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SKF LINCOLN FB Series, Operating Instructions Manual

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SKF LINCOLN FB Series Operating Instructions Manual Download Page 83

EN

8. Operation

8

7

- 83 -

951-180-076-EN

Version 0y

8.  Operation

IMPORTANT NOTE

Operation of the ATEX FF and FB multi-line 
pump units with a frequency converter is 
not permitted! 

SKF products operate largely automatically. 

The activities required during normal op-
eration are limited primarily to inspection 
of the fill level, timely refilling of lubricant, 
and cleaning the exterior of the product if 
contaminated.

8.1  Refilling lubricant

See corresponding Chapter 7.3  
for a description.

Summary of Contents for LINCOLN FB Series

Page 1: ...Version 02 951 180 076 EN EN Operating instructions according to ATEX Directive 2014 34 EU FF and FB EEX multiline pump units foh use in phoghessive centhalized lubhication systems...

Page 2: ...1 1 3 1 3 2 1 3 4 1 5 1 1 5 6 1 5 8 1 5 9 1 6 1 1 7 1 1 7 3 1 7 4 The technical documentation pursuant to ATEX Directive 2014 34 EU Annex VIII No 2 has been prepared and filed with the conformity asse...

Page 3: ...uture use Disclaimer of liability The manufacturer shall not be held liable for damage resulting from Improper usage assembly operation configuration maintenance repair or accidents Improper reaction...

Page 4: ...5 Provision of personal protective gear 14 1 16 Operation 15 1 17 Emergency shutdown 15 1 18 Transport assembly maintenance malfunction repair shutdown disposal 15 1 19 Initial commissioning daily sta...

Page 5: ...truck or forklift 51 6 Assembly 52 6 1 General information 52 6 1 1 Assembly location 53 6 2 Mechanical connection 53 6 2 1 Minimum mounting dimensions 53 6 2 2 Tightening torques 54 6 2 3 Assembly h...

Page 6: ...trol 91 12 Repairs 92 12 1 Removing a pump element 92 12 2 Installing a pump element 93 13 Lhutdown disposal 96 13 1 Temporary shutdown 96 13 2 Permanent shutdown disassembly 96 13 3 Disposal 96 14 Lp...

Page 7: ...ear personal protective gear face mask Wear personal protective gear gloves Wear personal protective gear protective clothing Wear personal protective gear protective footwear Unlock the product Gener...

Page 8: ...horsepower I current intensity db A sound pressure level kp kilopound V volt greater than fpsec feet per second W watt less than Conversion factors AC alternating current plus minus Length 1 mm 0 0393...

Page 9: ...dangers in proper technical condition and according to the information in this manual Familiarize yourself with the functions and operation of the product The speci fied assembly and operating steps...

Page 10: ...d operating tem perature range Use of non specified equipment Use without a pressure regulating valve Use in continuous operation Use in areas with aggressive corrosive substances e g high ozone loads...

Page 11: ...ibited 1 7 Prohibition of certain activities The following activities must be performed only by employees of the manufacturer or authorized persons due to possibly unde tectable sources of error or du...

Page 12: ...ed documents In addition to this manual the following documents must be observed by the re spective target group Operational instructions approval rules The safety data sheet of the lubricant used If...

Page 13: ...n Germany 15 C Ta 40 C EX 1 12 Note on CE marking The CE marking is based on the require ments of the applied Directives 2014 34 EU ATEX Directive 2014 30 EU Electromagnetic compatibility Note on Low...

Page 14: ...rson competent due to qualified technical education training and experience to recognize risks and possible hazards when working on the device or sub components in potentially explosive atmo spheres a...

Page 15: ...gh tem peratures e g altered flow properties of the lubricant Maintenance and repair work should therefore preferably be per formed at room temperature Prior to performing work the product and the mac...

Page 16: ...a calibrated torque wrench when tightening Establish the electrical connection only in accordance with the valid circuit diagram and in observance of the relevant regula tions and the local electrical...

Page 17: ...missing warning labels are immediately replaced 1 20 Cleaning There is a fire hazard from the use of flammable cleaning agents Use only non flammable cleaning agents that are suitable for the intende...

