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Interfaces

3.5 Digital I/Os

SIMOTION D4x5-2
Manual, 02/2012

Note
For optimal noise immunity of the digital inputs, the use of shielded cables is necessary if

they are to be used as

•

Inputs of measuring inputs or

•

Inputs for the external zero mark

Additional references

For information on configuring the digital I/Os as freely addressable I/Os, inputs of

measuring inputs or outputs of output cams, see the

SIMOTION D4x5-2 Commissioning and

Hardware Installation Manual.
For information on the configuration and function of the measuring input, output cam, and

cam track technology objects, refer to the

SIMOTION Output Cams and Measuring Inputs

Function Manual.

Summary of Contents for SIMOTION TB30

Page 1: ..._______________ ___________________ ___________________ SIMOTION SIMOTION D4x5 2 Manual Valid for SIMOTION D4x5 2 CX32 2 CBE30 2 and TB30 02 2012 Preface Description 1 Operator control hardware 2 Interfaces 3 Technical data of the D4x5 2 4 Dimension drawings 5 Supplementary system components 6 Spare parts accessories 7 Standards and approvals A ESD guidelines B ...

Page 2: ...fic task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applicati...

Page 3: ...following is a description of the purpose and use of the product manual Description Provides information about the SIMOTION system and its integration in the automation environment Operator control hardware Provides information about the structure and architecture of the devices Interfaces Provides information about the different interfaces of the devices their pin assignment and possible applicat...

Page 4: ...SIMOTION Supplementary Documentation Hotline and Internet addresses Additional information Click the following link to find information on the the following topics Ordering documentation overview of documentation Additional links to download documents Using documentation online find and search in manuals information http www siemens com motioncontrol docu Please send any questions about the techni...

Page 5: ...he following features In spite of its excellent resistance to fire the flame resistant agent in the plastic used for the housing does not contain halogens Identification of plastic materials in accordance with ISO 11469 Less material used because the unit is smaller and with fewer components thanks to integration in ASICs The disposal of the products described in this manual should be performed in...

Page 6: ...s SIMOTION Utilities Applications will be included in the SIMOTION SCOUT scope of delivery and along with FAQs also contain free utilities e g calculation tools optimization tools etc as well as application examples ready to apply solutions such as winders cross cutters or handling The latest SIMOTION FAQs at http support automation siemens com WW view en 10805436 133000 SIMOTION SCOUT online help...

Page 7: ...pactFlash card 33 1 9 3 Data matrix code on CompactFlash card 35 2 Operator control hardware 37 2 1 Overview of operator control and display elements 37 2 2 Operator controls 39 2 2 1 Service and operating mode switch 39 2 2 2 DIAG button 43 2 2 3 RESET button 43 2 3 7 segment and LED displays 44 3 Interfaces 47 3 1 Interface overview 47 3 2 DRIVE CLiQ interfaces 49 3 3 Ethernet interfaces 51 3 4 ...

Page 8: ...g the SIMOTION D4x5 2 and backing up the real time clock 93 6 2 2 Installing the fan battery module 95 6 2 3 Replace battery in the fan battery module 96 6 3 TB30 terminal board 99 6 3 1 Description 99 6 3 2 Safety information for the TB30 99 6 3 3 Interfaces 100 6 3 3 1 Overview 100 6 3 3 2 Connection diagram 101 6 3 3 3 Power supply of digital outputs 102 6 3 3 4 Digital I Os 103 6 3 3 5 Analog ...

Page 9: ... 2 124 6 6 Terminal module TM31 128 6 7 Terminal module TM41 129 6 8 Terminal Module TM54F 130 6 9 TM15 and TM17 High Feature terminal modules 131 6 10 CUA31 CUA32 control unit adapter 132 6 11 DMC20 DRIVE CLiQ hub 133 7 Spare parts accessories 135 7 1 Available spare parts and accessories 135 A Standards and approvals 137 A 1 General rules 137 A 2 SIMOTION D4x5 2 device specific notes 139 A 3 Saf...

Page 10: ...Table of contents SIMOTION D4x5 2 10 Manual 02 2012 ...

Page 11: ... 2 STANDARD performance control unit for up to 32 axes SIMOTION D445 2 HIGH performance control unit for up to 64 axes SIMOTION D455 2 ULTRA HIGH performance control unit for up to 128 axes or applications with very short control cycles The SIMOTION D4x5 2 is described in this manual Separate manuals are available for the SIMOTION D410 2 and the D4x5 D410 predecessor modules Like SINAMICS S120 SIM...

Page 12: ...ffer in their PLC performance and in their motion control performance The main distinguishing features are Table 1 1 Device versions and characteristics SIMOTION D425 2 SIMOTION D435 2 SIMOTION D445 2 SIMOTION D455 2 Maximum number of axes 16 32 64 128 Minimum servo interpolator cycle clock 0 5 ms D435 2 DP 0 5 ms D435 2 DP PN 0 5 0 25 ms 1 0 5 0 25 ms 1 0 5 0 25 ms 1 DRIVE CLiQ interfaces 4 6 6 6...

Page 13: ...ntral hardware SIMOTION D uses the SIMOTION D4x5 2 as control unit consisting of the SIMOTION runtime system and the SINAMICS drive control The control unit uses the SINAMICS Integrated drive with various SINAMICS S120 drive modules line and motor modules to perform open loop and closed loop control of the axis grouping A range of additional SINAMICS S120 components such as SMx encoder systems or ...

Page 14: ...s capable of controlling multiple axes drives One SINAMICS infeed line module 2 This module generates a DC link from the supply system SINAMICS power units motor modules 3 These modules are used to control motors It is also possible to operate SINAMICS PM340 power modules with the SINAMICS control unit adapter CUA A separate infeed is then unnecessary DRIVE CLiQ components 4 In SINAMICS S120 SIMOT...

Page 15: ...n can be connected via DRIVE CLiQ This module is extremely compact does not require a separate CompactFlash card and can control up to six servo six vector or twelve V f axes Software components The basic functionality of SIMOTION D is supplied on a CompactFlash card containing the following The SIMOTION runtime system with the following functions Freely programmable runtime system IEC 61131 Vario...

Page 16: ... PROFIBUS DP The most important components of the system and their functions are shown below Table 1 2 Central components Component Function SIMOTION D4x5 2 controller is the central motion control module This module contains the programmable SIMOTION runtime for the SIMOTION D4x5 2 and the SINAMICS S120 drive software You can use the integrated high speed digital I Os as User addressable process ...

Page 17: ... ET 200pro Modular I O system with IP65 67 degree of protection for machine related applications with no control cabinet with features such as compact designs integrated PROFIsafe safety technology PROFINET connection and live module replacement SIMATIC ET 200eco I O system with IP65 67 degree of protection for cabinet free use close to the machine with flexible and fast ECOFAST or M12 connection ...

Page 18: ...l unit Other controllers e g SIMOTION or SIMATIC e g higher level controller plant controller modular machine concepts with multiple controllers distributed across individual machine modules Master computer communicates with other devices via UDP TCP IP Distributed I O systems TMC Multi channel fast and isochronous I O for mechanical engineering with PROFINET IO connection in a rugged SINAMICS S12...

Page 19: ...20 Central control module in which the open and closed loop control functions for the drive are implemented Line module SINAMICS S120 generates a DC link from the supply system Motor module SINAMICS S120 used to control motors DC AC inverters booksize Power module SINAMICS S110 S120 used to control motors AC DC converters blocksize CX32 2 controller extension enables additional axes to be connecte...

