Siemens S5-135U System Manual Download Page 8

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viii

System Manual

C79000-G8576-C199-06

9.5.3

Special Features of the 465 Analog Input Module

9-54

. . . . . . . . . . . . . . . . . . . .

9.5.4

Setting the Module Address

9-56

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.5.5

Removing and Inserting Modules

9-59

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.5.6

Marking of Modules and Front Connectors

9-61

. . . . . . . . . . . . . . . . . . . . . . . . . .

9.5.7

Connecting the Signal Lines

9-62

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.5.8

Connecting a Compensating Box for Thermal E.M.F. Measurement

9-63

. . . .

9.5.9

Connecting Resistance Thermometers to the 465 Analog Input Module

9-64

9.5.10

Broken Wire Signal for Resistance Thermometers

9-66

. . . . . . . . . . . . . . . . . . .

9.5.11

Connecting Transducers

9-67

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.5.12

Measured-Value Representation

9-68

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.5.13

Technical Specifications

9-72

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.6

The 466 Analog Input Module

9-77

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.6.1

Design

9-77

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.6.2

Special Features of the 466 Analog Input Module

9-77

. . . . . . . . . . . . . . . . . . . .

9.6.3

Startup

9-77

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.6.4

Removing and Inserting Modules

9-84

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.6.5

Marking of Modules and Front Connectors

9-86

. . . . . . . . . . . . . . . . . . . . . . . . . .

9.6.6

Connecting the Signal Lines

9-87

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.6.7

Connecting Sensors to the 466 Analog Input Module

9-88

. . . . . . . . . . . . . . . . .

9.6.8

Measured-Value Representation

9-91

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.6.9

Technical Specifications

9-95

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.7

The 470 Analog Output Module

9-98

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.7.1

Design

9-98

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.7.2

Function of the Enable Input

9-98

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.7.3

Special Features of the 470 Analog Output Module

9-102

. . . . . . . . . . . . . . . . . .

9.7.4

Setting the Module Address

9-102

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.7.5

Removing and Inserting Modules

9-105

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.7.6

Marking of Modules and Front Connectors

9-107

. . . . . . . . . . . . . . . . . . . . . . . . . .

9.7.7

Connecting the Signal Lines

9-108

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.7.8

Connecting Loads to the 470 Analog Output Module

9-109

. . . . . . . . . . . . . . . . .

9.7.9

Measured-Value Representation

9-111

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.7.10

Technical Specifications

9-112

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Monitoring Module

10-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.1

Application

10-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.1.1

Design

10-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.1.2

Mode of Operation

10-3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.1.3

Block Diagram

10-3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.1.4

Fault Detection

10-4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.1.5

Resetting

10-5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.2

Installation

10-6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.2.1

Possible Configurations

10-6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.2.2

Removing and Inserting

10-6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.2.3

Connecting the RESET Input

10-7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.2.4

Switch Positions of the Relay Contact

10-7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.2.5

Installation Guidelines

10-7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.3

Operation

10-8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.3.1

Addressing

10-10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.3.2

Setting the Address Switches S1, S2, S3, S4

10-12

. . . . . . . . . . . . . . . . . . . . . . .

10.3.3

Setting the Switch S5

10-13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents

Summary of Contents for S5-135U

Page 1: ...mory Cards Memory Submodules Interface Submodules 5 Multiprocessor Operation Coordinators 6 Interface Modules 7 Digital Input Output Modules 8 Analog Input Output Modules 9 Monitoring Module 10 Connector Assignments 11 Appendices Appendix A Guidelines for Handling Electrostatically Sensitive Devices ESD B Index 12 98 S5 135U 155U System Manual This manual has the order number 6ES5998 0SH21 SIMATIC...

Page 2: ...ed regularly and any necessary corrections included in subsequent editions Suggestions for improvementare welcomed E Siemens AG 1993 0 2 0 Disclaimer of Liability Copyright E SiemensAG 1993 All rights reserved The reproduction transmission or use of this document or its contents is not permitted without express written authority Offenders will be liable for damages All rights including rights crea...

Page 3: ... Grounding the Inactive Metal Parts 3 8 3 2 2 Example of Cabinet Assembly for EMC 3 9 3 2 3 Example of Rack and Wall Mounting for EMC 3 11 3 3 Wiring of Programmable Controllers for EMC 3 12 3 3 1 Routing of Cables 3 12 3 3 2 Equipotential Bonding 3 14 3 3 3 Shielding of Cables and Lines 3 15 3 3 4 Special Measures for Interference Free Operation 3 17 3 3 5 Checklist for the Electromagnetically Co...

Page 4: ...e Expansion Units 4 18 4 3 Power Supply Units 4 19 4 3 1 Product Overview 4 19 4 3 2 Setting and Connecting the Power Supply Unit 4 23 4 3 3 Fault Indications Fault Diagnostics 4 36 4 3 4 Maintenance and Repairs 4 40 4 3 5 Description of Internal Sequences in the Power Supply Unit 4 49 4 3 6 Technical Specifications of the Power Supply Units 4 51 4 4 6ES5 955 3NA12 Power Supply Unit 4 57 4 4 1 Tec...

Page 5: ...l Description 5 71 5 7 2 Installation and Startup 5 73 5 7 3 Technical Specifications 5 79 5 8 374 Flash EPROM Cards 5 80 5 8 1 Technical Description 5 80 5 8 2 Notes on Operation 5 80 5 8 3 Technical Specifications 5 81 5 9 376 Memory Submodules 5 82 5 9 1 Technical Description 5 82 5 9 2 Notes on Operation 5 82 5 9 3 Technical Specifications 5 83 5 10 377 Memory Submodules 5 84 5 10 1 Technical ...

Page 6: ...4 7 3 2 Modes Jumper Assignments of the IM 304 7 15 7 3 3 Modes Jumper Assignments of the IM 314 7 17 7 4 Technical Specifications 7 20 7 4 1 6ES5 721 Connecting Cable 7 20 7 4 2 6ES5 7602 Terminator 7 22 8 Digital Input Output Modules 8 1 8 1 Technical Description 8 2 8 1 1 Design 8 4 8 1 2 Function of the Enable Inputs 8 5 8 1 3 Special Features of the 432 Digital Input Module 8 8 8 1 4 Special ...

Page 7: ...Input Module 9 4 9 3 1 Design 9 4 9 3 2 Function of the Enable Input 9 4 9 3 3 Special Features of the 460 Analog Input Module 9 8 9 3 4 Setting the Module Address 9 10 9 3 5 Removing and Inserting Modules 9 13 9 3 6 Marking of Modules and Front Connectors 9 15 9 3 7 Connecting the Signal Lines 9 16 9 3 8 Connection of Sensors 9 17 9 3 9 Connecting a Compensating Box for Thermal E M F Measurement ...

Page 8: ...nput Module 9 88 9 6 8 Measured Value Representation 9 91 9 6 9 Technical Specifications 9 95 9 7 The 470 Analog Output Module 9 98 9 7 1 Design 9 98 9 7 2 Function of the Enable Input 9 98 9 7 3 Special Features of the 470 Analog Output Module 9 102 9 7 4 Setting the Module Address 9 102 9 7 5 Removing and Inserting Modules 9 105 9 7 6 Marking of Modules and Front Connectors 9 107 9 7 7 Connectin...

Page 9: ... Table 10 16 11 Connector Assignments 11 1 A Appendix A 1 B Guidelines for Handling Electrostatically Sensitive Devices ESD B 1 B 1 What is ESD B 2 B 2 Electrostatic Charging of Persons B 3 B 3 General Protective Measures Against Electrostatic Discharge Damage B 4 Index Index 1 Contents ...

Page 10: ...x SystemManual C79000 G8576 C199 06 Contents ...

Page 11: ...essing especially fast double word and floating point processing and for large programs with a high storage requirement programming in STEP 5 When you use a CPU 948 you have an S5 155U PLC CPU 928B for fast word and binary signal processing and for communication programming in STEP 5 CPU 928 for fast binary signal processing and for word processing programming in STEP 5 CPU 922 R processor for wor...

Page 12: ...5 Both sections describe the installation and startup as well as the necessary maintenance on the power supply units The 24 V 4 A load power supply is described in Section 4 4 Chapter 5 contains the instructions for the individual CPUs Described here are the technical features installation and startup of the individual CPUs The various methods of operating the CPUs are also described as are the CP...

Page 13: ... must take for startup of the PLC in multiprocessor operation Described in Sections 6 5 and 6 6 are the 923C and 923A coordinators In Chapter 11 are the connector assignments of the individual modules and subracks The Appendix contains the ordering data for the products described in this manual references to further reading and the index of keywords in this manual Notes on Using this Manual and on...

Page 14: ...or SIMATIC S5 the following fields of application apply according to this CE symbol Field of Application Requirement for Emitted Interference Noise Immunity Industry EN 50081 2 1993 EN 50082 2 1995 The installation guidelines and safety related guidelines given in this manual must be observed during startup and when operating SIMATIC S5 devices Moreover the following rules must be observed when us...

Page 15: ...owing modules Order Number Module 6ES5 436 4UA12 Digital input module 436 4 6ES5 436 4UB12 Digital input module 436 4 6ES5 456 4UA12 Digital output module 456 4 6ES5 456 4UB12 Digital output module 456 4 A filter SIFI C B841213 C B30 or equivalent is required in the 24 V DC load voltage supply for the following modules Order Number Module 6ES5 261 4UA11 Proportioning module IP 261 6ES5 432 4UA12 D...

Page 16: ... the electrical equipment for machines applies to the electrical equipment for machines The following table should help you with the declaration of conformity and shows which criteria apply to EN 60204 1 as at June 1993 for SIMATIC EN 60204 1 Subject Criterion Remarks Para 4 General requirements Requirements are fulfilled if the machines are assembled installed according to the installation guidel...

Page 17: ...of so called SIMATIC compatible modules of other manufacture The advertising of these other manufacturers for so called SIMATIC compatible modules wrongly creates the impression that the subject advertised in periodicals catalogs or at exhibitions had been agreed with us Where so called SIMATIC compatible modules of non Siemens manufacture are combined with our SIMATIC automation systems we have a...

Page 18: ...1 8 SystemManual C79000 G8576 C199 06 Notes on Using this Manual and on the CE Symbol ...

Page 19: ... configuring an S5 135U 155U PLC You will find a description of the types of communication between a central controller and the expansion units and an overview of the interface modules required for the different types of communication Section Contents Page 2 1 Application 2 2 2 2 Centralizedand Distributed Configuration 2 3 2 3 Examples 2 6 Chapter Overview 2 ...

Page 20: ...ilable for communication between the CC and the EUs and between the EUs It is therefore possible to install an EU or EUs in the immediate vicinity of the CC centralized configuration or at some distance distributed configuration A combination of both types of configuration is also possible by connecting additional EUs in a centralized configuration with a distributed EU see Figure 2 5 This is clar...

Page 21: ...centralized configuration you wish to position the I O modules as closely as possible to the process and can accept longer cable runs to the CC choose the distributed configuration With the centralized configuration you can install the CC and EUs in the same cabinet or in adjacent cabinets Data transmission is parallel Shown in the following figure is a centralized configuration EU EU CC Load Powe...

Page 22: ...AB11 IM 312 3 2 6ES5 312 3AB31 fixed to the IM 312 module 0 5 m 0 95 m fixed to the IM 312 module 0 5 m 0 95 m IM 300 5 6ES5 300 5CA11 IM 301 5 1 6ES5 301 5CA12 EU 184U EU 187U EU 184U EU 187U IM 312 5 6ES5 312 5CA11 IM 312 5 6ES5 312 5CA21 fixed to the IM 312 module 0 5 m 1 5 m fixed to the IM 312 module 0 5 m 1 5 m IM 300 5 6ES5 300 5LB11 ER 701 1 IM 306 6ES5 306 7LA11 6ES5 705 0xxxx 0 5 m to 2 ...

Page 23: ... 185U IM 318 3 6ES5 318 3UA11 6ES5 707 5AA00 V45551 F21 B5 up to 3000 m ET 100U Catalog ST 52 1 IM 318 8 6ES5 318 8MA12 ICM 560 IM 308 B 6ES5 308 3UB11 ET 200 IM 318 B 6ES5 318 8MB11 Cable connection IM 307 6ES5 307 3UA11 ER 701 2 ER 701 3 IM 317 6ES5 317 3UA11 6ES5 722 2xxxx Fiber optic cable up to 1500 m EU 183U EU 185U IM 317 6ES5 317 3UA11 p p 1 The last IM 310 or IM 314 always requires a 6ES5...

Page 24: ...U IM 312 5 IM 312 5 IM 300 5 IM 312 5 6ES5 760 0AB11 IM 312 3 IM 312 3 IM 300 3 3 EUs max 4 EUs max CCS5 135U 155U Figure 2 2 Centralized Configuration of an S5 135U 155U with the IM 300 and IM 312 IM 306 IM 300 5LB IM 306 IM 306 3 ERs max ER 701 1 CC S5 135U 155U ER 701 1 ER 701 1 Figure 2 3 Centralized Configuration of an S5 135U 155U with ER 701s Centralized and Distributed Configuration of a P...

Page 25: ... 155U with the IM 304 and IM 314 IM 312 3 IM 312 3 IM312 3 EU 183U EU 183U EU 183U EU 183U EU 183U EU 183U EU 183U EU 183U EU 183U EU 183U EU 183U IM 310 3 IM 310 3 IM 300 3 CC S5 135U 155U IM 300 3 IM 301 3 6ES5 760 0AB11 6ES5 760 0AB11 6ES5760 0AB11 6ES5 760 0AA11 6ES5 721 0xxx0 Figure 2 5 Distributed Configuration of an S5 135U 155U with Expansion Units in Centralized Configuration Centralized ...

Page 26: ...2 8 SystemManual C79000 G8576 C199 06 Centralized and Distributed Configuration of a Programmable Controller ...

Page 27: ...equipment The power supplies for control and load circuits and the different grounding concepts Shielding and grounding for the connection of centralized and distributed expansions and monitors to programmable controllers The selection and design of cabinets Section Description Page 3 1 Principlesof Installation of Systems for EMC 3 2 3 2 Installation of Programmable Controllers for EMC 3 8 3 3 Wi...

Page 28: ...installing the control system however you should still carry out EMC planning and involve possible interference sources in the assessment Described in the following chapter are the various paths over which interference can be picked up in the PLC typical interference sources and their coupling mechanisms basic rules for ensuring EMC 3 1 1 Overview of Possible Types of Interference Electromagnetic ...

Page 29: ... conducted interference and distance from the source interference can be picked up by the programmable controller via different coupling mechanisms A distinction is made between the following Direct coupling Capacitive coupling Inductive coupling Radiated interference Installation Guidelines ...

Page 30: ...IMATIC S5 Interference Capacitive Coupling Path occurs between conductors which are at different potentials The degree of coupling is proportional to the voltage variation as a function of time parallel signal cables Static discharge of the operator Contactors Inductive Coupling Inductive or magnetic coupling b d Transformers motors l i ld SIMATIC S5 Interference Inductive Coupling Path Signal occ...

Page 31: ...ere is a radiation path when a d i bj d Local transmitters di SIMATIC S5 Interference Radiation Path conductor is subjected to an electromagnetic wave Impinging of the wave results in induced currents and voltages e g two way radios Spark gaps spark plugs collectors in electric motors welders Installation Guidelines ...

Page 32: ...tions 3 3 1 and 3 3 2 Arrange the cabling in line groups AC power cable power supply lines signal lines data lines Always install AC power cables and signal or data lines in separate ducts or bunches Route the signal and data lines as closely as possible to grounded surfaces such as cabinet elements metal bars and cabinet panels Ensure that cable shields are properly secured see Section 3 3 3 Data...

Page 33: ...ll electrical apparatus if possible see Sections 3 4 and 3 5 Use specific grounding measures Grounding of the control system is a protective and functional measure System parts and cabinets with central controllers and expansion units should be connected to the ground protective conductor system in star configuration This serves to avoid the creation of ground loops In the case of potential differ...

Page 34: ...re conductive parts which are electrically isolated from active parts by basic insulation and can only develop a voltage in the event of a fault The chassis ground must not develop a dangerous touch voltage even in the event of a fault The ground must therefore be connected to the protective ground conductor To prevent ground loops locally separated ground elements such as cabinets structural and ...

Page 35: ...ly in the figure shows the various measures the grounding of inactive metal parts and the connection of shielded cables This example applies only to grounded operation Follow the points numbered in the figure during assembly 2 1 7 6 5 4 8 3 Figure 3 2 Example of Cabinet Assembly for EMC Installation Guidelines ...

Page 36: ...shield bar using large area cable clamps Ä Cable clamp The cable clamp must enclose and make contact with the shield braid over a large area Å Shield bar This bar must have a large area connection to the cabinet members metal to metal connection It serves for grounding the cable shields Æ Protective conductor bar The protective conductor bar must have a large area connection to the cabinet members...

Page 37: ...potential surfaces made of sheet steel has proved advantageous When installing shielded cables provide a shield bar for connecting the cable shields The shield bar can also be the protective conductor bar Ensure the following for rack and wall mounting S Suitable contacting aids should be used on painted and anodized metal parts Use special contact washers or remove the insulating protective layer...

Page 38: ... is expedient to subdivide the lines into the following line groups and lay the groups separately Shielded bus and data lines for programmer OP SINEC L1 SINEC L2 printer etc Shielded analog lines Unshielded lines for DC voltage v 60 V Unshielded lines for AC voltage v 25 V Coaxial cables for monitors Unshielded lines for DC voltage 60V and v 400V Unshielded lines for AC voltage 25V and v 400V Unsh...

Page 39: ...g measures The following applies in general Caution Where cables and lines for SIMATIC S5 controllers are to be laid outside buildings you must apply measures for internal and external lightning protection Outside the buildings lay your lines either in metal conduit grounded at both ends or in concreted cable ducts with continuously connected reinforcement Protect the signal lines from overvoltage...

Page 40: ...nd connected at both ends to the ground protective conductor the impedance of the additional equipotential bonding conductor must not exceed 10 of the shield impedance S The cross section of the equipotential bonding conductor must be rated for the maximum circulating current The following cross sections of copper have proved to be satisfactory in practice 16 mm of copper for equipotential bonding...

Page 41: ... This is the only way to achieve a good degree of interference suppression in the higher frequency region Only in exceptional cases should the shield be connected at one end only as this only achieves attenuation of the low frequencies Single ended shield connection may be more advantageous when an equipotential bonding conductor cannot be laid analog signals of a few mV or mA are to be transmitte...

Page 42: ...mps must enclose the shield over a large area and provide a good contact Connect the shield to a shield bar immediately after the cable entry into the cabinet Route the shield as far as the module but do not connect it there again Î Î Î Î Î Î Î ÎÎ ÎÎ ÎÎ Î Î Î ÎÎ Î Î ÎÎÎ Î Î ÎÎ Figure 3 5 Example of Securing Shielded Lines with Cable Clamps Installation Guidelines ...

Page 43: ...SIMATIC S5 output currents can be switched off by additionally fitted contacts such as relay contacts In this case the integrated quenching elements in the modules are no longer effective if they are not controlled by SIMATIC S5 modules You can place freewheel diodes varistors or RC networks in circuit with inductances Circuitry for DC Operated Inductances With Diode With Zener Diode With Varistor...

Page 44: ...bs such as LINESTRA lamps for cabinet lighting Avoid using fluorescent lamps because they generate interference fields If the use of fluorescent lamps cannot be avoided apply the measures shown in the following figure Shielded Cable Screen Over the Lamp Metal Enclosed Switch AC Filter or Shielded Power Cable Figure 3 7 Measures for Interference Suppression of Fluorescent Lamps in a Cabinet AC Powe...

Page 45: ...ease Are cabinet doors connected to the cabinet element with grounding strips Routing of cables Section 3 3 1 Cabling subdivided into line groups Supply cables 230 to 400 V and signal lines laid in separate ducts or bundles Equipotential bonding Section 3 3 2 With a separate arrangement check that the equipotential bonding conductor has been correctly laid Shielding of cables Section 3 3 3 Have me...

Page 46: ... the internal PLC circuits powers the CPU and the modules used Note Ensure that the control power supply is not overloaded Make a current addition and estimate the current drawn by all modules The load power supply feeds the input and output circuits load circuits as well as sensors and actuators Only a power supply which offers safe electrical isolation from the AC system may be used for the 24 V...

Page 47: ...odules and BEROs you must fit an AC system filter to the input of the power supply 3 4 2 Connecting the Programmable Controller and Load Power Each of the following figures shows a circuit example for connecting the control and load power supplies as well as the grounding concept for operation from Grounded supplies Centrally grounded supplies Ungrounded supplies When assembling the control system...

Page 48: ...ol systems with more than five items of electromagnetic apparatus require isolation by a transformer according to DIN VDE 0100 Part 725 it is recommended Load power supplies should be grounded if possible Provide a detachable connection to the protective conductor at the load power supply unit terminal L or M or on the secondary side of the isolating transformer Caution For ungrounded power suppli...

Page 49: ...L2 L3 N PE Programmable Controller Low Voltage Distribution e g TN S System Protective Conductor Bar in Cabinet 24 to 230 V AC Load Supply for AC Modules 5 to 60 V DC Load Supply for Non Floating DC Modules 5 to 60 V DC Load Supply for Floating DC Modules Process I Os PS CPU U 0 V int Figure 3 8 Operating a Programmable Controller with Process I Os from a Grounded Supply Operating a Programmable C...

Page 50: ...L1 L2 L3 N N L L1 L N PE PE AC DC AC AC AC DC AC DC Non Float ing Input L1 L2 L3 ProgrammableController Insulated Arrangement Higher Level Supply Protective Conductor Bar in Cabinet Insulated Arrangement 24 to 230 V AC Load Supply for AC Modules 5 to 60 V DC Load Supply for Non Floating DC Modules 5 to 60 V DC Load Supply for Floating DC Modules Process I Os Central Ground e g Foundation Ground De...

Page 51: ...0V ProgrammableController Protective Conductor Bar in Cabinet Low Voltage Distribution 24 to 230 V AC Load Supply for AC Modules 5 to 60 V DC Load Supply for Non Floating DC Modules Process I Os Protective Conductor Grounding PS CPU U 0 V int Non Float ing Output Floating Input Floating Output 5 to 60 V DC Load Supply for Floating DC Modules Figure 3 10 Operating a Programmable Controller with Pro...

Page 52: ...ference potential of the load circuit via an externally laid conductor Shown in the following figure is a simplified installation with non floating modules The arrangement is independent of the grounding concept The connections for grounding are therefore not drawn 1L 1L PE Control Power Supply 2L 2L DC 24 V Load Power Supply External Connection for a StandardReferencePotential PS CPU DI DQ Data 0...

Page 53: ...ircuit are metallically isolated An arrangement with floating modules is required for all AC load circuits and for DC load circuits which cannot be coupled The reasons are for example different reference potentials of the sensors or grounding of the positive terminal of a battery Shown in the following figure is a simplified installation with floating modules The arrangement is independent of the ...

Page 54: ... a grounded arrangement have star configuration grounding the contact springs of the modules are clean and not bent which could affect the path to ground for interference currents 3 5 2 Interference Free Installation of Distributed Interface Circuits If you interconnect the central controller and expansion unit in a distributed arrangement using suitable interface modules no particular shielding a...

Page 55: ...nd points can be exceeded you must install an equipotential bonding conductor cross section w 16 mm2 of copper Shield Protective Conductor Bar 7 V CC EU IM 304 IM 314 Figure 3 13 Shielding and Grounding the Connecting Cable With distributed interfacing you must use the prefabricated connecting cables You may have excess lengths of up to 100 m when installing the connecting cable These excess lengt...

Page 56: ...tor and PLC are installed under low interference environmental conditions and operated over short distances the monitor and PLC are at almost the same ground potentials Interference and ground loop disturbances are therefore not expected In these cases you can drive the monitor both via TTL signals and via analog signals Digital cables or single shielded coaxial cables can be used to transmit the ...

Page 57: ...owing at the PLC end Cables shields should be connected to the shield bar in the cabinet immediately after the cable inlet the video cables should be fully stripped the outer braided shield should be secured to the shield bar of the PLC over as large an area as possible e g with metal ties which enclose the shield or with cable clamps Shield bars should be connected to the frame or cabinet panel o...

Page 58: ...he shielding and grounding measures for installing the monitor and PLC Shield Protective Conductor Bar ExternalShield Connected to GroundClamp Monitorwith Separate Electronics and HousingGrounds CP Figure 3 14 Shielding and Grounding for a Distributed Arrangement of Monitor and PLC Installation Guidelines ...

Page 59: ...tallation of the cabinet Clearances for power supplies and subracks Total power dissipation of components in the cabinet The ambient conditions at the point of installation of the cabinet temperature humidity dust effects of chemicals govern the required degree of protection of the cabinet IP XX as shown in the following figure Further information on types of protection can be found in IEC 529 Ins...

Page 60: ...sectional wall of the heat exchanger and forced circulation of internal and external air permit good heat output Type of protect IP 20 Type of protect IP 20 Type of protect IP 54 Type of protect IP 54 Type of protect IP 54 Typical removable power dissipation under the following boundary conditions Cabinet size 2200 x 600 x 600 mm Temperature difference between external and internal temperature of ...

Page 61: ...le with a closed cabinet roof and an additional separate ventilation roof 75 mm min from obstructions large apparatus in the air inlet area A maximum clearance of 400 mm is possible 50 mm min when devices are connected next to one another 400 mm minimum installation height above access level for control elements 200 mm for connections Baffles are recommended to improve the air supply Figure 3 15 C...

