 4 G Connection voltage10 12 12 V DC 24 24 V DC 13 From these categories there is always required a multiple selection with indication of the position P 2 0 3 X D 1...

Page 40: ...code X1 is the position of the square plug B X2 to X4 are not assigned 0 K 0 0 K Connection material13 Connection material suitable for connection type 0 Without connection material 1 Only connection...

Page 41: ...adapter with 1 8 NPT thread USA 15 Pumps are filled with the following grease quantities Pump without follower plate 2L reservoir approx 750 g 27 fl oz 4L reservoir approx 1500 g 54 fl oz pump with f...

Page 42: ...ing depends on the specific product and the expected loads during transport e g mechanical impacts necessary corrosion protection measures in case of sea transport In case of wooden packaging observe...

Page 43: ...eriod from 6 to 18 months Pump Connect the pump electrically Switch the pump on and let it run e g by triggering an additional lubrication cycle until about 4 cc of lubricant will leak from each pump...

Page 44: ...e distance from sources of heat and coldness Observe the product s IP degree of protection Adhere to safety distances and legal pre scriptions on assembly and prevention of accidents 6 2 Place of inst...

Page 45: ...11 2 90 3 96 XN 325 355 458 708 213 230 250 240 224 250 250 244 12 79 13 98 18 03 27 87 8 39 9 06 9 84 9 45 8 81 9 84 9 84 9 60 XNFL 244 232 250 9 61 9 13 9 84 XNBO 360 350 457 611 729 211 232 232 227...

Page 46: ...50 244 14 17 14 96 18 97 24 33 28 74 8 30 9 84 9 06 8 66 8 66 8 82 9 84 9 88 9 84 9 61 XBF 408 498 611 785 232 251 227 227 250 260 244 244 16 06 19 61 24 06 30 91 9 13 9 88 8 94 8 93 9 84 10 24 9 61 9...

Page 47: ...EN 6 Installation 6 47 951 171 021 Version 02 Minimum assembly dimensions Fig 5 LINCOLN LINCOLN LINCOLN LINCOLN LINCOLN H B B B B B T B...

Page 48: ...39 in from each other Fastening is done by means of 2 resp 3 screws M8 8 8 2 resp 3 hexagon nuts M8 8 8 2 resp 3 washers 8 Tightening torque 18 Nm 1 0 Nm 13 27 ft lb 0 74 ft lb Diameter of bores in th...

Page 49: ...sing and addi tionally on the 2 upper mounting points D Fastening A and B see pre vious Figure Fastening on top on the fixing angle by means of 2 screws M8 8 8 2 hexagon nuts M8 8 8 2 washers 8 Tighte...

Page 50: ...ype of the pump Tailor the plug for the power supply 5 1 and the control line 5 2 accord ing to the respective connection dia gram in these instructions Insert plug into corresponding bush ing and tig...

Page 51: ...n of the low level indication of pumps with follower plate Fig 9 5 3 The electrical connection of the low level indication 5 3 of pumps with follower plate is made according to the pump s connection t...

Page 52: ...ed as follows Loosen the counter nut 3 2 Adjust the output volume by screwing the spindle 3 3 to the indicated meas ure according to the table on the right P lower output volume Q higher output volume...

Page 53: ...d maximum admissible operating pressure of the centralized lubrication system Observe the information given in chapter 4 regarding the adapter required for certain reservoir sizes To carry out the ass...

Page 54: ...nside or cross section changes big to small Provide unavoidable changes of the cross sections in the lubrication lines with as smooth transitions as possible Observe the following installation instruc...

Page 55: ...ly after disconnecting the pump from the power supply by removing it from the connection 5 1 Unscrew the reservoir lid 1 1 anti clockwise from the reservoir Deposit the reservoir lid at a clean place...

Page 56: ...er fitting Switch the pump on and let it run dur ing the filling procedure Connect filling connection of filler pump with filler fitting 4 Switch on filler pump and fill reservoir until shortly below...

Page 57: ...ing the filling procedure Unscrew protective cap 20 1 from fill ing connection 20 anticlockwise Connect filling connection of filler pump with filler fitting 20 Switch on filler pump and fill reservo...

Page 58: ...ings take place only via the filler fitting 4 or the optional filling connection on the pump CAUTION Spring force Slowly loosen the reservoir lid holding it well Wear safety goggles Unscrew the reserv...

Page 59: ...ow the follower plate as shown Position the follower plate 6 horizon tally again When doing so ensure that the cable tie 13 creates an air gap Position the filling connection 14 of the filler pump ont...

Page 60: ...021 Version 02 Reinstall the spring 6 1 and the con tact rod 6 2 Close the reservoir lid 1 1 clockwise Fill the pump via the filler fitting up to the MAX marking Priming of pumps with follower plate F...

Page 61: ...ation and corrosion Any dismantled protection and monitoring equipment has been reassembled and checked for correct function All warning labels on the product are available and in proper condition 7 2...

Page 62: ...automatically to the greatest possible extent Basically activities during standard opera tion are limited to the control of the filling level of pumps without low level indication and the timely refil...

