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SIGMATEK HGW 1033-3, Technical Manual

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10.1

” WIRELESS HANDHELD OPERATING PANEL 

HGW 1033-3

 

 

25.01.2019 

Page 1 

10.1” Wireless Handheld Operating Panel  HGW 1033-3 

In combination with a BWH 001 base station and a safety-related PLC, the HGW 1033-3 is a 
wireless, intelligent manual operating unit with emergency stop function that enables the pro-
gramming, visualization and diagnosis of processes and systems control. 
 
Process data, procedures and parameters are comfortably presented on the 10.1” display 
and can be entered or changed via the touch screen. 
 
The HGW 1033-3 can be coupled with machines via base stations, which allows the flexible 
application of the operating unit. 
 
The interfaces can be used to configure the terminal. The integrated battery pack guarantees 
2 hours of operation at full capacity. 
 

 

 

 

Summary of Contents for HGW 1033-3

Page 1: ...HGW 1033 3 Wireless Handheld Operating Panel Technical Manual Date of creation 06 08 2018 Version date 25 01 2019 Article number 12 246 1033 3E...

Page 2: ...part of this work may be reproduced edited using an electronic system duplicated or dis tributed in any form print photocopy microfilm or in any other process without the express permission We reserve...

Page 3: ...that enables the pro gramming visualization and diagnosis of processes and systems control Process data procedures and parameters are comfortably presented on the 10 1 display and can be entered or ch...

Page 4: ...2 2 Disclaimer 8 2 3 General Safety Guidelines 9 2 4 Designated Use 10 2 5 Software Training 13 3 Residual Risks 14 3 1 Safety of the Machine or Equipment 14 3 2 Regular Technical Inspection of the E...

Page 5: ...4 6 3 Antennae 22 4 7 Miscellaneous 23 5 Mechanical Dimensions 24 5 1 HGW 24 5 2 HGW with BWH 25 6 Interfaces 26 6 1 Connections Button 26 6 1 1 X1 USB 2 0 Type A 26 6 1 2 X2 USB 2 0 DualRole Type C...

Page 6: ...Installation 49 9 1 Check List 49 9 1 1 Check Contents of Delivery 49 9 2 Preparing the Hardware 49 10 Operation Start up 50 10 1 Battery Power Supply 50 10 2 Configuration 51 10 3 Testing the Operat...

Page 7: ...Screen 61 13 3 Repair 61 14 Disposal 62 15 Accessories 62 15 1 microSD Card 62 15 2 Replacement Battery 62 15 3 Antennae 62 15 4 Touch Pen 62 16 Application Information 63 16 1 Visualization 63 16 1...

Page 8: ...required Further help and information on training and the appropriate accessories can be found on our website www sigmatek automation com Our support team is happily available to answer your question...

Page 9: ...possible d un risque moyen de d c s ou de graves blessures si les consignes de s curit ne sont pas respect es CAUTION Identifies a low risk danger which can lead to injury or property damage if not a...

Page 10: ...e current document can be found on our website If necessary contact our support Subject to technical changes which improve the performance of the devices The following documentation represents a serie...

Page 11: ...r must perform a risk assessment in accordance with machine guidelines 2006 42 EG before introducing a machine to the market Before commissioning this product check that conformance with the provi sio...

Page 12: ...pplicable environmental conditions must be maintained Les instructions contenues dans ce document doivent tre suivies Pour un fonctionnement sans erreur le transport et le stockage appropri s sont ess...

Page 13: ...with the technical margins de scribed in this manual or the speciation s defined in the technical data see chapter 4 L utilisation non d sign e consiste en toute modification apport e au module ou l...

Page 14: ...it is in delivery condition See chapter 8 for more information If an operating panel is not coupled and not in use keep it in a location with restricted access En outre les consignes de s curit mentio...

Page 15: ...re Training The application is created with the software LASAL Class 2 and LASAL Screen Editor the Safety application is created using the Safety Designer Basic information on safety can be found in t...