Page 62: ...f d l or S5 90U 95U 100U S5 115U with fan 60 mm g the interface modules S5 90U 95U 100U S5 115U without fan 100 mm S5 90U 95U 100U 75 mm The following two points should be observed to improve the air circulation within the cabinet The expansion unit with the greatest power dissipation to be removed should be the upper unit If subracks of the S5 135U 155U series are installed together with subracks...

Page 63: ...nd in Catalogs NV21 and ET1 20 30 40 50 55 200 400 600 800 1000 1200 1400 W Power Dissipation Ambient Temperature in o C 1 2 3 1 Closed cabinet with heat exchanger of size 11 6 920 x 460 x 111 mm 2 Cabinet with through ventilation by natural convection 3 Closed cabinet with natural convection and forced circulation using fan Figure 3 16 Maximum Cabinet Ambient Temperature as a Function of Power Di...

Page 64: ...ration is given 1 Central controller 200 W 2 Expansion units 250 W power dissipation each 500 W 1 Load PS 24 V 40 A 6EV1 362 5BK00 full load 200 W Total power disspation 900 W From Figure 3 16 with a total power dissipation of 900 W the maximum ambient temperatures given by the table are as follows Cabinet Design Max Permissible Ambient Temperature Closed with natural convection and forced circula...

Page 65: ...et incorporated in the technical specifications they can be easily calculated from the current consumption The value of current consumption must be multiplied by the corresponding voltage value Examples CPU 928B Current consumption 5A 5V Power dissipation 25 W CP 143 Current consumption 4A 5V 0 5A 15V 0 04A 24V Power dissipation approx 21 W IM 304 Current consumption 1 5A 5V Power dissipation 7 5 ...

Page 66: ...3 40 SystemManual C79000 G8576 C199 06 Installation Guidelines ...

Page 67: ... you wish to position I O modules as closely to the process as possible see also Chapter 2 With the central controllers and some expansion units the modules are directly powered and cooled via the integrated power supply plug in module With all other expansion units power is supplied via the IMs from the CC see also Chapter 7 Section Description Page 4 1 S5 135U 155U Central Controller 4 2 4 2 Exp...

Page 68: ...Description The S5 135U 155U CC consists of a housing with backplane bus to accept the individual modules and a power supply unit with fans to power and cool the modules Shown in the following figure are the most important parts of a central controller 1 2 3 4 5 6 7 9 10 8 Figure 4 1 Assembly of a Central Controller 1 Housing with 21 slots for modules 2 Power supply unit with fans 3 Batterycompart...

Page 69: ...central controller frame Depending on the type of power supply the input voltage is either 24 V DC or 230 120 V AC The AC version can be adjusted to the required AC voltage with a selector switch The following table shows which modules can be inserted at which slots Slot No 3 11 19 27 35 43 51 59 67 75 83 91 99 107 115 123 131 139 147 155 163 Module Type 923 coordinator CPU 922 CPU 928 3UA21 CPU 9...

Page 70: ...therightoftheIP257 Caution Do not insert modules at slots which are not intended for them otherwise these or other modules may be destroyed The following table shows which slots have particular characteristics The manuals for the individual modules explain how these characteristics can be utilized Slot No 3 11 19 27 35 43 51 59 67 75 83 91 99 107 115 123 131 139 147 155 163 Characteristic PG Mux p...

Page 71: ...e processing modules off load the CPU by independently executing compute intensive tasks such as controlling counting and positioning S Interface modules IMs If your CC has insufficient slots to insert all the modules required for your automation task you can increase the number of modules with expansion units The IM modules provide the link between central controller and expansion units S CP modu...

Page 72: ...ines in Chapter 4 for planning and implementing the installation with respect to EMC Shown in the following figures are the important dimensions in mm for installation of a CC SIMATICS5135U SIMATICS5 SIEMENS 440 265 9 5 221 8 44 260 9 127 5 138 4 0 465 482 6 310 225 266 35 328 432 459 Filter Subdrawer Figure 4 2 Mounting Dimensions of an S5 135U 155U Central Controller Installing the Central Contr...

Page 73: ...PLC or EU Baffle Rear Panel ÈÈÈÈÈÈÈÈÈ ÈÈÈÈÈÈÈÈÈ Bus Connector Bus PCB Guide Rail d 1 Supply air ÈÈÈ ÈÈÈ È È Locking Bar Cable Duct ÈÈ ÈÈ Fan Shield Filter Subdrawer Exhaust air ÈÈÈÈÈÈÈÈÈ Exhaust air Figure 4 3 Air Supply to the Central Controller 1 d Clearance 87 mm when a baffle is used d Clearance 89 mm when a filter subdrawer is fitted d Clearance 75 mm without filter subdrawer Central Controll...

Page 74: ...ollowing ways Flush 16 5 32 Figure 4 4 Methods of Fitting the Mounting Brackets The dimensions of the modules for the S5 135U 155U PLC comply with the double height Eurocard format h x d 233 4 x 160 mm There are modules with different mounting width For example Slots Occupied SPS 1 Front Plate Width in mm Example 1 1 1 3 20 3 CPU 922 2 2 2 3 40 6 CPU 948 4 5 1 3 81 3 CP 580 1 SPS standard plug in ...

Page 75: ...l the locking bar down and push it back into the subrack 8 Retighten the two screws on the locking bar Some I O modules can also be fitted or removed during operation Consult the reference manuals for the I O modules under Release circuit Free slots can be covered with dummy front plates This improves the flow of cooling air in the unit See the ordering information for order numbers The connecting...

Page 76: ...ect an external backup battery and connect the rechargeablebattery 3 Fit the CPU and set the mode switch to STOP 4 Connect the power supply and connect the 24 V DC load supply to the monitoring input Check the setting of the voltage selector switch on 230 120 VAC power supplies Fit a protective cover over the AC terminals 5 Switch on the power and if present the 24 V load supply Position the Power...

Page 77: ... flashing fast all others off Replace PS Unit O K Replace memory submodule Reset CPU Set to Reset switch from STOP to RUN CPU LED RUN on LED BASP off Memory submodule correctly inserted Insert memory submodule correctly CPU general reset PS LED DC5V and DC 24V on all others off Insert memory submodule in CPU not with the CPU 948 CPU at STOP Replace CPU or repeat startup LED MB Low on LED RB Low on...

Page 78: ... S Always disconnect the AC power plug or open the isolating switch before opening the unit Wait at least 8 minutes before pulling out and opening a power supply unit see Section 4 2 3 S Parts or components of a central controller may only be replaced by types listed in Catalog ST 54 1 or in the appendix to this manual S Fuses may only be replaced by the same type S Instructions for maintenance of...

Page 79: ... IEC 68 2 1 2 3 Ambient temperature in operation supply air measured at lower air inlet of the unit 0 to 55 C Transportation and storage temperature 40 to 70 C Temperaturevariation in operation during transportation and storage when delivered at less than 0 oC at least 3 h acclimatization because of possible condensation 10 K h max 20 K h max Relativehumidity in operation during transportation and...

Page 80: ... with proper installation see Chapter 3 Immunity to electromagnetic RF field 2 amplitude modulated to ENV 50140 IEC 1004 4 3 80 to 1000 MHz 10 V m 80 AM 1 kHz Immunity to electromagnetic RF field 2 pulse modulated to ENV 50204 900 MHz 10 V m 50 ED Immunity to high frequency sinusoidal to ENV 50141 0 15 to 80 MHz 10 V 80 AM Mechanical data Mechanicalrequirements Installation in stationary equipment...

Page 81: ...s are available for communication between the CC and EUs and between EUs Data transmission between CC and EU and therefore between CPU and I O module is governed by the IM A description of interface modules is given in Chapter 7 The following table contains information on available types of expansion unit with their main features EU Type EU 183 EU 184 EU 185 EU 187 Version Own power supply yes no ...

Page 82: ... supply unit nor cable duct Its overall height and depth are therefore different from those mounting dimensions of the other EUs SIMATICS5135U 440 225 266 Figure 4 6 Mounting Dimensions of the EU 187U The following tables show which modules can be inserted at which slots Modules and slot assignments of the EU 183U Slot No 3 11 19 27 35 43 51 59 67 75 83 91 99 107 115 123 131 139 147 155 163 Module...

Page 83: ...ot No 3 11 19 27 35 43 51 59 67 75 83 91 99 107 115 123 131 139 147 155 163 Module type Coordinator 923 C Communikation processors CPs IM 314 R IM 300 IM 310 IM 134 IM 318 IM 317 IM 308 DI DQ AI AQ Signalpre processing modules IPs See current catalog ST 54 1 for slot numbers Monitoring module 313 Slots 19 to 75 are programmer MUX capable Modules and slot assignments of the EU 187U Slot No 3 19 35 ...

Page 84: ...ion for the CC and Chapter 3 4 2 3 Technical Specifications of the Expansion Units S The technical specifications of the expansion units are the same as those of the central controller except for the following see Section 4 1 5 S Weight EU 183U approx 14 kg EU 184U approx 13 kg EU 185U approx 14 kg EU 187U approx 11 kg S Dimensions EU 187U 440 x 266 x 225 mm Central Controllers and Expansion Units...

Page 85: ...sion units 6ES5 183 3UA13 6ES5 185 3UA13 6ES5 955 3LF42 120 V AC 230 V AC selectable 5V 40A DC 15V 2A DC 24V 2 8A DC Centralcontroller 6ES5 188 3UA22 Expansion units 6ES5 185 3UA33 6ES5 955 3NC42 24 V DC 5V 18A DC 15V 0 5A DC 24V 1A DC Centralcontroller 6ES5 188 3UA32 Expansion units 6ES5 183 3UA22 6ES5 185 3UA23 6ES5 955 3NF42 24 V DC 5V 40A DC 15V 2A DC 24V 2 8A DC Centralcontroller 6ES5 188 3UA...

Page 86: ...a are lost S Heat removal Three independent fans which are individually replaceable during operation remove the dissipated power If a fan fails the supply voltage for this fan is switched off and the other two fans continue operation at increased speed The power supply units contain monitoring functions to detect the following faults S Failure of system voltage S Failure of output voltages S Failu...

Page 87: ...inputs and outputs ID Label Element Purpose A AC 120V 4 5A AC 230V 2 6A Screwterminals 1 2 3 AC connection and protective conductor B EN Screw terminal 4 Enable Power Supply Control input for power supply C UH Screw terminal 5 Supply for EN D Input DC 24V Ext Screwterminals 6 and 7 Voltage Monitor Monitors 24 V load voltage for 16 V E Fan Warning max 250V 3A Screwterminals 8 9 10 relay Indicates f...

Page 88: ... the LEDs and controls are given in the following table ID Label Element Purpose A Voltage selector1 Switch Voltageselectorswitch choice of 120 V or 230 V B Power Switch Standby On Off switch not system On Off switch C Voltage low Red LED Low voltage at load voltage monitor input D Fan 1 Red LED Failure of Fan 1 E Fan 2 Red LED Failure of Fan 2 F Fan 3 Red LED Failure of Fan 3 G Alarm Red LED Indi...

Page 89: ...his setting you can skip Steps 2 to 4 and 9 If you do not wish to fit a filter subdrawer skip step 8 Step Action 1 Check the setting and cabling 2 Remove the power supply unit If required 3 Set the jumpers If required 4 Fit the power supply unit If required 5 Wire the power supply unit to the installation including fitting an isolating device to disconnect the AC line voltage 6 Fit the lithium bat...

Page 90: ... lead of itsrechargeable battery and reinsert the fan 4 Check that the voltage selector switch is set to your desired voltage 5 Connect the 24 V load voltage leads to the VoltageMonitor terminals 6 When connecting the AC leads fit an isolating device to isolate the power supply unit from the AC line voltage 7 Connect the primary voltage leads and the protective conductor 8 Switch on the primary vo...

Page 91: ...MB NB open BAU signal active following return of line voltage and during operation MB NB closed The possibility of evaluating the battery monitoring during operation is dependent on the CPU in use After failure of more than one fan or inadequate air flow PSU shutdown F R closed No PSU shutdown F R open Caution To prevent overheating of modules the PSU must be shut down after 60 s at the latest for...

Page 92: ... power supply unit must be planned within the scope of wiring of the entire control system The information required for the purpose and decision making aids for example for local or central grounding can be found in Chapter 3 Installation Guidelines Three relay outputs allow you to install additional external signaling circuits for fault states for example to connect a cabinet lamp or horn The fol...

Page 93: ...ine DC line Phase L 1 Neutral N Protective cond PE Positive L Chassis 0 V M Protective cond PE 4 mm2 solid or 2 5 mm2 flexible 4 mm2 solid or 2 5 mm2 flexible 4 mm2 solid or 2 5 mm2 flexible 4 mm2 solid or 2 5 mm2 flexible 4 mm2 solid or 2 5 mm2 flexible 4 mm2 solid or 2 5 mm2 flexible Load voltage input Voltage monitor Ext 24 V DC 24 V input may be omitted if jumper BA EX is closed 4 mm2 solid or...

Page 94: ...emains this ensures backup of the user program Proceed according to the following steps to remove the power supply unit Step Action 1 Switch the Power switch off standby On Off 2 Disconnect the power supply unit form the AC line voltage 3 Detach the connections of all leads from the front terminals 4 Important p Before pulling out the PSU wait at least 8 minutes after switching off the power so th...

Page 95: ...it is best to use pincers or a fine screwdriver Proceed as follows to change the jumper settings IF THEN You wish to open the jumper press the flexible jumper wire down and pull it out You wish to close the jumper press the flexible jumper wire down and insertit Setting the Jumpers Locations of Jumpers Setting the Jumpers Central Controllers and Expansion Units Power Supply Units ...

Page 96: ... the PSU with the fixing screws on the left and right of the unit Caution Since the fixing screws also provide the protective conductor connection to the subrack they must be tightened before the power cable is connected Wiring of the PSU is carried out within the scope of overall wiring for your controller according to your requirements and the section entitled Establishing the settings and cabli...

Page 97: ...ust remove this cover before you place the battery in the battery compartment Caution Improper replacement of the battery can result in the danger of explosion If should only be replaced by the same type or an equivalent one recommended by the manufacturer Used batteries should be disposed of according to the manufacturer s instructions The backup battery must be fitted before the programmable con...

Page 98: ...ulations for hazardous materials You should observe these regulations when you ship the battery for example by using the original packaging Used batteries should be returned to the manufacturer or a recycling station if possible or disposed of as hazardous waste The guidelines for transporting hazardous materials should be observed If you want to start up one of the central controllers or expansio...

Page 99: ...ubassembly it swings down and can be pulled out 2 Connect the red connecting cable to the battery The battery is connected 3 Insert the fan subassembly in the housing with the tab situated at the rear and swivel it up The fan subassembly locks in place The following figure shows how to release the fan lock Unlock fan Unlock fan Unlockfan Unlockfan Replace by trained personnel only Batt 3 6V 5Ah SI...

Page 100: ...n the filter subdrawer in the guide rails push it back and swivel it up so that it locks in place On the AC power supply units the voltage selector switch is situated on the front plate and marked Voltage Selector You can select a voltage of 120 V or 230 V The factory setting is 230 V Set the voltage according to your requirements Step Action 1 Disconnectthe power supply unit from the line voltage...

Page 101: ...reen LEDs 5V o k 15V o k 24V o k light up The fans run After a maximum of 6 minutes the rechargeable battery has been charged sufficiently for you to be able to start up the central controller or the expansion unit The charge time for the rechargeable battery can be up to 46 hours depending on how low the battery was Note that during this time backup using the rechargeable battery is restricted On...

Page 102: ...oltage ispresent Replace backup battery or battery compartment RB low LED lights up The rechargeable battery has failed Replace rechargeable battery Fan 1 LED lights up The speed of Fan 1 has dropped or Fan 1 has stopped Replacefan Fan 2 LED lights up The speed of Fan 2 has dropped or Fan 2 has stopped Replacefan Fan 3 LED lights up The speed of Fan 3 has dropped or Fan 3 has stopped Replacefan At...

Page 103: ...l The Enable jumper is out of place Check the jumper supply fails Latching Off switching by overvoltage at output Switch the supply voltage off and on again If this does not clear the fault there is an internal fault Internal fault in the PSU Send in the PSU for repair Base load too low Increase the base load Other Faults Central Controllers and Expansion Units Power Supply Units ...

Page 104: ...hes off Requirement Enable EN present jumper F R open Causes LED Indication Relay Reaction Fans Airfilter air flow Fan1 to Fan3 Alarm Fan Warning Fan Alarm All fans in order In order All LEDs dark Dark 5 V 15 V 24 V present fans 1 to 3 running One fan failed In order Corresponding LED lit Dark Active 5 V 15 V 24 V present faulty fan switched off the other two fans running at increased speed Two fa...

Page 105: ...fen MM NN closed MB NB open Active Lit Lit Active Not monitored In Order MA NA open MM NN closed MB NB open Dark Dark Inactive Not monitored Faulty MA NA open MM NN closed MB NB open Active Dark Lit Active Not monitored Not monitored MA NA irrelevant MM NN open MB NB open Dark Dark Inactive Note Jumper MB NB open when line voltage returns the signal BAU battery failure is activated by a correspond...

Page 106: ... power supply in the event of fan failure is described in Section 4 3 5 The rechargeable battery should be replaced at regular intervals service life of 6 years at 40 oC 104 oF ambient temperature With a failed power supply and failed battery the backup times of the rechargeable battery are as follows Ibackup mA 0 25 1 2 3 4 5 Backup time in weeks 18 8 6 3 3 4 2 3 1 7 1 4 The replacement intervals...

Page 107: ... lithium battery in the battery compartment Important Ensure correct polarity 5 Slide the battery compartment in 6 Close the cover 7 Press the Reset button Result only with PSU on MB low LED goes off Contacts 14 and 15 of the Battery Warning relay are bridged The three fans are situated at the bottom of the power supply unit and can be individually replaced during operation If you operate your pow...

Page 108: ...his is not the right hand fan subassembly go directly to Step 3 after removing the old fan subassembly If this is the right hand fan subassembly proceed as follows Step Action 2a Unscrew the rechargeable bty from below 2b Disconnect the connecting cable 2c Insert the rechargeable bty in the new fan subassembly see section entitled Replacing the rechargeable battery and reconnect the connecting cab...

Page 109: ...r will become active 6 secs after the Reset button is pressed IF THEN the relevant Fan LED goes off the fan is correctly installed the relevant Fan LED does not go off the fan is incorrectly installed Make a step by step check to ensure correct replacement the relevant Fan LED goes off but the Warning relay does not pick up another fan has failed and another Fan LED lights up Replace the second fa...

Page 110: ...the underside at the front and pulling downwards Result Fan 3 LED indicates failure of the right hand fan and the other two fans operate at increased speed 3 Slacken the screws on the bottom of the fan subassembly and pull out the rechargeablebattery 4 Disconnect the connecting cable of the rechargeablebattery 5 Connect the cable to the new rechargeablebattery Important Ensure correct polarity red...

Page 111: ...wing faults IF THEN RB low LED does not go off after 6 minutes therechargeable battery is incorrectly connected or faulty or the charging circuit in the PSU is faulty RB low LED goes off but the relay does not pick up the battery has failed and the yellow MB low LED lights up or the battery compartment is faulty red black Hole Fan sub assembly Rechargeable battery After Replacement Replacing the R...

Page 112: ... filter subdrawer 2 Swivel the filter subdrawer downwards and pull it forwards and out 3 Remove the old filter mat 4 Insert a new filter mat in the filter subdrawer 5 Place the distance grid on the new filter mat 6 Insert the filter subdrawer in the guide rails slide it back and swivel it up so that it locks in place 7 Press the Reset button Result Fault LEDs for Alarm Fan 1 Fan 2 and Fan 3 go off...

Page 113: ...pply 5 Remove the rechargeable battery from the fan sub assembly 6 Replace the right hand fan subassembly in the defective power supply 7 Remove the right hand fan subassembly from the spare power supply 8 Connect up the spare power supply 9 Switch on the system voltage and the power supply in any order Reaction The system runs up Both fans run at an increased speed The LEDs Fan 3 and RB low light...

Page 114: ...Reaction The system runs up Both fans run at an increased speed The LEDs Fan 3 and RB low light up 7 Reinsert the right hand fan subassembly 8 After the system has run up press the reset switch on the spare power supply Reaction The LED Fan 3 goes out The fans run at their normal speed again The LED RB low shows the battery chargestate Requirement No backup Step Action 1 Disconnectthe faulty power...

Page 115: ...CPUs and an output inhibit is issued To ensure data backup your CC and EU 185 are provided with a lithium battery and the power supply unit with a rechargeable battery In the event of system supply failure or switch off data backup is provided by the lithium battery and in the event of battery failure by the rechargeable battery which is permanently recharged to remain constantly operative After r...

Page 116: ...s 12 and 13 in the Alarm relay are closed Result Alarm LED lights up Two Fan red LEDs light up 7 A data save routine is started and with the appropriate jumper setting an output inhibit is issued 8 The power supply switches off with the appropriate jumper setting When the fault has been cleared faulty fan replaced filter mat replaced you can reset the fault messages by pressing the Reset button Ca...

Page 117: ... AC 230 V 187 264 V AC 120 V 93 132 V AC 230 V 187 264 V AC Rated input frequency 50 60 Hz 47 63 Hz 50 60 Hz 47 63 Hz Input current Ii p at rated loed and rated Vi p 120V 230V 2 5 Arms 1 5 Arms 4 5 Arms 2 6 Arms Peak inrush current I i p max 26 A for 2 s otherwise 5 A repetition rate 100 secs 25 A for 2 ms repetition rate 100 secs I t value of inrush current 4 A s 5 2 A s Efficiency at rated load ...

Page 118: ...al Vo p1 4 75 V 3 4 75 V 3 Current limiting for overload 1 0 to 1 2 Io pN1 1 0 to 1 2 Io pN1 Test sockets for Io p1 On front plate 3 V 18 A linearity range 0 5 V 2 8 A to 3 V 18 A On front plate 3 V 40 A linearity range 0 5 V 6 6 A bis 3 V 40 A Signaling section Signals for SIMATIC S5 relays Fan Warning Fan Alarm Warning 250V 3A Signals for SIMATIC S5 relays Fan Warning Fan Alarm Warning 250V 3A G...

Page 119: ... 17 9 V Maximumpermittedcapacity 10 mF 10 mF Backup battery Type Capacity No load voltage Voltage under load Storagelife Service life in operation see Section 4 3 4 for backup times Lithium thionyl chloride 5 Ah 3 6 V 3 4 V approx 10 years 3 years max Rechargeablebattery Type Capacity Rated voltage Service life in operation see Section 4 3 4 for backup times Protection against exhaustive discharge...

Page 120: ...s and Vi p 230 120 V AC 0 65 0 70 Max heat dissipation without fans 66 W 129 W Stored energy time during power failure at rated load and Vi p 19 2 V DC adjustable 20 ms 20 ms 5 ms 20 ms 20 ms 5 ms Input fuse Littlefuse 322020 220 A s Littlefuse 322030 620 A s Extenal battery supply 4 5 V 4 5 V Output 1 Rated output voltage Vo pN1 5 1 V DC 1 2 5 1 V DC 1 2 Rated output current Io pN 18 A 40 A Basic...

Page 121: ... Rated output current Io pN2 1 A 2 8 A Total current X2 and front terminals 1 A max 2 8 A max Ripple v 1 of Vo p2 v 1 of Vo p2 Spikes v 2 of Vo p2 v 2 of Vo p2 Protection and monitoring Current limiting for overload 1 to 1 3 Io pN2 1 to 1 3 Io pN2 Green LED 24V o k for Vo p2 LED lights up if Vo p2 19 9 V to 21 1 V LED lights up if Vo p2 19 9 V to 21 1 V Maximumpermittedcapacity 0 2 mF 0 8 mF Outpu...

Page 122: ...rs max Rechargeablebattery Type Capacity Rated voltage Service life in operation see Section 4 3 4 for backup times Protection against exhaustive discharge Nickelcadmium 1 2 Ah 3 6 V 6 years at 40 C 104 F yes Service life of fans approx 50 000 h at 40 C approx 50 000 h at 40 C Weight approx 5 8 kg approx 5 8 kg Noiseemission 58 dBA 58 dBA Environmental data See technical specifications of the S5 1...

Page 123: ...ermissiblerange 0 to 0 8 A 4 4 1 Technical Description The power supply unit offers the following functions S System power supply All system voltages needed to operate the CC are supplied The 15 V supply needed to operate the SINEC H1 system can be incorporated in the power supply unit by fitting an auxiliary submodule S Data backup A lithium battery ensures data backup when power is switched off ...

Page 124: ...er Supply o k Green LED The LED lights up when the 5 V output voltage is present 5 Test 5 V Testsocket To measure output voltage Vo p1 standard setting 5 1 V DC 0 5 6 3 V 10 A Testsocket To measure output Io p1 3 V max output current of the PSU linearity range 0 5 V 1 6 A to 3 V 40 A 7 Power Supply o k Bus Green LED The LED lights up to indicate presence of the 15 V output voltage if the 15 V auxi...

Page 125: ...ont terminal 6 DC 24 V 0 4 A Output This output can be used to power the enable inputs of the U Periphery 7 Ext Batt 3 4 V Sockets Sockets for external 3 4 V backup voltage Caution Observe the appropriate VDE specifications especially VDE 0100 The terminals at the front are suitable for a conductor cross section of up to 4 mm2 solid or 2 5 mm2 flexible Ensure adequate strain relief of the connecti...

Page 126: ...after fan fault No PSU shutdown after fan fault only LED indication relay signal F R closed F R open Battery fault will be indicated by fault state of the signaling relay contacts 2 3 closed Battery undervoltage 2 7V results in battery fault signal jumper MM NN Apart from Batt Low LED and output of signal BAU the signaling relay can be activated as of Version 6 of the PSU Battery fault will not be...

