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Siemens Sinamics GM150 6SL3835-2LN44-2AA0, Operating And Installation Instructions

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Siemens Sinamics GM150 6SL3835-2LN44-2AA0 Operating And Installation Instructions Download Page 209

9.5.6

Replacing the Power Stack Adapter

Required tools

● Torx screwdriver Tx30
● 2.5 mm slotted screwdriver

Removing the Power Stack Adapter

1. Withdraw all fiber-optic cables

Ensure that the disconnection is made only directly on the connector and not on the fiber-

optic cable.

2. Withdraw all DRIVE-CLiQ cables directly at the connectors.
3. Use a slotted screwdriver to remove the connectors for the control cables.

Disconnect the connectors for the control cables from the terminal strip. 

4. Remove the ground connection on the Power Stack Adapter chassis.
5. Use a Torx screwdriver to loosen the four fastening screws of the Power Stack Adapter. Do 

not remove the screws.

6. Push the Power Stack Adapter upwards.
7. Remove the Power Stack Adapter.

Installing the Power Stack Adapter

1. Execute the steps described in the section "Removing the Power Stack Adapter" in the 

reverse order.

2. Tighten the fastening screws with a torque of 10 Nm.
3. Ensure the correct connection of the fiber-optic cables. 

NOTICE
Damage to the power semiconductors
The power semiconductors can be damaged if you replace the fiber-optic cable at the 

Power Stack Adapter.
Observe the connector assignment marked on the fiber-optic cables.

Sending in the Power Stack Adapter

You can send in the defective Power Stack Adapter for a special examination. Further 

information is contained in the note "Special examination of defective components (Page 192)".
Observe the following when you send in a component:
1. Close the fiber-optic cable connectors with blanking plugs.
2. Send the defective Power Stack Adapter only in the approved packaging.

Maintenance

9.5 Repair

SINAMICS GM150 6SL3835-2LN44-2AA0

Operating Instructions Rev.201910281250  MUSTER

209

Summary of Contents for Sinamics GM150 6SL3835-2LN44-2AA0

Page 1: ...www siemens com drives Medium Voltage Drive SINAMICS GM150 Type 6SL3835 2LN44 2AA0 Operating Instructions Installation Instructions Edition 10 2019 This documentation pertains to MUSTER ...

Page 2: ...28 10 2019 12 50 V32 00 ...

Page 3: ...ions This documentation pertains to MUSTER Edition 10 2019 Introduction 1 Safety instructions 2 Description 3 Preparations for use 4 Installation 5 Electrical connection 6 Start up 7 Operation 8 Maintenance 9 Spare parts 10 Disposal 11 Service Support A Technical data and drawings B Checklists and forms C ...

Page 4: ... who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used these mu...

Page 5: ...ion 27 3 Description 29 3 1 Applications 29 3 2 Safety concept 29 3 2 1 Safety components and functions 29 3 2 2 External safety components 30 3 2 3 Protection and monitoring functions of internal components 30 3 2 4 Protection and monitoring functions for external components 31 3 3 Design 31 3 3 1 Components 31 3 3 2 Design of the Basic Line Module 32 3 3 3 Design of the Motor Module 33 3 3 4 Gat...

Page 6: ...ps in the cabinet door option K20 50 3 6 13 Display instruments in the cabinet door for voltage current speed and output plus indicator lamps option K21 51 3 6 14 Sensor Module SMC30 option K50 51 3 6 15 CU320 2 DP Control Unit option K90 51 3 6 16 dv dt filter option L10 52 3 6 17 Automatic restart function option L32 53 3 6 18 Line side grounding switch option L48 54 3 6 19 Motor side grounding ...

Page 7: ...aration for use 71 4 4 5 Checking the shock and tilt indicators inside the cabinet 72 4 5 Storage 72 4 5 1 Emptying the drive 72 4 5 2 Storing a device 73 5 Installation 75 5 1 Safety instructions for assembly 75 5 2 Tools required 76 5 3 Preparations 76 5 3 1 Remove the rear panel 76 5 3 2 Mounting the side panels 76 5 4 Screwing the transport units together 78 5 5 Connecting to the foundation 78...

Page 8: ...erating the drive 108 8 3 Operation via the AOP30 operator panel 108 8 3 1 General information about the AOP30 operator panel 108 8 3 1 1 AOP30 operator panel 108 8 3 1 2 Buttons of the AOP30 110 8 3 1 3 Basic operation of the AOP 30 110 8 3 2 Configuration of the AOP30 operator panel 113 8 3 2 1 Define operation screen 113 8 3 2 2 Control settings 117 8 3 2 3 Inhibit functions 120 8 3 3 Menu desc...

Page 9: ...ounding the system 177 9 2 1 Grounding with a grounding device 177 9 2 2 Grounding using a make proof grounding switch 180 9 3 Opening the doors 181 9 3 1 Opening the power unit doors for maintenance work 181 9 3 2 Manually unlocking power unit doors 182 9 3 3 Secure locking system option M10 183 9 4 Inspection and maintenance 184 9 4 1 Inspection 184 9 4 2 Checklist 184 9 4 3 Cleaning 185 9 4 3 1...

Page 10: ...s 217 A Service Support 219 B Technical data and drawings 221 B 1 Technical specifications 221 B 1 1 Standards and regulations 221 C Checklists and forms 223 C 1 Mechanical installation Checklist 223 C 2 Checklist for electrical installation 224 Index 229 Tables Table 3 1 Deionized water requirements 46 Table 3 2 Braking power of the Braking Module with external braking resistor 56 Table 3 3 Max p...

Page 11: ...module 42 Figure 3 9 Logical design of the DM10 diagnosis module 43 Figure 3 10 Circuit diagram option L10 52 Figure 3 11 Connecting the motor to the dv dt filter 53 Figure 3 12 Connecting the motor to the sine wave filter 59 Figure 4 1 Example of attaching and displaying the shock and tilt indicators 63 Figure 4 2 Example illustration of centers of gravity 65 Figure 4 3 Lifting bar label 67 Figur...

Page 12: ...gure 8 8 Menu structure for fault memory alarm memory 127 Figure 8 9 Alarm screen 129 Figure 8 10 Commissioning service device commissioning menu structure 129 Figure 8 11 Commissioning service drive commissioning menu structure 133 Figure 8 12 Commissioning Service AOP settings menu structure 134 Figure 8 13 Commissioning Service AOP diagnostics menu structure 138 Figure 8 14 Language menu struct...

Page 13: ...nstalling the busbars 201 Figure 9 21 Insulators of the phase module and lifting lugs 202 Figure 9 22 Changing device roller tracks 202 Figure 9 23 Changing device joining the roller tracks 203 Figure 9 24 Changing device stop brackets 203 Figure 9 25 Diode module water connection 206 Figure 9 26 Diode module phase connections 206 Figure 9 27 Diode module insulators 207 Figure 9 28 Diode module lu...

Page 14: ...Table of contents SINAMICS GM150 6SL3835 2LN44 2AA0 14 Operating Instructions Rev 201910281250 MUSTER ...

Page 15: ... safety of other persons and to avoid material damage carefully follow these instructions when carrying out any work If you have suggestions for improving the document please contact our Service Center Page 219 Text format features You can find the following text format features in these instructions 1 Handling instructions are always formatted as a numbered list Always perform the steps in the or...

Page 16: ...Introduction 1 1 About these instructions SINAMICS GM150 6SL3835 2LN44 2AA0 16 Operating Instructions Rev 201910281250 MUSTER ...

Page 17: ... described in this documentation may only be operated by personnel qualified for the specific task in accordance with the relevant documentation for the specific task in particular its warning notices and safety instructions Because of their training and experience qualified personnel can recognize any risks involved with handling these products systems and avoid any possible dangers 2 3 The 5 saf...

Page 18: ...chine is still turning high voltages can remain for a prolonged length of time High voltages can cause death or serious injury if the safety rules are not observed or if the equipment is handled incorrectly Operate the device properly Always follow the The five safety rules Page 17 when performing any work Service and maintain the device regularly and correctly Electric shock if the grounding swit...

Page 19: ...ry voltages are still present even after shutdown Touching live parts can result in death or serious injury Observe the five safety rules when performing any work Danger due to hazardous arcing Hazards caused by arcing can occur as result of the following factors for example The input currents are exceeded Incorrectly dimensioned circuit breaker or transformers Incorrectly connected cables or cabl...

Page 20: ...that the anti condensation heating is switched off before carrying out any repair or maintenance work Risk of injury at places that are difficult to access If you do not use appropriate protective equipment when working in places that are difficult to access you are at risk of injury For example sharp edges and splinters can cause injuries to the head and skin If you carry out work in the upper se...

Page 21: ...agnetic or electronic data storage media with you Persons responsible for plants and systems can find additional information on electromagnetic fields under Information for persons responsible for plants and systems Page 22 2 6 Components that can be destroyed by electrostatic discharge ESD ESD guidelines Material damage caused by electrostatic discharge Electronic components can be destroyed in t...

Page 22: ...ctive floor covering 1 b ESD furniture c ESD shoes or ESD shoe grounding strips 2 d ESD clothing e ESD wrist strap f Cabinet ground connection 1 Only effective in conjunction with ESD shoes or ESD shoe grounding strips 2 Only effective in conjunction with conductive floor covering Figure 2 1 ESD information 2 7 Information for nominated persons in control of an electrical installation 2 7 1 Proper...

Page 23: ...ce During shipping specific transport conditions are adhered to Assembly is performed according to assembly instructions Separate cabinet units are connected properly cables and busbars All instructions for EMC compatible installation cabling shielding grounding and for adequate auxiliary power supply are to be observed Commissioning is only to be performed by qualified personnel trained for that ...

Page 24: ...lts can be death serious bodily injury or damage to property Install the device in electrical rooms where only qualified personnel have access If this is not possible then ensure that a barrier prevents uncontrolled access Use safety fences and appropriate signs for example to prevent unauthorized entry to the zone that has been fenced off Place notices that indicate that only trained personnel ar...

Page 25: ...ustrial accident insurance institution Display adequate hazard warning notices on the installation Place barriers around hazardous areas Take measures e g using shields to reduce electromagnetic fields at their source Make sure that personnel are wearing the appropriate protective gear 2 8 Residual risks According to the EU machinery directive machine manufacturers plant operators must conduct a r...

Page 26: ...e errors Operating and or environmental conditions outside of the specification External influences damage For instance a fault can have the following effects Extraordinarily high temperatures including open fires as a result of the fault Emissions of light noise particles or gases Devices with Open Type IP20 degree of protection must be installed in an electrical room or a comparable environment ...