Page 16: ...ctive machines le fabricant de la machine doit proc der une valuation des risques y com pris les risques r siduels ventuels pr sent s par le produit Il s agit notam ment de Mouvements involontaires de...

Page 17: ...Operation can only continue after the test was run successfully CAUTION The emergency stop illumination must be regularly checked for clear recog nition If this is no longer ensured the emergency stop...

Page 18: ...tive of the European Parliament and of the Coun cil of 17 May 2006 on Machinery and Change to the Directive 95 16 EC machine guideline 2014 30 EU Electromagnetic Compatibility EMC guideline 2014 53 EU...

Page 19: ...e B10D values listed here and integrated into the calculation for the entire system The Safe CPU SCP 111 must also be calculated in 3 5 Wireless System Operation CAUTION Technical changes to the devic...

Page 20: ...lay via the on off button Charging time 3 h via USB C as well as base station at 25 C with a rising temperature and active use of the device the charge time may increase Interfaces 1x USB 2 0 Type A H...

Page 21: ...e measurement yes 4 2 Electrical Requirements Charging voltage magnetic connector typically 19 V DC minimum 15 V DC maximum 24 V Charging current via base station up to 2 5 A at 15 5 V USB Host curren...

Page 22: ...18 bit RGB 16 7 million colors LCD mode normal black LCD Polarizer transmissive Pixel size 0 1695x0 1965 mm Backlighting LED adjustable Contrast typically 800 1 Brightness typically 300 cd m Angle CR...

Page 23: ...4 Shock resistance EN 60068 2 27 150 m s Vibration resistance 10 m s Protection type EN 60529 IP54 with USB cover only Free fall rough handling DIN EN 60068 2 31 1000 mm Free fall with packaging IEC 6...

Page 24: ...wer max 25 W Antenna gain 2 4 GHz 4 dBi Peak Gain 5 GHz 5 2 dBi Peak Gain Impedance 50 Transmission angle characteristic Transmission characteristic omnidirectional Polarization linear The panels can...

Page 25: ...tre utilis es Voir chapitre 15 3 Antennes Regularly check the screw fitting for the antennae If necessary manually tighten them or use a torque wrench 1 Nm for SMA connectors V rifiez r guli rement le...

Page 26: ...GW 1033 3 10 1 WIRELESS HANDHELD OPERATING PANEL Page 24 25 01 2019 5 Mechanical Dimensions 5 1 HGW Dimensions 226 x 264 x 76 mm W x H x D Material housing PC ASA color RAL7024 Weight typically 1 35 k...

Page 27: ...10 1 WIRELESS HANDHELD OPERATING PANEL HGW 1033 3 25 01 2019 Page 25 5 2 HGW with BWH Dimensions 226 x 313 x 105 mm W x H x D Weight typically 2 9 kg...

Page 28: ...the battery life CAUTION Do not use the HGW to charge mobile phones or other devices The close proximity of these devices to the HGW can disrupt the wireless connection as well as the function of the...

Page 29: ...autoris si le panneau de commande dispose d une connexion de s curit avec le SCP 111 Ainsi l interface peut galement tre utilis e pour la m moire USB It should be noted that many of the USB devices o...

Page 30: ...5 Power Data WARNING The handheld operating panel can only be connected to the base station via docking Le panneau de commande portatif ne peut tre raccord la station de base que par l interm diaire d...

Page 31: ...fement inattendu du connecteur qui peut provoquer en dommager l appareil During wireless operation use the cover provided Utilisez le capot fourni pendant le fonctionnement sans fil 6 2 2 X6 microSD C...

Page 32: ...ANDHELD OPERATING PANEL Page 30 25 01 2019 6 3 Display 6 3 1 Underside LED Status Definition LED off Panel is off or LED was disabled via the application LED lights green Device in RUN mode freely con...