Page 20: ... in the SINAMICS S110 S120 manuals It is possible that older DRIVE CLiQ components can no longer be used with SIMOTION D4x5 2 CX32 2 You can find detailed information on this in SIMOTION D4x5 2 Commissioning and Hardware Installation Manual at Migration of D4x5 to D4x5 2 in Section Permissible combinations Optional components The functionality of the D4x5 2 control unit can be expanded with the fo...

Page 21: ...on siemens com WW view en 11886029 In addition to the I O modules enabled for SIMOTION in principle all certified standard PROFIBUS slaves DP V0 DP V1 DP V2 and PROFINET IO devices with RT and IRT real time classes may be connected to SIMOTION D4x5 2 These modules are integrated using the GSD file PROFIBUS or GSDML file PROFINET provided by the relevant device manufacturer Note Please note that in...

Page 22: ...52 86 3 03 LQWHUIDFH GLVSOD V 0RGH VHOHFWRU VZLWFK XQGHUVLGH 56 QR IXQFWLRQ 5 6 7 EXWWRQ TXLSRWHQWLDO ERQGLQJ FRQQHFWLRQ 0 1P 7RU 7 VHJPHQW GLVSOD 3 31 WKHUQHW LQWHUIDFH VHUYLFH VHOHFWRU VZLWFK 6ORW IRU RPSDFW ODVK DUG XQGHUVLGH 7 7 7 0 0HDVXULQJ VRFNHWV OHIW ULJKW 86 LQWHUIDFH 352 86 3 QWHUIDFH 3 31 23 WKHUQHW QWHUIDFH OHFWURQLF SRZHU VXSSO LJLWDO LQSXWV RXWSXWV 6KLHOG VXSSRUW 5 9 L4 LQWHUIDFHV 3...

Page 23: ...dule the Control Units will not start up and cannot be commissioned Information on how to install the double fan battery module can be found in Supplementary system components in Section Installing the fan battery module Page 95 Note SIMOTION D425 2 DP and D435 2 DP are supplied with pre assembled spacers They can be removed if necessary For further details see the SIMOTION D4x5 2 Commissioning an...

Page 24: ...G 352 86 3 03 LQWHUIDFH GLVSOD V PRGH VHOHFWRU VZLWFK XQGHUVLGH 56 QR IXQFWLRQ 5 6 7 EXWWRQ VHJPHQW GLVSOD 3 31 WKHUQHW LQWHUIDFH 6HUYLFH VHOHFWRU VZLWFK 6ORW IRU RPSDFW ODVK DUG XQGHUVLGH 7 7 7 0 0HDVXULQJ VRFNHWV OHIW ULJKW 86 LQWHUIDFHV 352 86b 3 LQWHUIDFH OHFWURQLF SRZHU VXSSO LJLWDO LQSXWV RXWSXWV 6KLHOG VXSSRUW 5 9 L4 LQWHUIDFHV 3 31 1 7 WKHUQHW LQWHUIDFH 3 3 3 352 1 7 2 LQWHUIDFH TXLSRWHQWL...

Page 25: ...odule the Control Units will not start up and cannot be commissioned Information on how to install the double fan battery module can be found in Supplementary system components in Section Installing the fan battery module Page 95 Note The SIMOTION D425 2 DP PN and D435 2 DP PN are supplied with pre assembled spacers They can be removed if necessary For further details see the SIMOTION D4x5 2 Commi...

Page 26: ...86 3 03 LQWHUIDFH GLVSOD V 0RGH VHOHFWRU VZLWFK RXEOH IDQ EDWWHU PRGXOH ORZHU VLGH 56 QR IXQFWLRQ 5HVHW EXWWRQ VHJPHQW GLVSOD 3 31 WKHUQHW LQWHUIDFH 6HUYLFH VHOHFWRU VZLWFK 6ORW IRU RPSDFW ODVK FDUG ORZHU VLGH 7 7 7 0 PHDVXULQJ VRFNHWV OHIW ULJKW 86 LQWHUIDFHV 352 86 3 LQWHUIDFH 3 3 3 352 1 7 2 LQWHUIDFH OHFWURQLF SRZHU VXSSO LJLWDO 2V 6KLHOG FRQQHFWLRQ 5 9 L4 LQWHUIDFHV 3 31 1 7 WKHUQHW LQWHUIDFH...

Page 27: ...be commissioned Information on how to install the double fan battery module can be found in Supplementary system components in Section Installing the fan battery module Page 95 Note With the D445 2 DP PN and D455 2 DP PN the spacers can only be removed with the external air cooling installation method In this installation method the cooling fins are inserted through a cutout in the rear cabinet pa...

Page 28: ...u might need to access the information provided on the side mounted type plate after the installation The type plate is located on the right side of the module housing and is covered by a SINAMICS S120 module when mounted For this reason we recommend that you make a note of any required information prior to assembly Note The information contained in each field of the type plate on your actual cont...

Page 29: ... attached to the front of the device You see this type plate when you open the front cover of the control unit 0 DGGUHVV RI 0 DGGUHVV RI 0 DGGUHVV RI YHUVLRQ 6HULDO QXPEHU 0RGXOH GHVLJQDWLRQ 2UGHU QXPEHU Figure 1 6 SIMOTION D4x5 2 DP PN MAC addresses Note For SIMOTION D4x5 2 DP the MAC address for the X120 interface is printed instead of the MAC address for the X150 interface ...

Page 30: ...ctFlash card may only be inserted or removed when the Control Unit is disconnected from the power supply The SIMOTION D4x5 2 is in a de energized state when all the LEDs are off WARNING Safe problem free operation of SIMOTION D Control Units assumes proper transportation storage setup and installation as well as careful operation and maintenance In addition to the danger and warning information pr...

Page 31: ...The CompactFlash card CF card is inserted in the slot with the designation CF X109 interface RPSDFW ODVK FDUG 2SHUDWRU FRQWUROV ZLWK FRYHU 2SHUDWRU FRQWUROV ZLWKRXW FRYHU RYHU Figure 1 7 Slot for CompactFlash card The CompactFlash card does not extend beyond the housing An ergonomic recessed grip enables the CompactFlash card to be removed ...

Page 32: ...pactFlash card can be inserted in a different SIMOTION D without having to change the licenses The CompactFlash card is supplied in a bootable format with the latest SIMOTION Kernel and drive software Please note that a CompactFlash card with a D4x5 kernel drive software cannot run on a D4x5 2 The same applies for the reverse situation If an error occurs all LEDs flash yellow with 2 Hz An entry is...

Page 33: ...QV OLFHQVHV RQ RPSDFW ODVK FDUG DV GHOLYHUHG VHULDO QXPEHU RI WKH RPSDFW ODVK FDUG 8QLTXH QXPEHU HOLYHU QRWH QXPEHU GLJLW YHUVLRQ 9 KHUH 8 3 9 9 9 Figure 1 8 Type plate of the CompactFlash card Pre installed runtime licenses The preinstalled licenses are printed on the label as Z option below the order number Example Example with MultiAxes package Z option for D445 D445 1 D445 2 D455 2 two TContro...

Page 34: ...5 D435 2 MultiAxes and Safety Package S42 S43 S44 license as M42 M43 M44 license but also including licensing of the Safety Integrated Extended Functions for all drives on SINAMICS Integrated CX32 2 TControl temperature control Txx TControl license and number e g T03 3x TControl licenses SIMOTION IT J00 SIMOTION IT Virtual Machine license for Java applications Safety functions Fxx license for SINA...

Page 35: ...erty Order number 1P identifier to identify the products 6AU1400 2PA22 0AA0 Z Serial number S identifier item number T WOQB02934 HW serial number 30S identifier ST0B8365550000079001 In addition to the serial number CompactFlash cards also have a HW serial number If licenses are purchased for functions under license a license key is generated from the HW serial number of the CompactFlash card and t...