Page 27: ...rotect plants systems machines and networks against cyber threats it is necessary to implement and continuously maintain a holistic state of the art industrial security concept Siemens products and solutions constitute one element of such a concept Customers are responsible for preventing unauthorized access to their plants systems machines and networks Such systems machines and components should ...

Page 28: ...w de view 109751848 en Security Guidelines for SIMATIC HMI devices Manual Notes relating to Industrial Security for HMI devices are available here https support industry siemens com cs de en view 109481300 Safety instructions 2 9 Security information SINAMICS GM150 6SL3835 2LN44 2AA0 28 Operating Instructions Rev 201910281250 MUSTER ...

Page 29: ... material damage if the safety information of all the instructions and the labels on the device are not strictly complied with 3 2 1 Safety components and functions The following safety components and functions are installed to protect personnel The make proof grounding switch for grounding the voltage DC link The electromechanical door interlocking system prevents access to the power unit while o...

Page 30: ...rovided in the technical data sheet of the transformer 3 2 3 Protection and monitoring functions of internal components The internal components of the drive have the following protection and monitoring functions Crowbar Device protection using monitoring systems Current monitoring DC link monitoring Output voltage monitoring Thermal monitoring of the power unit Precharge monitoring Insulation moni...

Page 31: ... can be monitored in the device A fast protective shutdown that you can activate for external problems e g short circuits is present 3 3 Design 3 3 1 Components The basis configuration is equipped with the following components 12 pulse Basic Line Module DC link Motor Module An optional 24 pulse Basic Line Module is also available for other configurations Description 3 3 Design SINAMICS GM150 6SL38...

Page 32: ...ectifier 7 High voltage motor 4 DC link with dry type capacitors Figure 3 1 Design of the power unit 3 3 2 Design of the Basic Line Module In a 12 pulse configuration the Basic Line Module consists of a rectifier module In a 24 pulse configuration the Basic Line Module comprises two rectifier modules Description 3 3 Design SINAMICS GM150 6SL3835 2LN44 2AA0 32 Operating Instructions Rev 20191028125...

Page 33: ...phase module four IGCT power semiconductors are located between water cooled heat sinks to ensure adequate cooling on both sides of the components In addition four freewheeling diodes two neutral point diodes and two clamp circuits are installed in each phase module The clamp circuits comprise the following components Switch on relief choke Snubber capacitor Snubber diode Snubber resistor The swit...

Page 34: ...PSA to the gating board via a plastic fiber optic cable connection 3 4 Operating principle A constant DC link voltage for the Motor Module is generated from the line voltage The Motor Module provides the power for the connected motor via the DC link voltage The DC link capacitors smooth the voltage and stop the energy in the DC link The DC link capacitors are maintenance free and self healing The ...

Page 35: ...f the drive s open loop and closed loop control system The connections are wired internally to the customer terminal block 3 5 2 Power Stack Adapter The Power Stack Adapter PSA acts as the physical interface between the power unit and the open loop closed loop controller This is where the galvanic isolation electrical coupling via light between the power unit and the open loop controller takes pla...

Page 36: ...nd digital outputs S5 0 S5 1 Switches of the analog inputs voltage current measurement AI0 Switches of the analog inputs voltage current measurement AI1 X221 X222 Analog and digital inputs temperature sensor connections LEDs Diagnostics via LEDs X210 Electronics power supply Figure 3 4 Overview of PSA interfaces 3 5 3 Terminal Modules The Terminal Modules are the central interface for digital and ...

Page 37: ...rlock system The electromechanical door interlock system is designed to protect personnel and is an integral part of the safety concept During operation and when the make proof grounding switch is open all the doors are interlocked with the exception of the door for the control section The electromechanical door interlock system ensures that the doors for the power unit cannot be opened when the D...

Page 38: ...er states CLOSED and OPEN The feedback signals must not be delayed Consequently do not use any coupling relays The circuit breaker is controlled and enabled from the closed loop control If this has not been enabled under no circumstances should you close the circuit breaker using external mechanical or electrical means To protect the converter transformer ensure that overcurrent protection is in p...

Page 39: ...ndary voltage no load voltage kV 3 3 33 6 2 x 1 7 2 2 x 0 85 2x 3 1 The specified voltage is the required impulse withstand test voltage for the transformer secondary windings with respect to ground Because the transformers generally have temperature evaluation systems in the windings the specified test voltage is required for strengthened insulation If no control circuits have been installed in t...

Page 40: ...tus indication lights up green The device switches itself off automatically in the event of a short circuit at one of the power outputs The associated LED of the affected power output lights up red until the short circuit has been rectified and the device is back in proper working order This requires that the upstream miniature circuit breaker is opened and after approximately 10 seconds is closed...

Page 41: ...lay for the power output Signaling Operating display Line connection Power outputs Figure 3 7 Overview Description 3 5 Description of the components SINAMICS GM150 6SL3835 2LN44 2AA0 Operating Instructions Rev 201910281250 MUSTER 41 ...

Page 42: ...is module performs the following functions Monitoring the auxiliary voltages of the internal 1P24 and 1N24 power supply Monitoring the external voltage 2P24_1 and the optional external voltage 2P24_2 for undervoltage Monitoring the auxiliary contacts of the 24 V DC miniature circuit breakers Output of eight binary control signals The logic state of the signal in each case is indicated by an LED Ou...

Page 43: ...B 0 3 B Figure 3 9 Logical design of the DM10 diagnosis module See also LEDs of the DM10 diagnostics module Page 169 3 5 11 2 Signal processing Tasks of the operational amplifier The Power Stack Adapter returns analog signals within a range of values from 0 V to 10 V to the DM10 diagnosis module Because of this fixed value range signed signals such as the actual speed value cannot be represented E...

Page 44: ...emanding requirements in terms of signal accuracy The reference element must satisfy the following signal accuracy criteria High linearity Low drift Voltage deviation of max 5 mV The signal accuracy of the AD586LR reference element is within the permitted tolerance range with a deviation tolerance of 2 5 mV 3 5 11 3 Voltage monitoring Tasks of the comparators The internal voltages are connected vi...

Page 45: ...ng unit is provided by the system integrator Use 2 redundant circulating pumps No interruption of the flow is permitted The only exception is a pump shutdown The switchover time must not exceed 3 seconds Provide an overpressure valve in the raw water discharge of the heat exchanger To keep the temperature of the ionized water constant within the specified limits and to prevent condensation on requ...

Page 46: ...lue Conductivity during filling 10 μS cm Evaporation residue 20 mg l pH value 5 to 9 Content of metals in the hydrogen sulfide group lead antimony tin bismuth arsenic copper cadmium Content of metals from the ammonium sulfide group iron cobalt nickel chrome manganese Content of sulfur chloride and nitrogen compounds Not detectable Content of oxidizable organic substances Max a quantity equivalent ...

Page 47: ...tion To monitor the temperature of explosion protected motors options for PTC tripping devices with PTB approval and PT100 for use in hazardous areas are available 3 6 2 Auxiliary voltage supply 3 AC 200 V 50 Hz option C30 The auxiliary voltage of 3AC 200 V 50 Hz provided is adapted to the required auxiliary voltage of 3AC 400 V The following components require a 3 AC auxiliary voltage supply Fan ...

Page 48: ...st be set on the isolating transformer 3 6 5 Isolation amplifiers for optional analog outputs option E87 This option provides two isolation amplifiers if an additional TM31 Terminal Module is provided as an extension of the customer interface and the TM31 analog inputs are to be used with a higher level control level for communication purposes Multifunction interface converters with the following ...

Page 49: ...igher level control level If the number of signals to be monitored is insufficient the interface can be extended to include an additional Terminal Module Additional digital inputs and outputs and two analog inputs and outputs are available with the TM31 The inputs and outputs are used for example for fetching temperatures The TM31 Terminal Module provides the following inputs and outputs 8 digital...

Page 50: ...log and eight digital signals from the control and monitoring module in the power unit The PADU8 makes these signals available for further processing for diagnostic purposes The typical acquisition cycle of all channels in parallel is 1 ms which allows rapid signal characteristics to be acquired and diagnosed simultaneously The acquired values are transferred to an evaluation system e g notebook e...

Page 51: ...he sensor module transfers the speed and actual position value to the Control Unit via the internal DRIVE CLiQ communication interface Note If an encoder fails the mode can be switched over to encoderless You can find information on the interfaces and LEDs in the Supplementary component descriptions https support industry siemens com cs ww en view 109768128 document See also Connecting the encoder...

Page 52: ...lter reactor C1 C2 C3 1 μF dv dt filter capacitor M Center of the drive N Center point of the dv dt filter Figure 3 10 Circuit diagram option L10 Restrictions when using the output filter The pulse frequency of the drive must not exceed 200 Hz The drive may be operated only with following maximum currents 4 kA drive 1680 A without filter 1750 A 5 kA drive 1780 A without filter 1850 A The power los...

Page 53: ...medium voltage is restored after a power failure this is detected by the open loop closed loop controllers via voltage transformers when the input side circuit breaker has dropped out The voltage transformers should be located at the medium voltage level upstream of the circuit breaker For safety reasons a time limit between the power failure and the maximum permissible power restoration time is i...

Page 54: ...is option allows motor driven make proof grounding switches that ground the motor side output voltage to be controlled automatically The motor driven make proof grounding switches are installed in an additional cabinet For safety reasons the open loop control system locks the make proof grounding switch so that they cannot be closed while voltage is still present The control is integrated into the...

Page 55: ...tivated drives with large moments of inertia can bridge voltage brown outs or short power failures The kinetic buffering supports the DC link voltage 3 6 24 Anti condensation heating option L55 The anti condensation heating is used at low ambient temperatures and high levels of humidity to prevent condensation from forming The heating is controlled via a thermostat The number of anti condensation ...

Page 56: ...pose an NC contact is installed at terminals LA X51 1A or 1C and LA X51 2A or 2C 3 6 26 Braking Module option L72 This option uses a Braking Module with connected braking resistor to permit braking operation The structure of the Braking Module is similar to that for a phase of the Motor Module The braking resistor is not included in the scope of supply but is available as option Y73 An external lo...

Page 57: ...on M13 You can introduce the line side power cable into the cabinet from the top 3 6 29 Signal and control cable max 2 5 mm option M32 Signal and control cables are connected directly to the terminals on Terminal Module TM31 or TM15 as standard The maximum connectable cross section for these cables to the TM31 and TM15 Terminal Modules is limited to 1 5 mm2 With option M32 you can connect signal a...