Page 18: ...k in potentially explosive atmo spheres Unauthorized persons must be kept away There must be no evidence that parts of the explosion protection are missing or non functional If this is not excluded sw...

Page 19: ...ulated dust Accumulated dust has a thermal insulating effect and promotes the formation of a potentially explosive atmosphere when agitated swirled The product must be integrated into the operator s l...

Page 20: ...tially explosive atmospheres Operation is only permitted in compliance with All information within this manual and the information within the referenced documents All laws and regulations that the ope...

Page 21: ...5 2 Explosion protection measures Based on a comprehensive assessment of the work area the operator ensures that the equipment and all installation materials are suitable for operation in potentially...

Page 22: ...lity using practical exercises The instruction includes at least Zone classification Scope and limits of the area of activ ity and responsibility for the respective group of people Safety conscious be...

Page 23: ...class 8 8 Personal injury property damage due to electric shock resulting from power lead damage B C D E F G H Inspect power leads for damage prior to initial use and then at regular intervals Do not...

Page 24: ...gnition temperature range by an undetected malfunction within the centralized lubrication system C D G The operator must critically examine whether operation without corresponding detection options re...

Page 25: ...isolating amplifiers for example to oper ate a capacity sensor in the potentially explo sive atmosphere C D G Install isolating amplifiers only outside of the potentially explosive atmosphere Incorrec...

Page 26: ...achine and forms the basis for plan ning the centralized lubrication system The manufacturer operator of the machine should preferably make the selection with the supplier of the lubricant on the basi...

Page 27: ...downtime check before re commissioning that the lubricant is still suitable for use in terms of chemical and physical signs of aging We recommend performing this inspection after one week of machine d...

Page 28: ...3 Lubricant reservoir 4 Grease follower plate 5 Agitator 6 Pump element with ring piece second row pump elements 13 to 24 7 Pump element with ring piece first row pump elements 1 to 12 8 Filler socke...

Page 29: ...able in designs with a delivery piston diameter of 6 8 or 10 mm The delivery rate range is 0 03 to 0 23 cm3 at a maximum operating pressure of 350 200 or 125 bar The lubricant reservoir 3 is available...

Page 30: ...he outlet Once the pressure stroke is complete the suction stroke of the delivery piston 1 begins Moving the delivery piston 1 also brings the control piston 3 back to its normal position using spring...

Page 31: ...onal description Chamber A Chamber B Legend to Fig 3 Item Deschiption 1 Delivery piston 2 Screw in cylinder 3 Spring loaded control piston 4 Adjustment cap 5 Ring piece with check valve 6 Cap nut 7 Pr...

Page 32: ...m3 stroke Operating pressure of pump units Piston 6 Max 350 bar Piston 10 Max 125 bar Piston 8 Max 200 bar Feedable lubricants 1 Mineral oils base oils or environmentally compatible oils from ISO VG 4...

Page 33: ...to thmee phase motoms fmom VEM othem specifications available on mequest Motoh design 230 V AC 400 V AC 50 Hz Motoh type Three phrase motors with squirrel cage rotor Standard Efficiency IE1 or Premium...

Page 34: ...nB B cos B IB IA IB m Fhame size flange ATEX DMT 00 ATEX E 012 X kW Nm m 1 IEC EN60034 30 1 400V kg 100 75 50 A IEC C 1M IE1 KPER 63 K6 Ex II 2D 0 09 0 96 895 IE1 50 4 46 2 38 4 0 56 0 46 2 5 4 9 63...

Page 35: ...xplosion protection marking II 2D Ex tb IIIC T125 C Db Protection type tb dust Type IM B14 Protection type t Device protection level b Flange See the following motor tables Insulation class F Ambient...

Page 36: ...to EN 60079 31 Explosion protection marking II 2D Ex tb IIICT125 C Db Protection type t Device protection level b Type IM B14K Flange See the following motor tables Insulation class F 155 Continuous o...

Page 37: ...I 2D Ex tb IIICT135 C Db Protection type t Device protection level b Type B14 surface cooling IC411 Max surface temperature T 135 C Flansch See the following motor tables Insulation class F Continuous...