Page 36: ...Description 1 9 CompactFlash card SIMOTION D4x5 2 36 Manual 02 2012 ...

Page 37: ...and display elements The following figure shows the arrangement of the operator control and display elements of a SIMOTION D445 2 DP PN 2SHUDWRU FRQWURO DQG GLVSOD HOHPHQWV UHD SURWHFWHG E EODQNLQJ FRYHU Figure 2 1 Position of operator control and display elements example of SIMOTION D445 2 DP PN ...

Page 38: ...lower part of the operator control and display elements has a blanking cover during operation This cover is removed for service work GLVSOD V FDUG LQVHUWHG LQ WKH FDUG VORW 5HVHW EXWWRQ 6HUYLFH VHOHFWRU VZLWFK 0RGH VHOHFWRU VHJPHQW GLVSOD LDJQRVWLFV EXWWRQ Figure 2 2 Control and display elements of the SIMOTION D4x5 2 ...

Page 39: ...s The upper selector switch labelled SVC NCK is for the selection of service and diagnostic functions In normal operation this switch must remain in the 0 position see figure below The lower switch labelled PLC is used to set one or more operating modes of the SIMOTION D4x5 2 0RGH VHOHFWRU VZLWFK 6HUYLFH VHOHFWRU VZLWFK Figure 2 3 Selector switches for service and operating modes of the SIMOTION D...

Page 40: ...not assigned The following table contains the states of the SIMOTION D4x5 2 that can be set via the mode selector switch Table 2 2 Mode selector switch settings Meaning Explanations RUN SIMOTION D4x5 2 processes the user program and the associated system services Reading process image of inputs Execution of the user programs assigned to the execution system Writing process image of outputs The tec...

Page 41: ...ng an overall reset on the SIMOTION D4x5 2 restoring the factory setting Using the MRES switch position you can perform depending on the operating sequence Overall reset of the SIMOTION D4x5 2 or Restore the SIMOTION D4x5 2 to its factory setting depending on the operating sequence For further details see the SIMOTION D4x5 2 Commissioning and Hardware Installation Manual Note It is recommended tha...

Page 42: ...te tool in SIMOTION SCOUT If the upgrade process fails to bring about the desired result the upgrade can be rejected by means of the switch position This will roll the system back to the previous configuration Backup of diagnostic data and non volatile SIMOTION data D The diagnostic data and non volatile SIMOTION data can be backed up in STOP STOPU and RUN state The advantage of backing up in RUN ...

Page 43: ...be pressed briefly to trigger the data backup The DIAG button is therefore preferable to switch position D of the Service selection switch With option 2 the DIAG button has to be pressed until the boot procedure is completed As this can take 20 30 seconds switch position D is preferable here Additional references For detailed information on creating diagnostic data and backing up restoring non vol...

Page 44: ...Y LEDs have no function for SIMOTION D4x5 2 DP Table 2 5 Error and status displays LED Meaning RDY Operating states of SIMOTION D incl SINAMICS Integrated RUN User program is running STOP No user program is running The technology packages are not active SU PF The technology packages are active The user program is not active SF An error state of the SIMOTION D4x5 2 DP State of the PROFIBUS DP inter...

Page 45: ...to the LED displays The status 6 and a flashing indicate that the D4x5 2 has ramped up and communication has been established to the SINAMICS Integrated Additional information You can perform a detailed diagnosis with a PG PC and the engineering system Information on the Diagnostics via LED displays can also be found in the SIMOTION D4x5 2 Commissioning and Hardware Installation Manual and in the ...

Page 46: ...Operator control hardware 2 3 7 segment and LED displays SIMOTION D4x5 2 46 Manual 02 2012 ...

Page 47: ...ket DRIVE CLiQ interface X103 DRIVE CLiQ socket DRIVE CLiQ interface not for SIMOTION D425 2 X104 DRIVE CLiQ socket DRIVE CLiQ interface not for SIMOTION D425 2 X105 DRIVE CLiQ socket Ethernet interface PN IE X127 P1 RJ45 socket connector PN IE OP Ethernet interface only for SIMOTION D4x5 2 DP X120 P1 RJ45 socket connector Ethernet interface PN IE NET X130 P1 RJ45 socket connector PROFINET PN IO i...

Page 48: ...on slot Sockets Note The third port of the PROFINET X150 P3 IO interface has an additional caption for a SIMOTION D4x5 2 DP PN It is called X120 PN IE OP This designation is not relevant for SIMOTION D Non usable interfaces Table 3 2 Overview of interfaces that cannot be used for SIMOTION D Interface name Interface Connector type RS232 interface X140 9 pin Sub D connector ...

Page 49: ... CLiQ has the following properties Automatic detection of components by the Control Unit Standardized interfaces to all components Uniform diagnostics down to the components Complete service down to the components 24 V 450 mA per DRIVE CLiQ interface are provided for the connection of encoders and measuring systems Note The DRIVE CLiQ cable with 24 V supply is used only for components that require...

Page 50: ...Table 3 4 DRIVE CLiQ interface X100 X105 D425 2 Only X100 X103 PIN Signal name Signal type Meaning 1 TXP O Transmit data 2 TXN O Transmit data 3 RXP I Receive data 4 Reserved do not use 5 Reserved do not use 6 RXN I Receive data 7 Reserved do not use 8 Reserved do not use A 24 V VO Power supply for DRIVE CLiQ 450 mA maximum B M 0 V VO Ground to 24 V Signal type I Input O Output VO Voltage Output A...

Page 51: ...tion with STEP 7 and SIMOTION SCOUT Communication between SIMOTION and SIMATIC NET OPC The following software must be installed on the PG PC for this function SIMATIC NET SOFTNET S7 S7 OPC server Connection of HMI systems Communication with other devices over TCP IP or UDP communication IT communication via SIMOTION IT DIAG SIMOTION IT OPC XML DA SIMOTION IT Virtual Machine For more information re...

Page 52: ... RU IDXOW FRQQHFWLRQ 6WDWXV LVSOD 0HDQLQJ LVSOD LVSOD LVSOD LVSOD 1 7 3 31 1 7 1 7 3 31 1 7 3 31 23 7 1 Figure 3 2 The position of the Ethernet interfaces example of SIMOTION D435 2 DP Note As of V4 3 the three Ethernet interfaces support the PROFINET basic services they therefore have the designation PN IE NET PN IE OP or PN IE These PROFINET basic services e g DCP LLDP SNMP provide uniform funct...

Page 53: ...Figure 3 3 The position of the Ethernet interfaces and their displays example of SIMOTION D445 2 DP PN Note As of V4 3 the two Ethernet interfaces support the PROFINET basic services they therefore have the designation PN IE NET or PN IE These PROFINET basic services e g DCP LLDP SNMP provide uniform functions for the address assignment and diagnostics but do not provide PROFINET IO communication ...

Page 54: ...t interfaces X120 P1 only for SIMOTION D4x5 2 DP Assignment in 10 100 Mbit mode Assignment in 1 Gbit mode Representation Pin Signal name 1 Signal type Meaning Signal name 1 Signal type Meaning 1 TXP O Ethernet transmit differential signal DA B Bidirectional pair A 2 TXN O Ethernet transmit differential signal DA B Bidirectional pair A 3 RXP I Ethernet receive differential signal DB B Bidirectional...