Page 58: ... ship s hull plate 3 6 33 Controlled outgoing circuit for auxiliary equipment 400 V 3 AC option N30 This option includes a controlled outgoing feeder for external auxiliaries 3 AC 400 V max 4 KW The controlled outgoing feeder is protected by a circuit breaker The circuit breaker setting range is cos phi 0 8 7 A up to 10 A The option can be used to operate external fans on motors and pumps and oil ...

Page 59: ...e the technical specifications Only work machines with square load characteristic curve centrifugal pumps and water turbines can be operated Field weakening operation is not permitted Possible rated output frequencies are limited to a range of 30 Hz to max 66 Hz The frequency setting range is 1 10 Table 3 3 Max permissible cable lengths Permissible maximum cable lengths shielded and unshielded cab...

Page 60: ...Description 3 6 Description of options SINAMICS GM150 6SL3835 2LN44 2AA0 60 Operating Instructions Rev 201910281250 MUSTER ...

Page 61: ...neral operating areas The operating areas must be dry and free of dust The air supplied must not contain any electrically conductive gas vapors or dust which could impair operation For information about permissible ambient and installation conditions see the Technical data and drawings section 4 2 Inspections when receiving the delivery 4 2 1 Scope of delivery The scope of delivery includes the fo...

Page 62: ...ion Safe operation of the device is not guaranteed if the shock or tilt indicator has tripped responded This can result in death serious injury or material damage If one of the indicators has tripped do not perform any commissioning Inform the Technical Support Only specialist Siemens technicians can recommend appropriate measures See also Service Support Page 219 Preparations for use 4 2 Inspecti...

Page 63: ...nsion devices attached to the equipment for possible damage Replace load suspension devices if they are damaged Before use check that the load suspension devices are correctly attached When lifting use only approved and undamaged lifting gear of sufficient rated capacity Check the lifting gear prior to its use WARNING Danger to life as a result of damaged load suspension devices and lifting gear I...

Page 64: ...nses You must observe the specifications to avoid transport damage to the enclosure and you must maintain the permissible climatic conditions during operation in accordance with IEC 60721 3 1 2 3 Please also observe the Technical specifications instructions For lifting the device always use certified and adequately dimensioned cable guiding and spreading devices that are in absolutely perfect cond...

Page 65: ...k URQW YLHZ 6LGH YLHZ Figure 4 2 Example illustration of centers of gravity 4 3 4 Transport with a fork lift truck WARNING Danger when a transport unit cabinet tips over If the forks are too short this can cause the transport unit cabinet to tip over resulting in death serious injury or damage to the cabinet The forks of the truck must protrude at the rear of the transport pallet The floor panels ...

Page 66: ...nt keep to the permissible lifting capacity Pay attention to the center of gravity position If the cabinet center of gravity is off center use suitable lifting equipment e g a lifting beam If the cabinet has eye hooks use them In such cases do not use any lifting rods 4 3 6 Using lifting rods During transportation with a crane force is absorbed by the supporting frame of the cabinet The supporting...

Page 67: ...g devices or hoisting tackle Procedure 1 If there are several holes select which holes to use based on the center of gravity 2 Push the lifting bars through the holes Figure 4 3 Lifting bar label 3 Place the sling ropes on the lifting bars so they are close to the cabinet Secure the ends of the lifting bars using the splint Figure 4 4 Securing the lifting rods 4 To lift the transport unit use sing...

Page 68: ...sportation with the crane WARNING Danger due to falling transport unit cabinet If the lifting gear or load suspension devices were to fail the transportation unit the cabinet could fall Death serious injury or material damage can result Do not stand underneath or near to a raised load To protect the boxes against pressure use sufficiently long rope and a spreader beam Please proceed as follows 1 A...

Page 69: ...mage caused by incorrect storage of unpacked equipment Proper packaging ensures that the equipment is protected Unpackaged equipment may be damaged if it is stored or out of service over a long period Carefully comply with the instructions for storage in Chapters Storage and Technical data and drawings Remove the packaging immediately prior to installation The units are packed by the manufacturers...

Page 70: ...ily injury or death Release the retaining straps before opening Stay out of the way of the impact direction of the retaining straps NOTICE Material damage caused by incorrect removal of a load securing device The load securing device protects the cabinet from any damage If you remove the load securing device improperly the cabinet may sustain damage Correctly remove the load securing device To ext...

Page 71: ...e A label showing how to open the doors in a current free state is located on the door Figure 4 6 Example Label with instructions for opening the doors Proceed as follows 1 There is a screw in the door Under the screw you will find the opening for manually opening the doors Remove the screw 2 Insert a screwdriver into this opening 3 Turn the door handle until you feel resistance 4 Remove the screw...

Page 72: ...or corrosion as a result of the coolant The coolant can corrode the components over the long term Coolant can also freeze at temperatures of below 0 C causing damage to the drive Before storing the device completely drain the cooling system If the drive is stored for a longer period of time then close and seal all water intakes and discharge points to protect against vermin and dirt If the drive w...

Page 73: ...f storage must satisfy the following general conditions Select a sufficiently sized dry and horizontal place of storage that is above flood level and free of vibration veff 0 2 mm s The place of storage must be well ventilated as well as free of dust and frost Provide protection against extreme weather conditions Optimum temperatures are between 10 C 50 F to 50 C 120 F Room temperature should be a...

Page 74: ...s Observe the specified conditions for storing the device Ensure that it is not stored for longer than the permissible maximum of two years Protection against humidity If a dry storage area is not available then take the following precautions Wrap the device in humidity absorbent material Then wrap the device in film so that it is airtight Place a humidity meter that can be read from outside insid...

Page 75: ...al data Danger as a result of dirt and pollution inside the device When performing mounting and installation work dirt can accumulates inside the device when the doors are open Dirt deposits can can mean that the requirements relating to cleanliness are no longer fulfilled If operated with dirt inside the device then this can result death serious injury and material damage Therefore remove dirt de...

Page 76: ... T20 and T30 screwdrivers 5 3 Preparations 5 3 1 Remove the rear panel To mount and connect the drive the rear panel at the side where the transport units are bolted together must be removed To do this release the screws at the rear panel Remove the rear panel Put the fastening screws for the rear panel in a safe place 5 3 2 Mounting the side panels WARNING Electric shock as the side panels were n...

Page 77: ...t the side panel is mounted on the left hand side 3 If the drive comprises more than two transportation units then disassemble the side panels of the following transportation units 4 Mount the side panel of the last transportation unit from the left to the right hand side Examples of the arrangement of the side panels A 2 transport units Re cooling unit B 4 transport units Transport unit x remove ...

Page 78: ...s provided in the dimension drawing Select a suitable screw length depending on the location 3 Place the washers and spring washer onto the screw 4 Screw the transport units together using the nuts with a torque of 50 Nm 5 5 Connecting to the foundation Preparatory steps 1 Ensure that access to the holes in the bottom of the cabinets is unobstructed Securing the cabinet to the floor The following ...

Page 79: ...lished over several cabinets Establish the ground connection for the whole plant immediately If several cabinets are set up as one unit they must be connected to each other A connection jumper is supplied with each cabinet To screw several cabinets together proceed as follows 1 Loosen the M12 nut on the first cabinet Remove the nut the washer and the connection jumper 2 Loosen the M12 nut on the s...

Page 80: ... remove a possibly existing device fuse from the busbars Figure 5 3 Removing the device fuse Removing the dust protection Remove the insulating strips from the busbars which were attached in the factory and connect them to another cabinet To do this remove cable ties and Figure 5 4 Removing the dust protection Installation 5 7 Connecting the DC bus SINAMICS GM150 6SL3835 2LN44 2AA0 80 Operating In...

Page 81: ...he minimum clearance is fallen below When bracket is attached to the DC bus screw the connection jumper and the bracket to the DC bus using the M8x20 screws provided Comply with the specified tightening torque When attaching the connection jumper if the minimum clearance between the two brackets is fallen below then flashovers can occur This can damage the converter It is crucial that you maintain...

Page 82: ...er the center connection of the DC bus 1 x insulating strip A front in the viewing direction 2 x insulating strips B rear in the viewing direction 2 Using a cable tie bind the insulating strips at the bottom Cut off any excess cable tie length Installation 5 7 Connecting the DC bus SINAMICS GM150 6SL3835 2LN44 2AA0 82 Operating Instructions Rev 201910281250 MUSTER ...

Page 83: ...cabinet 5 9 Connecting the water circuits CAUTION Eye and skin injuries caused by deionized water Deionized water is harmful to eyes and skin and can damage surfaces Therefore use appropriate protective clothing for all work on the drive However if your eyes or skin do come into contact with deionized water rinse the affected area thoroughly with tap water as soon as possible If deionized water le...

Page 84: ...ttery of the uninterruptible power supply Prerequisites The uninterruptible power supply UPS is supplied without a battery For this reason please order a battery article number 6SL3988 6YX00 0AA0 You can find the relevant contact person under Service Support Page 219 Procedure 1 The five safety rules Page 17 must be observed 2 Remove the polycarbonate cover above the uninterruptible power supply 3...

Page 85: ...uptible power supply perform steps 2 to 6 in reverse order 9 Remove the UPS without battery pack label from the converter Installation 5 10 Installing the battery of the uninterruptible power supply SINAMICS GM150 6SL3835 2LN44 2AA0 Operating Instructions Rev 201910281250 MUSTER 85 ...

Page 86: ...Installation 5 10 Installing the battery of the uninterruptible power supply SINAMICS GM150 6SL3835 2LN44 2AA0 86 Operating Instructions Rev 201910281250 MUSTER ...

Page 87: ... panel in order to modify the cable entry the changes may mean that the requirements related to the specified degree of protection are no longer complied with If there are any holes in the floor or roof panel then animals and vermin for example can get into the device while it is operational When operated with an insufficient degree of protection this can result in death serious injury and materia...

Page 88: ...omponents that can be magnetized can cause damage Only use parts that consist of non magnetic material Damage caused by incorrectly shrinking cable terminations If you are connecting the mains and motor side power cables when shrinking the cable terminations other control lines and fiber optic cables in the surrounding cable channels can become damaged When shrinking ensure not to damage cables in...

Page 89: ...Use unpainted de oiled mounting plates Establish a central connection between ground and the protective conductor system PE protective conductor Cable installation Cables that are subject to or sensitive to interference should be laid as far apart from each other as possible The distance between the power cable and the signal cable should be at least 20 cm Device specific data apply for power cabl...