Page 38: ...d Efficiency IE1 or Premium Efficiency IE3 motors for use in zone 1 acc to EN 60079 1 Explosion protection marking II 2G Ex d de IIC T4 Gb Explosion proof enclo sure d increased safety e high protecti...

Page 39: ...0 hpm Design 4 pole Premium Efficiency IE3 Manufacturer VEM Design ATEX type P MB nB B cos B IB IA IB m Fhame size flange ATEX PTB 09 ATEX 1017 X kW Nm m 1 at 400V kg A IEC C 1M K82R 63 MX4 Ex de IIC...

Page 40: ...0 600 1 750 Note The displacements shown are based on the motors rated speeds At reduced speeds see rating plate the values are lowered accordingly The characteristics of lubricants such as operating...

Page 41: ...nominal volume F Piston diameter 6 mm 00 0 12 12 04 4 kg G Piston diameter 8 mm 00 0 12 12 10 10 kg H Piston diameter 10 mm 00 0 12 12 C Type of fill level monitoring K Connection for pump elements F...

Page 42: ...for drive position G max 23 Displacement of pump elements Piston 6 Piston 10 0 027 0 077 up to 0 08 cm3 stroke up to 0 23 cm3 stroke Piston 8 0 050 to 0 15 cm3 stroke Operating pressure of pump units...

Page 43: ...iciency IE1 or Premium Efficiency IE3 motors for use in zone 21 acc to EN 60079 31 Explosion protection marking II 2D Ex tb IIIC T125 C Db Protection type t Device protection level b Type IM V18 B14 w...

Page 44: ...oh design 1M 2M See rating plate This data mefems to thmee phase motoms fmom VEM othem specifications available on mequest Motoh design 230 V AC 400 V AC 50 Hz Motoh type Three phrase motors with squi...

Page 45: ...4 0 25 1 7 1370 68 5 0 80 0 66 3 9 16 71 105 SKF item numbeh 84 5511 4802 2M K82R 71 MX4 Ex de IIC T4 0 37 2 6 1380 71 0 80 0 94 3 9 17 71 105 SKF item numbeh 84 5511 4803 Rated speed 1000 hpm Design...

Page 46: ...er pump element cm min Rated speed rpm Displacement as a function of 8 mm piston diameter Volumetric flow per pump element cm min Rated speed rpm Displacement as a function of 10 mm piston diameter Vo...

Page 47: ...ervoir design s nominal volume G Piston diameter 6 mm 00 0 24 24 06 6 kg 15 15 kg H Piston diameter 8 mm 00 0 24 24 30 30 kg K Piston diameter 10 mm 00 0 24 24 C Type of fill level monitoring L Connec...

Page 48: ...of return shipments 5 3 Ltorage Before usage check products for damage that may have occurred during storage This applies in particular to parts made of plas tic and rubber due to embrittle ments as w...

Page 49: ...10 per year WARNING The permissible load capacity of the customer provided lift ing equipment lifting lugs lifting ropes cranes forklifts etc may not be below the total weight of the multiline pump un...

Page 50: ...of the lubricant medium See the Technical data chapter or the shipping documents for the total weight of the multiline pump unit In case the multiline pump is filled calculate the total weight Add a 2...

Page 51: ...atchet straps etc must be designed for the total weight of the multiline lubrication pump a 20 safety margin The customer must secure assemble the lifting equipment in accordance with its re spective...

Page 52: ...prevention Any visual monitoring equipment pres ent such as pressure gauges min max markings oil sight glasses piston detec tors etc must be clearly visible Follow the mounting position require ments...

Page 53: ...1 Assembly location The product should to the extent possible be protected from humidity and vibration and should be mounted so that it is easily accessible This facilitates further installa tion ins...

Page 54: ...5 Drill assembly holes M10 acc to the as sembly drawings Fig 7 8 and the condi tions on the surface Clean surface to remove drilling chips Place the pump unit on the surface and roughly align it Pass...

Page 55: ...x Hole circle 236 mm 120 40 00 FF FB 1M E 204 40 59 00 102 20 177 00 FB 2M H FB 1M B 11 204 40 102 20 177 00 59 00 11 3x Hole circle 236 mm 236 1 4 30 395 190 50 FB 1M A 39014 236 30 190 FB 1M G 505 2...