Page 55: ...position The following figure contains information on the PROFINET interface of the control unit Position of the interface labeling of the ports and the associated displays are described LVSOD 6WDWXV JUHHQ 2II HOORZ 2II 0HDQLQJ 7UDQVIHU UDWH RU b0ELW V 1R RU IDXOW FRQQHFWLRQ DWD H FKDQJH 1R GDWD H FKDQJH LVSOD LVSOD 6WDWXV RI WKH LQWHUIDFH 31 6 QFKURQL DWLRQ VWDWXV RI WKH LQWHUIDFH 6 GLVSOD V IRU ...

Page 56: ...st protection blanking plugs for sealing unused PROFINET ports Five blanking plugs contained in the D4x5 2 scope of delivery Blanking plugs 50 pcs order number 6SL3066 4CA00 0AA0 Interface assignment Table 3 8 Assignment of the ports X150 P1 to P3 Representation Pin Name Description 1 TXP Transmit data 2 TXN Transmit data 3 RXP Receive data 4 Reserved do not use 5 Reserved do not use 6 RXN Receive...

Page 57: ...s over TCP IP or UDP communication IT communication via SIMOTION IT DIAG SIMOTION IT OPC XML DA SIMOTION IT Virtual Machine For more information regarding the software packages see Catalog PM 21 refer to the list of references separate document for the order number Note A list of the modules released with SIMOTION is available at http support automation siemens com WW view en 11886029 The list is ...

Page 58: ...ble Flexible with end sleeve AWG 0 2 mm2 to 1 5 mm2 0 2 mm2 to 1 5 mm2 0 25 mm2 to 1 5 mm2 24 to 16 Stripped length 10 mm Tool Screwdriver 0 4 x 2 0 mm Max cable length 30 m Max current carrying capacity ground 8 A Position of connectors The following figure shows the position of the interface connectors on the D4x5 2 and the distribution of the various digital I Os LJLWDO LQSXWV SLQV LJLWDO LQSXW...

Page 59: ...352 86 3 5 9 L4 VRFNHW 5 9 L4 VRFNHW 5 9 L4 VRFNHW 5 9 L4 VRFNHW 5 9 L4 VRFNHW 5 9 L4 VRFNHW 6 027 21 3 31 352 86 3 XPSHU RSHQ PHDQV HOHFWULFDO LVRODWLRQ IRU GLJLWDO LQSXWV DQ EH SDUDPHWHUL HG IRU 2 IRU D VSHFLILF FKDQQHO 1RW ZLWK 3 31 H W 9 352 1 7 2 HWDLO 3LQ FLUFXLW OLNH 2 VHH GHWDLO 5HVHUYHG 5HVHUYHG 0 0 9 0 0 2 2 2 2 0 0 0 0 2 2 2 0 0 2 0 0 0 0 3 3 3 0 0 0 1 287 1 287 0 1 287 1 287 1 287 1 28...

Page 60: ...input for measuring input or as input for the external zero mark 13 DI DO 11 B Digital input output 11 can also be used as input for measuring input or as input for the external zero mark 14 M GND Ground 1 DI Digital input DI DO Bidirectional digital input output M Electronics ground M1 Ground reference 2 B Bidirectional I Input GND Reference potential ground Table 3 11 Digital inputs outputs X132...

Page 61: ...42 Pin Designation 1 Signal type 2 Notes 1 Reserved do not use 2 Reserved do not use 3 IN OUT 0 B Digital input output 0 can be used as input of a measuring input or output of an output cam 4 IN OUT 1 B Digital input output 1 can be used as input of a measuring input or output of an output cam 5 M GND Ground 6 IN OUT 2 B Digital input output 2 can be used as input of a measuring input or output of...

Page 62: ...nd X132 front connectors can be used by either SIMOTION or SINAMICS e g as enable signal for a drive The digital I Os on the X142 front connector are permanently allocated to SIMOTION Table 3 13 Use of the digital I Os DI 0 7 DI 17 DI 18 DI 20 DI 21 X122 X132 DI DO 8 15 X122 X132 IN OUT 0 7 X142 Galvanic isolation Electrically isolated ground reference M1 or M2 Non isolated ground reference M Non ...

Page 63: ... external zero mark Additional references For information on configuring the digital I Os as freely addressable I Os inputs of measuring inputs or outputs of output cams see the SIMOTION D4x5 2 Commissioning and Hardware Installation Manual For information on the configuration and function of the measuring input output cam and cam track technology objects refer to the SIMOTION Output Cams and Meas...

Page 64: ...ibility Up to 2 5 mm2 Max current carrying capacity incl loop through 20 A Max cable length 10 m Interface assignment Table 3 15 Power supply X124 Pin Signal name Meaning 1 24 V power supply 2 24 V power supply 3 M Ground 4 M Ground Note The 24 V is looped through via the 24 V connector In this case pin 1 is jumpered with pin 2 and pin 3 is jumpered with pin 4 in the connector The maximum current ...

Page 65: ...2 2012 65 Position of power supply interface 0 XPSHU 3RZHU VXSSO FRQQHFWRU Figure 3 7 Position of the power supply interface example of SIMOTION D445 2 DP PN Note The power supply terminal strip must be screwed on tightly using a flat bladed screwdriver ...

Page 66: ...6 and X136 Characteristics Type Connector type 9 pin Sub D socket Cable type PROFIBUS cable Max cable length 100 m at 12 Mbit s Position of connectors The following figure shows the mounting position and designation of the connectors on the control unit 3 03 3 Figure 3 8 The position of the PROFIBUS X126 and X136 interfaces example of SIMOTION D4x5 2 DP PN ...

Page 67: ...e is provided exclusively for the bus terminal No OLPs are permitted Signal type VO Voltage output power supply O Output B Bidirectional Interface assignment for X136 Table 3 18 PROFIBUS DP interface X136 Pin Signal name Signal type Meaning 1 Reserved do not use 2 M VO Ground to P24_SERV 3 2RS_DP B RS 485 differential signal 4 2RTS_DP O Request to send 5 1M VO Ground to 1P5 6 1P5 VO 5 V power supp...

Page 68: ...DP interface Distributed I O Teleservice adapter Drive units with PROFIBUS DP interface standard slaves Note For remote diagnosis a teleservice adapter can be connected to the PROFIBUS X126 or X136 interface A teleservice adapter can only be connected to one of the two interfaces The power supply for the teleservice adapter terminals 2 and 7 can accept current loads as high as 150 mA and is sustai...

Page 69: ... Connector type 50 pin connector This interface should only be used to insert a special SIMOTION CompactFlash card CF card RYHU 6ORW ZLWK LQVHUWHG FDUG Figure 3 9 Slot for the CompactFlash card Consult the relevant references for detailed information about the SIMOTION CompactFlash card in Section CompactFlash card Page 33 ...

Page 70: ...Socket Function Technical specifications T0 Measuring socket 0 T1 Measuring socket 1 T2 Measuring socket 2 7 7 0 7 M Ground Voltage 0 V to 5 V Resolution 8 bits Load current Max 3 mA Continuous short circuit proof Reference potential is G terminal The measuring sockets are suited for multiple spring wire connectors with a diameter of 2 mm Note The measuring sockets support commissioning and diagno...

Page 71: ...0 Interfaces X125 and X135 Characteristics Versions Connector type Double USB socket type A Version USB 2 0 Power supply 5 V short circuit proof Current carrying capacity 0 5 A per channel The USB interfaces are located on the front of the SIMOTION D4x5 2 86 LQWHUIDFHV OHIW ULJKW Figure 3 11 The position of the USB X125 and X135 interfaces example of SIMOTION D4x5 2 DP PN ...

Page 72: ...Interfaces 3 10 USB interfaces SIMOTION D4x5 2 72 Manual 02 2012 ...