Page 90: ...nshielded cables for 60 V DC and 230 V DC Unshielded cables for 25 V AC and 230 V AC Class 3 Unshielded cables for 230 V AC V DC and 1000 V AC DC Class 4 Unshielded cables for 1000 V AC DC Shield connection Do not use cable shields to conduct current It is not permissible that the cable shield is used as neutral or PE conductor Apply the cable shield so that it covers the greatest possible surface...

Page 91: ...rectly connected cable shields Incorrect connection or damaging of the cable shield can impair the function of the system Handle the cable shield carefully Ensure that the cable shield is correctly connected Bridge shield gaps at terminals circuit breakers contactors etc with minimum impedance and through the largest possible surface area Shield busbars Cables Terminals Figure 6 2 Bridging shield ...

Page 92: ...rder to reduce noise interference entering or exiting via the cable filter auxiliary voltages in the control cabinet 6 3 Potential concept A noise free connection between the internal and external supply voltage can be achieved by connecting the 0 V potentials to each other and grounding them This also eliminates the need for the control circuit insulation monitor required by DIN EN 60204 1 QWHUQD...

Page 93: ...itate assembly and installation of the drive the doors can be opened manually See also Opening the doors Page 181 6 5 2 Connecting ground DANGER Danger to life as a result of insufficient grounding The drive must be grounded to ensure that it operates safely and reliably If the drive is operated with insufficient grounding then the protection and monitoring functions can fail Death serious injury ...

Page 94: ...es Contact surface Figure 6 5 Example Connecting the power cables 1 Clean the contact surfaces immediately before screwing the connections Use spirit and a lintless cloth for cleaning 2 Apply a thin film of grease Electrolube 2G is a suitable lubricator 3 Screw the cable lug with a M12 screw and if necessary with a washer to the contact surface Tighten the nuts with a torque of 50 Nm Electrical co...

Page 95: ...ditions Routing conditions Accumulation of cables Ambient temperature Bending radii Output voltage Observe the connection capabilities on the converter and on the motor terminal box Procedure 1 Open the cabinet 2 Remove or slide away the cover plate for the motor cable penetration Note To route the power cables from above into the cabinet remove the cover plate at the top of the cabinet Cable fire...

Page 96: ...r connection terminals Drive connection terminals Motor connection terminals U2 U V2 V W2 W In contrast to the connection for the clockwise phase sequence two phases have to be reversed with a counter clockwise phase sequence looking at the drive shaft Note If an incorrect phase sequence was connected during the cable installation and it cannot be corrected by a subsequent swapping of the motor ca...

Page 97: ...ections For detailed information see Terminal strips and the circuit manual of the drive 6 5 7 Connecting the encoder to the SMC30 Sensor Module Safety instructions NOTICE Damage caused by incorrectly connected external encoder If the external encoder is not connected or operated correctly this can damage the components Only one measuring system can be connected to each sensor module The sensor mo...

Page 98: ...o secure the shield in place ཱ Figure 6 7 Connecting the external encoder to the SMC30 Sensor Module Connection example 1 HTL encoder bipolar with reference signal URXQG HQFRGHU VXSSO QFRGHU SRZHU VXSSO 9 75 7UDFN 7UDFN 7UDFN 7UDFN URXQG 5HIHUHQFH VLJQDO 5 5HIHUHQFH VLJQDO 5 0 8E Figure 6 8 Connection example 1 HTL encoder bipolar with reference signal Electrical connection 6 5 Connection SINAMICS...

Page 99: ...ding interfaces on the drive and the cooling unit Further details are contained in the circuit diagram of the drive and the re cooling unit 6 5 10 Fastening the cable ducts with cable ties Fasten all cable ducts whose cover faces downward with cable ties Wind the cable ties around the entire cable duct The cable ties must be located at the same positions as in the delivered state Figure 6 9 Schema...

Page 100: ...Electrical connection 6 6 Mounting the rear panel SINAMICS GM150 6SL3835 2LN44 2AA0 100 Operating Instructions Rev 201910281250 MUSTER ...

Page 101: ... polluted Immediately contact Customer Support You can find the relevant contact person under Service Support Page 219 This device may only be commissioned by electrically skilled persons who have been adequately trained on this product and have experience with commissioning this product and the associated plant and system components The electrical technician commissioning the equipment must be tr...

Page 102: ... connection diagnostic LEDs and the PROFIBUS address switch are located on the control unit 5 20 237 3 3 352 1 7 X126 PROFIBUS connection PROFIBUS diagnostics LEDs PROFIBUS address switches Figure 7 1 PROFIBUS interface X126 PROFIBUS interface Figure 7 2 X126 PROFIBUS connection Start up 7 1 Description and configuration of the PROFIBUS interface SINAMICS GM150 6SL3835 2LN44 2AA0 102 Operating Ins...

Page 103: ... supply for the teleservice terminals 2 and 7 can have a load of up to 150 mA Diagnostics LED The meaning is explained in the table below Table 7 2 Description of the COM LED Color Status Description Off Cyclic communication has not yet taken place Note If the Control Unit is operational the PROFIdrive is ready for communi cation The COM LED lights up Green Continuous light PROFIBUS is ready for c...

Page 104: ...QHFWLRQ 6 Figure 7 4 PROFIBUS connectors 1 Connect the cables to the PROFIBUS connector The bus terminating resistors are located in this connector 2 Connect the cable shield over a wide area on both sides Switching the bus terminating resistor on and off 1 Activate the bus terminating resistor at the two ends of the bus line 2 Deactivate the bus terminating resistor at all other connectors Start ...

Page 105: ...the control module to 00hex or 7Fhex 2 Set the Profibus address with STARTER in parameter p0918 decimal to a value between 1 and 126 Setting the Profibus address with rotary coding switches Using rotary coding switch DP H set the hexadecimal number for 161 Using rotary coding switch DP L set the hexadecimal number for 160 Set the Profibus address using the rotary coding switches hexadecimal to a v...

Page 106: ...st control word control by PLC It is not sufficient to interconnect parameter p854 permanently with a 1 This also applies to slave to slave communication between multiple slaves drive with DC master as an excitation device The eleventh bit bit 10 must be preset to 1 in the first control word of the master on the drive This also applies when no other master control commands are in use and slaves ar...

Page 107: ...mation see Chapter Service support Danger when operating with ground fault The type and location of the fault cannot be established just from a ground fault error message For example the glow discharge at the winding overhang of the machine may result in a fault signal In the event of continued operation serious follow on faults up to electric arcs are possible This can result in death serious inj...

Page 108: ...ing instructions the List Manual contains an overview of all parameters as well as a selection of function diagrams to describe the operating principle 8 2 Operating the drive Only trained personnel should be allowed to operate the drive This section describes basic operating procedures performed via the AOP30 operator panel 8 3 Operation via the AOP30 operator panel 8 3 1 General information abou...

Page 109: ... drive unit RUN green ALARM yellow FAULT red LOCAL REMOTE green Help function describing causes of and remedies for faults and alarms Function keys for prompted navigation through the menus Realtime clock for the time stamping of faults and for setting up simple time controls LOCAL REMOTE switchover for selecting the operating location Two stage security concept to protect against unintentional or...

Page 110: ...erating The system is accelerated to the setpoint speed Setpoint increase and setpoint decrease You can enter the setpoint using these buttons Alternatively you can enter the setpoint using the alphanumeric keys Using the numeric key pad any speed ranging between the maximum and minimum speed can be entered Function keys These keys have different functions depending on the menu The respec tive fun...

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Page 112: ...2 To change the selected parameter activate the parameter according to the menu Press the OK function key Use either the numeric keypad or the function keys to modify the selected parameter 3 You must confirm the change according to the menu Press the OK function key 4 Press the Back function key to scroll back to the main menu Press the MENU function key to directly call the main menu Calling up ...

Page 113: ...the order of the operating variables parameters displayed in the operation screen Bars 3 bars Mixed 8 values 1 bar 4 values 2 bars Order of the display First the parameters to be displayed digitally and then the parameters to be displayed as bars Defining the operation screen 1 Press the Change function key The Operation screen menu opens ႱႧ Ⴍ HILQH RSHUDWLRQ VFUHHQ 2SHU VFUHHQ W SH 6FUHHQ W SH 6F...

Page 114: ...XHUJUDG JO U B 86 QWU IB XVJ JOD Ⴍ 5 Press the or function key to select the first parameter Then press the Change function key to activate the setting The display changes to the menu for selecting the DriveObject DO HILQH RSHUDWLRQ HOS DQFHO 2 U 3 62 3 3 HPSI 9RU U B 67 BLVW HWUDJ JO U 8667 XVVWHXHUJUDG JO U B 86 QWU IB XVJ JOD 2 2 VHOHF 8 0 B 1 12 9 72509 Ⴍ 6 Press the or function key to select ...

Page 115: ...DJ List of signals for the operation screen Table 8 1 List of signals for the operation screen Signal Parameter Short name Unit Scaling 100 DO Vector MV Factory setting entry no Speed setpoint upstream of RFG 1 r1114 NSETP 1 min p2000 Output frequency 2 r0024 F_OUT Hz Reference frequen cy Output smoothed 3 r0032 P_ACT kW r2004 DC link voltage smoothed 4 r0026 UDC V p2001 Actual speed smoothed 5 r0...

Page 116: ...ve motor potentiometer setpoint r1050 1 min p2000 Resulting speed setpoint r1119 1 min p2000 Speed controller output r1508 Nm p2003 I component of speed controller r1482 Nm p2003 PROFIBUS setpoint r2050 1 min p2000 Torque utilization smooth r0033 MUTIL Motor temperature r0035 T_MOT C Torque utilization r0081 MUTIL Speed setpoint r1169 NSETP 1 min p2000 Speed setpoint sum r1170 NSETP 1 min p2000 DO...

Page 117: ...nction key to select the Commissioning service entry 3 Press the OK function key and the function key to select the AOP settings entry 4 Press the function key to select the Control settings entry from this menu The display changes to the Control settings menu Ⴍ RQWURO VHWWLQJV 6DYH 2 PRGH 2II LQ 5 027 2 5 027 DOVR GXULQJ RSHU 5HG 2 NH DFWV DV HOS DFN ႱႧ KDQJH DNWLY ႱႧ 1R ႱႧ 1R ႱႧ 1R ႱႧ 2 5 Press ...

Page 118: ...arried out to determine whether the drive is in the operational status In this case the system does not switch to LOCAL and outputs the error message Local mode during operation not possible Before the system switches to REMOTE the drive is switched off and the setpoint is set to 0 Red OFF key acts as OFF1 Ramp down on the deceleration ramp p1121 OFF1 is the default setting OFF2 Immediate pulse bl...