Page 127: ...t monitor output The Fan Fault LED lights up simultaneously S Relay contacts 2 1 closed fan running S Relay contacts 2 3 closed fan failure Relay contacts 2 3 closed this is also the normally closed contact during power OFF failsafe Caution If an immediate shutdown is not possible jumper F R must be opened In this case you must ensure that the power supply is switched off after 60 s at the latest ...

Page 128: ...kup voltage in order and fan running S Relay contacts 2 3 closed backup voltage under 2 7 V or fan failure Note The signaling relay in the power supply unit will drop out in the event of a fan fault or backup battery fault The user s circuitry for the signaling relay must therefore be suitable for both types of fault If the signaling relay drops out because of a backup battery fault and the progra...

Page 129: ...ution Power supply units may only be removed when no power is applied When the power supply unit is pulled out the connection between backup battery and backplane bus is retained the backup supply for the modules is thus ensured The auxiliary submodule see ordering information for order number may only be inserted when the power is off Remove the power supply unit fit the 15 V auxiliary submodule ...

Page 130: ...hing the external supply voltage off and on again and the power supply unit is again operational if the overvoltage was not the result of an internal fault S You can insert an air filter with filter holder in the bottom of the housing of the power supply unit S Observe the voltage level of 3 4 V and correct polarity when applying an external backup voltage S Before startup a lithium backup battery...

Page 131: ...1 2 Relay Contacts 2 3 Switched off Open Closed In normal operation Closed Open During fault Open Closed The LEDs indicate the following faults LED Cause Action Fan Fault LED lights up A fan fault has occurred Replacefan Batt low LED lights up The battery voltage has dropped below 2 7 V Replace backup battery Fault Indications Diagnostics Central Controllers and Expansion Units Power Supply Units ...

Page 132: ...t the Ext Batt sockets The backup battery must be replaced every 3 years at the latest irrespective of memory configuration and backup operation Replace the battery as follows Step Action 1 Pull the cover downwards 2 Pull the battery submodule forwards and out and remove it 3 Replace the battery 4 Ensure correct polarity 5 Once the new battery is fitted and system voltage is On press the Reset but...

Page 133: ...eturned to the manufacturer or a recycling station if possible or disposed of as hazardous waste The guidelines for transporting hazardous materials should be observed The expected service life of the fans see Technical Specifications depends on their operating time ambient temperature and ambient conditions In the event of fan failure during operation subsequent damage to modules for example is a...

Page 134: ...nt 20 A s Efficiency at rated load and Vi pN 20 V without fan with fan 0 71 typical 0 60 typical Stored energy time for power failure 5 ms Input fuse 6 A fast 250 V 6 3 x 32 mm Output 1 Rated output voltage Vo pN1 5 1 V DC 0 5 Rated output current Io pN1 10 A Ripple v 1 of Vo p1 Staticvoltagetolerances at 10 load variation at 5 variation of UE at temperature variation 1 K v 0 02 of Vo p1 v 0 04 of...

Page 135: ...ubmodule Rated output voltage Vo pN3 15 V DC 5 Rated output current Io pN3 0 5 A Ripple v 5 of Vo pN3 Protection and monitoring Overvoltage protection output is short circuited at Vo p3 Undervoltage signal LED 15V 24V o k on front plate goes off at Overcurrent protection Io p3 by current limiting Test socket for Vo p3 w 18 5 V v 14 V 3 0 5 to 1 5 A on front plate 15 V test Fans Fan type 2 axial fa...

Page 136: ...ltage selector inside the unit AC line L1 N SIEMENS Monitor Output Use copper wire 60 75 C only Tightening torque terminals 0 8Nm 1 8 Nm Fan Fault Relay max 250V AC 3A 1 3 2 power supply 1 2 3 4 5 6 7 8 9 10 ID Label Element Purpose 1 Protectiveconductor terminal for fan submodule and housing 2 ZStrain reliefs for connecting cables with metal contact surface for cable shields 3 230V AC Screw termi...

Page 137: ...f for the connections DThe figure shows the setting of the voltage selector switch when delivered 230 V Frontplate 2 1 F12 S13 230V ID Element Purpose 1 Fuse F12 Protecting the fan submodule against overload 2 Voltageselectorswitch S13 3LA11 only Setting the fan submodule 3LA11 for the available line voltage 115 V or 120 V or 230 V Position of the Voltage Selector Switch and the Fuse Central Contr...

Page 138: ...Wire the fan submodule to the installation including fitting an isolating device to disconnect the AC line voltage 5 On the 3LA11 set the voltage selector switch factory setting 230 V If required 6 Switch on the fan submodule for the first time Wiring of the fan submodule must be planned within the scope of wiring the entire control system The information required for the purpose and decision maki...

Page 139: ...iple here The fan submodule is switched on when the line voltage for the central controller or expansion unit is switched on Caution If you have set the voltage selector switch on the 3LA11 to 120 V but the actual voltage value is 230 V the fan submodule may be damaged when line voltage is switched on Fan submodule faults are indicated via relay contacts Monitor Output and an LED The following tab...

Page 140: ...for EMC in the installed state See technical specifications of the S5 135U 155U CC Safeisolation Is ensured Input Rated input voltage 110 V AC 93 5 121 V 220 V AC 187 242 V 24 V DC 20 30 V Input frequency 50 60 Hz 48 63 Hz Input current Ii pN approx 0 48 A and Vi pN 120 V approx 0 24 A and Vi pN 230 V approx 1 A Peak inrush current Ii pmax 5 A 10 A Max heat dissipation at rated load with fans appr...

Page 141: ...48 is known as an S5 135U PLC You can fit a flash EPROM memory card containing your user program in the CPU 948 928B 3UA21 and 928 3UA21 For the CPUs 928B 928 and 922 there are RAM or EPROM submodules for the purpose CPUs 948 and 928B have apart from the programmer interface a second serial interface An interface submodule is required for physical adaptation Section Description Page 5 1 CPU 948B 3...

Page 142: ...CPU 948 1 offers 640 Kbytes of internal user memory RAM The CPU 948 2 offers 1664 Kbytes of internal user memory RAM As an external memory medium you can use a memory card 374 The following program processing levels are possible Cyclic Time controlled 9 different timebases real time controlled timeout Interrupt driven from the S5 bus 8 process interrupts at block boundaries via IB0 or alternativel...

Page 143: ...e must be enabled by inserting the jumper plugs provided The jumper socket is situated on the basic board above the receptacle for the memory card The exact location is given in Figure 5 1 Figure 5 1 Location of Jumper Socket If you want to operate an IM308C in the IM3 IM4 area and additional digital or analog modules in the central controller you must insert the jumper shown in Figure 5 1 Jumper ...

Page 144: ...correctly positioned with the slot head horizontal 2 Select the correct slot based on the labelling of the locking bar Insert the CPUs in the S5 135U 155U CC from slot 11 3 Push the module evenly into the guide rail until the lever over the locking pin is horizontal 4 Press the locking pin inwards on the bottom of the module and rotate it 90 clockwise 5 Secure the upper locking bar Note If you ins...

Page 145: ...cking pin of the module 3 Press the release lever downwards and pull the module forwards and out of the central controller Note Only operate the CPU 948 3UA13 or the CPU 948 3UA23 with the submodule receptacle closed You close it either by fitting an interface submodule or with the cover supplied Removal CPUs Memory Cards Memory Submodules Interface Submodules ...

Page 146: ... Submodule Momentary Contact Mode Switch Mode Switch RUN LED green STOP LED red Fault Indicator LED red PG Interface 15 Pin Interface SI1 Release Lever Locking Pin Order Number and Version SYS FAULT LED red SI1 Interface Fault Indicator LED red SI2 Interface Fault Indicator LED red Figure 5 2 Front Plate of the CPU 948 3UA13 or the CPU 948 3UA23 Controls and Indicators CPUs Memory Cards Memory Sub...

Page 147: ...s are erased and initialized both on the CPU and on a RAM submodule Momentary contact switch up During a reset all flags timers counters and the process image will be erased OB 20 will be invoked Processing of the user program will start from the beginning again Momentary contact switch at midpoint With a restart processing of the user program will continue from the point of interruption The statu...

Page 148: ... off off The CPU is in the RUN state cyclic operation on on on Appears briefly after power up of the unit off off off CPU is in the initial start or program check state off on off CPU is in the soft STOP state off rapid flashing off CPU is in the soft STOP state Overall reset has been requested by switch or from the operating system off slow flashing off CPU is in the soft STOP state An error has ...

Page 149: ...the data handling blocks cannot access the module Possible causes Module failure Module removed during operation in the STOP state or in the Off state without subsequent restart A timeout occurred during access to the user memory ADF LED on The user program has referred to an address in the process image under which no module was inserted in the I Os or was not entered in DB 1 during the last rest...

Page 150: ...ication possible Internal fault SI2 Interface is initialized and ready LED SI2 is always off if no interface module is inserted off on SI1 Interface is initialized and ready SI2 No communication possible Wrong module inserted or internal fault off off Both interfaces are initialized and ready LED SI2 is always off if no interface module is inserted Fault LEDs SI1 and SI2 CPUs Memory Cards Memory S...

Page 151: ... is now permanently lit 1 MC Momentary contact 2 BASP Command output inhibit If the red SYS FAULT LED also lights up an error has occurred during overall reset In this case the measures described must be repeated If necessary switch the system voltage off and on again If the LED is still lit the module is faulty Continue as follows Step Action Result 1 Set the mode switch to STOP 2 Hold the MC swi...

Page 152: ...is permissible Step Action Result 1 Set the mode switch from STOP to RUN Red STOP LED goes off RUN LED lights up Red BASP LED goes off For maintenance purposes or in the event of a fault this startup without user program in single processor operation can serve to establish whether the CPU is operating without errors Restart CPUs Memory Cards Memory Submodules Interface Submodules ...

Page 153: ...open driver Interface for data transmission via the SINEC L1 bus To utilize the second interface as the PG interface you need the PG submodule You need one of the following interface submodules for the RK 512 computer link for data transmission with procedures 3964 3964R and for data transmission with the open driver V 24 submodule RS 232C TTY submodule RS422 A 485 submodule only in the RS422 A mo...

Page 154: ... in addition to the CPU 948 a CPU 143 Version w 2 1 in the PLC and a PG7xx with SINEC H1 connection and the STEP 5 single tasking software from Version 6 0 or multi tasking from Version 2 0 Note You cannot implement communication via SINEC H1 in parallel with the serial interfaces Communication via SINEC H1 is described in detail in the CPU 948 Programming Guide Communication via Backplane Bus wit...

Page 155: ... 5 V 5 24 V 25 17 Current consumption at 5 V 1 5 A typical Backup voltage 3 4 V Backup current 20 mA typical at 25 _C P area O area IM3 area IM4 area Total Digital inputs with process image Digital inputs without process image or analog inputs 1024 max 1024 max 64 max 2048 max 128 max 2048 max 128 max 2048 max 128 max 1024 max 7168 max 448 max Digital outputs with process image Digital outputs wit...

Page 156: ...ated special function organization blocks OB OB 121 122 124 126 131 133 141 143 150 151 153 200 202 205 222 223 254 255 Integratedserialinterface PGinterface Optionalserialinterface Via interface submodules optionally as V 24 TTY RS422 A 485 submodule SINEC L1 or PG interface Backplane bus S5 bus Dimensions w x h x d 20 32 x 233 4 x 160 mm Weight Approx 0 6 kg CPUs Memory Cards Memory Submodules I...

Page 157: ...he storage medium for user program and user data The contents of the memory card are copied into the internal RAM of the CPU upon overall reset The programming language is STEP 5 LAD CSF STL SCL The CPU 948 processes all STEP 5 operations at very high speed and uses fast floating point arithmetic The following program processing levels are possible Cyclic Time controlled 9 different timebases real...

Page 158: ...ou wish to use must be enabled by inserting the jumper plugs provided The jumper socket is situated on the basic board above the receptacle for the memory card The exact location is given in Figure 5 3 INTF INTG INTE INTA B C D View of underside of module Jumper Front panel Figure 5 3 Location of Jumper Socket Location of an Additional Jumper for the Functions Described Below If you want to operat...

Page 159: ...the slot head horizontal 2 Select the correct slot based on the labelling of the locking bar Insert the CPUs in the S5 135U 155U PLC from the extreme left at slot 11 3 Push the module evenly into the guide rail until the lever over the locking pin is horizontal 4 Press the locking pin inwards on the bottom of the module and rotate it 90 clockwise 5 Secure the upper locking bar Proceed as follows t...

Page 160: ... 155U CPU948 Memory Card Mode Switch LED green LED red LED red Momentary ContactModeSwitch Fault Indicator LEDs red Fault Indicator LED red Interface Fault Indicator LEDs red Oder Number and Version Interface SI1 PG Interface 15 Pin Release Lever Locking Pin SI1 SI2 Second Serial Interface SI2 Receptacle for Interface Module Figure 5 4 Controls and Indicators of the CPU 948 Controls and Indicators...

Page 161: ...tialized i e existing data will be erased and the contents of the memory card if present will be copied into the internal RAM Momentary contact switch up During a reset all flags timers counters and the process image will be erased OB 20 will be invoked Processing of the user program will start from the beginning again Momentary contact switch at midpoint With a restart processing of the user prog...

Page 162: ...n off off The CPU is in the RUN state cyclic operation on on on Appears briefly after power up of the unit off off off CPU is in the initial start or program check state off on off CPU is in the soft STOP state off rapid flashing off CPU is in the soft STOP state Overall reset has been requested by switch or from the operating system off slow flashing off CPU is in the soft STOP state An error has...

Page 163: ...failure Module removed during operation in the STOP state or in the Off state without subsequent restart A timeout occurred during access to the user memory ADF LED on The user program has referred to an address in the process image under which no module was inserted in the I Os or was not entered in DB 1 during the last restart ZYK LED on The preset cycle time monitor has responded and cyclic pro...

Page 164: ...ication possible Internal fault SI2 Interface is initialized and ready LED SI2 is always off if no interface module is inserted off on SI1 Interface is initialized and ready SI2 No communication possible Wrong module inserted or internal fault off off Both interfaces are initialized and ready LED SI2 is always off if no interface module is inserted Fault LEDs SI1 and SI2 CPUs Memory Cards Memory S...

Page 165: ... rote LED STOP zeigt nun Dauerlicht 1 MC Momentary contact 2 BASP Command output inhibit If the red SYS FAULT LED also lights up an error has occurred during overall reset In this case the measures described must be repeated If necessary switch the system voltage off and on again If the LED is still lit the module is faulty Continue as follows Step Action Result 4 Set the mode switch to STOP 5 Hol...

Page 166: ...is permissible Step Action Result 1 Set the mode switch from STOP to RUN Red STOP LED goes off RUN LED lights up Red BASP LED goes off For maintenance purposes or in the event of a fault this startup without user program in single processor operation can serve to establish whether the CPU is operating without errors Restart CPUs Memory Cards Memory Submodules Interface Submodules ...

Page 167: ... interface Physical adaptation is achieved with a PG module see also Section 5 9 Interface Submodules A detailed description of PG interfaces can be found in the CPU 948 Programming Guide A PG PLC link via SINEC H1 allows very advanced communication between the partners For example the user software can be loaded into the CPU 948 up to eight times faster than with serial communication For this lin...

Page 168: ...oltage 5 V 5 Current consumption at 5 V 3 6 A typical Backup voltage 3 4 V Backup current 10 mA typical at 25 C P area O area IM3 area IM4 area Total Digital inputs with process image Digital inputs without process image or analog inputs 1024 max 1024 max 64 max 2048 max 128 max 2048 max 128 max 2048 max 128 max 1024 max 7168 max 448 max Digital outputs with process image Digital outputs without p...

Page 169: ...erfacesforoperatingsystem Integrated special function organization blocks OB OB 121 122 124 126 131 133 141 143 150 151 153 200 202 205 222 223 254 255 Integratedserialinterface PGinterface Optionalserialinterface PG interface with PG submodule Backplane bus S5 bus Dimensions w x h x d 40 6 x 233 4 x 160 mm Weight Approx 1 kg CPUs Memory Cards Memory Submodules Interface Submodules ...

Page 170: ... can be used The CPU 928B is universally applicable ensuring both very fast bit processing and very fast word processing The following program processing levels are possible Cyclic Time controlled 9 different timebases Real time controlled Interrupt driven hardware interrupt Delayed The programming language is STEP 5 The electronic circuitry of the CPU 928B is on one PCB in the double Eurocard for...

Page 171: ...ce SI1 via the front connector of the CPU 928B and of the coordinator is not possible Electrically it is merely a PG interface which can be operated via two different terminals Switching the programmer online without a job request is already sufficient to operate the interface If you wish to utilize a second PG interface for connection of a PG or OP the connection must be made via the second PG in...

Page 172: ...odule The opening to accept a submodule in the front plate is closed by a cover Only remove the cover to fit an interface submodule A description of interface submodules can be found in Section 5 11 and the order numbers in the ordering information A detailed description of the second interface can be found in the CPU 928B CPU 948 Communication Manual There is an interrupt line in the PLC for each...

Page 173: ...rrectly positioned with the slot head horizontal 2 Select the correct slot based on the labelling of the locking bar Insert the CPUs in the S5 135U 155U from slot 11 3 Push the module evenly into the guide rail until the lever over the locking pin is horizontal 4 Press the locking pin inwards on the bottom of the module and rotate it 90 clockwise 5 Secure the upper locking bar Note If you install ...

Page 174: ...Release the locking pin of the module 3 Press the release lever downwards and pull the module forwards and out of the central controller Note Only operate the CPU 928B with the submodule receptacle closed You close it either by fitting an interface submodule or with the cover supplied Removal CPUs Memory Cards Memory Submodules Interface Submodules ...

Page 175: ...Switch Mode Switch LEDs green LED red Fault Indicator LEDs red PG Interface 15 Pin Interface SI 1 Release Lever Locking Pin Order Number and Version SIEMENS 6ES5928 3UB21 Interface Fault Indicator LED red Interface Fault Indicator LED red Interface 1 Interface 2 Receptacle for Interface Submodule Interface SI 2 Figure 5 5 Front Plate of the CPU 928B 3UB21 Controls and Indicators CPUs Memory Cards ...

Page 176: ...eas are erased and initialized both on the CPU and on a RAM submodule Momentary contact switch up During a reset all flags timers counters and the process image will be erased OB 20 will be invoked Processing of the user program will start from the beginning again Momentary contact switch at midpoint With a restart processing of the user program will continue from the point of interruption The sta...

Page 177: ...te An overall reset has been requested This request can be initiated by the CPU itself or by operator action QVZ LED on During direct access or process image update a module addressed by the program no longer acknowledges although either it has acknowledged in single processor operation upon reset of the CPU 928B in the area of the process image IB 0 to 127 QB 0 to 127 and has been entered as pres...

Page 178: ...t and error handling can be found in the CPU 928B 3UB21 Programming Guide LED SI1 LED SI2 Cause on on No communication possible at both interfaces Internal error on off SI1 No communication possible Internal error SI2 If used interface is initialized and ready off on SI1 Interface is initialized and ready SI2 No communication possible Wrong interface submodule inserted or wrong parameters for inte...

Page 179: ...TOP 2 Hold the MC switch in the RESET setting and simultaneously set the mode switch from STOP to RUN Red STOP LED goes off Green RUN LED lights up Red BASP LED goes off The CPU is now in the RUN state but still has no user program You can also carry out a manual restart of the CPU 928B with the mode switch The CPU 928B 3UB21 Programming Guide will indicate when a manual restart is permissible Ste...

Page 180: ...24 V 760 mA max Backup voltage 3 4 V Backup current 20 mA typical at 25 _C P area O area IM3 area IM4 area Total Digital inputs with process image Digital inputs without process image or analog inputs 1024 max 1024 max 64 max 2048 max 128 max 2048 max 128 max 2048 max 128 max 1024 max 7168 max 448 max Digital outputs with process image Digital outputs without process image or analog outputs 1024 m...

Page 181: ...cks OB See Pocket Guide Integratedserialinterface PGinterface Optionalserialinterface Via interface submodules optionally as V 24 TTY RS 422A 485 or PGinterface SINEC L1 interface from Version 6ES5 928 3UB12 Backplane bus S5 bus Dimensions w x h x d 20 32 x 233 4 x 160 mm Weight Approx 0 6 kg CPUs Memory Cards Memory Submodules Interface Submodules ...

Page 182: ...ring both very fast bit processing and very fast word processing Cyclic Time controlled 9 different timebases Real time controlled Interrupt driven hardware interrupt Delayed from Version 6ES5 928 3UB12 The programming language is STEP 5 The electronic circuitry of the CPU 928B is on two PCBs basic and expansion boards in the double Eurocard format Both PCBs are screwed together linked via connect...

Page 183: ...of PG interface SI1 via the front connector of the CPU 928B and of the coordinator is not possible Electrically it is merely a PG interface which can be operated via two different terminals Switching the programmer online without a job request is already sufficient to operate the interface If you wish to utilize a second PG interface for connection of a PG or OP the connection must be made via the...

Page 184: ...ace submodule The opening to accept a submodule in the front plate is closed by a cover Only remove the cover to fit an interface submodule A description of interface submodules can be found in Section 5 11 and the order numbers in the ordering information A detailed description of the second interface can be found in the CPU 928B Communication Manual There is an interrupt line in the PLC for each...

Page 185: ...ler Step Action 1 Release the upper locking bar of the central controller and ensure that the locking pin for the module is correctly positioned with the slot head horizontal 2 Select the correct slot based on the labelling of the locking bar Insert the CPUs in the S5 135U 155U from slot 11 3 Push the module evenly into the guide rail until the lever over the locking pin is horizontal 4 Press the ...

Page 186: ...Release the locking pin of the module 3 Press the release lever downwards and pull the module forwards and out of the central controller Note Only operate the CPU 928B with the submodule receptacle closed You close it either by fitting an interface submodule or with the cover supplied Removal CPUs Memory Cards Memory Submodules Interface Submodules ...

Page 187: ...LEDs red PG Interface 15 Pin Interface SI 1 Release Lever Locking Pin Interface Fault Indicator LEDs red Interface 1 Interface 2 RUN STOP RUN STOP RÜCKSETZEN RESET URLÖSCHEN OVERALLRESET SI1 SI2 QVZ ADF ZYK BASP Order Number and Release Receptacle for Interface Submodule Interface SI 2 SI2 SI1 6ES5928 3UB12 CPU 928B Figure 5 6 Front Plate of the CPU 928B Controls and Indicators CPUs Memory Cards M...

Page 188: ...eas are erased and initialized both on the CPU and on a RAM submodule Momentary contact switch up During a reset all flags timers counters and the process image will be erased OB 20 will be invoked Processing of the user program will start from the beginning again Momentary contact switch at midpoint With a restart processing of the user program will continue from the point of interruption The sta...

Page 189: ...state An overall reset has been requested This request can be initiated by the CPU itself or by operator action QVZ LED on During direct access or process image update a module addressed by the program no longer acknowledges although either it has acknowledged in single processor operation upon reset of the CPU 928B in the area of the process image IB 0 to 127 QB 0 to 127 and has been entered as p...

Page 190: ...rupt and error handling can be found in the CPU 928B Programming Guide LED SI1 LED SI2 Cause on on No communication possible at both interfaces Internal error on off SI1 No communication possible Internal error SI2 If used interface is initialized and ready off on SI1 Interface is initialized and ready SI2 No communication possible Wrong interface submodule inserted or wrong parameters for interfa...

Page 191: ...o STOP 2 Hold the MC switch in the RESET setting and simultaneously set the mode switch from STOP to RUN Red STOP LED goes off Green RUN LED lights up Red BASP LED goes off The CPU is now in the RUN state but still has no user program You can also carry out a manual restart of the CPU 928B with the mode switch The CPU 928B Programming Guide will indicate when a manual restart is permissible Step A...

Page 192: ...760 mA max Backup voltage 3 4 V Backup current 20 mA typical at 25 _C P area O area IM3 area IM4 area Total Digital inputs with process image Digital inputs without process image or analog inputs 1024 max 1024 max 64 max 2048 max 128 max 2048 max 128 max 2048 max 128 max 1024 max 7168 max 448 max Digital outputs with process image Digital outputs without process image or analog outputs 1024 max 10...

Page 193: ...ocks OB See Pocket Guide Integratedserialinterface PGinterface Optionalserialinterface Via interface submodules optionally as V 24 TTY RS 422A 485 or PGinterface SINEC L1 interface from Version 6ES5 928 3UB12 Backplane bus S5 bus Dimensions w x h x d 40 64 x 233 4 x 160 mm Weight Approx 1 kg CPUs Memory Cards Memory Submodules Interface Submodules ...

Page 194: ... 928 is universally applicable ensuring both very fast bit processing optimized for open loop tasks and word processing optimized for closed loop tasks The following program processing levels are possible Cyclical Time controlled 9 different timebases Interrupt driven hardware interrupt The programming language is STEP 5 The electronic circuitry of the CPU 928 is on one PCB in the double Eurocard ...

Page 195: ...each CPU It can be used when the reaction to one or more events must occur with higher priority than the reaction to other events To process a process interrupt cyclic program processing is interrupted and the program stored in OB 2 OB for interrupt processing is inserted Refer to the CPU 928 Programming Guide for further details This interrupt driven program processing is only possible using an i...

Page 196: ... module evenly into the guide rail until the lever over the locking pin is horizontal 4 Press the locking pin inwards on the bottom of the module and rotate it 90o clockwise 5 Secure the upper locking bar Note If you install the CPU 928 3UA21 as the replacement for a double width CPU you must cover the slot which has been freed up with a blanking plate Proceed as follows to remove the CPU Step Act...