Page 33: ...19 Page 31 6 3 2 Front 6 3 2 1 Status LEDs LED Position Color Definition User LED left green red configurable for example battery warning User LED center blue configurable for example WLAN connection...

Page 34: ...erator must confirm that the machine number located on the respective machine matches that in the 7 segment display on the HGW This is achieved via blink codes on the base station Lors de l attelage d...

Page 35: ...ec pr caution et maintenues l abri de toute source d interf rence m tal main Dans le cas contraire la fonction sans erreur de la connexion WLAN ne peut pas tre garantie DANGER This device contains wir...

Page 36: ...ennae approved by SIGMATEK GmbH Co KG can be used Other antennae can damage the device as well as invalidate the radio permits Seules des antennes recommand es par SIGMATEK GmbH Co KG peu vent tre uti...

Page 37: ...LD OPERATING PANEL HGW 1033 3 25 01 2019 Page 35 6 5 Acoustics The operating panel is equipped with an alarm signal Piezzo To avoid minimizing the spec ified volume the sound outlet must be kept free...

Page 38: ...er defined functions These can be individually configured with LASAL Class 2 Pressing the on off button for longer than 3 seconds while on shuts the device down imme diately hard reset On Off Button D...

Page 39: ...IRELESS HANDHELD OPERATING PANEL HGW 1033 3 25 01 2019 Page 37 6 7 Key Switch The keyswitch is two stage and evaluated via the SCP 111 connected with the HGW1033 3 For application info see 16 2 4 Key...

Page 40: ...rmation Switch CAUTION Activating the confirmation switch is a deliberate action Do not press the confirmation switch for longer than required to confirm the affected operation L activation du bouton...

Page 41: ...Emergency Stop illuminated The emergency stop has 2 channel construction The top of the emergency stop is illuminated when it is active For application info see 16 2 6 Emergency Stop CAUTION Please n...

Page 42: ...s the maximum time the time can be configured using two system varia bles Runtime Remaining time SWRuntime Preset value for runtime counter Optimize the application s cyclic task Use higher capacity C...

Page 43: ...ming the memory module Cause The program memory module is defect The user program is too large The program memory module is missing Solution Exchange the program memory module 08 RESET The CPU has rec...

Page 44: ...am INFO 20 LOAD The program is stopped and the CPU is currently receiving a new module or pro ject INFO 21 UNZUL MODULE The CPU has received a module that does not belong to the project Solution Recom...

Page 45: ...olution Use the correct operating system version 35 MAX IO Reserved 36 MODULE LOAD ERROR The LASAL Module or project cannot be loaded Solution Recompile and download the en tire project 37 BOOTIMAGE F...

Page 46: ...n error has occurred during a floating point operation 60 DIAS RISC ERROR Error from the Intelligent DIAS Master Restart report error to SIGMATEK 64 INTERNAL ERROR An internal error has occurred all a...

Page 47: ...a Possible Causes SRam configured incorrectly Battery fort he internal program memory supply is empty Solution Analyze log file Event00 log Event19 log Check configuration Change internal program memo...

Page 48: ...EN An attempt was made to open an un known table 114 C_OUTOF_NEAR Memory allocation error 115 C_OUT OF_FAR Memory allocation error 116 C_INCOMAPTIBLE An object with the same name already ex ists but h...

Page 49: ...as de condensation d humidit dans ou sur l appareil The HGW has an integrated battery During transport observer the applica ble national regulations Le HGW est quip d une batterie int gr e Pendant le...

Page 50: ...ANDHELD OPERATING PANEL Page 48 25 01 2019 Due to the battery s self discharge we recommend that it be pre charged for transport mode to a level of at least 30 Deep discharge as well as damage to the...

Page 51: ...ed components are found in the delivery please contact our cus tomer service N utilisez pas de composants endommag s Cela pourrait perturber ou en dommager votre syst me Si des composants endommag s s...