Page 56: ...2 1 9 10 12 11 3x bore 11 Hole circle 236 Filler socket Layout of Pump elements 10 kg reservoir 4 kg reservoir Cleoronce divensions without fill level switch Reservoir copocity A B C D kg vv 4 kg 270...

Page 57: ...cket G 3 8 3x bore 11 Hole circle 236 Filler socket Layout of Pump elements Cleoronce divensions without fill level switch Reservoir copocity A B C D kg vv 4 kg 235 100 550 10 kg 750 Note Clearance di...

Page 58: ...ghease applications Resehvoih capacity 4 kg 10 kg Dimensions mm A B A B Fill level control E 185 250 390 450 Fill level control F 190 260 390 450 Fill level control H 195 330 390 525 Fill level contro...

Page 59: ...0 11 12 19 20 21 22 23 24 30 2 row 13 to 24 1 row 1 to 12 Filler socket Filler socket G 3 8 Layout of Pump elements 30 kg reservoir 15 kg reservoir Cleoronce divensions without fill level switch Reser...

Page 60: ...50 82 113 24 B D C A E 2 row 13 to 24 1 row 1 to 12 Filler socket Filler socket G 1 2 Layout of Pump elements 30 kg reservoir 15 kg reservoir Cleoronce divensions without fill level switch Reservoir...

Page 61: ...12 19 20 21 22 23 24 30 B Layout of pump elements 2 row 13 to 24 1 row 1 to 12 6 kg reservoir 15 kg reservoir Filler socket G 1 2 Filler socket Cleoronce divensions without fill level switch Reservoir...

Page 62: ...19 20 21 22 23 24 B Layout of pump elements 2nd row 13 to 24 1st row 1 to 12 6 kg reservoir 15 kg reservoir Filler socket G 1 2 Filler socket Cleoronce divensions without fill level switch Reservoir c...

Page 63: ...2 23 24 B 2nd row 13 to 24 1st row 1 to 12 6 kg reservoir 30 kg reservoir 15 kg reservoir Filler socket G 1 2 Filler socket Layout of pump elements Cleoronce divensions without fill level switch Reser...

Page 64: ...15 kg 30 kg Dimensions mm A B A B A B Fill level control E 170 230 375 430 320 380 Fill level control F 170 230 375 430 330 390 Fill level control H 190 315 430 550 325 455 Fill level control G 200 24...

Page 65: ...tinuously safe electrical connection no protruding wire ends use the assigned cable end fittings e g cable lugs wire end ferrules Select connecting cables conforming to DIN VDE 0100 taking into accoun...

Page 66: ...the manufactur er s operating instructions The informa tion contained therein must be observed 1 WARNING Dovoge to puvp votor puvp When establishing the electrical connection of the pump motor be mind...

Page 67: ...otor s operating instructions Mark the terminal diagram used on the motor data sheet and enclose the motor data sheet with these operating instructions Secure the multiline pump unit using a motor cir...

Page 68: ...vided by customer 1 3 2 4 5 1 2 3 4 5 Loosen the clamping screw 2 on the ground terminal 1 Insert the cable end of the standard grounding cable 3 into the ground terminal Tighten the clamping screw 2...

Page 69: ...fill levels controls must be supplied by an intrinsically safe circuit e g through the installation of an ATEX compliant isolating amplifier by the customer When selecting the isolating amplifier keep...

Page 70: ...on class IP 65 6 7 1 Fill level control E 3 4 2 1 Switch position at minimum Switch position above minimum 3 4 2 1 Lo must be greater than Lc Li and Co must be greater than Cc Ci Keep in mind that the...

Page 71: ...urrent Ii 100 mA Capacitance Ci 1 nF Inductance Li 5 H Connection diagram Plug EN 175301 803 DIN 43650 Protection class IP 65 6 7 2 Fill level control F Switch position at minimum 3 4 2 1 Switch posit...

Page 72: ...witch position at minimum Switch position at pre warning Switch position at maximum Switch position at minimum Switch position at pre warning Contact II Contact I Contact III Switch position between t...