Page 197: ...ET Receptacle for User Memory Submodule Momentary Contact Mode Switch Mode Switch LED green LED red Fault Indicator LEDs red PG Interface 15 Pin Release Lever Locking Pin Order Number and Version SIEMENS ES5928 3UA21 Interface Fault Indicator LED red Figure 5 7 Front Plate of the CPU 928 3UA21 Controls and Indicators CPUs Memory Cards Memory Submodules Interface Submodules ...

Page 198: ...tatuses of flags timers counters and the process image are retained during stoppage of the CPU RUN LED STOP LED Status on off The CPU is in the RUN state off on The CPU is in the STOP state After a stop request by switch or PG function the STOP LED is continuously lit because the transition to the STOP state was requested by the user or in multiprocessor operation by another CPU and was not caused...

Page 199: ...or or single processor operation and has been recognized as present during the reset Possible causes Module failure Module was pulled out during operation in the stop state or in the Off state without a subsequent reset ADF LED on The user program has referenced an I O address under which no module is inserted ZYK LED on The maximum cycle time has been exceeded BASP LED on Command output is inhibi...

Page 200: ...C switch in the RESET setting and simultaneously set the mode switch from STOP to RUN Red STOP LED goes off Green RUN LED lights up Red BASP LED goes off The CPU is now in the RUN state but still has no user program You can also carry out a manual restart of the CPU 928 3UA21 with the mode switch The CPU 928 Programming Guide will indicate when a manual restart is permissible Step Action Result 1 ...

Page 201: ...l inputs with process image Digital inputs without process image or analog inputs 1024 max 1024 max 64 max 2048 max 128 max 2048 max 128 max 2048 max 128 max 1024 max 7168 max 448 max Digital outputs with process image Digital outputs without process image or analog outputs 1024 max 1024 max 64 max 2048 max 128 max 2048 max 128 max 2048 max 128 max 1024 max 7168 max 448 max Flags 2048 Timers 256 C...

Page 202: ...mized for open loop tasks and word processing optimized for closed loop tasks The following program processing levels are possible Cyclical Time controlled 9 different timebases Interrupt driven hardware interrupt The programming language is STEP 5 The CPU 928 comprises two PCBs PCB 1 and PCB 2 in the double Eurocard format in a sandwich assembly The two PCBs have plug in interconnections and are ...

Page 203: ...are given in the ordering information There is an interrupt line IR in the PLC for each CPU It can be used when the reaction to one or more events must occur with higher priority than the reaction to other events o process an interrupt cyclic program processing is interrupted and the program stored in OB 2 OB for interrupt processing is inserted Refer to the CPU 928 Programming Guide for further d...

Page 204: ...t the correct slot based on the labelling of the locking bar Insert the CPUs in the S5 135U 155U from slot 11 3 Push the module evenly into the guide rail until the lever over the locking pin is horizontal 4 Press the locking pin inwards on the bottom of the module and rotate it 90o clockwise 5 Secure the upper locking bar Proceed as follows to remove the CPU Step Action 1 Release the upper lockin...

Page 205: ...Mode Switch LED green LED red Momentary Contact Mode Switch Fault Indicator LEDs red PG Interface 15 Pin Release Lever Locking Pin RUN STOP RUN STOP RÜCKSETZEN RESET URLÖSCHEN OVERALL RESET QVZ ADF ZYK BASP Order Number and Version 6ES5928 3UA12 Figure 5 8 Front Plate of the CPU 928 Controls and Indicators CPUs Memory Cards Memory Submodules Interface Submodules ...

Page 206: ...as are erased and initialized both on the CPU and on a RAM submodule Momentary contact switch up During a reset all flags timers counters and the process image will be erased OB 20 will be invoked Processing of the user program will start from the beginning again Momentary contact switch at midpoint With a restart processing of the user program will continue from the point of interruption The stat...

Page 207: ...was not caused by the CPU itself off off The CPU is in the INITIAL START or program check state off slow flashing The CPU is in the STOP state The CPU has caused a transition to the STOP state possibly also for the other CPUs If you set the mode switch to STOP the flashing LED becomes continuously lit off rapid flashing The CPU is in the STOP state An overall reset has been requested This request ...

Page 208: ...or or single processor operation and has been recognized as present during the reset Possible causes Module failure Module was pulled out during operation in the stop state or in the Off state without a subsequent reset ADF LED on The user program has referenced an I O address under which no module is inserted ZYK LED on The maximum cycle time has been exceeded BASP LED on Command output is inhibi...

Page 209: ...he MC switch in the RESET setting and simultaneously set the mode switch from STOP to RUN Red STOP LED goes off Green RUN LED lights up Red BASP LED goes off The CPU is now in the RUN state but still has no user program You can also carry out a manual restart of the CPU 928 with the mode switch The CPU 928 Programming Guide will indicate when a manual restart is permissible Step Action Result 1 Se...

Page 210: ...tal Digital inputs with process image Digital inputs without process image or analog inputs 1024 max 1024 max 64 max 2048 max 128 max 2048 max 128 max 2048 max 128 max 1024 max 7168 max 448 max Digital outputs with process image Digital outputs without process image or analog outputs 1024 max 1024 max 64 max 2048 max 128 max 2048 max 128 max 2048 max 128 max 1024 max 7168 max 448 max Flags 2048 Ti...

Page 211: ... be used The CPU 922 is particularly suitable for word processing closed loop control and arithmetic calculation Binary signal processing is also possible The following program processing levels are possible Cyclic Time controlled 1 timebase Interrupt driven hardware interrupt The programming language is STEP 5 The module is designed as a plug in PCB of double Eurocard format The module provides t...

Page 212: ...der numbers are given in the ordering information There is an interrupt line IR in the S5 135U 155U PLC for each CPU It can be used when the reaction to one or more events must occur with higher priority than the reaction to other events To process an interrupt cyclic program processing is interrupted and the program stored in OB 2 is inserted Refer to the CPU 922 Programming Guide for further det...

Page 213: ...he correct slot based on the labelling of the locking bar Insert the CPUs in the S5 135U 155U from slot 11 3 Push the module evenly into the guide rail 4 Secure the upper locking bar Proceed as follows to remove the CPU Step Action 1 Release the upper locking bar of the central controller 2 Use the grips and gentle upward and downward motion to pull the CPU forwards out of the CC Removing and Inse...

Page 214: ...bmodule Mode Switch LED green LED red Momentary Contact Mode Switch Fault Indicator LEDs red PG Interface 15 Pin RUN STOP RUN RESET STOP RÜCKSETZEN URLÖSCHEN OVERALL RESET QVZ ADF ZYK BASP Order Number and Version Grip Grip 6ES5922 3UA11 Figure 5 9 Front Plate of the CPU 922 Controls and Indicators CPUs Memory Cards Memory Submodules Interface Submodules ...

Page 215: ...as are erased and initialized both on the CPU and on a RAM submodule Momentary contact switch up During a reset all flags timers counters and the process image will be erased OB 20 will be invoked Processing of the user program will start from the beginning again Momentary contact switch at midpoint With a restart processing of the user program will continue from the point of interruption The stat...

Page 216: ...was not caused by the CPU itself off off The CPU is in the INITIAL START or program check state off slow flashing The CPU is in the STOP state The CPU has caused a transition to the STOP state possibly also for the other CPUs If you set the mode switch to STOP the flashing LED becomes continuously lit off rapid flashing The CPU is in the STOP state An overall reset has been requested This request ...

Page 217: ...or or single processor operation and has been recognized as present during the reset Possible causes Module failure Module was pulled out during operation in the stop state or in the Off state without a subsequent reset ADF LED on The user program has referenced an I O address under which no module is inserted ZYK LED on The maximum cycle time has been exceeded BASP LED on Command output is inhibi...

Page 218: ...he MC switch in the RESET setting and simultaneously set the mode switch from STOP to RUN Red STOP LED goes off Green RUN LED lights up Red BASP LED goes off The CPU is now in the RUN state but still has no user program You can also carry out a manual restart of the CPU 922 with the mode switch The CPU 922 Programming Guide will indicate when a manual restart is permissible Step Action Result 1 Se...

Page 219: ...tal Digital inputs with process image Digital inputs without process image or analog inputs 1024 max 1024 max 64 max 2048 max 128 max 2048 max 128 max 2048 max 128 max 1024 max 7168 max 448 max Digital outputs with process image Digital outputs without process image or analog outputs 1024 max 1024 max 64 max 2048 max 128 max 2048 max 128 max 2048 max 128 max 1024 max 7168 max 448 max Flags 2048 Ti...

Page 220: ...ordering information 5 8 2 Notes on Operation You can program and erase the 374 memory card off line on the SIMATIC S5 programmers The link to the PG is provided by a special connector or programming adapter into which the memory card is inserted A description of EPROM programming can be found in the STEP 5 manual Memory cards can be inserted and removed at any time even whilst the CPU is running ...

Page 221: ...Standard Association CSA to Standard C 22 2 No 142 Report LR 63533 Supply voltage during a read operation 5 V 5 Current consumption during a read operation at 5 V 200 mA max Access time tACC 200 ns Operatingtemperature 0 to 55 C Storagetemperature 40 C to 70 C Relativehumidity Up to 95 at 25 C no condensation Number of programming cycles 10 000 Dimensions H x D x W 54 x 85 x 5 mm Weight Approx 50 ...

Page 222: ...odules off line on the SIMATIC S5 programmers The link to the PG is provided by the EPROM programming interface integrated in the PG A description of EPROM programming can be found in the STEP 5 manual Use an adhesive label to cover the EPROM window erasing window after programming Caution CMOS memory submodules are destroyed by programming with the wrong programming number A list of valid order n...

Page 223: ...Standard Association CSA to Standard C 22 2 No 142 Report LR 63533 Supply voltage during a read operation 5 V 5 Current consumption during a read operation at 5 V 200 mA max Access time tACC 250 ns Operatingtemperature 0 to 55 C Storagetemperature 40 C to 70 C Relativehumidity Up to 95 at 25 C no condensation Number of programming cycles 10 000 Dimensions H x D x W 54 x 58 x 14 mm Weight Approx 40...

Page 224: ...scription 377 memory submodules RAM submodules are available with or without battery backup in the following capacities Without Battery Backup With Battery Backup 16 Kbytes 64 Kbytes 32 Kbytes 64 Kbytes The order numbers for the 377 memory submodules can be found in the ordering information 5 10 2 Notes on Operation 377 memory submodules are loaded online from the PG in the CPU A description of lo...

Page 225: ...ndby for a long time This can result in the loss of data To protect the battery the 377 memory submodule has a cover on both sides The button cell battery with terminal lugs is secured on the submodule with screws on two holders When the grip is swivelled in you can see the battery fault LED There are three different operational states for the RAM submodule with battery backup In this state the ba...

Page 226: ...RAM are retained The battery of the battery backed RAM submodule is monitored When the RAM submodule goes to normal operation battery backed RAM is in the CPU supply voltage of the PLC is switched on the battery monitor on the submodule detects the following faults Submodule battery is not present Submodule battery is faulty voltage less than 2 6 V The red battery fault LED on the front of the sub...

Page 227: ...d pull it up 2 Insert the submodule battery and secure it with a screw on the left and on the right Ensure correct polarity 3 Close the cover again Battery M 2 5 Screw Grip Battery Fault LED Figure 5 10 Mounting Location for Backup Battery Caution Improper replacement of the battery can result in explosion hazard It should only be replaced by the same type or an equivalent one recommended by the m...

Page 228: ...ubmodule into or out of the CPU switch the PLC power supply off this is to ensure that data of the RAM submodule are not corrupted Initial situation The CPU is in the programmable controller The power supply of the PLC is switched off The mode switch of the CPU is at STOP Step Action 1 First insert the battery in the RAM submodule 2 Insert the RAM submodule in the CPU 3 Switch the power supply of ...

Page 229: ...set 4 Switch the power supply off 5 Remove the unprogrammed memory submodule 6 Insert the programmed memory submodule 7 Switch the power supply on 8 Carry out a reset Before removing the RAM submodule check whether the battery is still in order if the battery fault LED on the RAM submodule is lit whilst the PLC supply voltage is switched on the contents of the RAM submodule will be lost when it is...

Page 230: ...mperature 0 to 55 C Storage temperature 40 C to 70 C Relative humidity Up to 95 at 25 C no condensation Number of programming cycles 10 000 Dimensions H x D x W 54 x 58 x 14 mm Weight Approx 40 g 60 g Current consumption at 5 V 100 mA max 16 64 Kbytes 200 mA max 32 Kbytes Backup current standby Approx 20 mA typ 16 64 Kbytes Approx 40 mA typ 32 Kbytes Backup voltage UCMOS 2 7 V to 3 6 V Access time...

Page 231: ...up current 13 mA typ Backup voltage UCMOS 2 7 V to 3 6 V Submodule battery Lithium button cell 3 V 200 mAh Type CR 2430 LF 1 2W from VARTA Backup time 1 year min at 25 oC Access time tACC 150 ns Submodules with Battery Backup CPUs Memory Cards Memory Submodules Interface Submodules ...

Page 232: ...ission via the SINEC L1 bus from Version 6ES5 928 3UB12 The second serial interface of the CPU 948 can be used as A PG interface for PG and operator panels To use the second interface as you require a PG interface the PG submodule an interface for data transmission with RK 512 computer link procedures 3964 3964R or open driver the V 24 RS 232C or TTY or RS 422 A 485 submodule only in RS 422 A mode...

Page 233: ...ubmodule See Section 5 11 4 RS422 A 485 submodule See Section 5 11 5 SINEC L1 submodule See Section 5 11 6 When the interface submodule is delivered the jumpers are already set so that you can usually fit it immediately 2 Switch off the power supply of your PLC 3 Remove the CPU 4 Remove both screws on the submodule slot 5 Remove the coverplate 6 Insert the interface submodule through the front pla...

Page 234: ... pull it out of the receptacle 4 Fit another submodule as already described or close the receptacle with its cover Use the fixing screws of the submodule 5 Insert the CPU in the central controller 6 Switch the power supply of your PLC on again Note Since the interface module is secured to the CPU with screws interference pulses are given a path to ground via the shield of the CPU Removal CPUs Memo...

Page 235: ...bmodule is equipped with a transmitter and a receiver for 20 mA current loop signals The loop current is always fed in from the PG The following figure shows the circuitry for current loop signals of the standard cable Transmitter Receiver Current Direction Arrows CPU with PG Receiver Transmitter PG Module Figure 5 11 PG Submodule Loop Current Direction The rate for data transmission via the PG in...

Page 236: ...on Remarks 1 Housing GND GNDext 2 RxD 8 15 3 VPG 5 V_ 15 4 24 V from bus 5 0 V GND GNDint 6 TxD 7 TxD 9 8 Housing GND GNDext 9 1 9 RxD 10 24 V GND Current return 11 20 mA Current source transmitter 12 GND GNDint 13 20 mA Current source receiver 14 VPG 5 V_ 15 0 V GND GNDint From partner to CPU From CPU to partner Pin Assignments of the PG Submodule CPUs Memory Cards Memory Submodules Interface Sub...

Page 237: ...diately BackplaneConnector FrontConnector 15 Pin Sub D Type J1 3 2 1 Figure 5 12 PG Submodule Jumper Settings when Delivered J1 is set to select whether the PG submodule is to be operated in the CPU 928B CPU 948 or in the CPU 945 1 2 3 J1 Operation in CPU 928B CPU 948 Operation in CPU 945 Jumper Settings on the PG Submodule CPUs Memory Cards Memory Submodules Interface Submodules ...

Page 238: ...PU PG Housing GND 1 Shield Housing GND 8 24 25 9 2 RxD RxD Receiver 10 22 TxD 6 12 23 12V Transmitter 20 6 12V TxD Transmitter 7 8 21 Receiver 12V 12V 17 4 3 2 20 mA TxD TxD 20 mA 20 mA RxD RxD 20 mA K1 K2 K3 Transmission Rate Setting CPU SI1 or SI2 with PG Submodule PG 675 685 or Adapter to PG 7xx Figure 5 13 PG Submodule Standard Connecting Cable Standard Connecting Cable for the PB Submodule CP...

Page 239: ...ve lines the V 24 submodule has a number of control and signaling lines to CCITT Recommendation V 24 V 28 However these control signals are not needed and not used for the standard procedures of communication types RK 512 3964 3964R and open driver Exception RTS CTS with the open driver The following applies to V 24 signals Logic 0 is represented by a voltage U w 3 V Logic 1 is represented by a vo...

Page 240: ...ks 25 13 1 Shield 25 2 D1 103 TxD Output 3 D2 104 RxD Input 4 S2 105 RTS Output 5 M2 106 CTS Input 6 M1 107 DSR Input 7 E2 102 GND 8 M5 109 DCD Input 18 PS3 141 Output Not supported 14 1 20 S1 2 108 2 DTR Output 1 22 M2 125 RI Input 23 S4 111 Output 25 PM1 142 Input Not supported The signal numbering complies with DIN 66020 V 24 RS 232C the signal designations are the abbreviations used internatio...

Page 241: ...nnector 25 Pin Sub D Type J2 J1 J3 J4 Br5 Br6 Br8 Br9 Br7 Figure 5 15 V 24 Submodule Jumper Settings when Delivered You can change over the polarity of the transmit and receive data with jumpers J3 and J5 1 2 3 J3 Transmit data in normal polarity Transmit data negated J5 Receive data in normal polarity Received data negated Jumper Settings of the V 24 Submodule CPUs Memory Cards Memory Submodules ...

Page 242: ...e switched through from the front connector 1 2 3 J9 CTS at quiescent potential CTS at pin 5 Standard cables for connecting the V 24 submodule of the CPU to the partner station are available from Siemens in various lengths up to16 m Order numbers and lengths can be found in the ordering information Connecting cable for CPU CP 524 CP 525 CP 544 CPU CP524 525 CP544 RxD 7 Shield 2 7 TxD Receiver Tran...

Page 243: ...ble CPU N10 modem CPU Modem N10 RxD 7 Shield 3 3 7 1 TxD Receiver Transmitter TxD 2 2 RxD Receiver Transmitter RTS CTS 4 5 Housing GND 1 Figure 5 17 V 24 Submodule Connecting Cable for CPU N10 Modem CPUs Memory Cards Memory Submodules Interface Submodules ...

Page 244: ... the same type of interface in the CPU and in the printer 13 14 1 10 19 7 Shield 3 2 7 1 Receiver Transmitter 9 10 18 21 Housing 2 3 Receiver Transmitter 5 25 Housing GND CPU DR 210 211 DR 230 231 RxD TxD CTS TxD RxD Busy TTY Assignments TTY Assignments Figure 5 18 V 24 Submodule Connecting Cable for CPU DR 210 211 DR 230 231 CPUs Memory Cards Memory Submodules Interface Submodules ...

Page 245: ... flow control CPU RxD 7 3 2 7 TxD Receiver Transmitter TxD 2 RxD Receiver Transmitter Shield 1 RTS CTS Housing GND 1 3 RTS CTS Housing GND 4 5 4 5 CPU Figure 5 19 Example of a Connecting Cable CPU CPU for RTS CTS Flow Control CPUs Memory Cards Memory Submodules Interface Submodules ...

Page 246: ...equipped with a transmitter and receiver for 20 mA current loop signals Shown in the following figure is the typical circuitry for current loop signals Current Direction Arrows Transmitter Transmitter Receiver Receiver Figure 5 20 TTY Submodule Loop Current Direction The loop current can be fed in both by the TTY submodule and by the partner station Only the side supplying the current is non float...

Page 247: ...ted by current 20 mA A maximum of 9600 bps is permissible for data transmission with the TTY submodule Shown in the figure are the pin assignments of the 25 pin subminiature D type connector in the front plate of the TTY submodule 13 Pin Designa tion Current direction Remarks 25 13 1 Shield 9 24 V external This connection is changed over between 24 V internal and 24 V external with jumper J3 see n...

Page 248: ...ivered The polarity of the transmit and receive data is changed over with jumpers J1 and J2 1 2 3 J1 Transmit data negated Transmit data in normal polarity J2 Receive data in normal polarity Receive data negated The 24 V source voltage for generation of the loop current can be allocated with jumper J3 1 2 3 J3 24 V will be applied from Pin 9 of the sub D connector 24 V will be applied from the bac...

Page 249: ...tion Connecting cable for CPU CP 524 CP 525 CP 544 CPU CP 524 525 CP544 Transmitter 24V 24V Transmitter Shield RxD RxD 20mA TxD TxD 13 14 21 10 19 1 RxD RxD 20mA TxD TxD 20mA 12 20mA Receiver Receiver Housing GND Housing GND 1 19 10 12 14 13 21 CPU CP 524 525 CP 544 Figure 5 22 TTY Submodule Connecting cable for CPU CP 524 CP 525 CP 544 Standard Connect ing Cables for the TTY Submodule CPUs Memory...

Page 250: ...ype connector in the front plate Shield CPU Transmitter 13 Receiver 14 Transmitter 24 V 24 V IM 512 12 13 23 11 24 25 Device ID 1 Receiver 19 10 Housing GND Housing 0 14 5 2 17 6 18 15 3 2 2 RxD RxD TxD TxD 20mA 20mA RxD 20mA TxD TxD 20mA RxD 2 Figure 5 23 TTY Submodule Connecting Cable CPU IM 512 CPUs Memory Cards Memory Submodules Interface Submodules ...

Page 251: ... type of interface in the CPU and in the printer 13 14 Receiver 1 Transmitter 24V 24V Receiver Transmitter 10 19 7 Shield 3 2 7 1 9 10 18 21 Housing 2 3 5 25 Housing GND CPU RxD RxD TxD TxD 20mA 20mA TxD RxD V 24 Assignments V 24 Assignments DR 210 211 DR 230 231 Figure 5 24 TTY Submodule Connecting Cable CPU DR 210 211 DR 230 231 CPUs Memory Cards Memory Submodules Interface Submodules ...

Page 252: ...nd receive lines Device 1 GND Device 2 GND Shield Shield T A T B R A R A R B T A T B R B Figure 5 25 RS422 A 485 Submodule Full Duplex Operation Apart from the transmit and receive lines the RS422 A 485 submodule has a number of control and signaling lines to CCITT Recommendation X 24 and ISO 8481 In association with the above types of communication however these control and message signals are no...

Page 253: ...ITT V 24 Input Output Remarks 1 Shield 8 2 T A Output 8 15 3 C A Output 4 R A Input Output In full duplex operation only data can be received on this two wire line 5 I A Input 9 6 S A Input 9 1 7 B A Output 8 GND 9 T B Output 10 C B Output 11 R B Input Output In full duplex operation only data can be received on this two wire line 12 I B Input 13 S B Input 14 B B Output 15 X B Input Data Transmiss...

Page 254: ...re line R When delivered the two wire line R is preset with the jumpers 12 14 and 4 6 so that the break state can be recognized Pin 4 R A of the front connector lies above a resistance on 5 V Pin 11 R B of the front connector lies above a resistance on ground If you replug the jumpers on 10 12 and 6 8 the two wire line R is preset as follows pin 4 R A of the front connector lies above a resistance...

Page 255: ...owing jumper setting you can switch the two wire line B as an input or an output Jumper 17 19 two wire line B is switched as an output The line X B can be used as an input X A is connected to ground default Jumper 15 17 two wire line B is switched as an input The line X B cannot be used With the following jumper setting you can either place the signal PS3 or the internal transmitting frequency TxC...

Page 256: ...he internal receive frequency RxCint is used as the receive frequency Jumpers 8 10 3 5 the frequency transmitted via the two wire line S is used as the transmit and receive frequency Jumpers 10 12 3 5 the frequency transmitted via the two wire line S is used as the transmit frequency the internal receive frequency RxCint is used as the receive frequency With the following jumper setting you can se...

Page 257: ... in the ordering information Connecting cable for CPU CP 524 CP 544 T A R A T B R B 2 9 4 11 R A T A R B T B G G 4 11 2 9 8 8 Shield 1 1 Housing GND Housing GND Receiver Receiver Transmitter CPU CP 524 CP 544 Transmitter GND GND CPU CP 524 CP 544 Figure 5 27 RS422 A 485 Submodule Connecting Cable for CPU CP 524 CP 544 Standard Connecting Cables for the RS422 A 485 Submodule CPUs Memory Cards Memor...

Page 258: ...SINEC L1 submodule is equipped with a transmitter and a receiver for 20 mA current loop signals Shown in the following figure is the circuitry for the current loop signals Transmitter Receiver Current Direction Arrows Partner Receiver Transmitter CPU with SINEC L1 Submodule Figure 5 28 SINEC L1 Submodule Loop Current Direction Data transmission via the SINEC L1 interface always takes place at 9600...

Page 259: ...ion Remarks 1 Housing GND GNDext 2 RxD 8 15 3 VPG 5 V_ 8 15 4 24 V from bus 5 24 V ground 6 TxD 7 TxD 8 Housing GND GNDext 9 1 9 RxD 1 10 24 V ground Current return 11 20 mA Current source transmitter 12 24 V ground 13 20 mA Current source receiver 14 VPG 5 V_ 15 24 V ground from partner to CPU from CPU to partner Pin Assignments of the SINEC L1 Submodules CPUs Memory Cards Memory Submodules Inter...

Page 260: ... X8 X7 X10 X9 X6 1 3 2 Figure 5 29 SINEC L1 Submodule Jumper Settings when Delivered The connection to the SINEC L1 bus system is provided by the BT 777 bus terminal A detailed description of the bus terminal can be found in the manual entitled SINEC L1 Bus System 6ES5 998 7LA11 The order number can be found in the ordering information Jumper Settings on the SINEC L1 Submodule BT 777 Bus Terminal ...