Page 73: ...hPa The specified values apply to a transportation altitude of up to 4000 m 620 hPa 1060 hPa The specified values apply to a storage altitude of up to 4000 m Biological environmental conditions Class 2B1 acc to EN 60721 3 2 Class 1B1 acc to EN 60721 3 1 Chemically active environmental conditions Class 2C2 acc to EN 60721 3 2 Class 1C2 acc to EN 60721 3 1 Shipping backup batteries Backup batteries ...

Page 74: ... store backup batteries in a cool and dry place The batteries have a maximum shelf life of 10 years Note If you have a spare parts inventory you must not store a SIMOTION D4x5 2 with the fan battery module mounted Only connect the fan battery module if the fan or battery backup voltage is required See also Fan battery module Page 93 ...

Page 75: ...bition SIMOTION D4x5 2 must not be used in the following applications without additional measures Locations with a high percentage of ionizing radiation Locations with extreme operating conditions e g Dust accumulation Corrosive vapors or gases In systems that require special monitoring e g Elevator installations Electrical installations in particularly hazardous rooms An additional measure for us...

Page 76: ...ys required for SIMOTION D4x5 2 Control Units Relative humidity From 5 to 95 Condensation icing drip spray and splash water Not permissible Installation altitude Max 4000 m above sea level For SINAMICS S120 drive components see SINAMICS Manuals Atmospheric pressure 620 hPa to 1060 hPa Corresponding height 4000 m 0 m above mean sea level Biological chemical and mechanical influences pollutants Biol...

Page 77: ...using spacers without fan battery module 50 x 380 x 270 50 x 380 x 270 Weight g Without packaging With packaging Approx 3 6 kg Approx 4 2 kg Approx 4 4 kg Approx 5 0 kg Note The spacers can be removed for D425 2 and D435 2 D425 2 and D435 2 do not have any cooling fins The presence of cooling fins for D445 2 DP PN and D455 2 DP PN means the spacers can be removed only for the external cooling inst...

Page 78: ...7 A 1 0 A 1 9 A Starting current typically 1 5 A 5 A 5 A Power loss typically 1 17 W 24 W 46 W 1 With no load on inputs outputs no 24 V supply via DRIVE CLiQ and PROFIBUS interfaces Table 4 6 Input voltage specification Input voltage D4x5 2 Minimum input voltage 20 4 V Nominal input voltage 24 V Maximum input voltage 28 8 V Table 4 7 Specification of the input current typical current consumption T...

Page 79: ...s a RESET If all LEDs are off either there is no power supply or the voltage level is too low When the voltage level is in the permissible range again the D4x5 2 restarts Undervoltages are detected when The voltage level of the 24 V supply falls below the minimum permissible input voltage of the D4x5 2 A temporary voltage dip 3 ms results in the supply falling below the minimum permissible input v...

Page 80: ...s SINAMICS Integrated 200 messages SIMOTION 200 messages SINAMICS Integrated RAM working memory 1 48 MB 64 MB 128 MB 256 MB RAM disk load memory 25 MB 35 MB 50 MB 70 MB Retentive memory 364 KB 364 KB 512 KB 512 KB Persistent memory user data on CompactFlash 2 300 MB 300 MB 300 MB 300 MB 1 A separate 20 MB of working memory is available for Java applications 2 These figures relate to CompactFlash c...

Page 81: ... 25 ms Minimum position control interpolator cycle clock 0 5 D435 2 DP 0 5 ms D435 2 DP PN 0 5 0 25 ms1 0 5 0 25 ms 1 0 5 0 25 ms 1 1 Explanation 0 5 ms in conjunction with SINAMICS S120 incl SINAMICS Integrated CX32 2 0 25 ms in conjunction with SERVOfast and IPOfast for high speed I O processing or high performance hydraulic applications The sensors and actuators are connected via high speed PRO...

Page 82: ...Logical I O address space 16 KB 16 KB Physical I O address space for each interface one each for inputs and outputs PROFIBUS PROFINET 1 KB 1 1 KB 1 4 KB 1 2 Permanent process image for BackgroundTask I O variables 64 bytes 64 bytes Additional configurable process image for each cyclic task I O variables Yes Yes Address space for each PROFIBUS DP station 244 bytes 244 bytes Address space for each S...

Page 83: ...p to 30 V Digital I Os parameterizable Table 4 15 Digital I Os on SIMOTION D4x5 2 Data SIMOTION D4x5 2 Digital I Os 16 Max 16 as inputs of measuring inputs Max 8 as cam outputs If used as an input Input voltage rated value 24 VDC Input voltage for signal 1 15 30 V Input voltage for signal 0 2 3 5 V Galvanic isolation No Current consumption typ at signal level 1 9 mA at 24 V Input delay typ hardwar...

Page 84: ... SIMOTION D435 2 DP PN SIMOTION D445 2 DP PN SIMOTION D455 2 DP PN Fan Double fan battery module is included in the scope of delivery Double fan battery module is included in the scope of delivery Backup time min Charging time typ 4 days real time clock buffering A few minutes 4 days real time clock buffering A few minutes Approvals cULus E164110 file cULus E164110 file Marking for Australia C Tic...

Page 85: ...25 C 40 C 85 C Max deviation per day 2 s 5 s Backup time at least 4 days at 0 25 C With battery in the double fan battery module 3 years Charging time A few minutes Backup Maintenance free SuperCap or battery in the double fan battery module With power OFF In the POWER OFF state the SIMOTION D clock continues to run during the backup time with the exception of the software clock The backup battery...

Page 86: ...Technical data of the D4x5 2 4 8 Input and output circuit SIMOTION D4x5 2 86 Manual 02 2012 4 8 Input and output circuit Protective circuit Figure 4 1 SIMOTION D4x5 2 CX32 2 input and output circuits ...

Page 87: ...Figure 5 1 D425 2 and D435 2 dimension drawing SIMOTION D425 2 DP D425 2 DP PN D435 2 DP and D435 2 DP PN must always be operated with a double fan battery module NOTICE The 80 mm clearances above and below the components must be observed The unit protects itself from overheating by shutting down ...

Page 88: ...and D455 2 DP PN dimension drawing Figure 5 2 D445 2 DP PN and D455 2 DP PN dimension drawing SIMOTION D445 2 DP PN and D455 2 DP PN must always be operated with a double fan battery module NOTICE The 80 mm clearances above and below the components must be observed The unit protects itself from overheating by shutting down ...

Page 89: ... as 2D and 3D CAD data can be found In the CAD Creator http support automation siemens com WW view en 30559271 In the DT Configurator http www siemens com dt configurator of the Industry Mall Circuit diagram macros EPLAN circuit diagram macros are available for SIMOTION D The macros assist you when creating circuit diagrams The following address will take you to the macros http support automation ...

Page 90: ...Dimension drawings 5 3 CAD data dimension drawings and circuit diagram macros SIMOTION D4x5 2 90 Manual 02 2012 ...

Page 91: ...m components The connection is Directly on the SIMOTION D module fan battery module Via the option slot TB30 CBE30 2 Via the DRIVE CLiQ interfaces terminal modules control unit adapter 7 RU RSWLRQDO RXEOH IDQ EDWWHU PRGXOH 5 9 L4 LQWHUIDFHV IRU WKH FRQQHFWLRQ RI V VWHP FRPSRQHQWV 2SWLRQ VORW ZLWK FRYHU IRU WKH DFFHSWDQFH RI 7 RU Figure 6 1 Connection of supplementary system components on the D4x5 ...