Page 73: ...l H Design Reed contact with three switching points maximum minimum pre warning minimum Form of contact NC contact NO contact Voltage Ui 30 V DC Current Ii 100 mA Capacitance Ci 1 nF Inductance Li 5 H...

Page 74: ...G Ex ia IIC T6 Ga Ta 20 70 C II 1G Ex ia IIC T5 Ga Ta 20 80 C II 1D Ex ia IIIC T90 C Da Ta 20 70 C II 1D Ex ia IIIC T100 C Da Ta 20 80 C Sensing distance 4 mm cannot be mounted flush Effective sensing...

Page 75: ...ontact NO contact NO contact rising Connection housing Aluminum 80 x 75 x 57 mm Material Thread contact pipe float switches 1 4435 Level contact Bistable reed contact Max operating pressure 1 bar Igni...

Page 76: ...s pay careful attention to the assembly instructions and technical specifications provided by the manufacturer Secure the centralized lubrication system against excessive pres sure using an appropriat...

Page 77: ...n the union nut 2 by hand Tighten the union nut 2 with an open end wrench 1 2 3 4 6 8 1 Assembly of the lubrication lines Legend to Fig 21 Item Deschiption 1 Lubrication line to match pipe connection...

Page 78: ...itted properly in place Switch on the multiline pump unit briefly for about 1 sec and check the direction of rotation Fit the reservoir cover 1 with grease fol lower plate 2 back on the reservoir 3 Ac...

Page 79: ...setting sleeve 7 When adjusting Clockwise rototion results in de creased displacement counterclockwise rototion results in increased displacement The pump element s displacement may be reduced to 1 3...

Page 80: ...of the pump without lubricant is prohibited as this may lead to heating of the bearings The pump s lubricant reservoir must be filled with suitable lubricant at regu lar and appropriate intervals Expl...

Page 81: ...Remove the filling hose Remove the equipotential bonding con nection between the filling pump and the multiline pump unit Filler socket FB G 1 2 Filler socket FF G 3 8 Only fill using clean lubricant...

Page 82: ...nt is fully reinstalled and functional Grounding fully present properly connected and electrically continuous Equipotential bonding fully present properly connected and electrically continuous No accu...

Page 83: ...quency converter is not permitted SKF products operate largely automatically The activities required during normal op eration are limited primarily to inspection of the fill level timely refilling of...

Page 84: ...accordance with the IP protection class of the pump Otherwise electrical components may be damaged Cleaning required personal protective gear cleaning agents and equipment are in accordance with the c...

Page 85: ...eplaced if necessary When removing and installing individual pump elements proceed as described in the chapter Repair Careful and regular maintenance is required in order to detect and remedy possibly...

Page 86: ...contamination or corrosion Any dismantled protective and monitoring equipment is fully reinstalled and functional All warning labels on the product are present and in proper condition No unusual noise...

Page 87: ...ary according to the climatic conditions at the place of use X X X Check the motor fixing bolts for tightness X Check the terminal box fixing bolts for tightness X With motor running Electrical charac...

Page 88: ...l the gearbox with new gear oil up to the lower edge of the screw plug Gearbox Maintenance work Operating hours Bh Perform visual inspection First time after approx 50 Bh Every 1000 oh or once annuall...

Page 89: ...d is too low Check electrical connections and voltage Remove foreign substances if agitator or pump element is jammed Replace the defective motor if necessary No delivery with pipe con nections and su...

Page 90: ...pty and clean lubricant reservoir Remove and clean pump element with ring piece Vent and fill according to Chapter 7 Initial commissioning Woodruff key on the drive shaft is defective Replace the wood...

Page 91: ...Signal max ignored Seal on the grease follower plate is leaking Check the cable connection replace plug or cable if necessary Remove the excess grease Replace the seal No signal from the fill level c...

Page 92: ...he ring piece 2 Loosen the cap nut 5 and pull off the ring piece 2 Loosen and remove the screw socket 3 Carefully unscrew and remove the screw in cylinder 4 from the pump housing Tilt the front part o...