Page 261: ... a partner Connecting cable CPU partner point to point communication e g CPU 928B 941 945 Transmitter 24V 24V Transmitter Shield RxD RxD 20 mA TxD TxD 9 2 6 7 1 RxD RxD M TxD TxD M 11 20 mA Receiver Receiver Housing GND Housing GND 1 7 6 11 2 9 15 CPU 928B CPU 102 103 AG 90U 95U 15 Figure 5 30 SINEC L1 Submodule Connecting Cable for Point to Point Communication via the SINEC L1 Submodule Connectin...

Page 262: ...bps fixed 19 200 bps max 9600 bps max 19 200 bps max when submodule is used in a CPU 9600 bps fixed Front connector female PG RS422 A 485 SINEC L1 submodule V 24 TTY submodule 15 pin Cannon 25 pin Cannon Transmissioncable Shielded four wire line five wire line for RS422 A with braided shield and metal housing on connector grounding required at both ends Line length PG submodule V 24 submodule TTY ...

Page 263: ...nd start operations You will require the 923A or 923C coordinator module The technical functions of these modules are described Section Description Page 6 1 Introduction 6 2 6 2 Startingthe Multiprocessor Operation 6 3 6 3 Coordinator Modes 6 13 6 4 923A Coordinator Module 6 15 6 5 923C Coordinator Module 6 18 6 6 Technical Specifications of the Coordinators 6 28 Chapter Overview 6 ...

Page 264: ...coordinator The functioning of this module is described in Sections 6 5 and 6 6 For an explanation of data interchange between CPUs in multiprocessor operation and the arrangement of your STEP 5 program please consult the Programming Guide for your CPU A coordinator is required in multiprocessor operation The following are available for the S5 135U 155U PLC 923A coordinator COR A and 923C coordina...

Page 265: ...is CPU DB 1 required DX 0 possibly required etc You can use up to four CPUs in the S5 135U 155U programmable controller The permissible slots are indicated in Chapter 4 Startup can be subdivided into the following steps Step Action 1 Set the number of CPUs inserted from the left on the coordinator 2 If you use communication flags on CPs Mask out the communication flag areas on the coordinator 3 In...

Page 266: ...tup must be made Note The settings of jumpers which are not described in the following text must not be changed X1 X2 EP 2 EP 7 EP 63 EP 62 EP 43 EP 45 J2 J1 Mode Switch RUN STOP TEST 16 9 8 1 16 9 8 1 1 16 9 8 16 9 8 1 16 9 8 1 8 16 9 1 Figure 6 1 Location of Jumpers on the 923A Coordinator when Delivered Setting the Jumpers Multiprocessor Operation Coordinators ...

Page 267: ...itch RUN STOP TEST S2 S3 X4 EP 64 16 9 8 1 JU X6 X5 EP 62 16 9 8 1 JY EP 63 16 9 8 1 JZ Front View S1 S2 S3 on off off on off on Figure 6 2 Location of Jumper Sockets and Switches on the 923A Coordinator and Front View of Switches S1 to S3 when Delivered Multiprocessor Operation Coordinators ...

Page 268: ...ble test mode No of occupied CPU slots 2 1 No of occupied CPU slots 3 No of occupied CPU slots 4 1 Setting when delivered Setting the communication flag areas IF THEN you use communication flag areas on CPs please consult the relevant manuals you must mask out these areas blocks on the coordinator without fail to avoid duplicated addressing of the communication memory The 256 communication flag by...

Page 269: ...to F21FH F220H to F23FH F240H to F25FH F260H to F27FH F280H to F29FH F2A0H to F2BFH F2C0H to F2DFH F2E0H to F2FFH Jumper inserted area activated coordinator acknowledges in this area Jumper not inserted area masked out coordinator does not acknowledge in this area You wish to mask out the four communication flag areas with the highest addresses on COR A 1 8 9 16 EP7 Address F200H to F27FH Activate...

Page 270: ...Memory on COR C Inserting CPUs and coordinator in the central controller Precondition The central controller is not yet switched off Substep Action Reaction 3a Insert the CPUs and coordinator in the relevant slots none 3b Insert all EPROM or RAM sub modules in the CPUs according to the configuration The EPROM submodules must have been previously programmed with a PG none 3c Set all mode switches o...

Page 271: ...Check the setting for the number of occupied CPU slots on the coordinator Are the CPUs inserted at suitable slots Executing an OVERALL RESET on all CPUs Ensure that the mode switch on the coordinator is set to STOP Precondition Steps 3 and 4 have been fully executed Action Reaction Execute the OVERALL RESET for each individual CPU Hold the MC 1 mode switch in the OVERALL RESET setting simulta neou...

Page 272: ...ts via IB 0 off must be set in DX 0 only in CPU 948 To start multiprocessor operation immediately with all CPU programs you must now load your programs into the individual CPUs After completing these steps however you can load individual programs into certain CPUs into the desired CPU 1 1 You must only load the blocks for CPUs with RAM operations for EPROM operation the inserted EPROMs must contai...

Page 273: ...n the control bits of this CPU are read out with the programmer DB 1 error is marked in addition to the usual information There is no output of an ISTACK Remedy Check whether data block DB1 in the CPU was correctly loaded and programmed Symptom 2 After execution of a RESET Undefined states or faults occur at the CPUs e g after a RESTART at CPU 922 it goes to the RUN state although the other CPUs a...

Page 274: ...itches of all CPUs are set to RUN A subsequent start of individual CPUs is not possible Switch the coordinator back to STOP Execute a RESET at all CPUs and then switch the coordinator to RUN again Note During the starting phase processing of the start OBs the STOP and RUN LEDs remain off at all CPUs The RUN LED only lights up continuously when the CPUs go over to cyclic program processing When the...

Page 275: ...equired by the user the type of start can be the same for all CPUs or arbitrarily different After the start synchronization by the system programs the CPUs simultaneously go to RUN cyclic operation The transition of individual CPUs is synchronized as long as the preset start synchronization in the relevant CPUs has not been changed by DX 0 programming i e only when each CPU has ended its start do ...

Page 276: ...IL S on off Effect S1 1 S1 2 S1 3 S1 4 S1 5 S1 6 x x x x x x Test mode No of occupied CPU slots 2 No of occupied CPU slots 3 No of occupied CPU slots 4 When the coordinator mode switch is set from STOP to TEST the CPUs can be started individually There is therefore no synchronized transition to cyclic program processing The output of signal BASP is suppressed on all CPUs even if there is an error ...

Page 277: ...he interchange of data between CPUs via communication flags Note The 923A coordinator module cannot be used in multiprocessor operation if a CPU 948 is fitted in the 135U 155U PLC If you execute global memory access in multiprocessor operation I O area with addresses 0000H EFFFH with the CPU 928B and or the CPU 928 you must use the COR 923C as the coordinator The COR 923A is designed as a plug in ...

Page 278: ...has no influence on this The bus enable assignment sequence begins with CPU 1 after the Reset signal is removed by the power supply and enables the CPUs in the following order according to the preset number of CPUs CPU 1 CPU 2 CPU 3 CPU 4 CPU 1 CPU 2 etc see Figure 6 5 CPUs in Operation CPU1 CPU2 CPU3 CPU4 Bus Lock Reset Bus Enable for Time Bus Lock 2µs 2µs Figure 6 5 Timing Sequences of the Bus S...

Page 279: ...on the Coordinator A three stage mode switch on the front plate serves for user control it has the settings RUN STOP and TEST The functions of the mode switch and its use are explained in Sections 6 2 and 6 3 Mode switch for RUN STOP and TEST Figure 6 6 Front Plate of the COR 923 A User Control Multiprocessor Operation Coordinators ...

Page 280: ...ration only in the central controller To coordinate multiprocessor operation i e the simultaneous use of two to four CPUs CPU 948 CPU 928B CPU 928 CPU 922 Communication memory only in the central controller For the interchange of data between CPUs via communication flags and data blocks Central programmer connection PG MUX For the programming and startup of up to 8 modules via one PG connection To...

Page 281: ...COR 923C cyclically allocates a bus enable signal to each of the two to four CPUs in the S5 135U 155U PLC Only during this time can the relevant CPU utilize the common S5 bus The assignment of bus enable signals takes place in time division multiplex operation On the COR 923C you set the number of CPUs with DIL switches The enable time for access to the S5 bus is preset at 2 ms for all CPUs If the...

Page 282: ...oo long a duration is marked by the CPU in a readable register under address FEFFH fault register see Figure 6 8 The assigned BUS FAULT LED in the front plate of the COR 923C lights up The register is cleared and the LED goes off again when the signal which led to the Stop state becomes inactive Communication memory The communication memory comprises a central battery backed RAM in the PLC It has ...

Page 283: ...age memory contains four pages of 1 Kbyte An identification number is assigned to each page These are the numbers 252 253 254 and 255 These numbers are permanently set on the COR 923C and cannot be changed You must not use these numbers on other modules CP IP in the same PLC otherwise double addressing will occur When the supply voltage is switched on the vector register is cleared The vector regi...

Page 284: ...d the base address are described in more detail in Section 6 5 2 Switch Slot Station No S3 1 S3 2 S3 3 S3 4 S3 5 S3 6 S3 7 S3 8 11 27 43 59 75 83 91 99 Base address Base address 1 Base address 2 Base address 3 Base address 4 Base address 5 Base address 6 Base address 7 If slots are not occupied or if you wish to operate modules via their own front connectors you must delete the numbers assigned to...

Page 285: ...o be served by the COR923C Mode switch for RUN STOP and TEST PG interface 15 pin IF FAULT LED indicates fault at the serial interface If the interface is not in use the LED is permanently lit BUS FAULT LEDs These are allocated to the relevant CPUs and light up when the max value of monitored bus access time is exceeded Figure 6 9 Front plate of the COR 923C The mode switch on the front plate can b...

Page 286: ...livered You set the number of CPUs present in the PLC with the 3 DIL switches S1 4 to S1 6 You may only set one switch The factory setting is Number of CPUs 2 see below Factory setting Switch Setting Meaning on off S1 1 x S1 2 x S1 3 x Test mode see also Sec 6 3 S1 4 x Number of CPUs 2 S1 5 x Number of CPUs 3 S1 6 x Number of CPUs 4 Setting the DIL Switches Coordination Section Number of CPUs Mult...

Page 287: ... Significance 4 S2 5 x Significance 2 S2 6 x Significance 1 base address 1 You use switch S3 to activate the numbers and slots to be reached via the COR 923C Factory setting Switch Setting Meaning Slot No in the S5 135U 155U off on S5 135U 155U S3 1 x Base address 0 11 S3 2 x Base address 1 27 S3 3 x Base address 2 43 S3 4 x Base address 3 59 S3 5 x Base address 4 75 S3 6 x Base address 5 83 S3 7 ...

Page 288: ...ificance 4 S2 5 x Significance 2 2 S2 6 x Significance 1 10 Activating the required slots for the S5 135U 155U PLC Switch Setting Meaning Slot No in the S5 135U 155U Operable Slots End Address off on S3 1 x Base address 0 11 11 10 S3 2 x Base address 1 27 S3 3 x Base address 2 43 S3 4 x Base address 3 59 59 13 S3 5 x Base address 4 75 75 14 S3 6 x Base address 5 83 S3 7 x Base address 6 91 S3 8 x ...

Page 289: ... in the event of a bus error Each CPU is assigned one bit of the fault register which is set to 1 in the event of an error The register is cleared each time the Stop signal becomes inactive Fault register FEFFH Bit 1 Bus error from CPU 1 Bit 2 Bus error from CPU 2 Bit 3 Bus error from CPU 3 Bit 4 Bus error from CPU 4 7 4 3 2 1 0 Not assigned The fault register can be read by all CPUs allowing cent...

Page 290: ...torage temperature 40 to 70 _C Relative humidity 95 max at 25 _C no condensation Operating altitude 3500 m max above sea level Supply voltage 5 V 5 5 V 5 24 V 25 15 Current consumption at 5 V 0 5 A typical 1 1 A typical Current consumption at 24 V 60 mA Minimum backup voltage 2 7 V Backup current 100 nA typical 2 mA typical Acknowledgement time for access to communication memory via S5 Bus 320 ns ...

Page 291: ... IM 304 as well as the CC interface modules IM 312 3 IM 312 5 IM 310 and IM 314 Other IMs such as the IM 307 IM 317 and the IM 308 IM 318 are described in separate manuals see Catalog ST 54 1 The IM 306 CC interface module is described in the S5 115U PLC manual A general overview of the applications of individual IMs can be found in Chapter 2 Centralized and Distributed Configuration of a Programm...

Page 292: ...o four IM 300s can be used in one CC up to two of which may be IM 300 5s You can use one IM 300 in an EU 183U or EU 185U An IM 300 EU interface module is complemented by an IM 312 or IM 306 CC interface module Use the following IMs depending on the connected EU EU Interface Module EU Type CC Interface Module IM 300 5 C 6ES5 300 5CA11 EU 184U EU 187U IM 312 5 IM 300 3 6ES5 300 3AB11 EU 183U EU 185U...

Page 293: ... The ERs are supplied with operating voltage via the IMs Note The maximum permissible current over each connection of the IM 300 5LB11 is 2 A The connection of central controller and expansion unit to the IM 300 5LB11 is provided exclusively by the 705 0 connecting cable It is available in two lengths 0 5 m and 1 5 m refer to the ordering information for order numbers When the IM 300s are used in ...

Page 294: ...pen circuit IM 300 5 5CA11 I O Module Failure LEDs LEDs LD1 and or LD2 light up if a module inserted in the EU no longer responds to an access by the CPU The IM 312 has no indicators or controls 50 34 18 33 17 1 IM312 Fault 50 34 18 33 17 1 50 33 17 34 18 1 IM300 5 Fault I O Module Fault 50 34 18 33 17 1 IM300 3 Failure I O Module Failure Figure 7 1 Front Plates of the IM 300 and IM 312 Interface ...

Page 295: ...X3 LED 1 Figure 7 2 Location of Jumpers on the IM 300 3 when Delivered You must insert an additional jumper 4 13 at location 12 for address setting in the extended I O area O area Jumper 1 is open and has no function for operation in the S5 135U 155U PLC Jumper Assignments Purpose of the Jumpers Interface Modules ...

Page 296: ... J3 J8 X3 X4 LED1 LED2 Figure 7 3 Location of Jumpers on the IM 300 5 5LB11 when Delivered You must insert jumper 8 9 at location 4 for address setting in the extended I O area O area All other jumpers must remain in their factory settings Jumper Assignments Interface Modules ...

Page 297: ...to Q4 for addressing in the normal P area If you insert jumper Q5 the I Os not ready message will be relayed to the CPU All other jumpers must remain in their factory settings Shown in the following figures is the centralized communication between central controller and expansion units with and without supply of power via the IM 300 and IM 312 Jumper Assignments Interface Modules ...

Page 298: ...5U 155U CC IM312 5 IM312 5 IM312 5 1 5m IM 312 5 EU 184U EU 187U EU 184U EU 187U EU 184U EU 187U EU 184U EU 187U EU 184U EU 187U IM 312 5 0 5m With this arrangement the two cabinets must be electrically interconnected 5 A max 5 A max Total Length of Lines 2 m max Figure 7 6 Centralized Communication Between Central Controller and Expansion Units without a Power Supply Unit The EU with the highest ...

Page 299: ... EU Interface Module EU Type CC Interface Module IM 301 EU 183U EU 185U only I O modules IM 310 Apart from the distributed EUs you can connect the following expansion units in a centralized arrangement EU 183U EU 184U EU 187U The centralized connection is made via the upper front connector of the module Use the following interface modules according to the EU to be connected in a centralized arrang...

Page 300: ... lights up if the internal supply voltage 5 V DC or external load voltage 24 V DC fails The IM 310 has no indicators or controls Fault Fault 50 34 18 33 17 1 50 33 17 34 18 1 50 34 18 33 17 1 50 33 17 34 18 1 IM 301 IM 310 Fault Centralized Connection Distributed Connection Figure 7 7 Front Plate of the IM 301 and IM 310 Interface Modules ...

Page 301: ... J3 J1 X3 X4 LED1 LED2 27 16 9 8 1 J4 Not on the IM 301 5 Figure 7 8 Location of Jumpers on the IM 301 when Delivered You must insert jumper 8 9 at location 7 for address setting on the extended I O area O area All other jumpers must remain in the factory settings Jumper Assignments Interface Modules ...

Page 302: ...dditional EU 184U EU 187U Centralized Additional EU 183U Centralized 760 0AA11 Terminator Figure 7 9 Connection of EU 183Us to the Central Controller via the IM 301 3 IM 301 5 EU 184U CC S5 135U 155U IM 312 5 EU 187U Additional EU 184U EU 187U Centralized to Additional Expansion Cabinets up to 4 per IM 301 760 0AA11 Terminator EU 183U EU 183U IM 312 3 IM 300 3 IM 310 EU 184U EU 183U IM 312 5 IM 30...

Page 303: ... the 721 connecting cable the total line length from the CC to the last EU may be 600 m per run You can connect additional EUs in a centralized arrangement to the distributed EUs You can insert up to four IM 304s in one CC The IM 304 EU interface module is complemented by the IM 314 CC interface module In fault tolerant systems you must use the IM 314R CC interface module together with the IM 304 ...

Page 304: ...able open circuit or wrong setting of DIL switch S3 for the IM 304 or if an EU which is ready and operational is connected to an interface which is switched off Interface X3 Interface X4 Interface X4 Faulty Fault Signal Interface X3 Faulty Fault Signal Fault Fault 50 34 18 33 17 1 50 33 17 34 18 1 50 34 18 33 17 1 50 33 17 34 18 1 IM 304 IM 314 Figure 7 11 Front Plates of the IM 304 and IM 314 Int...

Page 305: ...1 10 8 6 4 2 9 7 5 3 1 10 8 6 4 2 This setting is only permissible for IM 304 IM 324R communication in the S5 155H PLC The longest communication path i e the sum of cable lengths at interface of X3 or X4 is governed by the location of jumper X11 X3 X4 X1 X2 LED2 LED1 S3 X14 X15 X12 X11 X13 X21 X22 ON OFF ON OFF Jumper X21 X22 set to OFF if no expansion unit is connected 1 2 3 1 2 3 3 2 1 1 2 3 4 5...

Page 306: ...dy message when 1 interface not ready 2 interfaces not ready X14 jumper 1 2 X14 jumper 2 3 1 2 3 1 2 3 Set cable length between 304 314 0 to 100 m 100 to 250 m 250 to 450 m 450 to 600 m X11 Jumper 3 4 Jumper 5 6 Jumper 7 8 Jumper 9 10 9 7 5 3 1 10 8 6 4 2 1 Jumper X22 is assigned to interface X3 Jumper X21 is assigned to interface X4 All other jumpers and switches must remain at the factory settin...

Page 307: ...unit in use X3 X4 X1 X2 1 2 3 1 2 1 2 3 J1 J2 J3 Operation in the EU1 83U X3 X4 X1 X2 1 2 3 1 2 1 2 3 J1 J2 J3 Operation in the EU 185U X3 X4 X1 X2 1 2 3 1 2 1 2 3 J1 J2 J3 Operation in the ER 701 2 ER 701 3 S5 115U off S1 on off S1 on off S1 on Figure 7 13 Location of Jumpers on the IM 314 Jumper Assignments Interface Modules ...

Page 308: ...ble To address the digital and analog I O modules in these areas set the switches by depressing the individual rockers In the STEP 5 standard operation set you only address the P and O areas Module addresses used in the CC cannot be used in the EU in the P area O area IM3 area and IM4 area If you do not insert I O modules in the central controller an address space of 256 bytes is available in each...

Page 309: ...ecting Cables 760 1AA11 Terminator CC S5 135U 155U EU 185U EU 185U IM 300 3 IM 312 3 EU 183U IM 312 3 IM 300 3 EU 184U EU 183U IM 312 5 IM 300 5 IM 314 EU 187U Additional EU 184U EU 187U Centralized 760 1AA11 Terminator EU 183U EU 183U EU 183U EU 185U EU 185U EU 185U IM 314 IIM 314 All 721 Connecting Cables Figure 7 14 Communication Between Central Controller and Expansion Units via the IM 304 IM ...

Page 310: ...nsulation class C to VDE 0160 Operating temperature 0 to 55 oC Transportation and storage temperature 40 to 70 oC Relative humidity 95 max at 25 oC no condensation Mechanical requirements see description of central controllers Supply voltage internal 5 V 5 Specifications for Specific IMs Interface module IM 300 IM 300 5CA IM 300 5LB IM 301 5CA IM 301 3AB IM 304 IM 310 IM 312 IM 314 Max cur rent co...

Page 311: ...0 11 42 43 44 45 28 29 12 13 46 47 30 31 34 35 36 37 38 39 40 41 48 49 14 15 32 33 Connector 50polig Terminal Core Color wh br gn ye gr pk bl rd wh br gn ye gr pk bl rd wh br gn ye gr pk bl rd wh br gn ye gr pk bl rd wh br gn ye gr pk bl rd wh br gn ye gr pk 21 4 5 18 19 2 3 24 25 8 9 22 23 6 7 26 27 10 11 42 43 44 45 28 29 12 13 46 47 30 31 34 35 36 37 38 39 40 41 48 49 14 15 32 33 20 Figure 7 15...

Page 312: ...0 6 22 5 12 6ES5 760 0AB11 6ES5 760 0AA11 Connector Pin 8 9 6 7 4 5 2 3 24 25 22 23 20 21 18 19 12 13 10 11 30 31 180 ohm Resistor or Jumper 28 29 26 27 46 47 44 45 42 43 38 39 34 35 36 37 40 41 14 48 16 50 15 49 6ES5 760 1AA11 8 9 6 7 4 5 2 3 24 25 22 23 20 21 18 19 12 13 10 11 30 31 28 29 26 27 46 47 44 45 42 43 38 39 34 35 36 37 40 41 48 49 15 16 14 50 1 1 1 1 2 1 100 ohms 2 200 ohms Connector ...

Page 313: ...nd the 482 digital input output module have special features These are discussed in separate sections The technical specifications and front connector assignments for the individual modules are shown at the end of this chapter Section Description Page 8 1 TechnicalDescription 8 2 8 2 Installation and Startup 8 14 8 3 Common TechnicalSpecifications 8 28 8 4 Specification Sheets for the Modules 8 30...

Page 314: ...12 6ES5 457 4UA12 6ES5 458 4UA12 6ES5 458 4UC11 32 32 16 16 16 16 8 16 16 16 24 V DC 24 V DC 24 V DC 24 V DC 24 to 60 V AC 115 to 230 V AC 115 to 230 V AC 24 to 60 V DC 60 V relay 250 V AC relay 0 5 A 0 5 A 2 0 A 2 0 A 2 0 A 2 0 A 2 0 A 0 5 A 0 5 A 5 A no yes yes yes yes yes yes yes yes yes 1 16 1 2 2 8 16 16 2 Digital input output modules 6ES5 482 4UA11 16 inputs and 16 outputs or 24 inputs and 8...

Page 315: ...ed from outputs of another group but not from each other If a digital output module receives a command output inhibit BASP cf Programming Guide and Chapter 4 from the CPU the outputs are set to zero When the supply voltage of the central controller or expansion unit has been switched on or when the CPU is at STOP the outputs are set to zero Signal output H on digital output modules for direct volt...

Page 316: ...cate the logic states of inputs or outputs The LEDs are arranged in bytes and marked bit 0 to 7 Output modules for direct voltage additionally have red LEDs to indicate short circuits between output lines and ground L within a group Output modules for alternating voltage have red LEDs to indicate a fuse failure Fitted on each module is an addressing switch with six seven or eight rockers to set th...

Page 317: ... is achieved by applying an external voltage to inputs F F Modules for AC voltage have a wire jumper in the front connector When the front connector is swivelled away from the front strip of the module the supply of power to the enable input is interrupted i e the wire jumper in the front connector is removed the module is switched off and can no longer be addressed by the user program When the fr...

Page 318: ...age can be programmed in the QVZ timeout organization block You must observe the following when configuring systems Switching on At the latest 100 ms after power up of the PLC the voltage must be present at the enable inputs of the I O modules Switching off When the PLC has been switched off the voltage at the enable in puts of the I O modules must still be present as long as voltage is applied to...

Page 319: ...e supply from a 6ES5 951 4LB11 load power supply b Battery c Terminals for 24 V on the front plate of the power supply Proper functioning is ensured if the 24 V load power supply has an output capacitance of at least 4700 mF per 10 A of load current Other units load power supply for 20 or 40 A which do not meet this condition can be adapted to this requirement by connecting a 10000 mF 40 V capacit...

Page 320: ...mainly determined by the input circuitry You can set the reaction time to one of the values 0 3 ms 1 ms or 3 ms with switch S5 Note that the filtering effect decreases with shorter reaction times and interference may be received as useful signals effect of the line length see the technical specifications To operate the module without process alarm you can insert it at any slot for I O modules and ...

Page 321: ...FW12 Only the flag word may be accessed during the cyclic program Accessing the I O bytes in the process image will result in alarm loss Addressing of the module must therefore be above address 127 Double accessing of I O bytes even from different CPUs is not permissible alarm loss The four I O bytes of a module must be scanned successively and in ascending order The scanning of byte n inhibits al...

Page 322: ...C you must not set any other input module to address 0 i e neither in the normal P nor in the extended O area If you use the module in an EU which is addressed in the normal area you must not set any other input module in the EU to address 0 in the normal area So that the module can initiate a process alarm for a change of logic state the alarm must be processed by an alarm routine alarm OB in the...