Page 63: ...e cleaners only in accordance with the degree of protection of the pump Otherwise electrical components may be damaged Performance of cleaning required personal protective equipment cleaning agents an...

Page 64: ...of the previously indicated connections correspond to the specifications stated in theTechnical data All components such as lubrication lines and metering devices have been correctly installed Product...

Page 65: ...ump control PCB or power supply board is defective Internal cable break Pump runs but supplies no or only little lubricant Blockade fault within the centralized lubrication system Defective check valv...

Page 66: ...element 3 into the pump housing together with a new gasket Tightening torque 20 Nm 2 0 Nm 14 75 ft lb 1 4 ft lb Then screw a new pressure control valve 8 into the pump element Tightening torque 6 Nm...

Page 67: ...sposal of products con taminated with lubricant must be effected via licensed waste disposal contractor in accord ance with environmental requirements and waste disposal regulations as well as local a...

Page 68: ...roval 1 544 60207 1 Delivery including drain hose and the corresponding number of screws required for installation 14 2 Pump elements Designation Qty Part number C3 version Part number C5 M version Pu...

Page 69: ...sealing 1 226 14105 5 Further pressure control valves in C3 and C5 M on request 14 4 Adapter D 6 AX 1 8NPT I C Designation Qty Part number Adapter for pressure control valve 270864 C3 1 304 19614 1 14...

Page 70: ...g number of screws required for installation Fig 21 Fig 22 14 7 Adapter with lubrication fitting Designation Qty Part number Adapter with lubrication fitting ST 1 4 NPTF including gasket 1 519 33840 1...

Page 71: ...C 1 544 31998 1 4 l XN XLA B C F 1 544 32695 1 8 l XNBO YNBO XLBO YLBO XBFA B C 1 544 31999 1 8 l XN XLA B C F 1 544 32696 1 Delivery including A Lincoln SKF Logo B Directional arrow C O Ring D Reser...

Page 72: ...11 Screw cap Designation Qty Part number Screw cap at pump housing 1 544 32851 1 14 12 Reservoir lid Designation Qty Part number A Reservoir lid 4 8l 1 06 2 11 gal XNBA XLBA 1 544 36963 1 B Reservoir...

Page 73: ...gled 5 pole A coded 1 236 10022 6 A Connection cable 10 m 33 ft with connection socketH 1 664 36078 7 B Connection cable 10 m 33 ft with connection socketK 1 664 36078 9 L Connection cable 06 m 20 ft...

Page 74: ...red VT violet The assignment of the following electrical connection diagrams to the actual pump version is done according to the respective referenced type identification code characteristics of the c...

Page 75: ...ctional earth Additional lubrication Housing Equipotential bonding Battery Diode Bluetooth Battery disconnecting switch Light emitting diode Antenna Customer control unit MotorAC Normally open contact...

Page 76: ...tion diagram lubricating oil Float magnetic switch Low level indication 2 1 3 2 1 3 HL LL 2 1 3 Depiction of unactuated condition Maximum switching capacity 21 VA Maximum switching capacity 21 VA Maxi...

Page 77: ...or switching inductive loads Fig 30 For protection of the relay contacts the following contact protection measures should be carried out by the operator VDC 1 2 3 1 Magnetic switch 2 Interference supp...

Page 78: ...ontrol permanentlight XC Low level control as normally closedcontact XP High low level control prewarninglow level control L1 L2 L1 L2 3 2 1 12V Motor 24V XB 804 51098 2 Page 1 5 L1 L2 L1 Low levelind...

Page 79: ...ntrol permanentlight XC Low level control as normally closed contact XP High low level control prewarning low level control L1 L2 L1 Low level indication L2 High level indication 3 2 1 XB L1 L2 L1 L2...

Page 80: ...ow level control permanent light XC Low level control as normally closed contact XP High low level control prewarning low level control L1 L2 L1 Low level indication L2 High level indication 3 2 1 XB...

Page 81: ...necting socket without cable 1 With connecting socket without cable A With connecting socket and 10m cable BK BN 12V Motor 24V GNYE WH M 2 1 4 BU 2 1 3 BN BK 2 1 2 1 6AT 12VDC F1 Low level indication...

Page 82: ...t without cable A With connecting socket and 10m cable 2 1 3 2 1 BK BN RD GNYE GNYE 2 1 M BN RD F1 6AT 12VDC Low level indication High level indication Low level indication High level indication Prewa...

Page 83: ...ction Polarity Part number Length Cross section Degree of protection RD 1 RD 12 24 VDC 12 24 VDC 664 36078 7 10 m 4 x AWG 18 4 x 0 82 mm2 IP67 BN 2 BN GND GND 664 36078 9 10 m IP67 BK 3 BK Counter Ign...

Page 84: ...EN 16 Annex 84 951 171 021 Version 02 16 China RoHS Table...

Page 85: ...Notes...

Page 86: ...Notes...

Page 87: ...Notes...

Page 88: ...sion 02 21 05 2021 SKF Lubrication Systems Germany GmbH Walldorf Facilities Heinrich Hertz Str 2 8 DE 69190 Walldorf Phone 49 0 6227 33 0 Fax 49 0 6227 33 259 e mail Lubrication germany skf com www sk...

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