Page 119: ... with the drive switched on motor running the current actual value is set as the AOP setpoint and saved During the switchover from REMOTE to LOCAL mode with the drive switched off the last saved AOP setpoint is used Setting No In LOCAL mode after switching the drive off and on 0 is set as initial value for the AOP setpoint 0 is also set as initial value for the AOP setpoint after the power supply ...

Page 120: ...nst improper setting of the parameters or accidental use of the control keys you can activate various inhibit functions The menu structure of the inhibit functions 6DIHW ORFNV 2SHUDWH RFN 3DUDP ORFN FFHVV OHYHO Calling up the inhibit function menu 1 Press the key with the key symbol Ⴍ 6DIHW ORFNV 3DUDP ORFN FFHVV OHYHO 2SHUDWH ORFN DFN ႱႧ KDQJH QRWBDFWLYH ႱႧ QRWBDFWLYH 6WDQGDUG HOS KDQJH KDQJH The...

Page 121: ...ing active A window appears on the display for entering and confirming a password Enter an identification number up to 7 digits The contents of parameters can be viewed but not saved If you want to save a parameter this message appears Parameterization inhibit no control command acceptance The control keys are not disabled The key symbol indicates the inhibit If you have forgotten the password swi...

Page 122: ...ommissioning prior to a change of the access level e g from access level 2 to access level 3 select the status 0 ready For further information refer to the Commissioning service device commissioning section 8 3 3 Menu description and setting options The individual menus of the AOPs with their setting options are described in the following To make things easier for you the respective section of the...

Page 123: ... select Operation screen Press the Select function key Note When there is a fault the fault screen is automatically displayed Further settings You can adjust the shape of the display and the displayed values to your liking You can find more detailed information in the Defining operation screens section The other menus of the operation screen The menus that you can call up from the operation screen...

Page 124: ...the alarm Old faults This menu displays the number and titles of the old faults The top row shows the following information The total number of faults The time when the fault occurred The faults are displayed in ascending order in separate screens 1 Press the Tools key Select older or newer to fetch the fault messages arranged chronologically 2 Press the Help function key to fetch information abou...

Page 125: ...al DO function opens the parameter lists for the individual DriveObjects DO 1 Press the or function key to select the desired DO Confirm the selection with OK 2 Press the or function key to select the desired parameter Alternatively you can select the parameter by entering the parameter number on the keypad Parameters with identical functions may exist with the same parameter number in more than o...

Page 126: ...tch information about the selected parameter Selecting data sets Ⴃ Ⴍ 2 HOS DFN DWD VHW VHOHFWLRQ 7 S RPPDQG 6 ULYH 6 0RWRU 6 F G P 0D ULYH 23 Figure 8 7 Selecting data sets In this menu you can parameterize the following data sets Command data set Drive data set Motor data set Speed encoder data set Power unit data set The data set number set for AOP specifies which index data set of the assigned ...

Page 127: ...re 8 8 Menu structure for fault memory alarm memory Alarm overview If a fault occurs the drive displays the associated faults and or alarms on the operator panel in the Alarm overview Every fault and alarm is entered in the fault alarm buffer along with time the fault occurred The time stamp refers to the relative system time in milliseconds r0969 The diagram below shows that currently at least on...

Page 128: ...t acknowledge the fault message The list of faults and alarms indicates the type of response e g OFF1 OFF2 for each fault message Displaying faults Faults are displayed by the red FAULT LED Any faults that have occurred are automatically displayed Up to eight faults occurring at the same time are displayed 1 Use the or function key to select the fault 2 Press the Ack function key to acknowledge th...

Page 129: ...YLFH FRQILJXUDWLRQ HILQLWLRQ RI GULYH W SH ULYH EDVH FRQILJXUDWLRQ DWD VHW EDVH FRQILJXUDWLRQ 3DUDPHWHUUHVHW Figure 8 10 Commissioning service device commissioning menu structure 1 Press the MENU key 2 Press the function key to select the Commissioning Service row Press the OK function key to confirm the selection 3 Press the function key to select the Device commissioning row Press the OK functio...

Page 130: ...ed out in this status other basic device configuration parameters can be adjusted e g the basic sampling time in p0110 if required 2 Specification of the drive type You can change or select the drive object types and or the function modules for individual drive objects To do this set the drive object type with p0107 0 15 and the function module with p0108 0 15 Further details can be found in the p...

Page 131: ...d master p9916 DRIVE CLiQ data transfer error shutdown threshold slave Definition of drive type DO CU_GM P0103 0 Application specific view p0107 0 Drive objects type drive object Control Unit p0108 0 Drive objects function module function module Control Unit Drive data basic configuration DO VECTORMV p0112 Sampling time pre setting p0115 p0115 0 Sampling times for internal control loops current co...

Page 132: ...ration DO CU_GM r0197 Loader 1 version r0198 Loader 2 version DO VECTORMV p0121 0 Power module component number r0126 0 Power unit components active inactive p0131 0 Motor component number p0141 0 Encoder interface Sensor Module component number p0142 0 Encoder component number p0145 0 Enable disable encoder interface p0146 0 Encoder interface active inactive p0186 0 Motor data set MDS number p018...

Page 133: ...ic commissioning In this menu you can set the following parameters for the basic parameterization Table 8 4 Drive Object VectorMV Parameter Parameter text p700 0 Macro binector input BI p1000 0 Macro connector inputs CI for speed setpoints p1070 0 CI Main setpoint p1080 0 Minimum speed p1082 0 Maximum speed p1120 0 Ramp function generator ramp up time p1121 0 Ramp function generator ramp down time...

Page 134: ...QJV GYDQFHG VHWWLQJV RPPLVVLRQLQJ VHUYLFH 23 VHWWLQJV 0DLQPHQX Figure 8 12 Commissioning Service AOP settings menu structure Calling up AOP settings 1 Press the MENU key 2 Press the function key to select the Commissioning Service row Press the OK function key to confirm the selection 3 Press the function key to select the AOP settings row Press the OK function key to confirm the selection 4 Press...

Page 135: ...g using the function key 2 Change the setting using the Change function key 3 Confirm the setting using the Back function key Defining the operation screen In this menu you can define which parameters the operation screen should display A DriveObject DO selection is offered on each display The corresponding parameter list is offered for each DO You can select and assign all parameters r and p In a...

Page 136: ... a valid synchronization is detected the time stamp for faults and alarms is displayed on the AOP in real time DRIVE AOP This operating state requires that the drive be connected to and synchronized by a master clock Every time the AOP is powered up and daily at 2 00 AM the time of the drive is adopted as the time of the AOP If a valid synchronization is detected the time stamp for faults and alar...

Page 137: ... acknowledge topology If the AOP is connected to a drive that has not yet saved a setpoint topology p99 r98 the topology is automatically acknowledged by the AOP If the selection is set to No in the Automatically acknowledge the topology row the automatic acknowledgement of the topology is disabled Mixed operation of servo vector This function is not supported Database mode for the test bay If the...

Page 138: ...an unwanted operational states No The values are not reset 2 Confirm the setting with OK The settings become active immediately 8 3 3 7 Commissioning Service AOP diagnostics Commissioning Service AOP diagnostics menu structure RPPLVVLRQLQJ VHUYLFH 23 GLDJQRVWLFV 0DLQPHQX 6RIWZDUH GDWDEDVH YHUVLRQ DWWHU VWDWXV H ERDUG WHVW WHVW RPPXQLFDWLRQ RUPDW IODVK 6 OHDU SHUVLVWHQW GDWDEDVH Figure 8 13 Commiss...

Page 139: ...LFB number Firmware Date time Database Battery status This menu shows the charging state of the AOP battery The battery ensures that the data in the database and the current time are retained A battery voltage 3 V corresponds to 100 of the battery voltage A battery voltage 2 V corresponds to the value 0 The data is secure up to a battery voltage of 2 V Depending on the battery voltage the followin...

Page 140: ...ommunication between AOP30 and CU The following items are displayed Number of fault free message frames Number of faulty message frames Number of character frame faults Number of overflow errors Number of start limiter errors Number of end limiter errors Number of character length errors Number of frame test mark errors Number of frame test mark errors Number of frame transfer errors Number of lay...

Page 141: ...of files being retained the Flash File System can be manually deleted via this menu item Note The Flash memory is formatted without further confirmation after pressing the OK function key Note The CompactFlash card is not formatted Delete persistent database The database with all parameter and alarm descriptions of the found topology is stored in the battery buffered RAM The database is available ...

Page 142: ...Manual contains an overview of all parameters as well as a selection of function diagrams to describe the operating principle 8 4 1 Parameters The drive is adapted to the relevant drive task by means of parameters Each parameter is identified by a unique parameter number and specific attributes Such attributes are for example Readable attributes Writable attributes BICO attributes The parameters c...

Page 143: ... to data sets as follows Data set independent parameters These parameters exist only once per drive object Data set dependent parameters These parameters can exist several times for each drive object and are addressed via the parameter index for reading and writing The following data set types can be distinguished CDS Command data set By parameterizing several command data sets and switching betwe...

Page 144: ... p1070 Main setpoint p1071 Main setpoint scaling r1073 Main setpoint effective p1075 Supplementary setpoint p1076 Supplementary setpoint scaling r1077 Supplementary setpoint effective r1078 Total setpoint effective These parameters concern connector inputs to which the setpoint values are connected Function diagram FP 3030 Direction reversal A reversal of the rotational direction is necessary unde...

Page 145: ...still be passed through The drive however must not remain here because this can cause excitation of the sympathetic oscillations The suppression bandwidths allow this range to be blocked for steady state operation Because the points at which critical whirling speeds occur in a drive train can vary depending on age or thermal factors a broader control range should be blocked To ensure that the spee...

Page 146: ...es with regard to load surges set additional rounding times in the lower and upper speed range The rounding times achieve the following They protect mechanical components such as shafts and couplings The overshoot of the actual speed while approaching the setpoint is avoided The control quality is improved The ramp up and ramp down times each refer to the maximum speed p1082 Note If rounding times...

Page 147: ...tive ramp up time p1120 0 5 x p1130 0 5 x p1131 You can find additional information in function diagrams 3060 and 3070 8 5 1 2 Vector control Properties of vector control Vector control has the following properties and features Stability during load and setpoint changes Extremely good control characteristic thanks to short rise times for setpoint changes Very good response to disturbances thanks t...

Page 148: ...istic I f control with fixed current Speed control Torque current control in short torque control Vector control with encoder Benefits of vector control with an encoder The speed can be controlled right down to 0 Hz standstill Stable control response throughout the entire speed range Allows a defined and or variable torque for speeds below approx 10 of the rated motor speed to be maintained In com...