Page 323: ...e it with a process alarm via IB 0 Step Action 1 Insert jumpers X3 and X4 2 Set switch row S1 to Off 3 Set bit 0 on switch row S2 to On and all other switches to Off 4 Set switch row S3 to choose whether the interrupt is to be initi ated with a positive going leading or negative going trail ing edge The setting of a pair of switches applies to an entire byte S1 3 3 3 Bit 3 IR D 4 4 4 Bit 4 IR E 5 ...

Page 324: ... the manuals of the IPs The modules must be inserted at interrupt capable slots see Chapter 4 To operate the module with process alarm via IB 0 you must observe the following You may use up to eight alarm generating modules The modules must all be inserted in the CC or all in the same EU You must operate the 432 module as the master If you use two or more 432 digital input modules with other alarm...

Page 325: ... output registers is executed automatically after power up of the PLC or EU Note When at least one of Channels 1 0 to 1 7 is operated as an input the connected sensors and the 1L terminal must have the same power supply If this is not the case the input voltage acts on the 1L terminal The resultant supply to the output amplifiers of Channels 0 0 to 1 7 causes currents to be drawn via the wired inp...

Page 326: ...DQ 482 and digital output modules output bytes QB 0 to 255 or 252 for the DI DQ 482 is the sum of the binary significances established by depressing the individual rockers in the On setting The modules are addressed by the STEP 5 program under their parameters byte address You can affix the adhesive label with the desired module address on a labeling field under the addressing switch Suitable labe...

Page 327: ... 2 or 4 bytes only the lowest address start address is set for the first byte The addresses of the following bytes of the same module are decoded on the module If for example the address 20 is set for a 16 bit module 2 bytes the following address 21 is decoded internally and is no longer available The next free address would be 22 For a 32 bit module 4 bytes with start address 20 addresses 21 22 a...

Page 328: ...1 22 24 On Setting Switch Pressed IB 23 or QB 23 128 64 32 16 8 4 2 1 ADB7 ADB6 ADB5 ADB4 ADB3 ADB2 ADB1 ADB0 Example Digital input module with 32 inputs IB 80 or digital output module with 32 outputs QB 80 The address is the sum of binary significances set with the individual coding switches 80 16 64 24 26 On Setting Switch Pressed 128 64 32 16 8 4 2 1 ADB7 ADB6 ADB5 ADB4 ADB3 ADB2 ADB1 ADB0 IB 8...

Page 329: ...2 38 54 70 86 102 118 134 150 166 182 198 214 230 246 7 23 39 55 71 87 103 119 135 151 167 183 199 215 231 247 8 24 40 56 72 88 104 120 136 152 168 184 200 216 232 248 9 25 41 57 73 89 105 121 137 153 169 185 201 217 233 249 10 26 42 58 74 90 106 122 138 154 170 186 202 218 234 250 11 27 43 59 75 91 107 123 139 155 171 187 203 219 235 251 12 28 44 60 76 92 108 124 140 156 172 188 204 220 236 252 1...

Page 330: ...without the enable jumper or active enable circuit Install a digital input output module as follows Step Action 1 Release the upper locking bar on the subrack and swivel it up wards and out 2 Insert the module at the desired slot in the subrack and push it back in the guides 3 Latch the module by rotating the locking pin by 90 at the lower end of the module 4 Engage the front connector on the supp...

Page 331: ...dule 4 Release the module if necessary by rotating the locking pin by 90o You can pull the module out of the subrack with a grip which swivels outwards 1 2 3 5 6 4 Module Front Connector Support Mount Support Pin Figure 8 8 Module with Front Connector 1 Screw 2 Locking pin 3 Support mount 4 Support pin 5 Grip 6 Backplaneconnector Comply with VDE Specifications 0100 and 0160 to carry out the wiring...

Page 332: ...h the module is addressed by the STEP 5 program address labels are supplied with the PLC and for marking the addressing switch settings 2 Labeling strip with the product designation which is color coded to distinguish between the various module types as well as fields to mark the version and for user related labeling of channels Color codes Digital inputs for DC voltage blue Digital inputs for AC ...

Page 333: ... Max No of Cross Sec of Signal or Sup Connector for Rated Voltage Front Con Module 6ES5 Type Type 6ES5 497 No of Con Signal or Sup ply Conductor Rated Voltage Con nector For Operation 497 Con tacts ply Conductor nector Width With Fan Without Fan Crimp Connec tion 4UA12 42 0 5 to 1 5 mm2 5 to 60 V DC 20 mm 420 430 431 432 434 441 451 454 14 458 4UA22 42 0 5 to 1 5 mm2 5 to 60 V DC 40 mm 453 454 457...

Page 334: ...two outputs the maximum permissible output current corresponds to that of the lower stage The contact e g for manual operation is connected to one of the two L 2L Output 2 2L Load Manual A1 A2 1L 1L Output 1 Figure 8 10 Parallel Connection of Outputs for DC Voltage Outputs Outputs can be connected in parallel without increasing the load if they are connected to the same phase L and the same neutra...

Page 335: ... the negative terminals L of the power supply units are connected to reference potential PE because the inputs of the 420 module are referred to chassis ground Reference Potential DQ e g 441 0 V DQ e g 441 0 V 0 V e g 420 DI 0 V e g 420 DI 2L 1L I I I I I I I I I AC 230V DC 24V _ _ AC 230V DC 24V L _ Q L Q L Q Q Q Q L Q Q L Central Ground Point or Rack or the CC EU and Connection to Protective Con...

Page 336: ...ules for DC voltage fuses are provided on the module in addition to the electronic short circuit protection for the wiring cables and to protect the module The fuses also provide protection against reversal of supply voltage connections and can only be replaced at the factory The electronic short circuit protection guaranteed in the technical specifications applies to a resistance which is lower t...

Page 337: ...ctive loads are disabled if the load circuits are interrupted either operationally by contacts and switches or by fuses in the event of a fault This can result in excessive inductive breaking voltages which put fault free operation at risk You can prevent this with additional external quenching circuitry for the inductive loads L N Digital Output Digital Output AC Voltage DC Voltage L L Contact Sw...

Page 338: ...nd the switched load current e g 1 A A quenching device rated for the induced breaking current must be provided at the load see Figure 8 14 The quenching voltage at the load is independent of the module The quenching devices must also ensure that the overvoltages at the switch and in the wiring do not exceed the disturbance voltage and voltage hazard limits permissible to VDE IEC The following app...

Page 339: ...witches the overvoltages can result in destruction of the module If the load voltage must be switched for safety reasons you must provide external quenching circuitry at each inductive load see Figure 8 15 Instead with the 453 and 457 modules using two wire switches you can insert a quenching device diode with adequate ratings after contact K from the L line to L Digital Output DC Voltage Digital ...

Page 340: ...gn its ambient temperature and arrangement of equipment Transportation and storage temperature 40 to 70 C Temperature variation in operation transportation and storage 10 K h max 20 K h max When delivered under 0 oC allow 3 h min settling time on account of possible condensation Relativehumidity in operation transportation and storage 95 max at 25 oC no condensation 95 max at 25 oC no condensation...

Page 341: ... inductive loads Protective devices to limit the breaking voltage are provided on the digital output modules Additional protective cir cuitry for the load is only required in exceptional cases Exception 458 digital output module Switching of capacitive loads 50 nF max at full load Safetytests Surge voltage test to IEC 255 4 DC Input output to L Vp 1 kV 1 2 50 ms AC Input output to L Vp 2 5 kV 1 2 ...

Page 342: ... 4 to 5 ms Inputresistance 2 8 kilohms typical Coincidence factor total load capability 100 Permissible line length 600 m max unshielded 1000 m max shielded Power supply Digital section from system bus 5 V 80 mA typical 5 V 30 mA typical Supply voltage for 2 wire BERO 22 to 33 V Power dissipation rated operation 7 0 W Enable input F F Rated input voltage 24 V DC Input voltage for logic 0 for logic...

Page 343: ...nt Strip LED Pin L Connection of Process Signal Lines Example of connection designation for an input Input 5 5th bit 0 to 7 possible Address of input byte 1st byte 0 to 255 possible I Input 1st group not specified in the address 1 I 1 5 Block Diagram of ModuleInputs g Green LED status indicator F Enable input Connect L of the power supply unit to the reference potential PE 1 Changeover of enable m...

Page 344: ...max shielded Power supply Digital section from system bus 5 V 100 mA typical 5 V 30 mA typical Supply voltage for 2 wire BERO 22 to 33 V Supply voltage L L 24 V 20 to 30 V L to terminal 3 not re quired Current consumption from L L Approx 100 mA L not required Power dissipation rated operation 8 3 W 5 6 W Enable input F F Rated input voltage 24 V DC Input voltage for logic 0 for logic 1 33 to 5 V 1...

Page 345: ...on designation for an input Input 5 5th bit 0 to 7 possible Address of input byte 3rd byte 0 to 255 possible I Input 1st group not specified in the address Block Diagram of ModuleInputs Data Memory and S5 Bus Control g Green LED status indicator F F Enable input 1 Changeover of enable mode with jumper X20 Jumper inserted Enable input active factory setting Jumper open Enable input inactive 2 The t...

Page 346: ... 400 m max unshielded 1000 m max shielded Power supply Digital section from system bus 5 V 90 mA typical Supply voltage for 2 wire BERO 22 to 72 V Power dissipation rated operation 2 2 to 7 7 W 24 to 60 V Enable input F F Rated input voltage 24 to 60 V DC Input voltage for logic 0 for logic 1 72 to 8 V 13 to 72 V Rated input current 5 mA at 48 V DC Permissible line length 200 m max Voltage test to...

Page 347: ...l Lines Example of connection designation for an input Input 7 7th bit 0 to 7 possible Address of input byte byte 0 0 to 255 possible I Input 8th group not specified in the address Block Diagram of ModuleInputs Data Memory and S5 Bus Control g Green LED status indicator F F Enable input 1 Changeover of enable mode with jumper X20 Jumper inserted Enable input active factory setting Jumper open Enab...

Page 348: ...ssible line length 600 m max unshielded 3 ms 200 m max unshielded 1 ms 50 m max unshielded 0 3 ms Power supply Digital section from system bus 5 V 200 mA typical Supply voltage for 2 wire BERO 22 to 33 V Power dissipation rated operation 7 5 W Enable input F F Rated input voltage 24 V DC Input voltage for logic 0 for logic 1 33 to 5 V 13 to 33 V Rated input current 5 mA Permissible line length 200...

Page 349: ...it 0 to 7 possible Address of input byte 3rd byte 0 to 255 possible I Input 4th group not speci fied in the address Block Diagram of ModuleInputs Data Memory and S5 Bus Control g Green LED status indicator F F Enable input 1 Changeover of enable mode with jumper X20 Jumper inserted Enable input active factory setting Jumper open Enable input inactive 2 Only 128 to 255 permissible with group signal...

Page 350: ...on 3 inactive off 2 2 1 1 0 0 Edge Trigger S3 3 S1 Interrupt 3 IRA 2 IRB 2 IRC 1 IRD 1 IRE 0 IRF 0 IRG Byte INT Group Signal Master submodule Jumper X3 on Slave submodule Jumper X3 off Data bit without Slave 1 Slave 2 Slave 3 Slave 4 Slave 5 Slave 6 Slave 7 Slave 1 Slave o 1 2 Slave 0 2 3 Slave 0 3 4 Slave 0 4 5 Slave 0 5 6 Slave 0 6 7 Slave 0 7 S2 0 1 2 3 4 5 6 7 Digital Input Output Modules ...

Page 351: ...tal load capability 100 Permissible line length TTL CMOS NAMUR 200 m max unshielded 600 m max unshielded Power supply Digital section from system bus 5 V 80 mA typical Supply voltage L L 24 V 20 to 30 V Current consumption at L L 100 mA each Current consumption at LH LH 150 mA each at 15 V input voltage Current output from LH LH 120 mA each at 8 5 V sensor supply NAMUR 2 Power dissipation rated op...

Page 352: ...inal 12 2LH Terminal 33 1LH Terminal 22 2LH Terminal 23 y Type of Sensor NAMUR Connect to L 24 V supply Output for sensor supply Jumper to L Terminal 21 CMOS open Connect to 5 to 15 V supply open TTL open Connect to 5 V supply open The types of sensor can be arbitrarily mixed in groups of 16 inputs With CMOS TTL sensors open inputs are at logic 1 LED is lit Digital Input Output Modules ...

Page 353: ...UR 2L 1I2 0 1I2 1 1I2 2 1I2 3 1I2 4 1I2 5 1I2 6 1I2 7 1I3 0 1I3 1 1I3 2 1I3 3 1I3 4 1I3 5 1I3 6 1I3 7 2LH L L NAMUR and TIL CMOS Sensors can be connected Connection of NAMUR Sensors in groups of 16 Data Memory and S5 Bus Control 1I2 0 1I2 1 1I2 2 1I2 3 1I2 4 1I2 5 1I2 6 1I2 7 1I3 0 1I3 1 1I3 2 1I3 3 1I3 4 1I3 5 1I3 6 1I3 7 2LH L 1I0 0 1I0 1 1I0 3 1I0 4 1I0 5 1I0 6 1I0 7 1I0 2 1I1 0 1I1 1 1I1 2 1I1...

Page 354: ...for negative going edge 5 ms typical 2 to 15 ms 20 ms typical 10 to 25 ms Inputresistance 3 kilohms typical Coincidence factor total load capability ventilated not ventilated 100 75 at 60 V 100 at 35 o C 100 at 30 V Permissible line length 600 m max unshielded 1000 m max shielded Power supply Digital section from system bus 5 V 100 mA typical Power dissipation rated operation 3 5 W at 24 V 18 0 W ...

Page 355: ...2 I 1 2 Front Strip Connection of Process Signal Lines Example of connection designation for an input Input 2 2nd bit 0 to 7 possible Address of input byte 1st byte 0 to 255 possible I Input 2nd group not specified in the address Block Diagram of ModuleInputs Data Memory and S5 Bus Control g Green LED status indicator F F Enable input jumper in front connector 1 Changeover of enable mode with jump...

Page 356: ...5 ms typical 2 to 15 ms 20 ms typical 10 to 25 ms Inputresistance 10 kilohms typical Coincidence factor total load capability ventilated not ventilated 100 75 at 230 V AC 100 at 35 oC 100 at 115 V AC Permissible line length 600 m max unshielded 1000 m max shielded Power supply Digital section from system bus 5 V 100 mA typical Power dissipation rated operation 3 5 W at 115 V 17 0 W at 230 V Enable...

Page 357: ...L 1 I 0 4 Front Strip Connection of Process Signal Lines Example of connection designation for an input Input 4 4th bit 0 to 7 possible Address of input byte byte 0 0 to 255 possible I Input 1st group not speci fied in the address Block Diagram of ModuleInputs Data Memory and S5 Bus Control g Green LED status indicator F F Enable input jumper in front connector 1 Changeover of enable mode with jum...

Page 358: ... edge for negative going edge 5 ms typical 2 to 15 ms 20 ms typical 10 to 25 ms Inputresistance 10 kilohms typical Coincidence factor total load capability 100 Permissible line length 600 m max unshielded 1000 m max shielded Power supply Digital section from system bus 5 V 80 mA typical Power dissipation rated operation 2 0 W at 115 V 8 5 W at 230 V Enable input F F Jumper in front connector Volta...

Page 359: ...nput 5 5th bit 0 to 7 possible Address of input byte byte 0 0 to 255 possible I Input 6th group not speci fied in the address Block Diagram of ModuleInputs Data Memory and S5 Bus Control g Green LED status indicator F F Enable input jumper in front connector 1 Changeover of enable mode with jumper X20 Jumper inserted Enable input active factory setting Jumper open Enable input inactive 2 The termi...

Page 360: ...oincidence factor total load capability ventilated not ventilated 100 50 100 up to 35 oC Permissible line length 400 m max unshielded Power supply Digital section from system bus 5 V 80 mA typical Current consumption from L L 24 V 150 mA typical 24 V 200 mA typical Power dissipation rated operation 17 0 W 6 4 W Enable input F F Rated input voltage 24 V DC Input voltage for logic 1 for logic 0 13 t...

Page 361: ...n of Process Signal Lines Example of connection designation for an output Output 6 6th bit 0 to 7 possible Address of output byte 2nd byte 0 to 255 possible Q Output 2nd terminal L not specified in the ad dress Block Diagram of ModuleInputs g Green LED status indicator r Red LED short circuit indicator F Enable input referred to 0 V ground Connect L of the power supply unit to the reference potent...

Page 362: ...l load capability ventilated not ventilated 100 50 100 up to 35 oC Permissible line length 400 m max unshielded Power supply Digital section from system bus 5 V 80 mA typical Current consumption from L L 24 V 150 mA typical 24 V 200 mA typical Power dissipation rated operation 17 0 W 6 4 W Enable input F F Rated input voltage 24 V DC Input voltage for logic 1 for logic 0 13 to 33 V 33 to 5 V Rated...

Page 363: ...ignal Lines Example of connection designation for an output Output 6 6th bit 0 to 7 possible Address of output byte 1st byte 0 to 255 possible Q Output 1st terminal L not specified in the ad dress Block Diagram of ModuleInputs g Green LED status indicator r Red LED short circuit indicator F F Enable input 1 Changeover of enable mode with jumper X20 Jumper inserted Enable input active factory setti...

Page 364: ...ctor total load capability ventilated not ventilated 100 25 50 to 20 oC Permissible line length 400 m max unshielded Power supply Digital section from system bus 5 V 120 mA typical Power dissipation rated operation 49 0 W Enable input F F Rated input voltage 24 V DC Input voltage for logic 1 for logic 0 13 to 33 V 33 to 5 V Rated input current 5 mA Permissible line length 200 m max Short circuit m...

Page 365: ...1 4 1 x20 Shield LED Pin 7 Q 0 6 Data Memory and S5 Bus Control Front Strip Connection of Process Signal Lines Example of connection designation for an output Output 6 6th bit 0 to 7 possible Address of output byte byte 0 0 to 255 possible Q Output 7th terminal L not specified in the ad dress Block Diagram of ModuleInputs g Green LED status indicator r Red LED short circuit indicator F F Enable in...

Page 366: ...ility 50 Permissible line length 400 m max unshielded Power supply Digital section from system bus 5 V 100 mA typical Current consumption from L L 24 V 100 mA typical 24 V 120 mA typical Power dissipation rated operation 17 5 W 10 W Enable input F F Rated input voltage 24 V DC Input voltage for logic 1 for logic 0 13 to 33 V 33 to 5 V Rated input current 5 mA Permissible line length 200 m max Shor...

Page 367: ...nection of Process Signal Lines Example of connection designation for an output Output 6 6th bit 0 to 7 possible Address of output byte 1st byte 0 to 255 possible Q Output 4th terminal L not specified in the ad dress Block Diagram of ModuleInputs g Green LED status indicator r Red LED short circuit indicator F F Enable input 1 Changeover of enable mode with jumper X20 Jumper inserted Enable input ...

Page 368: ...A 6 A max per 4 outputs 40 mA to 1 A 4 A max per 4 outputs Switching current for lamps ventilated not ventilated 40 mA to 2 A 2 5 A max per 4 outputs 40 mA to 1 A 2 5 A max per 4 outputs Max inrush current for 3 ms 20 ms 50 ms 25 A group 15 A group 13 A group Permissible line length 300 m max unshielded Power supply Digital section from system bus 5 V 100 mA typical Power dissipation rated operati...

Page 369: ...Strip Connection of Process Signal Lines Example of connection designation for an output Output 2 2nd bit 0 to 7 possible Address of output byte 1st byte 0 to 255 possible Q Output 2nd terminal L not specified in the ad dress Block Diagram of ModuleInputs Data Memory and S5 Bus Control g Green LED status indicator r Red LED short circuit indicator F F Enable input 1 Changeover of enable mode with ...

Page 370: ...ax per 4 outputs 40 mA to 1 A 2 5 A max per 4 outputs Contactorsize per fuse group for all outputs 0 Type 3TB40 to 14 Type 3TB58 at 230 V AC 00 Type 3TJ to 10 Type 3TB54 at 115 V AC 0 Type 3TB40 to 8 Type 3TB52 at 230 V AC 00 Type 3TJ to 4 Type 3TB48 at 115 V AC Max inrush current for 3 ms 20 ms 50 ms 25 A group 15 A group 13 A group Permissible line length 300 m max unshielded Power supply Digita...

Page 371: ...emory and S5 Bus Control Front Strip Connection of Process Signal Lines Example of connection designation for an output Output 6 6th bit 0 to 7 possible Address of output byte 1st byte 0 to 255 possible Q Output 2nd terminal L not specified in the ad dress Block Diagram of ModuleInputs g Green LED status indicator r Red LED short circuit indicator F F Enable input 1 Changeover of enable mode with ...

Page 372: ...ated 40 mA to 2 A 40 mA to 1 A Contactorsize 0 Type 3TB40 to 14 Type 3TB58 at 230 V AC 00 Type 3TJ to 8 Type 3TB52 at 115 V AC Max inrush current for 3 ms 20 ms 50 ms 16 A 8 A 6 5 A Switching capacity per module for UL for CSA 1440 VA max 2000 VA max Permissible line length 300 m max unshielded Power supply Digital section from system bus 5 V 100 mA typical Power dissipation rated operation 18 0 W...

Page 373: ...or an output Output 2 2nd bit 0 to 7 possible Address of output byte byte 0 0 to 255 possible Q Output 3rd terminal L not specified in the ad dress Block Diagram of ModuleInputs g Green LED status indicator r Red LED short circuit indicator F F Enable input jumper in front connector 1 Changeover of enable mode with jumper X20 Jumper inserted Enable input active factory setting Jumper open Enable i...

Page 374: ...section from system bus 5 V 120 mA typical Power dissipation rated operation 13 0 W Enable input F F Rated input voltage 24 to 60 V DC Input voltage for logic 1 for logic 0 13 to 72 V 72 to 8 V Rated input current at 24 V DC at 48 V DC at 60 V DC 2 5 mA 5 mA 6 5 mA Permissible line length 200 m max Short circuit monitoring Indicator for signaling output H H Red LED for 16 outputs Output voltage as...

Page 375: ...Q1 4 1 x20 Shield LED Pin 7 Q 0 6 Data Memory and S5 Bus Control Front Strip Connection of Process Signal Lines Example of connection designation for an output Output 6 6th bit 0 to 7 possible Address of output byte byte 0 0 to 255 possible Q Output 7th terminal L not specified in the ad dress Block Diagram of ModuleInputs g Green LED status indicator r Red LED short circuit indicator F Enable inp...

Page 376: ...0 Hz max pick up 1 ms drop out 1 ms 10 Hz max up to 50 mA 2 Hz max up to 0 3 A 0 5 Hz max up to 0 5 A Coincidence factor total load capability 100 Permissible line length 400 m max unshielded Power supply Digital section from system bus 5 V 80 mA typical Current consumption from L L 200 mA typical Power dissipation rated operation 5 2 W Enable input F F Rated input voltage 24 V DC Input voltage fo...

Page 377: ...Front Strip Connection of Process Signal Lines Example of connection designation for an output Output 6 6th bit 0 to 7 possible Address of output byte byte 0 0 to 255 possible Q Output 7th terminal L not specified in the ad dress Block Diagram of ModuleInputs g Green LED status indicator r Red LED short circuit indicator F Enable input 1 Changeover of enable mode with jumper X35 Jumper inserted En...

Page 378: ...trip For DC Voltage Current Sinking Switching to P For AC Voltage 498 Load Load L L Z Diode 82V 5W 60 V DC max 48 Vms max L L L N Diodew100V 1A 498 1AB11 RC Element Module Diodew100V 1A External Suppressor Circuitry for Inductive Load Digital Input Output Modules ...

Page 379: ... DC Max rating per group P0 P1 8 0 A Switching frequency with resistive load with inductive load 10 Hz max 2 Hz max Permissible line length 400 m max unshielded Power supply Digital section from system bus 5 V 120 mA typical all outputs active Current consumption from L L 250 mA typical all outputs active Power dissipation rated operation 6 6 W Enable input F F Rated input voltage 24 V DC Input vo...

Page 380: ...cess Signal Lines Example of connection designation for an output Output 6 6th bit 0 to 7 possible Address of output byte 1st byte 0 to 255 possible Q Output 2nd terminal L not specified in the ad dress Block Diagram of ModuleInputs g Green LED status indicator F F Enable input P0 M0 Group of 8 load supply voltage 1st group P1 M1 Group of 8 load supply voltage 2nd group L L Relay supply voltage 24...

Page 381: ...x Switching current resistive inductiveload 5 mA to 0 5 A Switching frequency with resistive load with inductive load 120 Hz max 2 Hz max at 0 3 A 0 5 Hz max at 0 5 A Breaking voltage inductive Limited to L and 27 V Total switching current 4 A max per 8 outputs Coincidence factor total load capability ventilated not ventilated 100 50 100 up to 35 oC Permissible line length 400 m max Current consum...

Page 382: ...35 36 37 38 39 40 41 42 Pin L L H F L L L Connection of Process Signal Lines 1 x20 1 Q 1 6 Example of connection designation for an output Output 6 6th bit 0 to 7 possible Address of output byte 1st byte 0 to 255 possible Q Output 1st terminal L not specified in the ad dress SYSNIN SYNOUT only relevant for operation with the IP 257 F F Enable input 1 Changeover of enable mode with jumper X20 Jumpe...