Page 92: ...ction options overview SIMOTION D4x5 2 92 Manual 02 2012 Table 6 1 Applicable option modules Module Order number D4x5 2 DP D4x5 2 DP PN TB30 6SL3055 0AA00 2TA0 Yes Yes CBE30 2 6FC5312 0FA00 2AA0 No Yes as of V4 3 CBE30 6FC5312 0FA00 0AA0 No No ...

Page 93: ... module included in the scope of supply Usable fan battery modules Double fan battery module 6FC5348 0AA02 0AA0 Max permissible supply air temperature 55 C Fan control Temperature controlled fan unit will be switched on depending on supply air temperature and CPU load The double fan battery module guarantees sufficient cooling even with just one functional fan Note Use of the fan battery module wi...

Page 94: ...st four days If this backup time is not sufficient the real time clock can be backed up by a battery that is inserted in the fan battery module The battery is already included in the scope of delivery of fan battery modules Note The backup time when a battery is used is at least three years For the replacement part case you should back up the NVRAM data additionally on the CompactFlash card via th...

Page 95: ...e 2 Hold the double fan battery module at an angle to the front with the open side facing up The battery must be visible 3 Push the plastic lug into the slot like cutout on the lower side of the control unit 4 Tilt the double fan battery module up until the two latches snap into place at the front Note the two contact strips that are lead through cutouts of the control unit This establishes the el...

Page 96: ... Procedure Proceed as follows to replace the battery 1 Press the latch This detaches the module from its front latching device 3UHVVXUH RQ ODWFK Figure 6 3 Unlatch the double fan battery module 2 Tilt the double fan battery module forwards at an angle and pull out the plastic lug from the Control Unit cutout 3 Remove the battery using a screwdriver at the side and disconnect the battery from the m...

Page 97: ...h the plastic lug into the cutout on the lower side of the Control Unit 7 Tilt the double fan battery module up until the front latch snaps into place The electrical connection between the double fan battery module and the Control Unit is made automatically Note The fan battery module should preferably be replaced in the POWER OFF state The battery should be replaced at least once every three year...

Page 98: ...hould only be replaced when the CPU is in the STOP state so that there is no risk of an unintentional failure of the machine plant The causes of an unintentional failure can be for example No PeripheralFaultTask has been configured if no PeripheralFaultTask is configured the Control Unit switches to the STOP state when a fan fault occurs A delayed replacement can result in a RESET state Cables may...

Page 99: ... control unit Table 6 3 Interface overview of the TB30 Type Quantity Digital inputs 4 Digital outputs 4 Analog inputs 2 Analog outputs 2 6 3 2 Safety information for the TB30 CAUTION The terminal board may only be inserted and removed when the D4x5 2 Control Unit and the terminal board are de energized CAUTION The TB30 must only be installed by qualified personnel Note the ESD information further ...

Page 100: ...OTION D4x5 2 100 Manual 02 2012 6 3 3 Interfaces 6 3 3 1 Overview The following figure shows the arrangement of the interfaces on the front of the TB30 QDORJ LQSXWV RXWSXWV LJLWDO 2V 3RZHU VXSSO IRU LJLWDO RXWSXWV 7 Figure 6 5 Interface arrangement on the TB30 ...

Page 101: ...anual 02 2012 101 6 3 3 2 Connection diagram The following figure shows the schematic diagram of the TB30 as well as its connections for inputs DI AI outputs DO AO and power supply 2 2 2 2 s 9 2 2 2 2 9 9 0 0 0 0 9 0 0 W 9 7 WHUPLQDO ERDUG Figure 6 6 TB30 connection diagram ...

Page 102: ...d sleeve with plastic sleeve 0 08 mm2 to 2 5 mm2 0 5 mm2 to 2 5 mm2 0 5 mm2 to 1 5 mm2 Stripped length 7 mm Tool Screwdriver 0 6 x 3 5 m Tightening torque 0 5 to 0 6 Nm Max cable length 10 m Characteristics Two terminals and two M terminals are available These are jumpered in the connector This loops through the power supply This power supply is only required for the digital outputs The option slo...

Page 103: ...s Type Connectable cable types Rigid Flexible Flexible with end sleeve without plastic sleeve AWG kcmil Conductor cross sections 0 14 mm2 to 0 5 mm2 0 14 mm2 to 0 5 mm2 0 25 mm2 to 0 5 mm2 26 to 20 Stripped length 8 to 9 mm Tool Screwdriver 0 4 x 2 0 mm Max cable length 30 m Note An open input is interpreted as low The power supply and the digital I Os are isolated from the control unit Note With ...

Page 104: ... mm Tool Screwdriver 0 4 x 2 0 mm Max cable length 30 m Note An open input is interpreted as approximately 0 V The power supply of the analog I Os of the TB30 is via the option slot of the D4x5 2 control unit and not via X424 The shield is connected to the control unit For further information concerning Establishing a shield connection refer to the SIMOTION D4x5 2 Commissioning and Hardware Instal...

Page 105: ...x5 2Commissioning and Hardware Installation Manual 6 3 4 Technical Specifications Power supply of digital outputs Table 6 10 Terminal block X424 Characteristic Value Range Power supply Voltage 24 VDC 20 4 V 28 8 V Current via the option slot of the D4x5 2 without digital outputs 0 05 A Max power consumption 4 A Max power consumption per digital output 0 5 A Power loss 3 W Response time The respons...

Page 106: ...M terminal Continuous short circuit proof Output delay L H Typically 150 μs at 0 5 A ohmic load 500 μs max H L Typically 50 μs at 0 5 A ohmic load Switching frequency for resistive load Max 100 Hz for inductive load Max 0 5 Hz for lamp load Max 10 Hz Maximum lamp load 5 W Analog I Os Table 6 12 Terminal block X482 Characteristic Value Range Analog inputs AI Voltage 10 V to 10 V Internal resistance...

Page 107: ...TION D4x5 2 DP The CBE30 2 offers the following functions PROFINET IO controller I device also controller and device simultaneously 100 Mbps full duplex autocrossing Supports real time classes of PROFINET IO RT real time IRT isochronous real time The CBE30 2 has an X1400 interface with an integral 4 port switch based on PROFINET ASICs ERTEC400 View The connections and LED displays are located on t...

Page 108: ... under side of the CBE30 2 we recommend that you note the serial number before installing it Note The contents of the individual type plate fields of the CBE30 2 may differ from those described in this manual e g updated product status approvals and markings not yet issued etc MAC address A second plate for the MAC address of the PROFINET interfaces is attached to the top side of the board MAC add...

Page 109: ...ust be observed see Section ESD guidelines Page 143 6 4 4 Interface description Properties The X1400 interface has full duplex 10 100 Mbit Ethernet ports The module has an integrated 4 port switch Interface characteristics Table 6 13 X1400 features Characteristic Type Connector type RJ45 socket Cable type Industrial Ethernet cable Maximum cable length 100 m Dust protection blanking plugs for seali...

Page 110: ...ve differential signal 4 4 together with 5 via 75 ohm at the 1 nF capacitor to the shield ground 5 4 together with 5 via 75 ohm at the 1 nF capacitor to the shield ground 6 RXN Input Ethernet receive differential signal 7 7 together with 8 via 75 ohm at the 1 nF capacitor to the shield ground 8 7 together with 8 via 75 ohm at the 1 nF capacitor to the shield ground Screened backshell M_EXT Screen ...

Page 111: ...icate the bus status Table 6 15 Meaning of the LED displays LED Meaning link indicates whether a different device is connected to port x and a physical connection exists Activity indicates whether data is being received or sent at port x Sync indicates the synchronization status of the PROFINET IO interface Fault indicates a fault state of the PROFINET IO interface Additional references Detailed i...