Page 149: ...ual speed value is the same as the setpoint value To provide the resulting static or dynamic load torque for suspended loads or acceleration tasks modify the following parameters p1610 constant torque increase If p1610 is set to 0 only the magnetizing current r0331 is impressed For a value of 100 the rated motor current p0305 is impressed p1611 torque increase To ensure that the drive does not sta...

Page 150: ... maintain a constant flux Φ in the motor whereby the flux Φ is proportional to the magnetization current Iµ and the ratio of voltage V to frequency f Φ Iµ V f The torque M generated by the induction motors is in turn proportional to the vector product Φ x I of the flux and current The V f characteristic is derived from these basic premises To generate as much torque as possible with a given curren...

Page 151: ...al speed value 0 AO1 Actual motor current value 0 Adjustable parameters p4071 Analog outputs signal source p4073 Analog outputs smoothing time constant r4074 Analog outputs actual output voltage current p4076 Analog outputs type p4077 Analog outputs characteristic value x1 p4078 Analog outputs characteristic value y1 p4079 Analog outputs characteristic value x2 p4080 Analog outputs characteristic ...

Page 152: ... A p2002 Torque generating actual current r0078 A p2002 Flux setpoint r0083 Reference flux Actual flux r0084 Reference flux DC link voltage r0088 V p2001 Phase voltage r0089 V p2001 For further diagnostic purposes Speed controller output r1480 Nm p2003 I component of speed controller r1482 Nm p2003 Scaling Variable Scaling parameter Default for quick commissioning Reference speed 100 p2000 p2000 M...

Page 153: ...utput 0 to between 10 and 10 V S Set TM31 AO_char x1 to 0 00 S Set TM31 AO_char 1 to 0 000 V S Set TM31 AO_char x2 to 100 S Set TM31 AO_char y2 to 10 000 V Factory setting Digital output Terminal Factory setting DO0 X542 2 3 Pulses enabled DO1 X542 5 6 No fault DI DO8 X541 2 Ready for switching on DI DO9 X541 3 DI DO10 X541 4 DI DO11 X541 5 8 5 2 2 Additional settings for analog outputs Two signal...

Page 154: ...cteristic value x2 1000 00 to 1000 00 Factory setting 100 00 Setting for the x coordinate in of the second point on the scaling characteristic Parameter Value Adjustment range p4080 0 y2 of the characteristic of the analog out puts 20 000 to 20 000 V or mA Factory setting 20 000 mA Setting for the y coordinate in V or mA of the second point on the scaling characteristic When analog output 0 is set...

Page 155: ...c Parameter Value Adjustment range p4080 1 y2 of the characteristic of the analog out puts 20 000 to 20 000 V or mA Factory setting 20 000 mA Setting for the y coordinate in V or mA of the second point on the scaling characteristic When analog output 1 is set as a voltage output p4076 1 1 4 and terminals X522 6 5 are used the unit is V When analog output 1 is set as a current output p4356 1 0 2 3 ...

Page 156: ...justment range p4058 0 Analog inputs characteristic value y1 1000 00 to 1000 00 Default settings 0 0 Setting for the y coordinate in of the first point on the scaling characteristic Parameter Value Adjustment range p4059 0 Analog inputs characteristic value x2 20 000 to 20 000 V or mA Default settings 0 000 mA Setting for the x coordinate in V or mA of the first point on the scaling characteristic...

Page 157: ... eliminate the risk of ground loops 7UDQVIRUPHU 0RWRU QVWUXPHQWD WLRQ DQG FRQWURO 3B WR 3B 3B WR 3B 3B WR 3B URXS URXS URXS 70 0 0 0 3 0 3 0 3 0 Figure 8 19 Potential supply of external signals Signals are transmitted via a conducted electrical interface which can be affected by conducted interference To minimize external interference the signals are injected asymmetrically and are floating When t...

Page 158: ...of outputs per group To 40 C max 4 A To 50 C max 3 A To 60 C max 2 A 8 5 2 5 Digital outputs The drive is equipped with four bidirectional digital outputs terminal X541 and two relay outputs terminal X542 These outputs are for the most part freely parameterizable For details please refer to the circuit manual of the drive Operation 8 5 Functions SINAMICS GM150 6SL3835 2LN44 2AA0 158 Operating Inst...

Page 159: ...3 r2129 14 Reserved 14 0 Alarm thermal overload in power unit A5000 15 r2129 15 1 Pulses enabled inverter is clocking drive is carrying current r0899 11 1 n_act p2155 r2197 1 1 n_act p2155 r2197 2 1 Ramp up ramp down completed r2199 5 1 n_act p2161 preferably as n_min or n 0 message r2199 0 1 Torque setpoint p2174 r2198 10 1 LOCAL mode active control via operator panel r0807 0 0 Motor blocked r219...

Page 160: ...e A Isometer performs an automatic self test under the following conditions When the insulation resistance of the line supply 20 MΏ Every 24 hours when an output relay for the system error message has been preselected Terminal monitoring The connections to mains and ground PE are monitored continuously If the cables are interrupted or not connected or if their resistance is high this is indicated ...

Page 161: ...rt circuiter is triggered if an overvoltage occurs due to a serious fault and it cannot be brought under control by opening the circuit breaker and unlocking the pulse block of the machine When the short circuiter thyristors are triggered the circuit breaker is always deactivated Once the thyristors have been triggered an acknowledgement signal is output to the closed loop control system Fiber opt...

Page 162: ...onfiguration for the voltage DC link vdc controller Values 0 Inhib Vdc ctrl 1 Enable vdc max controller The vdc max controller increases the ramp down times automatically to keep the DC link voltage within the permissible limits Parame ter Function Unit p1242 Vdc_max_controller switch on level V Display of the switch on level of the vdc max controller Parame ter Function Adjustment range p1243 Vdc...

Page 163: ...ntroller automatic ON level de tection 1 0 Factory setting 0 Activates deactivates automatic sensing of the switch on level for the Vdc max controller Values 0 Automatic detection inhibited 1 Automatic acquisition enabled Settings Parameter p1240 functions as a release 0 Controller inhibited 1 Controller enabled You use p1242 to define the starting point of the vdc max controller The starting poin...

Page 164: ...f the EMERGENCY STOP button are integrated in the control circuit of the circuit breaker The two remaining normally closed contacts of the EMERGENCY STOP button are situated on the terminal block EMERGENCY STOP button Where connected LA S31 11 12 LA S31 21 22 LA S31 31 32 Circuit breaker con trol circuit LA X11 9 10 LA X11 5 6 LA X11 7 8 If jumpered STOP if not jumpered EMERGENCY OFF produces an i...

Page 165: ...main infeed fails the following possibilities are available The input side circuit breaker is still closed When the medium voltage supply system has been restored the DC link voltage increases This increase is detected by the closed loop and open loop controllers When a threshold value is exceeded operation is resumed The input side circuit breaker has tripped After a fixed definable time the circ...

Page 166: ...l free contacts of the make proof grounding switch The enable signal of the open loop closed loop control The enable signal of the closed loop open loop control is signaled when one of the following conditions is satisfied When after grounding the drive an insulation resistance near 0 Ω is set When the Ground fault monitoring stator fault status signal has triggered This concept ensures a high deg...

Page 167: ...condition identified by the drive that does not result in the drive being shutdown Alarms acknowledge themselves If the cause is no longer present the alarms reset themselves automatically The converter indicates a fault by displaying the corresponding fault and or alarm on the operator panel Faults are displayed as follows By illuminating the red LED FAULT Additionally a note relating to the caus...

Page 168: ...oltage If input voltage is 18 V and LED red Return component for repair Green Continuous light 24 V power supply OK Internal board voltages OK RUN ERR Off The electronic power supply is missing or lies outside the permissible tolerance range Green Continuous light The component is ready for operation and cyclic DRIVE CLiQ communication is in progress Orange Continuous light DRIVE CLiQ communicatio...

Page 169: ...r supply 1P24 OK not OK H21 X34 X36 Internal power supply 1N24 OK not OK H22 X35 X36 External power supply 2P24_1 and 2P24_2 OK 2P24_1 or 2P24_2 not OK H23 Internal and external power supplies OK not OK 8 6 3 3 Diagnostics via parameters Diagnostic parameters for the device status r0002 Drive status Display of drive status r0046 Missing enable signals Display of the missing enable signals that are...

Page 170: ... and p0813 is displayed via r0836 Diagnostic parameters for digital inputs outputs r0721 CU digital inputs terminal actual value Display of the actual value on the digital inputs Bit Signal name 0 signal 1 signal 00 DI 0 X122 1 Low High 01 DI 1 X122 2 Low High 02 DI 2 X122 3 Low High 03 DI 3 X122 4 Low High 04 DI 4 X132 1 Low High 05 DI 5 X132 2 Low High 06 DI 6 X132 3 Low High 07 DI 7 X132 4 Low ...

Page 171: ...ignal name 0 signal 1 signal 00 DI 0 X520 1 Low High 01 DI 1 X520 2 Low High 02 DI 2 X520 3 Low High 03 DI 3 X520 4 Low High 04 DI 4 X530 1 Low High 05 DI 5 X530 2 Low High 06 DI 6 X530 3 Low High 07 DI 7 X530 4 Low High 08 DI DO 8 X541 2 Low High 09 DI DO 9 X541 3 Low High 10 DI DO 10 X541 4 Low High 11 DI DO 11 X541 5 Low High DI Digital input DI DO Bidirectional digital input output r4047 TM31 ...

Page 172: ...7 DI DO 7 X520 9 Low High 08 DI DO 8 X521 2 Low High 09 DI DO 9 X521 3 Low High 10 DI DO 10 X521 4 Low High 11 DI DO 11 X521 5 Low High 12 DI DO 12 X521 6 Low High 13 DI DO 13 X521 7 Low High 14 DI DO 14 X521 8 Low High 15 DI DO 15 X521 9 Low High 16 DI DO 16 X522 2 Low High 17 DI DO 17 X522 3 Low High 18 DI DO 18 X522 4 Low High 19 DI DO 19 X522 5 Low High 20 DI DO 20 X522 6 Low High 21 DI DO 21 ...

Page 173: ...Low High 12 DI DO 12 X521 6 Low High 13 DI DO 13 X521 7 Low High 14 DI DO 14 X521 8 Low High 15 DI DO 15 X521 9 Low High 16 DI DO 16 X522 2 Low High 17 DI DO 17 X522 3 Low High 18 DI DO 18 X522 4 Low High 19 DI DO 19 X522 5 Low High 20 DI DO 20 X522 6 Low High 21 DI DO 21 X522 7 Low High 22 DI DO 22 X522 8 Low High 23 DI DO 23 X522 9 Low High It does matter whether DI DO is set as an input or outp...