Page 383: ...s The individual modules have special features These are discussed in separate sections Section Description Page 9 1 TechnicalDescription 9 2 9 2 Common TechnicalSpecifications 9 3 9 3 The 460 Analog Input Module 9 4 9 4 The 463 Analog Input Module 9 35 9 5 The 465 Analog Input Module 9 50 9 6 The 466 Analog Input Module 9 77 9 7 The 470 Analog Output Module 9 98 Chapter Overview 9 ...

Page 384: ... of Inputs Isolation Groups Measuring Range 6ES5 463 4UA12 6ES5 463 4UB12 6ES5 466 3LA11 4 16 8 Yes 4 inputs isolated from 0 V and from each other Yes 1 V 10 V 20 mA 4 to 20 mA 1 25 V 2 5 V 5 V 10 V 20 mA 4 to 20 mA Analog Output Modules Order No of the Module No of Inputs Isolation Groups Output Range 6ES5 470 4UA12 6ES5 470 4UB12 6ES5 470 4UC12 8 8 8 Yes 8 outputs from 0 V Yes 8 outputs from 0 V...

Page 385: ...ipple referencepotential 24 V 3 6 V 20 to 30 V L Mext 0 V Voltage for the isolated enable inputs only required when enable jumper is inserted F 24 V F 0 V Line lengths for Analog input modules with rated input range of 12 5 m 50 mV and Pt 100 50 m max for shielded cables laid separately from power system cables see Chapter 3 Analog input modules with rated input range of 500 mV 1 5 10 V 20 mA 4 to...

Page 386: ...ave two switches on the side with eight rockers for setting the mode and receptacles for range cards The modules are protected by covers on both sides Blade Connector Addressing Switch Mode Switches Range Cards Front Connector Figure 9 1 Analog Input Module 9 3 2 Function of the Enable Input The 460 module has an enable circuit You can use the enable inputs to switch off individual modules whilst ...

Page 387: ...load voltage are obtained from the same load supply a shutdown of the 24 V load voltage will result in a timeout When the enable voltage and load voltage are obtained from different load supplies a shutdown of the 24 V load voltage will not result in a timeout With the 460 4UA11 12 modules a shutdown of the load voltage will result in a timeout Enable Jumper Figure 9 2 Enable Input and Enable Jump...

Page 388: ...the enable inputs When there is a need to switch off the load power supply separately without affecting the enabling of modules there are the following possibilities for producing the enable voltage These exist even when the load power supply is used without an additional capacitor and common shutdown 230 V AC supply for CC EU and load power supply F L I O Modules 230 V AC CC EU 951 a c b Battery ...

Page 389: ...per functioning is ensured if the 24 V load power supply has an output capacitance of at least 4700 mF per 10 A of load current Other units which do not meet this condition can be adapted to this requirement by connecting a 10000 mF 40 V capacitor in parallel 10000µF 40V CC EU F L 230 V AC I O Modules Load Power Supply 24V Power Supply Common Shutdown of the CC EU and Load Power Supply with a 230 ...

Page 390: ...e on the 460 analog input module apply 24 V to pin 24 of the front connector and 0 V to L You must additionally set the mode switch to without broken wire detection In the event of open circuit of the sensor or its line the voltage exceeds the limit and a broken wire is indicated bit 1 in data byte 1 The analog to digital converter encodes the value 0 A broken wire signal is only useful when the 6...

Page 391: ... time controlled program processing With this method certain program segments e g FB 13 are automatically inserted into program processing at the 100 ms rate by a time controlled block OB 13 A constant timebase is thus achieved FB 13 SPRM B LEN 22 ABS SHEET 1 SEGMENT 1 NAME SELSAMPL EXAMPLE OF SELECTIVE SAMPLING 0005 0006 0007 L PW128 READ ANALOG VALUE 0008 T MW128 IN TO AUX FLAG FW 128 0009 A M 1...

Page 392: ...e module address specified as a decimal number address bit ADB are marked by dots on the label Press the individual rockers of the addressing switch downwards with a ballpoint pen or similar object but not a pencil On Setting Switch Pressed Addressing Switch Address Bit Decimal Signification of the Address Bit Free Field for Label with Module Address and marked Switch Settngs Address Decimal 128 6...

Page 393: ...t address of the module is given by Start address 2 x channel no subaddress Example Analog input module with 8 inputs The address is the sum of the significances set with the individual coding switches 160 128 32 27 25 On Setting Switch Pressed IB 160 128 64 32 16 8 4 2 1 ADB7 ADB6 ADB5 ADB4 ADB3 ADB2 ADB1 ADB0 A module with 8 inputs Channel 0 to 7 and start address 160 reserves the address range ...

Page 394: ...user program Example On an analog input module with start address 160 IB 160 input byte 160 input channel 3 is to be scanned by the program Step Action 1 Affix the self adhesive label with address 160 on the free field under the addressing switch on the module ADB 5 and ADB 7 are marked on the label 2 Press the appropriate rockers of the addressing switch down on the side marked by a dot on the mo...

Page 395: ...ble circuit Install an analog input output module as follows Step Action 1 Release the upper locking bar on the subrack and swivel it upwards and out 2 Insert the module at the desired slot in the subrack and push it back in the guides 3 Latch the module by rotating the locking pin by 90o at the lower end of the module It must no longer be possible to pull the module forwards 4 Engage the front co...

Page 396: ... front connector out and lift it away from the support pin of the module 4 Release the module by rotating the locking pin by 90o at the lower end of the module You can pull the module out of the subrack with a grip with swivelsoutwards 1 2 3 5 6 4 Module Front Connector Support Mount Support Pin Figure 9 4 Module with Front Connector 1 Screw 2 Locking pin 3 Support mount 4 Support pin 5 Grip 6 Bac...

Page 397: ... Labeling of Modules 1 Label with the module address under which the module is referenced by the STEP 5 program 2 Labeling strip with the product designation for the module space to mark the module version and label the channels 3 Label with module address and marking of the required settings for the addressing switch 4 Labeling strip for terminal designations or connection diagrams strip in the c...

Page 398: ...aximum terminal area is 2 x 2 5 mm2 Terminal T Connector T Max N f Cross Section Connector for R t d V lt Mounting Width f M d l Type Type 6ES 497 No of Contacts Signal or Supply Conductor Aux Jumper in Connector 1 Rated Voltage of Module Crimp con nection 4UA12 2 42 0 5 mm 2 0 5 mm 2 5 to 60 V DC 20 mm Operation with fan 4UA22 2 42 0 5 mm 2 0 5 mm 2 5 to 60 V DC 40 mm O ti Screw con ti 4UB12 42 0...

Page 399: ...s In the worst case the measuring circuit can develop an excessively high potential on account of a static charge or contact resistances This must be prevented with an equipotential bonding conductor The permissible potential difference UCM between the inputs and the 0 V bus must not be exceeded Depending on the system or type of sensor the potential difference must be kept in the permissible regi...

Page 400: ...ated Range Card for 4 Inputs Figure 9 7 Measuring Circuit without Equipotential Bonding Conductor for the 460 Analog Input Module The potential of the busbar with respect to the reference potential of the module is for example 24 V DC A 460 analog input module with isolated input is used UCM 60 V AC 75 V DC An equipotential bonding conductor must not be laid here because it would short circuit the...

Page 401: ...d at 20 oC this must be taken into account in temperature evaluation 20 oC measuring point temperature 0 mV Pins 22 and 23 are extended on analog input modules as an input for the compensating voltage You must select a common input loop for all inputs on mode switch 2 The compensating box must be connected in a floating circuit The power supply unit of the compensating box must have a grounded shi...

Page 402: ...cuit at the M M inputs of a card which are not assigned to resistance thermometers voltage range 500 mV Pt 100 MUX Card 1 460 Analog Input Module D A CH0 CH2 CH1 CH3 M M Card 2 CH4 0 500 mV UCM 2 1 CH7 IC L L 0 V Bus 2 5 mA const Pt 100 Pt 100 Pt 100 IC UCM 0 500 mV Range Card for 4 Inputs 6ES5 498 1AA11 Range Card for 4 Inputs 6ES5 498 1AA11 Figure 9 9 Connecting Resistance Thermometers in the St...

Page 403: ...ly 100 C to 100 C has a more accurate resolution The mode is printed on the cover of the module as follows resistance thermometer compensated low range You should only use the 6ES5 498 1AA11 range card 50 mV 500 mV Unused inputs must be connected in parallel to a wired input In the following figure for example these are the inputs CH4 to CH7 M M Ch0 M M Ch1 M M Ch2 M M Ch3 M M Ch4 M M Ch5 M M Ch6 ...

Page 404: ...et for these channels If the mode without broken wire signal is selected on the module an open circuit of the resistance thermometer is indicated with an overflow Unassigned channels can be used for voltage or current measurement If a line of the auxiliary circuit IC IC is interrupted the negative range limit is encoded for all inputs and the overflow bit is set to 1 In the event of a sensor or me...

Page 405: ... Range Card for 4 Inputs 6ES5 498 1AA51 Four wire transducer with separate supply voltage A D Analog Input Module MUX M 0 V Bus M 4 20 mA 230 V AC Do not exceed max permissible potential difference 6ES5 498 1AA71 Range Card for 4 Inputs Four wire transducer with a two wire transducer card A D Analog Input Module MUX M 0 V Bus M 0 20 mA 230 V AC L L L 0 Vext 6ES5 498 1AA71 Range Card for 4 Inputs A...

Page 406: ... 23 976 0 0 0 0 1 0 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 0 1 0 1 0 024 0 0 0 024 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 0 0 Rated range 1023 1024 24 976 25 0 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 1 0 1 0 1 0 1 0 0 2047 2048 49 976 50 0 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 1 0 1 0 ...

Page 407: ... 1 0 1 0 1 0 1 0 1 0 0 1 0 0 1 0 024 0 0 0 0 0 024 0 0 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 0 0 0 Rated range 1023 1024 24 976 25 0 1 1 0 0 0 1 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 0 1 0 1 0 1 0 1 0 0 2047 2048 49 976 50 0 1 1 0 1 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 0 1 0 1 0 1 0 1 0 0 2049 ...

Page 408: ...overrange The resolution is then 4095 units Unused inputs can be utilized for voltage measurements in the 500 mV range see front connector assignments In addition to the standard Pt 100 range there is an extended Pt 100 range on the 460 analog input module You can select this with the mode switch The following is printed on the cover of the module to set the Pt 100 mode Standard range resistance t...

Page 409: ... range 2049 4095 79 99 60 01 50 81 100 60 1 1 0 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 1 0 0 0 0 0 0 Overrange 4095 v 60 1 0 0 0 0 0 0 0 0 0 0 0 1 0 0 1 Overflow Broken wire 4095 Arbitrary Arbitrary 1 0 0 0 0 0 0 0 0 0 0 0 1 0 0 1 Broken wire Ic Ic 2 4095 Arbitrary Arbitrary 1 0 0 0 0 0 0 0 0 0 0 0 1 0 1 1 Broken wire Sensor Measuring line 1 1 Only with broken wire monitor activated error bit...

Page 410: ... sets the overflow bit for this duration at all channels Units Input Cur t i A Byte 0 Byte 1 rent in mA 7 S 6 211 5 210 4 29 3 28 2 27 1 26 0 25 7 24 6 23 5 22 4 21 3 20 2 A 1 E 0 OV w 4096 w 32 000 0 1 1 1 1 1 1 1 1 1 1 1 1 0 1 0 1 Overflow 4095 3072 3071 2561 31 992 24 0 23 992 20 008 0 0 0 0 1 1 1 1 1 1 0 0 1 0 1 1 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 1 0 1 0 1 ...

Page 411: ...in rated range 512 to 2560 units for 4 to 20 mA Measuringprinciple Integrating Isolation Yes 8 inputs tested with respect to 0 V at 500 V AC Permissiblepotentialdifferencebetweenreferencepotentials of sensors and the module UCM and between sensors chan nels 25 V AC 60 V DC max Power Supply digital section from system bus analog section from load voltage enabling for module F F tripping current L 5...

Page 412: ...range referred to peak value Error referred to rated value linearity tolerance at w50 mV at 12 5 mV polarity reversal error at w 50 mV at 12 5 mV temperature error 1 unit 1 unit 3 units 1 unit 2 units 1 x 10 4 K Error caused by modules with input range 1 V 5 V 10 V 20 mA 4 to 20 mA 2 x 10 3 TC 10 x 10 5 K 10 3 TC 5 x 10 5 K Voltage test to VDE 0160 Between inputs and ground point tested at 500 V A...

Page 413: ...witch I DigitalSection Mode Switch II DigitalSection Without reference point compensation With reference point compensation Measuringrange Extended Pt 100 measuring range 500 mV mA standard Pt 100 measuring range 50 mV Value and sign Two s complement Gain x 1 normal setting Gain x4 Sampling selective cyclic Line frequency 50 Hz 60 Hz Channels 0 to 3 with broken wire signal Channels 4 to 7 Channels...

Page 414: ...50mV press cyclicscanning VOLTAGE COMPENS INPUT RANGE DATA FORMAT GAIN submodule1 ch 0 3 submodule 2 ch 4 7 On one 460 analog input module you can insert two cards to connect four inputs each and secure them with a srew There are voltage divider shunt and through connection cards for the various ranges Circuit of the cards 4x Mode 50 mV Gain x 1 Mode 500 mV mA Pt 100 Gain x 1 1AA11 1AA21 1AA31 1AA...

Page 415: ...9 06 For a defined mode 50 mV or 500 mV you can insert cards with different ranges for four inputs e g for the 500 mV mode 4 inputs range 500 mV 1 card 6ES5 498 1AA11 4 inputs range 10 V 1 card 6ES5 498 1AA31 Analog Input Output Modules ...

Page 416: ...L Ch 0 1 Ch 1 1 Ch 2 1 4 Ch 3 Comp Comp I c I c T T T T 1 1 1 1 2 Ch 4 2 Ch 5 2 Ch 6 2 Ch 7 ADU t Range Card 2 Range Card 1 6ES5 498 1AA51 Itrip L 3 24 Front Strip Pin Connection of Process Signal Lines Block Diagram of the Modules Block Diagram of the Modules Data Memory and S5 Bus Control Figure 9 11 Front Connector Assignments 1 Observe permissible potential difference between sensor ground and...

Page 417: ... also have two switches on the side with eight rockers for setting the mode and receptacles for range cards The modules are protected by covers on both sides Blade Connector Addressing Switch Mode Switch Front Connector Figure 9 12 Analog Input Module 9 4 2 Function of the Enable Input The 463 module has an enable circuit You can use the enable inputs to switch off individual modules whilst the PL...

Page 418: ...nging the enable mode The modules have a jumper accessible from above in the vicinity of the addressing switch Enable Jumper Figure 9 13 Enable Input and Enable Jumper Jumper inserted Enable input F F active factory setting Jumper open Enable input F F switched off Examples of functioning of the enable inputs To switch off individual subprocesses i e outputs of various modules can be operated from...

Page 419: ...the enable inputs When there is a need to switch off the load power supply separately without affecting the enabling of modules there are the following possibilities for producing the enable voltage These exist even when the load power supply is used without an additional capacitor and common shutdown 230 V AC supply for CC EU and load power supply F L I O Modules 230 V AC CC EU 951 a c b Battery ...

Page 420: ...per functioning is ensured if the 24 V load power supply has an output capacitance of at least 4700 mF per 10 A of load current Other units which do not meet this condition can be adapted to this requirement by connecting a 10000 mF 40 V capacitor in parallel 10000µF 40V CC EU F L 230 V AC I O Modules Load Power Supply 24V Power Supply Common Shutdown of the CC EU and Load Power Supply with a 230 ...

Page 421: ...and subsequent wiring blocks are used the measurement result may be corrupted accordingly 9 4 4 Setting the Module Address You set the module address on the addressing switch This also establishes the necessary assignments between user program and process connection The module address is the sum of the decimal significances of the switch rockers in the On setting Ĥ One data word two data bytes is ...

Page 422: ... Switch The address under which the module is referenced by the STEP 5 program is independent of the slot For analog input and analog output modules 4 inputs only the lowest address start address is set Other addresses subaddresses are decoded on the module Note The start address of the analog module must be a multiple of the double channel number 4 channels 0 8 16 24 248 If one of the inputs or o...

Page 423: ...s already assigned must not be set again Example On an analog input module with start address 160 IB 160 input byte 160 input channel 3 is to be scanned by the program Step Action 1 Affix the self adhesive label with address 160 on the free field under the addressing switch on the module ADB 5 and ADB 7 are marked on the label 2 Press the appropriate rockers of the addressing switch down on the si...

Page 424: ...ble circuit Install an analog input output module as follows Step Action 1 Release the upper locking bar on the subrack and swivel it up wards and out 2 Insert the module at the desired slot in the subrack and push it back in the guides 3 Latch the module by rotating the locking pin by 90o at the lower end of the module It must no longer be possible to pull the module forwards 4 Engage the front c...

Page 425: ... front connector out and lift it away from the support pin of the module 4 Release the module by rotating the locking pin by 90 at the lower end of the module You can pull the module out of the subrack with a grip with swivels outwards 1 2 3 5 6 4 Module Front Connector Support Mount Support Pin Figure 9 15 Module with Front Connector 1 Screw 2 Locking pin 3 Support mount 4 Support pin 5 Grip 6 Ba...

Page 426: ...d Labeling of Modules 1 Label with the module address under which the module is referenced by the STEP 5 program 2 Labeling strip with the product designation for the module space to mark the module version and label the channels 3 Label with module address and marking of the required settings for the addressing switch 4 Labeling strip for terminal designations or connection diagrams strip in the ...

Page 427: ...maximum terminal area is 2 x 2 5 mm2 Terminal T Connector T Max N f Cross Section Connector for R t d V lt Mounting Width of M d l Type Type 6ES 497 No of Contacts Signal or Supply Conductor Aux Jumper in Connector 1 Rated Voltage Module Crimp con nection 4UA12 2 42 0 5 mm 2 0 5 mm 2 5 to 60 V DC 20 mm Operation with fan 4UA22 2 42 0 5 mm 2 0 5 mm 2 5 to 60 V DC 40 mm O ti Screw con ti 4UB12 42 0 ...

Page 428: ... 1 0 0 1 0 1 0 0 0 1 1 0 1 0 1 0 0 0 1 1 0 1 0 1 0 0 0 1 0 0 1 0 1 0 1 0 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5 1 With data format setting 0 to 1023 switch on module 2 With data format setting 256 to 1279 switch on module 3 Overflow 4 Overrange 5 Rated range OV Overflow bit A 50 ohm shunt resistor is used for the 0 to 20 mA range for 4 to 20 mA the resistor v...

Page 429: ...g section from load voltage enabling of module F F 5 V 5 150 mA typical 24 V approx 150 mA 24 V approx 7 mA Integrationtime 463 4UA12 463 4UB12 20 ms at 50 Hz 16 2 3 ms at 60 Hz Encoding time per measured value 463 4UA12 463 4UB12 20 ms at 50 Hz 16 2 3 ms at 60 Hz Cycle time for 4 measured values max delay time of measuredvalueacquisition 463 4UA12 463 4UB12 20 ms at 50 Hz 16 2 3 ms at 60 Hz Input...

Page 430: ...s Transducers are connected to the analog input module via shielded cables of up to 200 m in length When they are laid separately from power system cables distances of up to 500 m are possible An arbitrary mixture of voltage sensor current sensor two wire and four wire transducers can be connected For two wire transducers there are four short circuit protected supply terminals at the front connect...

Page 431: ... 1V Range 0 10V Range 0 20mA Range 4 20mA 2 wiretransd 4 wire ransd Block Diagram of the Module Front Strip Pin Busansteuerung t Data Memory L L 10V 1V Common Common 0 10V 0 20mA 4 20mA 10V 1V Common Common 0 10V 0 20mA 4 20mA Ch 0 Ch 1 Ch 2 Ch 3 4x 15V 10V 1V Common Common 0 10V 0 20mA 4 20mA 10V 1V Common Common 0 10V 0 20mA 4 20mA 15V MU MU MU MU Data Memory Data Memory Data Memory Figure 9 17 ...

Page 432: ... also have two switches on the side with eight rockers for setting the mode and receptacles for range cards The modules are protected by covers on both sides Blade Connector Addressing Switch Mode Switch Front Connector Figure 9 18 Analog Input Module 9 5 2 Function of the Enable Input The 465 module has an enable circuit You can use the enable inputs to switch off individual modules whilst the PL...

Page 433: ...ing the enable mode The module has a jumper accessible from above in the vicinity of the addressing switch Enable Jumper Figure 9 19 Enable Input and Enable Jumper Jumper inserted Enable input F F active factory setting Jumper open Enable input F F switched off Examples of functioning of the enable inputs To switch off individual subprocesses i e outputs of various modules can be operated from a c...

Page 434: ...the enable inputs When there is a need to switch off the load power supply separately without affecting the enabling of modules there are the following possibilities for producing the enable voltage These exist even when the load power supply is used without an additional capacitor and common shutdown 230 V AC supply for CC EU and load power supply F L I O Modules 230 V AC CC EU 951 a c b Battery ...

Page 435: ...per functioning is ensured if the 24 V load power supply has an output capacitance of at least 4700 mF per 10 A of load current Other units which do not meet this condition can be adapted to this requirement by connecting a 10000 mF 40 V capacitor in parallel 10000µF 40V CC EU F L 230 V AC I O Modules Load Power Supply 24V Power Supply Common Shutdown of the CC EU and Load Power Supply with a 230 ...

Page 436: ...urrent to the inactive state on the 465 analog input modules apply 24 V to pin 24 of the front connector and 0 V to L You must additionally set the mode switch to without broken wire detection In the event of open circuit of the sensor or its line the voltage exceeds the limit and a broken wire is indicated bit 1 in data byte 1 The analog to digital converter encodes the value 0 A broken wire sign...

Page 437: ...d is that of time controlled program processing With this method certain program segments e g FB 13 are automatically inserted into program processing at the 100 ms rate by a time controlled block OB 13 A constant timebase is thus achieved FB 13 SPRM B LEN 22 ABS SHEET 1 SEGMENT 1 NAME SELSAMPL EXAMPLE OF SELECTIVE SAMPLING 0005 0006 0007 L PW128 READ ANALOG VALUE 0008 T FW128 IN TO AUX FLAG 128 0...

Page 438: ...ddress specified as a decimal number address bit ADB are marked by dots on the label Press the individual rockers of the addressing switch downwards with a ballpoint pen or similar object but not a pencil On Setting Switch Pressed Addressing Switch Address Bit Decimal Signification of the Address Bit Free Field for Label with Module Address and marked Switch Settngs Address Decimal 128 64 32 16 8 ...

Page 439: ...ample Analog input module with 8 or 16 inputs The address is the sum of the significances set with the individual coding switches 160 128 32 27 25 On Setting Switch Pressed IB 160 128 64 32 16 8 4 2 1 ADB7 ADB6 ADB5 ADB4 ADB3 ADB2 ADB1 ADB0 A module with 8 or 16 inputs Channel 0 to 7 or 0 to 15 and start address 160 reserves the address range from 160 to address 160 7 x 2 174 160 to address 160 15...

Page 440: ...user program Example On an analog input module with start address 160 IB 160 input byte 160 input channel 3 is to be scanned by the program Step Action 1 Affix the self adhesive label with address 160 on the free field under the addressing switch on the module ADB 5 and ADB 7 are marked on the label 2 Press the appropriate rockers of the addressing switch down on the side marked by a dot on the mo...

Page 441: ...able circuit Install an analog input output module as follows Step Action 1 Release the upper locking bar on the subrack and swivel it upwards and out 2 Insert the module at the desired slot in the subrack and push it back in the guides 3 Latch the module by rotating the locking pin by 90o at the lower end of the module It must no longer be possible to pull the module forwards 4 Engage the front c...

Page 442: ...front connector out and lift it away from the support pin of the module 4 Release the module by rotating the locking pin by 90o at the lower end of the module You can pull the module out of the subrack with a grip with swivelsoutwards 1 2 3 5 6 4 Module Front Connector Support Mount Support Pin Figure 9 21 Module with Front Connector 1 Screw 2 Locking pin 3 Support mount 4 Support pin 5 Grip 6 Bac...

Page 443: ... Labeling of Modules 1 Label with the module address under which the module is referenced by the STEP 5 program 2 Labeling strip with the product designation for the module space to mark the module version and label the channels 3 Label with module address and marking of the required settings for the addressing switch 4 Labeling strip for terminal designations or connection diagrams strip in the c...

Page 444: ... maximum terminal area is 2 x 2 5 mm2 Terminal T Connector T Max N f Cross Section Connector for R t d V lt Mounting Width of Mod l Type Type 6ES 497 No of Contacts Signal or Supply Conductor Aux Jumper in Connector 1 Rated Voltage ule Crimp con nection 4UA12 2 42 0 5 mm 2 0 5 mm 2 5 to 60 V DC 20 mm Operation with fan 4UA22 2 42 0 5 mm 2 0 5 mm 2 5 to 60 V DC 40 mm O ti Screw con ti 4UB12 42 0 5 ...

Page 445: ... at 20 oC this must be taken into account in temperature evaluation 20 oC measuring point temperature 0 mV Pins 22 and 23 are extended on analog input modules as an input for the compensating voltage You must select a common input loop for all inputs on mode switch 2 The compensating box must be connected in a floating circuit The power supply unit of the compensating box must have a grounded shie...

Page 446: ...Pt 100 is picked off at measurement inputs M and M If only inputs 0 to 3 are assigned to resistance thermometers you can connect other current and voltage sensors to inputs 4 to 7 by means of a coding key If you use the Pt 100 for measurement you cannot utilize channels 12 to 15 Channels 8 to 11 supply the resistance thermometers which are connected at inputs 0 to 3 Note that the mode of the modul...