Page 52: ...gn tiquement sensible ne se trouve prox imit imm diate de l appareil p ex cartes de cr dit cartes bande mag n tique DANGER This device is equipped strong magnets which can pose a danger to people with...

Page 53: ...Note the minimum requirement of 20 V profile 4 or the external USB supply 10 2 Configuration The operating panel can be configured in LASAL via the USB C interface 6 1 2 or WLAN The USB interface ope...

Page 54: ...to a third party network without triggering the error mentioned above Des probl mes peuvent survenir si un automate est connect un r seau IP contenant des modules qui ne fonctionnent pas sous un syst...

Page 55: ...reen Also avoid laying anything on top of the touch screen This can cause operating errors undesired triggering of functions or damage to the device Ne posez pas le panneau de commande sur son cran ta...

Page 56: ...perturb s par des d charges lectro statiques et dans certains cas ne fonctionnent plus Before any device is connected to or disconnected from the terminal the potential should be equalized by touching...

Page 57: ...as Safety functions and the base station is coupled with a safety related control it is indicated via the activated 7 segment display which shows the machine number 10 4 4 Decoupling The operating dev...

Page 58: ...achine ensure that the HGW is de coupled The operating panel must not be left unattended If you no longer need the operating panel decouple it and place the device in the base station See Chapter 11 S...

Page 59: ...6 Turning Off The On off switch can be configured via LASAL Class 2 The application engineer can define procedures for turning the operating panel off Alternatively a hard shutdown is possible by pre...

Page 60: ...le stockage s assurer que tous les capots de protection sont cor rectement plac s de sorte qu aucune contamination corps trangers ou flu ides ne p n trent dans l appareil DANGER After use store the H...

Page 61: ...r service Panel in transport mode See chapter 8 Transport Storage HGW functional range limited Emergency stop triggered See chapter 16 2 6 Emer gency Stop Touch screen malfunc tion Operation using glo...

Page 62: ...tistatic foam cleaner is recommended To avoid fluids clean ing solutions from getting into the housing the HGW must not be sprayed directly To clean no erosive cleaning solutions chemicals abrasive cl...

Page 63: ...in the original packag ing when possible Otherwise packaging should be selected that sufficiently protects the product from external mechanical influences Such as cardboard filled with air cushioning...

Page 64: ...dispose of the device by sending it to the address listed at the beginning of this document When shipping the transport regulations for devices with Lithium Ion batteries must be observed 15 Accessor...

Page 65: ...atteint 0 et que le contr leur de s curit passe dans un tat s r The HGW and BWH form a communications unit which must be configured by trained personnel Among other things careful allocation of the w...

Page 66: ...HGW 1033 3 10 1 WIRELESS HANDHELD OPERATING PANEL Page 64 25 01 2019 16 1 1 Visualization Example Basic HGW BWH PLC configuration For Safety examples see the Safety System Handbook...

Page 67: ...that when coupled the HGW is automatically decoupled after 24 hours This triggers an emergency stop in the coupled machine To avoid this de couple and recouple the operating panel within 24 hours Afte...

Page 68: ..._3 HGW WLAN 16 2 3 SF_HGW_Login Function Block A function block is provided in the Safety designer which must be implemented for the con figuration and use of the HGW 1033 3 The use of the function bl...

Page 69: ...pas allum After the emergency stop has been triggered the emergency stop switch can then only be unlocked if the cause for triggering the emergency stop has been corrected the machine can be safely re...

Page 70: ...e emergency stop and confirmation switches the operator must be prompted every 30 days to run a test L interrupteur cl doit tre test au moins une fois par an Pour les inter rupteurs d arr t d urgence...

Page 71: ...itions added Order number added 29 08 2018 13 14 29 37 3 2 Guidelines 3 3 Safety Relevant Parameters 6 4 WLAN 10 Operation Start up Low voltage guideline removed Values changed text expanded Warning f...

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