Page 174: ...Operation 8 6 Fault and system messages SINAMICS GM150 6SL3835 2LN44 2AA0 174 Operating Instructions Rev 201910281250 MUSTER ...

Page 175: ...gin work on the drive Danger due to improper maintenance and repairs Improper repairs can result in death and serious physical injury Only qualified maintenance and installation personnel may perform repairs Danger due to defective seals When working on the device seals at the doors roof panels as well as front rear and side panels can be damaged Operation with defective seals can result in death ...

Page 176: ...ng When climbing onto the cover of the anti condensation heating there is a risk of injury Therefore do not use the anti condensation heating system to help you get to the top of the cabinet Damage due to non authorized spare parts Using non approved spare parts can affect the function of the equipment and damage it Third party spare parts and unapproved spare parts may not meet the requirements O...

Page 177: ...rposes of a reliability analysis 9 2 Grounding the system WARNING Electric shock even after shutdown High voltages can still be present even after shutdown Touching the device can result in death or serious injury Only work on the power unit if it has been sufficiently grounded Before touching the device carefully ensure that the power unit is in a no voltage condition Always observe the five safe...

Page 178: ...r first on the lower ball button and then on the upper ball buttons Ball head in the cabinet Ball buttons in the motor cabinet Figure 9 1 Grounding points Maintenance 9 2 Grounding the system SINAMICS GM150 6SL3835 2LN44 2AA0 178 Operating Instructions Rev 201910281250 MUSTER ...

Page 179: ...Attaching the grounding spider Figure 9 2 Example Attaching the grounding spider Maintenance 9 2 Grounding the system SINAMICS GM150 6SL3835 2LN44 2AA0 Operating Instructions Rev 201910281250 MUSTER 179 ...

Page 180: ...t a voltage below 60 V If the auxiliary voltage fails completely the make proof grounding switch cannot be closed It is not permissible that you open the doors before the make proof grounding switch is closed WARNING Danger to life as a result of a DC link short circuit A DC link short circuit can occur if you ground the drive under voltage This can result in death serious injury or material damag...

Page 181: ...s 1 Take the socket wrench found in the tool set 2 Turn the socket wrench in the clockwise direction The contacts are closed and the DC link voltage is grounded 3 Withdraw the socket wrench Figure 9 4 Make proof grounding switch closed 9 3 Opening the doors The drive is equipped with a door interlocking system Depending on the design this is an electromechanical door interlocking system or optiona...

Page 182: ... carried out by qualified personnel Carefully comply with the 5 safety rules Strictly observe the warnings provided in these operating instructions and the safety relevant information on the product itself WARNING Not activated door lock If the door locking mechanism is not activated during operation then the drive can be grounded live and cause a short circuit in the DC link A DC link short circu...

Page 183: ...chanical door interlock Circuit breaker Coded key for the key transfer unit Key transfer unit Coded key for cabinet doors Locks for the cabinet doors Figure 9 6 Components of the secure locking system Maintenance 9 3 Opening the doors SINAMICS GM150 6SL3835 2LN44 2AA0 Operating Instructions Rev 201910281250 MUSTER 183 ...

Page 184: ...itions at the location of use The following servicing and inspection instructions are used as the basis for regular inspection of the equipment 9 4 2 Checklist Maintenance Carried out by Frequency Comments Clean the cabinet exterior Operator As required Visual check clean if required Clean the cabinet interior Siemens serv ice personnel Annually Visual check clean if required Check the electrical ...

Page 185: ...serv ice personnel Annually If necessary reorder spare parts 9 4 3 Cleaning NOTICE Damage caused by aggressive cleaning agents Aggressive chemical agents can damage the electronics This can result in malfunction Never use any type of chemical agent or liquid Only remove severe dirt and contamination after prior consultation with service experts for the particular product Use a dry clean lint free ...

Page 186: ...m Use ESD compliant brushes and cloths Do not use cleaning cloths and brushes that have already been used to clean copper brass bronze or other heavy metals Use neither brass bronze or steel wire brushes nor cloths or steel wool interwoven with copper wire 9 4 4 Visual inspections 9 4 4 1 Equipment for visual inspections You require the following basic equipment to carry out the visual checks and ...

Page 187: ...wiring to the circuit breaker must be checked according to the circuit diagram 9 4 4 5 Checking the cable and screw terminals Check the cable and screw terminals regularly to ensure that they are secure Tighten the screws if necessary When doing this comply with the specified torques Page 193 Check the cabling for defects Replace any defective parts immediately 9 4 4 6 Checking the plug connection...

Page 188: ... damaged or the frequency of alarms increases dispose of the dirty filter mat in the correct fashion Use a new filter mat 4 Insert the filter mat in the frame of the fan opening In order that dirt is not drawn in insert a clean mat in the same direction as it was installed before the cleaning 5 Carefully place the louvered cover over the frame 6 Retighten the cover screws 9 4 6 Replacing the filte...

Page 189: ...rms increases dispose of the dirty filter mat in the correct fashion Use a new filter mat 4 Place a new filter in the frame 5 Reattach the frame of the filter and cover 9 4 7 Maintaining the fan CAUTION Injury caused by rotating fan If the drive is equipped with a temperature controlled fan the fan can run on even if the power section is switched off You can be injured if you touch the fan Wait un...

Page 190: ...ded firmware is retained The prompt appears at the next switch on If a power outage or aborted connection occurs during the last 20 seconds of the loading process the AOP firmware is destroyed In this case reload the firmware from the product CD via the PC with LOAD_AOP30 Reloading the firmware 1 Establish the RS232 connection from the PC to the AOP30 2 Switch on the 24 V power supply 3 On the PC ...

Page 191: ...abinet Note To ensure that no data is lost during a battery replacement it must be replaced within one minute If the time is exceeded the AOP settings and input screen texts are reloaded from the CompactFlash card by a restart of the AOP with a connection to the drive Set the clock to the new time Figure 9 9 Replacing the backup battery Note Dispose of the battery in accordance with the applicable...

Page 192: ...statuses can be lost Inadequate diagnostic and error rectification measures can result in material damage We recommend using an uninterruptible power supply UPS If you are unsure of the measures necessary after the device fails or if a fault cannot be rectified contact the Service Center After performing repairs refasten all cable ducts whose cover faces downward with a cable tie The cable ties mu...

Page 193: ...s with friction enhancing washer components e g a contact washer 3 Hard S1 materials include steel for example Table 9 3 Tightening torques for screw terminals for copper cables without cable lug 1 Screw type Set screws and headless screws Head screws with slit Head screws with hexagon profile nm in lb nm in lb nm in lb M2 M2 5 0 25 2 2 0 5 4 4 0 5 4 4 M3 0 3 2 7 0 6 5 3 0 6 5 3 M3 5 0 5 4 4 1 0 8...

Page 194: ...r optic cables 3 Remove the four fixing screws of the AVT combination module Figure 9 10 Example of an AVT combination module Installing the AVT combination module 1 Use the screws to secure the AVT combination module 2 Reconnect the control lines Do not bend the fiber optic conductors Maintenance 9 5 Repair SINAMICS GM150 6SL3835 2LN44 2AA0 194 Operating Instructions Rev 201910281250 MUSTER ...

Page 195: ...n circuit breaker 2 Open the cabinet 3 Disconnect the power supply and communication cable at the operator panel 4 Press the retaining lugs and withdraw the operator panel to the front 5 Snap on a new operator panel 6 Attach the connectors for the power supply and communications cable Maintenance 9 5 Repair SINAMICS GM150 6SL3835 2LN44 2AA0 Operating Instructions Rev 201910281250 MUSTER 195 ...

Page 196: ...e the software key of the new CompactFlash card with the previous CompactFlash card the new CompactFlash card is not operational Consequently use the software key of the new CompactFlash card 4 Insert the new Siemens CompactFlash card 9 5 5 Replacing the phase module or diode module 9 5 5 1 Attaching the changing device to the stacker WARNING Danger to life due to a falling module If the component...

Page 197: ...e changing device to the forklift truck 2 Position the stacker under the changing device so that the base frame is resting on the forks 3 Assemble the bracket to secure the base frame in place Figure 9 13 Attaching the changing device to the forklift truck 4 Insert the outer stop brackets at the points provided to prevent the component to be replaced from rolling away Maintenance 9 5 Repair SINAMI...

Page 198: ...ng water catchment tray with a capacity of at least seven liters for draining the drive Open ended spanner 16 mm 18 mm 22 mm Socket spanner set Removing a phase module Prepare the changing deviceas described in Section Attaching the changing device to the stacker Page 196 Preparation 1 Remove the electrical connections from the lifting solenoids 2 Loosen the screws connecting the central brace wit...

Page 199: ...he catchment tank Remove all water from the phase module Removing cables and screwed connections 1 Pull out the fiber optic conductors 2 Remove the power supply cables on the transformers Figure 9 16 Fiber optic conductors and power supply cable 3 Release the screwed connections between the phase module and the busbar package on the rear of the IGCT phase module Maintenance 9 5 Repair SINAMICS GM1...

Page 200: ...re 9 17 Busbar package 5 To remove the upper phase module unscrew the motor voltage sensing module Release the side screws Ensure that the connected fiber optic cable and connecting cable are not damaged Figure 9 18 Motor current acquisition module Maintenance 9 5 Repair SINAMICS GM150 6SL3835 2LN44 2AA0 200 Operating Instructions Rev 201910281250 MUSTER ...

Page 201: ...the long end of the busbar must point forwards for the upper phase module Note To allow the upper busbars to be installed you must remove the fan Long side Short side Figure 9 19 Busbar 3 Fasten the phase module to the busbar The following figure shows the installed busbars in the dismantled state of the phase module Phase module top Phase module center and bottom Figure 9 20 Installing the busbar...

Page 202: ...f the phase module and lifting lugs 3 Slide the two roller tracks under the raised frame of the phase module Use the screws which were previously used for the screwed connection of frame and insulators to fix the roller tracks in place Figure 9 22 Changing device roller tracks 4 Position the stacker with the mounted changing device in such a way that the roller tracks under the phase module and th...

Page 203: ...odule with the two stop brackets Figure 9 24 Changing device stop brackets 7 Remove the screwed connections for the roller tracks which are now joined together 8 Place the defective phase module down in a suitable place e g on the wooden beams you used for placing the changing device on the stacker Maintenance 9 5 Repair SINAMICS GM150 6SL3835 2LN44 2AA0 Operating Instructions Rev 201910281250 MUS...