Page 93: ...p element that you wish to install into its individual components delivery piston 1 screw in cylinder 2 screw socket 3 ring piece with check valve 4 cap nut 5 and pressure regulating valve 6 Fill the...

Page 94: ...Tightening torque for screw in cylinder 2 See tightening torque table Screw the screw socket 3 into the screw in cylinder 2 and tighten it Tightening torque for screw socket 3 See tightening torque ta...

Page 95: ...12 Repairs 2 3 7 5 3 4 6 9 1 2 4 5 Fitting mandrel Hexagon socket screw key 1 2 7 5 3 Pump housing 6 Cylinder chamber Fig 32 Puvp elevent disossevbly Fig 33 Screw in cylinder instollotion Fig 34 Inst...

Page 96: ...sposal of prod ucts contaminated with lubricant must be performed by a recognized waste disposal company in compliance with environmental protection requirements and waste disposal regulations as well...

Page 97: ...pressure bar Weight kg Pcs Item number Pressure regulating valve 50 0 13 1 24 2103 2273 100 24 2103 2344 125 24 2103 2345 150 24 2103 2342 175 24 2103 2272 200 24 2103 2346 300 24 2103 2271 14 2 Pump...

Page 98: ...sur face with copper Cu sealing ring in place of a pump element to recirculate grease into pump housing 0 026 1 24 1755 2003 20 M20x1 5 G 1 4 14 5 Fill level control complete reservoir kit The fill le...

Page 99: ...0 24 0254 2757 15 24 0254 2841 30 24 0254 2787 G 4 24 0254 2710 6 24 0254 2876 10 24 0254 2860 15 24 0254 2874 H 4 24 0254 2700 10 24 0254 2718 30 24 0254 2829 J 30 24 0254 2626 S W 30 24 0254 2785 Ot...

Page 100: ...EN 15 Appendix 100 951 180 076 EN Version 0y 15 Appendix 15 1 Declaration of Conformity for motor manufacturer VEM Fig 40 VEM Declaration of Conformity page 1...

Page 101: ...EN 15 Appendix 15 101 951 180 076 EN Version 0y Fig 41 VEM Declaration of Conformity page 2...

Page 102: ...EN 15 Appendix 102 951 180 076 EN Version 0y Fig 42 VEM Declaration of Conformity page 3...

Page 103: ...ement II 2D EN 60034 1 5 6 7 8 9 12 14 e g a u q r a M g n i k r a M g n u n h c i e z n n e K 0044 II 2G Ex d IIC T3 T6 Gb bzw Ex de IIC T3 T6 Gb PTB 08 ATEX 1045 X oder wahlweise or optional ou au c...

Page 104: ...EN 15 Appendix 104 951 180 076 EN Version 0y 15 3 Declaration of Conformity for motor manufacturer Liemens Fig 44 Siemens Declaration of Conformity...

Page 105: ...EN 15 Appendix 15 105 951 180 076 EN Version 0y 15 4 Declaration of Conformity for motor manufacturer CAMP Fig 45 CEMP Motor Konformit tserkl rung...

Page 106: ...EN 15 Appendix 106 951 180 076 EN Version 0y 15 5 Declaration of Conformity for fill level control W Fig 46 KSR K bler Declaration of Conformity...

Page 107: ...m 20 04 2016 2014 30 EU 2014 34 EU The following standard s was were applied Nous confirmons la conformite aux exigences essentielles de la des directive s europeenne s valable s jusqu au 19 04 2016 2...

Page 108: ...180 076 EN Version 0y 15 7 Associated supplier documentation Associated supplier docuventotion stondord design Supplied part Manufacturer Documentation type Documentation number version number Motor...

Page 109: ...EN 15 Appendix 15 109 951 180 076 EN Version 0y Associoted supplier docuventotion for custover specific design Supplied part Manufacturer Documentation type Documentation number version number...

Page 110: ...cember 2019 Version 02 SKF Lubrication Systems Germany GmbH Walldorf Plant Heinrich Hertz Stra e 2 8 DE 69190 Walldorf Tel 49 0 6227 33 0 Fax 49 0 6227 33 259 E mail Lubrication germany skf com www sk...

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