Page 112: ...al 02 2012 6 4 6 Dimension drawing CBE30 2 representation The following illustrations show the components in four views Figure 6 11 CBE30 2 dimension drawing 6 4 7 Commissioning Additional references SIMOTION D4x5 2 Commissioning and Hardware Installation Manual SIMOTION Communication System Manual ...

Page 113: ...ion Table 6 17 Ambient conditions for CBE30 2 Characteristic Value Range Standard Permissible ambient temperature Storage Operation 40 C 70 C 0 C 55 C Permissible relative humidity without condensation 5 to 95 DIN EN 60721 3 3 Class 3K5 Degree of protection IP00 DIN EN 60529 Vibratory load DIN EN 60721 3 3 Class 3M6 Shock load DIN EN 60721 3 3 Class 3M4 Free fall DIN EN 60721 3 2 Class 2M1 and 2M2...

Page 114: ...he D4x5 2 If an incorrect controller extension is used a topology error will be signaled F01360 Topology Actual topology not permitted Drive quantity structure Table 6 18 Drive quantity structure Characteristic Quantity structure Number of CX32 2 D425 2 Max 3 CX32 2 D435 2 D445 2 D455 2 Max 5 CX32 2 Max number of drives on the SINAMICS Integrated with connected CX32 2 6 servo or 6 vector or 12 V f...

Page 115: ...a CX32 2 must be operated either in servo or in vector mode only The following mixed operation is possible on a CX32 2 Servo and V f controlled drives Vector and V f controlled drives This corresponds to the possible mixed operation on the SIMOTION D4x5 2 V f controlled drives A maximum of twelve V f controlled drives are supported by each CX32 2 SIZER For a detailed estimation of the drive quanti...

Page 116: ...QWHUIDFHV LJLWDO LQSXWV RXWSXWV OHFWURQLF SRZHU VXSSO V 7 7 7 0HDVXULQJ VRFNHWV 5 6 7 EXWWRQ RQQHFWLRQ IRU SURWHFWLYH FRQGXFWRU DQG LI UHTXLUHG HTXLSRWHQWLDO ERQGLQJ 0 1P 7RU 7 7 SH SODWH 6HULDO LQWHUIDFH QR IXQFWLRQ 6KLHOG FRQQHFWLRQ Figure 6 12 CX32 2 without cover with interfaces and operator control CAUTION The cooling clearances of 80 mm above and below the components must be observed ...

Page 117: ...e Designation Connector type DRIVE CLiQ interface X100 DRIVE CLiQ socket DRIVE CLiQ interface X101 DRIVE CLiQ socket DRIVE CLiQ interface X102 DRIVE CLiQ socket DRIVE CLiQ interface X103 DRIVE CLiQ socket Digital inputs outputs X122 Mini Combicon 3 5 mm 1x14 pin Power supply connector X124 Combicon 4 pin Measuring sockets T0 T1 T2 and M X131 X134 Sockets Non usable interfaces Table 6 20 Overview o...

Page 118: ...ling unused DRIVE CLiQ ports Three blanking plugs contained in the CX32 2 scope of delivery Blanking plugs 50 pcs order number 6SL3066 4CA00 0AA0 6 5 2 4 Digital I Os X122 Interface characteristics Sensors and actuators can be connected to the X122 connector via digital inputs and outputs Table 6 22 X122 wiring Characteristics Type Connector type Mini Combicon Connectable cable types Rigid Flexibl...

Page 119: ...the schematic diagram and the connection of the digital I Os on the CX32 2 and the associated external power supply XPSHU RSHQ HOHFWULFDO LVRODWLRQ IRU GLJLWDO LQSXWV DQ EH LQGLYLGXDOO SDUDPHWHUL HG DV LQSXW RXWSXW W FRQWUROOHU H WHQVLRQ 0 0 2 2 2 0 0 2 0 0 0 0 9 0 0 9 5 9 L4 XFKVH 5 9 L4 XFKVH 5 9 L4 XFKVH 5 9 L4 XFKVH Figure 6 13 Digital I Os connection diagram Interface assignment of X122 Table...

Page 120: ...nal zero mark 14 M GND Ground 1 DI Digital input DI DO Bidirectional digital input output M Electronics ground M1 Ground reference 2 B Bidirectional I Input GND Reference potential ground Note An open input is interpreted as Low Terminal M1 must be connected for the digital inputs to function The following alternatives are available Connect the incorporated ground reference of the digital input to...

Page 121: ... zero mark No Yes Cam outputs No No Configuration Assignment Can be configured channel by channel on the drive Can be configured channel by channel on the drive Note For optimal noise immunity of the digital inputs the use of shielded cables is necessary in certain cases This is necessary when the digital inputs are to be used as Inputs of measuring inputs or Inputs for the external zero mark Addi...

Page 122: ...nt carrying capacity incl loop through 20 A Max cable length 10 m Interface assignment Table 6 26 Power supply X124 Pin Signal name Meaning 1 P24 24 V power supply 2 P24 24 V power supply 3 M Ground 4 M Ground Note The 24 V supply voltage is looped through via the 24 V connector In this case pin 1 is jumpered with pin 2 and pin 3 is jumpered with pin 4 in the connector The maximum current can be l...

Page 123: ... measuring sockets are suited for multiple spring wire connectors with a diameter of 2 mm 6 5 3 Displays of the LEDs Description Table 6 27 CX32 2 LEDs LED Description RDY Operating modes of the CX32 2 DP Status of the communication connection between the D4x5 2 and the CX32 2 Additional references Detailed information on the states of the status LEDs can be found in the SIMOTION D4x5 2 Commission...

Page 124: ...sioning and Hardware Installation Manual 6 5 7 Technical data of the CX32 2 Memory for system data Table 6 28 Diagnostic buffer Data SIMOTION CX32 2 Diagnostic buffer protected against power failure 200 messages The data for the CX32 2 is stored on the SIMOTION D4x5 2 which means no action has to be taken on the CX32 2 when the module is replaced Dimensions and weights Table 6 29 Dimensions and we...

Page 125: ...le relative humidity During transport and storage During operation condensation icing drip spray and splash water not permitted 10 100 5 90 Installation altitude Max 4000 m above sea level For SINAMICS S120 drive components see SINAMICS Manuals Biological environmental conditions Storage Transport Operation Class 1B1 according to EN 60 721 3 1 Class 2B1 according to EN 60 721 3 2 Class 3B1 accordi...

Page 126: ...ly 1 300 mA Starting current typical 1 6 A Power loss typical 7 W Power loss max 14 W 1 With no load on I Os no 24 V supply via DRIVE CLiQ interface Digital inputs Table 6 34 Digital inputs on SIMOTION CX32 2 Data SIMOTION CX32 2 Digital inputs 6 Rated value 24 VDC For signal 1 15 30 V For signal 0 2 3 5 V Galvanic isolation Yes in groups of 6 1 Current consumption typ at High level 9 mA at 24 V I...

Page 127: ...l level 1 9 mA at 24 V Input delay typical hardware L H 5 µs H L 50 µs Measuring input resolution 1 µs Measuring input reproducibility 5 µs If used as an output Rated load voltage permissible range 24 VDC 20 4 28 8 V Galvanic isolation No Current load max 500 mA per output Residual current max 2 mA Output delay typ max hardware 1 L H 150 µs 400 µs H L 75 µs 100 µs Switching frequency of the output...

Page 128: ...RIVE CLiQ interfaces for this The TM31 contains the following terminals Table 6 36 Interface overview Interface Number Digital inputs 8 Bidirectional I Os 4 Relay outputs with changeover contact 2 Analog inputs 2 Analog outputs 2 Temperature sensor input KTY84 130 or PTC 1 CAUTION The 50 mm clearances above and below the components must be observed Additional references You will find detailed info...