Page 204: ... a phase module Installing the module 1 Install the intact module in the reverse order of the previously described steps 2 When tightening the screws make sure that you use the appropriate torque Page 193 permissible for each screw type 3 Tighten the joints between the water pipes by hand Performing final checks 1 Open the valves 2 Make sure that the connections are tight 3 Make sure that the flow...

Page 205: ...he diode module The diode module is a replaceable unit The weight is 220 kg The entire diode module must be withdrawn from the drive so that it can be repaired Required tools Cooling water catchment tank for emptying the drive Open ended spanner 22 mm Prerequisite Prepare the changing deviceas described in Section Attaching the changing device to the stacker Page 196 Maintenance 9 5 Repair SINAMIC...

Page 206: ...connection 2 Close the inlet non return valve and the outlet non return valve Unscrew the water supply and outlet pipes Capture the cooling water using the catchment tray Remove all water from the diode module Figure 9 26 Diode module phase connections Maintenance 9 5 Repair SINAMICS GM150 6SL3835 2LN44 2AA0 206 Operating Instructions Rev 201910281250 MUSTER ...

Page 207: ...en the screwed connections between the diode module frame and the insulators Figure 9 28 Diode module lugs 5 Lift the diode module by a few millimeters To do so insert the screws size M16x150 through the lugs on the diode module frame from above Figure 9 29 Changing device roller tracks Maintenance 9 5 Repair SINAMICS GM150 6SL3835 2LN44 2AA0 Operating Instructions Rev 201910281250 MUSTER 207 ...

Page 208: ...own the roller tracks by unscrewing the connections on the lugs Figure 9 31 Changing device stop brackets 9 Pull the diode module onto the stacker Secure the diode module with two additional stop brackets 10 Remove the screwed connections for the roller tracks which are now joined together Installing the module 1 Install the intact module in the reverse order of the previously described steps 2 Wh...

Page 209: ...he Power Stack Adapter 1 Execute the steps described in the section Removing the Power Stack Adapter in the reverse order 2 Tighten the fastening screws with a torque of 10 Nm 3 Ensure the correct connection of the fiber optic cables NOTICE Damage to the power semiconductors The power semiconductors can be damaged if you replace the fiber optic cable at the Power Stack Adapter Observe the connecto...

Page 210: ...ry hard the switch is closed If there is water in the drive the sponge becomes soft and the switch opens Sponge hard switch is closed Sponge soft switch is opened Figure 9 32 Sponge Maintenance 9 5 Repair SINAMICS GM150 6SL3835 2LN44 2AA0 210 Operating Instructions Rev 201910281250 MUSTER ...

Page 211: ...n the bottom pan The distance between sponge and bottom pan is then approx 1 mm 9 5 8 Replacing fuses To replace the F11 F12 or F21 fuses proceed as follows 1 Disconnect the auxiliary power supply 2 Remove the defective fuse 3 Rectify the cause of the fault 4 Fit the replacement fuse and close the fuse holder The order numbers for replacing fuses that have blown can be found in the spare parts lis...

Page 212: ...ing transformer incorrectly can result in death serious injury or material damage Follow the five safety rules Page 17 Before replacing the precharging transformer open the safety disconnector for the 400 V supply Lift the transformer carefully because it is heavy 45 kg Removing the precharging transformer 1 Detach the 400 V connecting cables 2 Remove the high voltage cables 3 Release the PE condu...

Page 213: ...sformer will be grounded 2 Install the new transformer in the reverse order to when you removed it Comply with the specified torque Page 193 of the fastening screws When attaching the connecting cables ensure that the cables do not twist 3 Check that the precharger is working correctly Maintenance 9 5 Repair SINAMICS GM150 6SL3835 2LN44 2AA0 Operating Instructions Rev 201910281250 MUSTER 213 ...

Page 214: ... core markings The cables are equipped with Faston connectors Make a note of the core markings When installing the new module note the core markings for the cables 2 Remove the five plastic nuts of the module Installing a module Install the new module in the reverse order to when you removed it Maintenance 9 5 Repair SINAMICS GM150 6SL3835 2LN44 2AA0 214 Operating Instructions Rev 201910281250 MUS...

Page 215: ...s indicate the part number and if known the order number of the spare part required You can find the order number as follows The device label is attached to or next to each component Find out which item code the required spare part has The parts list provided specify the part number and where appropriate the article number corresponding to the equipment identifier For inquiries by email send a pho...

Page 216: ...Spare parts SINAMICS GM150 6SL3835 2LN44 2AA0 216 Operating Instructions Rev 201910281250 MUSTER ...

Page 217: ...od Plastic Silica gel 11 2 Removing device components and old devices If you correctly dispose of the materials none of the materials pollutes the environment When disposing or reusing comply with the local laws and regulations WARNING Danger caused by improper removal In the event of improper removal material can slip tilt or fall down This can result in death serious injury or material damage On...

Page 218: ... special attention when disposing or reusing Batteries Capacitors PCBs Electronic components Disposal 11 2 Removing device components and old devices SINAMICS GM150 6SL3835 2LN44 2AA0 218 Operating Instructions Rev 201910281250 MUSTER ...

Page 219: ...vant contact data base www siemens com yourcontact www siemens com yourcontact Siemens Support for on the move With the Siemens Industry Online Support App you can access more than 300 000 documents for Siemens Industry products any time and anywhere The App supports you in the following areas Resolving problems when executing a project Troubleshooting when faults develop Expanding a system or pla...

Page 220: ...Service Support SINAMICS GM150 6SL3835 2LN44 2AA0 220 Operating Instructions Rev 201910281250 MUSTER ...

Page 221: ...mendments or 2014 30 EU amendments Product cannot be operated independently limited distribution channel Interference omission This drive unit is part of a PDS Category C4 according to DIN EN 61800 3 VDE 0160 T103 IEC 61800 3 The drive unit has not been designed to be connected to the public line supply The equipment can cause electromagnetic interference when it is connected to the public grid Th...

Page 222: ...Technical data and drawings B 1 Technical specifications SINAMICS GM150 6SL3835 2LN44 2AA0 222 Operating Instructions Rev 201910281250 MUSTER ...

Page 223: ...onnect the raw water circuit and the de ionized water circuit Re move any contamination from the piping that may have occurred dur ing shipment or storage Fill and vent the de ionized water circuit according to the specifica tions Ensure that no air is trapped in the piping system Install the separately supplied components Make the required me chanical and electrical connections as well as the con...

Page 224: ... to the cabinet unit The cables must be properly connected with a torque of 50 Nm to the drive terminals The cables for the motor and low voltage switchgear must also be connected with the required torques The medium voltage switchgear is a central component of the drive protection concept For this reason medium voltage circuit breaker control must be integrated in the drive controller The medium ...

Page 225: ...op control system Option L19 To supply auxiliary equipment e g separately driven motor fan the drive must be properly connected to terminals X155 1 L1 to X155 3 L3 The supply voltage of the auxiliary equipment must match the input voltage of the drive The load current must not ex ceed 10 A and must be set in accordance with the connected con sumer Set value _________________ Option L55 If the driv...

Page 226: ...ing must match the input voltage The voltage is supplied at terminals X Depending on which option option N35 to N38 is chosen different circuit breakers are available with the assigned motor circuit breaker Set the motor circuit breaker so that it protects the anti condensation heating Pro tect the auxiliary supply for the anti condensation heating with fuses on the system side The circuit breaker...

Page 227: ...rential pressure monitoring Check the entry for parameter p0263 The setting must not exceed 3 seconds 1 In the infeed select Test operation cooling infeed p6650 2 Switch on test operation via infeed p6651 3 In the cooling system close the main valve for the cooling water feed to the drive The drive must switch off with the following fault F49158 cooling system Differential pressure has fallen belo...

Page 228: ...drive has been out of service for an extended period such as mainte nance revision times Required tools To install the connections you will require Spanner or socket spanner w f 10 Spanner or socket spanner w f 13 Spanner or socket spanner w f 16 17 Spanner or socket spanner w f 18 19 Hexagon socket spanner size 8 Torque spanner max 50 Nm Screwdriver size 2 Screwdriver Torx T20 Screwdriver Torx T3...

Page 229: ...leaning aluminum parts 186 CompactFlash card Loading operator panel firmware parameter and signal descriptions 190 Replacing 196 Components that can be destroyed by electrostatic discharge ESD Guidelines 21 Crowbar 30 D DC link 32 34 37 38 54 161 Deionized water requirements 46 Door interlock Castell lock 57 Cover screw 71 Electromechanical 37 57 181 Manual 71 Safety locking system 57 181 Door loc...

Page 230: ...ging Components 37 Function 37 Replacing the precharging transformer 212 PROFIBUS connection PROFIBUS 102 Protection and monitoring functions External components 31 Internal components 30 PSA Power Stack Adapter 34 R Rated output frequency Sine wave filter 59 Re cooling unit Deionized water 20 45 46 83 Deionized water specifications 46 Inadmissible additives 46 Principle of operation 45 Raw water ...

Page 231: ...V Voltage source DC link 38 W Water condensation 55 Index SINAMICS GM150 6SL3835 2LN44 2AA0 Operating Instructions Rev 201910281250 MUSTER 231 ...

Page 232: ...Index SINAMICS GM150 6SL3835 2LN44 2AA0 232 Operating Instructions Rev 201910281250 MUSTER ...

Page 233: ......

Page 234: ...0009990025 038352 01 EN 01 000999002503835201EN01 000999002503835201EN01 Further Information www siemens com LDA Siemens AG Large Drives Applications Vogelweiherstr 1 15 90441 NÜRNBERG GERMANY ...

Page 235: ...A EN Tel 49 911 433 6422 Fax 49 911 433 6921 Email motoren doku aud internal siemens co m Our ref 0009990025038352 Date 28 10 2019 Documentation for 6SL3835 2LN44 2AA0 Your order no 4500342954 000010 AL N ECCN N UL DE StWanr CD 85234045 StWanr Print 49011000 Dear Sir Madam Many thanks for your order the documentation for which is enclosed Yours very truly 000999002503835201EN01 ...

Page 236: ......

Page 237: ...r binder 50 mm 120 g m2 SINAMICS GM150 6SL3835 2LN44 2AA0 MUSTER Operating Instructions Spine label for binder 145 mm 120 g m2 SINAMICS GM150 6SL3835 2LN44 2AA0 MUSTER Operating Instructions Installation Instructions ...

Page 238: ......

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