Page 129: ... used for encoder emulation The TM41 is connected via DRIVE CLiQ The TM41 contains the following terminals Table 6 37 Interface overview Type Number Digital inputs 4 Digital inputs outputs 4 Analog inputs 1 TTL encoder output 1 CAUTION The 50 mm clearances above and below the component must be observed Additional references You will find detailed information about the TM41 terminal module in the S...

Page 130: ...o dynamic response 1 Digital inputs for testing the F DO during test stop 4 1 Sensors Fail safe devices for commanding and detecting such as emergency stop pushbuttons and safety locks as well as position switches and light arrays light curtains 2 Dynamic response The sensor power supply is switched on and off during test stop for testing the sensors the cable routing and the evaluation electronic...

Page 131: ...suring input inputs and cam outputs are not available with the TM15 DI DO Note The module hardware for the TM15 and TM15 DI DO is identical A distinction is only made when inserting the component in the SIMOTION SCOUT project navigator using Insert I O component TM17 High Feature Each of the 16 digital I Os can be parameterized channel by channel as a digital input DI digital output DO input of a ...

Page 132: ...dapter modules Interface CUA311 CUA32 DRIVE CLiQ interface 3 3 EP terminals temperature sensor connection 1 1 Power module interface PM IF 1 1 24 V electronic power supply 1 1 Encoder interface HTL TTL SSI Only SSI encoders without incremental tracks may be operated 0 1 DRIVE CLiQ cable length max 100 m 100 m 1 CUA31 with order number 6SL3040 0PA00 0AAx x 1 required CAUTION The 50 mm clearances ab...

Page 133: ... sockets for additional subgroups DMC20 is the hub for the control cabinet configuration DME20 is the hub for use without a control cabinet IP67 degree of protection The modules are especially suitable for applications which require DRIVE CLiQ nodes to be removed in groups without interrupting the DRIVE CLiQ line and therefore the data exchange Additional references You will find detailed informat...

Page 134: ...Supplementary system components 6 11 DMC20 DRIVE CLiQ hub SIMOTION D4x5 2 134 Manual 02 2012 ...

Page 135: ...ector for X124 5 x DRIVE CLiQ blanking cover for X100 X105 6SL3064 2CB00 0AA0 x Option slot protective cover 6SL3064 3CB00 0AA0 x Spacer for SIMOTION D425 2 D435 2 Spacer for SIMOTION D445 2 D455 2 6SL3064 1BB00 0AA0 6FC5348 0AA06 0AA0 x x Dust protection blanking plugs for sealing unused DRIVE CLiQ Ethernet or PROFINET ports Blanking plugs 50 pcs 6SL3066 4CA00 0AA0 x x Blanking cover for the prot...

Page 136: ...P 2x2 6XV1870 2B x IE FC Trailing Cable GP 2x2 6XV1870 2D x IE FC Trailing Cable 2x2 6XV1840 3AH10 x IE FC Marine Cable 2x2 6XV1840 4AH10 x Stripping tool for Industrial Ethernet PROFINET FastConnect cables IE FC Stripping Tool 6GK1901 1GA00 x To obtain ordering data information for other SINAMICS drive components such as line modules motor modules DRIVE CLiQ cables etc refer to the PM 21 Catalog ...

Page 137: ...al Communications Commission Radio Frequency Interference Statement This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio ...

Page 138: ...ice This device is intended to be used in areas other than home The EMC limit values to be observed for Korea correspond to the limit values of the EMC product standard for variable speed electric drives EN 61800 3 of category C2 or the limit value class A Group 1 to EN55011 By implementing appropriate additional measures the limit values according to category C2 or limit value class A Group 1 are...

Page 139: ...andard EN 61800 3 describes the EMC requirements placed on Variable speed drive systems As such it defines different limits depending on the location of the drive system SINAMICS S120 power units are designed for use in the second environment The term second environment refers to all locations outside residential areas These are basically industrial areas which are supplied from the medium voltage...

Page 140: ...g double redundancy tests checksums etc for the controller must implemented and certified DIN VDE 0801 The residual risk When assessing his machine s risk in accordance with the EC Machinery Directive the machine manufacturer must take into account the following residual risks emanating from the control and drive components 1 Unintentional movements of driven machine components during commissionin...

Page 141: ...ient conditions not within the scope of the specification Condensation conductive contamination External influences damage 4 Electrical magnetic and electromagnetic fields generated in operation that can pose a risk to people with a pacemaker implants or metal replacement joints etc if they are too close 5 Release of environmental pollutants or emissions as a result of improper operation of the sy...

Page 142: ...Standards and approvals A 3 Safety of electronic controllers SIMOTION D4x5 2 142 Manual 02 2012 ...

Page 143: ... to refer to electrostatic sensitive devices Electrostatic sensitive devices are identified by the following symbol Figure B 1 Symbol for identification of electrostatic sensitive devices CAUTION Electrostatic sensitive devices can be irreparably damaged by voltages that are far lower than anything a person can perceive These voltages occur if you touch a component or the electrical connection of ...

Page 144: ...t can accumulate an electrostatic charge This figure indicates the maximum electrostatic charges that can accumulate on an operator when he comes into contact with the indicated materials These values comply with the specifications in IEC 801 2 9ROWDJH LQ N9 N9 5HODWLYH DLU KXPLGLW LQ 6 QWKHWLF PDWHULDO RRO QWL VWDWLF PDWHULDO H J ZRRG RU FRQFUHWH Figure B 2 Electrostatic voltage that can accumula...

Page 145: ...the accumulation of static electricity Avoid direct contact You should only touch ESD components if unavoidable for example during maintenance work When you touch modules make sure that you do not touch either the pins on the modules or the printed conductors If you follow these instructions electrostatic discharge cannot reach or damage sensitive components If you have to take measurements on a m...

Page 146: ...ESD guidelines B 3 Basic measures for protection against discharge of static electricity SIMOTION D4x5 2 146 Manual 02 2012 ...

Page 147: ... CUA32 interfaces 132 cULus Approval 137 CX32 2 Interfaces Scalability 114 CX32 2 digital I Os Circuit diagram 119 Use 120 CX32 2 interfaces Digital I Os X122 118 DRIVE CLiQ X100 X103 118 Measuring sockets 123 Overview 116 Power supply 122 CX32 2 measuring sockets 123 CX32 2 power supply interface Assignment 122 D D4x5 2 digital I Os Use 62 D4x5 2 interfaces CompactFlash card slot 69 Digital I Os ...

Page 148: ...32 2 127 L LED display CBE30 2 111 CX32 2 123 D4x5 2 44 Licenses CompactFlash card 33 M MAC addresses 29 108 Mode selector switch 40 Positions 39 Module Shipping conditions 73 Storage conditions 73 N Non volatile data Backup 84 O Operator controls DIAG button 43 Mode selector switch 39 Service switch 39 P PLC and motion control D4x5 2 performance 81 Power supply interface Assignment 64 PROFIBUS DP...

Page 149: ... data 105 TB30 Interfaces Analog I Os X482 104 Digital I Os X481 103 Overview 100 X424 interface 102 TB30 terminal board External power supply for DI DO 102 Overview 99 Technical data CBE30 2 113 CX32 2 124 Digital inputs digital outputs 83 for operation 76 Interfaces 82 Memory sizes 80 Power supply 78 Real time clock 85 Standards 76 TB30 105 Terminal module TM15 and TM17 High Feature 131 TM31 128...

Page 150: ...Index SIMOTION D4x5 2 150 Manual 02 2012 ...

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