Page 447: ...urrent Source for Pt 100 Operation Card 4 2 2 2 2 2 2 2 2 2 2 2 2 2 M M M M Range Card for 4 Inputs 6ES5 498 1AA11 Range Card for 4 Inputs 6ES5 498 1AA11 1AA41 1AA71 Figure 9 24 Connecting a Pt 100 1 When cards 6ES5 498 1AA21 6ES5 498 1AA31 or 6ES5 498 1AA61 are used no broken wire signal may be activated for this group of channels CH4 to CH7 2 If cards 6ES5 498 1AA41 or 6ES5 498 1AA71 are used a ...

Page 448: ... particular measuring channel are shorted with a wire jumper Without this jumper the error bit would be set for this channel and the value 0 would be encoded When set to resistance thermometer switch 7 of mode switch I of the 465 analog input module allows broken wire monitoring of the IC lines to the resistance thermometer Pt 100 constant current supply In the event of open circuit of this line t...

Page 449: ... Range Card for 4 Inputs 6ES5 498 1AA51 Four wire transducer with separate supply voltage A D Analog Input Module MUX M 0 V Bus M 4 20 mA 230 V AC Do not exceed max permissible potential difference 6ES5 498 1AA71 Range Card for 4 Inputs Four wire transducer with a two wire transducer card A D Analog Input Module MUX M 0 V Bus M 0 20 mA 230 V AC L L L 0 Vext 6ES5 498 1AA71 Range Card for 4 Inputs A...

Page 450: ... 23 976 0 0 0 0 1 0 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 0 1 0 1 0 024 0 0 0 024 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 0 0 Rated range 1023 1024 24 976 25 0 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 1 0 1 0 1 0 1 0 0 2047 2048 49 976 50 0 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 1 0 1 0 ...

Page 451: ... 1 0 1 0 1 0 1 0 1 0 0 1 0 0 1 0 024 0 0 0 0 0 024 0 0 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 0 0 0 Rated range 1023 1024 24 976 25 0 1 1 0 0 0 1 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 0 1 0 1 0 1 0 1 0 0 2047 2048 49 976 50 0 1 1 0 1 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 0 1 0 1 0 1 0 1 0 0 2049 ...

Page 452: ... 0 1 0 1 0 1 0 1 0 0 1024 1023 100 00 99 90 0 0 2 0 0 0 0 1 0 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 0 Rated range 1 0 0 098 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 1 0 1 0 1 0 1 0 0 1 Resistance value PT 100 A Active bit E Error bit OV Overflow bit S Sign When Pt 100 resistance thermometers are connected the maximum temperature in the rated range is 266 oC If ...

Page 453: ... sets the overflow bit for this duration at all channels Units Input Cur t i A Byte 0 Byte 1 rent in mA 7 S 6 211 5 210 4 29 3 28 2 27 1 26 0 25 7 24 6 23 5 22 4 21 3 20 2 A 1 E 0 OV w 4096 w 32 000 0 1 1 1 1 1 1 1 1 1 1 1 1 0 1 0 1 Overflow 4095 3072 3071 2561 31 992 24 0 23 992 20 008 0 0 0 0 1 1 1 1 1 1 0 0 1 0 1 1 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 1 0 1 0 1 ...

Page 454: ...ng Isolation No Permissiblepotentialdifferencebetweenreferencepotentials of sensors and the module UCM and between sensors chan nels 1 V max Power Supply digital section from system bus analog section from load voltage enabling for module F F tripping current L 5 V 5 150 mA typical 24 V 24 V approx 5 mA 24 V approx 5 mA Constant current source for Pt 100 connection IC IC 2 5 mA TC 5 x 10 5 K Integ...

Page 455: ...erred to rated value linearity tolerance polarity reversal error temperature error 1 unit 1 unit 1 unit 1 x 10 4 K Error caused by cards with input range 1 V 5 V 10 V 20 mA 4 to 20 mA 2 x 10 3 TC 10 x 10 5 K 10 3 TC 5 x 10 5 K You select the desired mode of the analog input module by setting mode switches I and II according to the following table Note that all the rockers of both mode switches mar...

Page 456: ...ement 8 channels Sampling selective cyclic Line frequency 50 Hz 60 Hz 8 channels 16 channels Two s complement Value and sign Channels 4 7 with 8 channels Channels 8 15 with 16 channels with broken wire signal Channels 0 3 with 8 channels Channels 0 7 with 16 channels Channels 0 3 with 8 channels Channels 0 7 with 16 channels without broken wire signal Channels 4 7 with 8 channels Channels 8 15 wit...

Page 457: ... setting in these fields On one 465 analog input module you can insert four cards for the connection of four inputs each and secure them with a screw There are voltage divider shunt and through connection cards for the various ranges Circuit of the cards 4x Mode 50 mV Mode 500 mV mA Pt 100 1AA11 1AA21 1AA31 1AA41 1AA51 1AA61 1AA71 M M M M M M M M M M M M M L L Range Card Type 6ES5 498 M 500 mV Pt ...

Page 458: ... Bus Control ADU t 5 7 9 11 14 16 18 26 28 30 32 35 37 39 CH 7 CH 0 CH 6 CH 5 CH 4 CH 3 CH 2 CH 1 CH 0 CH 1 CH 2 CH 3 CH 4 CH 5 CH 6 CH 7 Measuring Voltage Inputs Constant Power Supply I 24 3 L 0 Vgnd L Connection of Process Signal Lines Front Strip Pin Block Diagram of the Module Range Card 1 Range Card 2 Range Card 3 Range Card 4 trip 0 Vgnd L Figure 9 25 Front Connector Assignments Two wire tra...

Page 459: ...the digital input signals by encoding the instantaneous value periodic system interference is therefore not suppressed You select the measuring ranges with a switch setting for every four channels 9 6 3 Startup The mode of the 466 analog input module must be set exclusively via switches on the board Figure 9 26 shows the designations and locations of switches on the board Front Backplane Connector...

Page 460: ...lable You can configure each channel group separately for current or voltage measurement You set this with switches S5 S6 S7 and S8 Switches S5 and S7 allow three settings left midpoint and right switches S6 and S8 allow two settings left and right The switch settings relate to the locations on the module shown in Figure 9 26 Setting the current voltage measurement for channel group I Channel Grou...

Page 461: ...d right The switch settings relate to the locations on the module shown in Figure 9 26 Setting the current voltage measurement for channel group I Channel Group I Channels 0 to 3 Switch S5 Current Voltage Setting the current voltage measurement for channel group II Channel Group II Channels 4 to 7 Switch S7 Current Voltage Setting the current voltage measurement for channel group III Channel Group...

Page 462: ... 9 27 Assignment of Channel Groups to Switches S1 S2 The same measuring range coding is valid for each channel group Given in the following table therefore is the setting of the measuring range for only one channel group The switch settings relate to the locations on the module shown in Figure 9 27 Note that you must additionally set the type of measurement current voltage with switches S5 to S8 S...

Page 463: ...048 2047 units bipolar Value and sign 11 bit value and 1 sign bit Range 0 4095 units unipolar or 2048 2047 units bipolar Binary 12 bit binary number Range 0 4095 units for both unipolar and bipolar measured variables Data Format S9 Switch Setting Two s complement 1 9 ON OFF Value and sign 1 9 ON OFF Binary 1 9 ON OFF Setting the Data Format Analog Input Output Modules ...

Page 464: ...Refer to the following table Setting the module start address 1 466 3LA11 Module S9 Switch Setting Operation in CC 1 ON OFF 9 Operation in EU with IM 300 312 1 ON OFF 9 Operation in EU with IM 301 310 1 ON OFF 9 Operation in EU with IM 304 314 1 ON OFF 9 Operation in EU with IM 307 317 1 ON OFF 9 Operation in EU with IM 308 318 1 ON OFF 9 Setting the Module Start Address Analog Input Output Module...

Page 465: ...2 Module Address S9 Switch Setting 000 1 9 ON OFF 016 1 9 ON OFF 032 1 9 ON OFF 048 1 9 ON OFF 064 1 9 ON OFF 080 1 9 ON OFF 096 1 9 ON OFF 112 1 9 ON OFF 128 1 9 ON OFF 144 1 9 ON OFF 160 1 9 ON OFF 176 1 9 ON OFF 192 1 9 ON OFF 208 1 9 ON OFF 224 1 9 ON OFF 240 1 9 ON OFF can only be set for differential measurement Analog Input Output Modules ...

Page 466: ...able circuit Install an analog input output module as follows Step Action 1 Release the upper locking bar on the subrack and swivel it upwards and out 2 Insert the module at the desired slot in the subrack and push it back in the guides 3 Latch the module by rotating the locking pin by 90o at the lower end of the module It must no longer be possible to pull the module forwards 4 Engage the front c...

Page 467: ...front connector out and lift it away from the support pin of the module 4 Release the module by rotating the locking pin by 90o at the lower end of the module You can pull the module out of the subrack with a grip with swivelsoutwards 1 2 3 5 6 4 Module Front Connector Support Mount Support Pin Figure 9 28 Module with Front Connector 1 Screw 2 Locking pin 3 Support mount 4 Support pin 5 Grip 6 Bac...

Page 468: ...d Labeling of Modules 1 Label with the module address under which the module is referenced by the STEP 5 program 2 Labeling strip with the product designation for the module space to mark the module version and label the channels 3 Label with module address and marking of the required settings for the addressing switch 4 Labeling strip for terminal designations or connection diagrams strip in the ...

Page 469: ... engaged For jumpering or to correct the wiring you can remove the contacts with a releasing tool see ordering information without having to pull out the front connector Ferrules are not required for screw connections because the screw terminals are provided with wire protection You can use ferrules of 7 mm in length to DIN 46228 The maximum terminal area is 2 x 2 5 mm2 Caution Only extra low volt...

Page 470: ...easurement is susceptible to interference the signal sources should be arranged in the vicinity of the 466 analog input module 16 channels are available unused channels must be shorted jumper between M and M The channels have the following designations on the module Channel 0 M0 M0 Channel 1 M1 M1 Channel 15 M15 M15 Channels are arranged in groups of four for which you can set separate measuring r...

Page 471: ...ith Respect to Ground The differential measurement is a method of compensating for interference on the line Each signal source is assigned its own signal reference line The differential measurement between signal line and signal reference line thus compensates for the interference acting on both lines You must also short circuit the unused channels with this measuring method jumper between M and M...

Page 472: ...dule You must observe the following condition UE UCM 12 V i e the sum of the set voltage range and common mode voltage must be less than 12 V current measuring ranges correspond to a voltage of 2 5 V M M M U ISO MUX 0 V Bus U E2 U CM2 U CM1 M 0 Vext U E1 AnalogInputModule UE1 2 Input Voltage UISO Potential Difference Equipotential this potential is established by the sensor reference potential ext...

Page 473: ...ntation The following table describes their significance in more detail Bit Significance Signal Status Meaning of the Signal Status OV Overflow bit 1 Range exceeded E Error bit 1 Broken wire A Active bit 0 Not used A measuring point overflow does not affect the overflow bits of the other channels i e the measured values of unaffected channels are correct and can be evaluated Please note the follow...

Page 474: ...ue and sign binary representation A Active bit E Error bit O Overflow bit Units Measured Value in V Measured Value in V Measured Value in V Byte 0 Byte 1 Value in V 5 V Value in V 10 V Value in V 20 mA 7 212 6 211 5 210 4 29 3 28 2 27 1 26 0 25 7 24 6 23 5 22 4 21 3 20 2 A 1 E 0 O 2047 2046 0001 0000 0001 2047 2048 4 9976 4 9951 0 0024 0 0000 0 0024 4 9976 5 0000 9 9951 9 9902 0 0049 0 0000 0 0049...

Page 475: ... 20 mA 7 212 6 211 5 210 4 29 3 28 2 27 1 26 0 25 7 24 6 23 5 22 4 21 3 20 2 A 1 E 0 O 4095 4094 2049 2048 2047 0001 0000 4 9976 4 9951 0 0024 0 0000 0 0024 4 9976 5 0000 9 9951 9 9902 0 0049 0 0000 0 0049 9 9951 10 000 19 9902 19 9804 0 00976 0 00000 0 00976 19 9902 20 0000 0 0 0 0 0 0 0 1 1 1 1 0 0 0 1 1 0 0 1 0 0 1 1 0 0 1 0 0 1 1 0 0 1 0 0 1 1 0 0 1 0 0 1 1 0 0 1 0 0 1 1 0 0 1 0 0 1 1 0 0 1 0 ...

Page 476: ...6 0001 0000 0001 2047 2048 1 2494 1 2488 0 0006 0 0000 0 0006 1 2494 1 2500 2 4988 2 4975 0 0012 0 0000 0 0012 2 4988 2 5000 0 0 0 0 1 1 1 0 0 0 0 0 0 1 1 1 0 0 0 1 0 1 1 0 0 0 1 0 1 1 0 0 0 1 0 1 1 0 0 0 1 0 1 1 0 0 0 1 0 1 1 0 0 0 1 0 1 1 0 0 0 1 0 1 1 0 0 0 1 0 1 1 0 0 0 1 0 1 1 0 0 0 1 0 1 0 1 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 1 A Active bit E Error bit O Overflow bit Binary meas...

Page 477: ...nt consumption internal 0 7 A typical Encoding time per measured value 250 ms Duration of cyclic sampling cycletime for 8 measured values for 16 measured values 2 ms max 4 ms max Inputresistance voltage measuring range current measuring range w 10 M W 125 W Type of circuit for sensors Two wirecircuit Digital representation of the input signal Selectable following types of representation 12 bit two...

Page 478: ...al error Yes overflow bit set Yes error bit E bit set Single error linearity tolerance polarityreversalerror 0 02 0 05 0 05 Temperatureerror 0 005 K Insulationrating To VDE 0160 Line length shielded 200 m max Front connector 43 way Power dissipation of module 3 5 W typical Weight Approx 0 4 kg Rated insulation voltage between channels and ground point tested at 500 V Analog Input Output Modules ...

Page 479: ...Mext Mext M9 M13 M10 M14 M11 M15 M12 M0 M0 M4 M2 M6 M1 M5 M3 M7 M1 M5 M2 M6 M3 M7 M4 M0 Mext Mext Mext Mext Mext Mext Mext Mext M1 M5 M2 M6 M3 M7 M4 24 42 33 21 12 M8 M0 M4 M2 M6 M1 M5 M3 M7 M9 M13 M10 M14 M11 M15 M12 1 2 3 4 6 8 10 13 15 17 19 20 22 23 25 27 29 31 34 36 38 40 41 5 7 9 11 14 16 18 26 28 30 32 35 37 39 24 42 33 21 12 Front Strip Pin Figure 9 33 Front Connector Assignments Front Con...

Page 480: ...dule address The modules are protected by covers on both sides Blade Connector Addressing Switch Front Connector Figure 9 34 Analog Output Module 9 7 2 Function of the Enable Input The 470 module has an enable circuit You can use the enable inputs to switch off individual modules whilst the PLC is in operation This means that The module can no longer be addressed by the user program On analog outp...

Page 481: ...nging the enable mode The modules have a jumper accessible from above in the vicinity of the addressing switch Enable Jumper Figure 9 35 Enable Input and Enable Jumper Jumper inserted Enable input F F active factory setting Jumper open Enable input F F switched off Examples of functioning of the enable inputs To switch off individual subprocesses i e outputs of various modules can be operated from...

Page 482: ...ed with the current value because there is no 5 V supply to the modules from the bus You should observe the following instructions for switching off CCs and equipment for supplying power to the enable inputs When there is a need to switch off the load power supply separately without affecting the enabling of modules there are the following possibilities for producing the enable voltage These exist...

Page 483: ...oper functioning is ensured if the 24 V load power supply has an output capacitance of at least 4700 mF per 10 A of load current Other units which do not meet this condition can be adapted to this requirement by connecting a 10000 mF 40 V capacitor in parallel 10000µF 40V CC EU F L 230 V AC I O Modules Load Power Supply 24V Power Supply Common Shutdown of the CC EU and Load Power Supply with a 230...

Page 484: ...serves 16 byte addresses You can affix the adhesive label with the desired module address on a free labeling field under the addressing switch The switch rockers to be set for the module address specified as a decimal number address bit ADB are marked by dots on the label Press the individual rockers of the addressing switch downwards with a ballpoint pen or similar object but not a pencil On Sett...

Page 485: ... of the output based on the start address of the module is given by Start address 2 x channel no subaddress Example Analog output module with 8 outputs The address is the sum of the significances set with the individual coding switches 160 128 32 27 25 On Setting Switch Pressed IB 160 128 64 32 16 8 4 2 1 ADB7 ADB6 ADB5 ADB4 ADB3 ADB2 ADB1 ADB0 A module with 8 outputs Channel 0 to 7 and start addr...

Page 486: ...rogram Example On an analog output module with 8 outputs with start address 144 IB 144 output byte 144 output channel 7 is to be scanned by the program Step Action 1 Affix the self adhesive label with address 160 on the free field under the addressing switch on the module ADB 4 and ADB 7 are marked on the label 2 Press the appropriate rockers of the addressing switch down on the side marked by a d...

Page 487: ... enable circuit Install an analog output module as follows Step Action 1 Release the upper locking bar on the subrack and swivel it upwards and out 2 Insert the module at the desired slot in the subrack and push it back in the guides 3 Latch the module by rotating the locking pin by 90o at the lower end of the module It must no longer be possible to pull the module forwards 4 Engage the front conn...

Page 488: ...ont connector out and lift it away from the support pin of the module 4 Release the module by rotating the locking pin by 90o at the lower end of the module You can pull the module out of the subrack with a grip with swivelsoutwards 1 2 3 5 6 4 Module Front Connector Support Mount Support Pin Figure 9 37 Module with Front Connector 1 Screw 2 Locking pin 3 Support mount 4 Support pin 5 Grip 6 Backp...

Page 489: ...d Labeling of Modules 1 Label with the module address under which the module is referenced by the STEP 5 program 2 Labeling strip with the product designation for the module space to mark the module version and label the channels 3 Label with module address and marking of the required settings for the addressing switch 4 Labeling strip for terminal designations or connection diagrams strip in the ...

Page 490: ...maximum terminal area is 2 x 2 5 mm2 Terminal T Connector T Max N f Cross Section Connector for R t d V lt Mounting Width of M d l Type Type 6ES 497 No of Contacts Signal or Supply Conductor Aux Jumper in Connector 1 Rated Voltage Module Crimp con nection 4UA12 2 42 0 5 mm 2 0 5 mm 2 5 to 60 V DC 20 mm Operation with fan 4UA22 2 42 0 5 mm 2 0 5 mm 2 5 to 60 V DC 40 mm O ti Screw con ti 4UB12 42 0 ...

Page 491: ...ad Current QV x S x S x QI x I MANA Figure 9 39 Connecting Loads QV x Voltage output voltage on Channels 0 to 7 QI x Current output current on Channels 0 to 7 S x Sensor line for Channels 0 to 7 S x Sensor line for Channels 0 to 7 MANA Ground terminal for the analog section When current and voltage outputs are used on the 470 4UA 4UC analog output modules connect the loads as follows QV0 M ANA S 0...

Page 492: ... line resistance must not exceed 300 ohms The voltage outputs of the 470 analog output module are wired as follows QV0 S 0 S 0 M ANA No Load at QV3 Jumper Jumper QV1 S 1 S 1 QV2 S 2 S 2 QV3 S 3 S 3 M ANA Figure 9 41 Connecting Loads The S x and S x sensor lines must be routed to the load four wire circuit if the voltage drop on the lines to the load is not negligible The common connection for the ...

Page 493: ...19 5 mA 0 mA 0 mA 0 mA 0 mA 0 mA 0 mA 0 mA 5 0 V 20 0 mA 4 995 V 19 98 mA 3 0 V 12 0 mA 2 0 V 8 0 mA 1 5 V 6 0 mA 1 25 V 5 0 mA 1 004 V 4 016 mA 1 0 V 4 0 mA 0 996 V 3 984 mA 0 75 V 3 0 mA 0 5 V 2 0 mA 0 V 0 mA 1 V 0 mA 3 0 V 0 mA 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 0 0 0 0 0 0 0 1 1 1 1 1 1 0 1 1 0 0 0 0 0 1 1 1 1 1 0 0 1 0 1 0 0 0 0 1 1 1 1 0 0 0 1 0 0 1 0 0 0 1 1 1 0 0 0 0 1 0 0 0 1 0 0 1 1 0 0 0 0 0...

Page 494: ...e Approx 25 1024 to 1272 units Fault current at voltage output Approx 25 mA No load voltage at current output Approx 18 V Load impedance at voltage output at current output w 3 3 kW v 300 W Delay between data transfer and analog value output to 99 v 5ms Capacitive load including line capacity for 4UA12 from version 03 and for 4UB12 and 4UC12 from version 04 100 nF max 1 mF max Permissible voltage ...

Page 495: ... S 7 S 7 Front Strip Pin 1 2 3 4 6 8 10 13 15 17 19 20 22 23 25 27 29 31 34 36 38 40 41 F L F DAU t 5 7 9 11 14 16 18 26 28 30 32 35 37 39 CH 7 QV0 24 U 42 33 v 21 12 L CH 6 v v CH 5 CH 4 v v CH 3 v CH 2 v v CH 1 CH 0 S 0 S 0 QV1 S 1 S 1 U M ANA QV2 S 2 S 2 QV3 S 3 S 3 QV4 S 4 S 4 QV5 S 5 S 5 QV6 S 6 S 6 QV7 S 7 S 7 I I I I I I I I QI0 QI1 QI2 QI3 QI4 QI5 QI6 QI7 I I U U I I U U I I U U I I Front ...

Page 496: ...9 114 SystemManual C79000 G8576 C199 06 Analog Input Output Modules ...

Page 497: ...er describes the installation the wiring and the operation of the monitoring module 6ES5 313 3AA12 Section Description Page 10 1 Application 10 2 10 2 Installation 10 6 10 3 Operation 10 8 10 4 TechnicalSpecifications 10 14 10 5 Address Table 10 16 Chapter Overview 10 ...

Page 498: ...3 10 1 1 Design The monitoring module is designed as a plug in PCB in double Euroformat with a 32 pin backplane connector for the S5 bus A connector for the relay contact and RESET input as well as one green LED four red LEDs and a RESET key are located on the front panel Operation green LED Command output inhibit red LED Control signal fault red LED Address bus fault red LED Data bus fault red LE...

Page 499: ...resel ection of time Address comparison Read and compare data Bit inversion Daten ausgeben S5 Bus Address bus Data bus Address comparison S1 S2 S3 S4 X4 5 X4 6 X4 4 RESET input L 24V L internal 5V internal0V X4 3 X4 2 X4 1 Relay contact w1 Time moni toring Time moni toring Time moni toring Address comparison Address comparison w1 w1 Figure 10 2 Block Diagram Monitoring Module ...

Page 500: ... data lines short circuits to ground and 5V short circuits between adjacent data lines e g DB0 DB1 DB1 DB2 etc Non detectable faults Short circuits between even data lines DB0 DB2 DB4 DB6 and between odd data lines DB1 DB3 DB5 DB7 The addresses which have been set at switches S3 and S4 are only listened to by the monitoring module i e they do not output an acknowledgement signal RDY and are not ac...

Page 501: ...ng the IM 301 IM 302 1 IM 304 and IM 308 interface modules for expansion units since a permanent PESP signal can be applied to them If a command output inhibit BASP is active the BASP LED is lit If one or more faults occur the corresponding LEDs are lit the relay contact commutes and the module no longer acknowledges with the RDY signal This timeout can be suppressed by opening the S5 8 switch 10 ...

Page 502: ... EU 187 EU 186 EU 185 EU 183 EU 184 EU 182 67 3 11 19 27 35 43 51 59 75 83 91 107115 123 139147155163 99 131 10 2 2 Removing and Inserting The module is pulled out by holding the handles and gently lifting and lowering while pulling towards you The monitoring module may only be removed or inserted if the expansion unit is switched off Monitoring Module ...

Page 503: ...nal 24 V suppy 10 2 4 Switch Positions of the Relay Contact 4 5 6 3 2 1 4 5 6 3 2 1 Contact not actuated idle or fault Contact 1 3 closed Contact 1 2 closed Contactactuated operational 10 2 5 Installation Guidelines The module is to be wired according to the VDE regulations 0100 0110 and 0160 Detailed information on power supply cabinet design cabinet ventilation cabinet wiring and protective meas...

Page 504: ...t switches S1 and S2 These modules must have been inserted into the last expansion unit To achieve optimum address bus monitoring inverse addresses should be used e g 85 55H 2 and 170 AAH It is advisable to make sure that the setting of switches S3 and S4 is the same on all monitoring modules used The setting of switches S1and S2 as well S3 and S4 should be the same on the monitoring module in the...

Page 505: ... 312 IM 310 IM 314 IM 318 IM 310 IM 314 IM 318 IM 301 IM 304 IM 308 IM 300 MM 313 MM 313 MM 313 2nd MM 313 1st MM 313 EU183U EU185U EU183U EU184U EU187U 3rd monitoring module 313 in the last expansion unit IM 312 IM 312 IM 312 IM 312 IM 312 IM 312 Expansion units Central controllers Example Monitoring Module ...

Page 506: ...6 T PY 126 L EB 85 L PY 85 T PB 170 T PY 170 BE BE 3 Possible addresses 0 00H to 255 FFH 4 To achieve optimum fault detection set the inverse addresses 85 55H and 170 AAH at S1 and S2 5 Since the addresses of the monitoring module switches S3 and S4 are not acknowledged this must be done by the monitoring module contained in the last expansion unit the most remote from the central controller The a...

Page 507: ... this combination the address bit ADB 7 is not monitored 8 If ADB 7 is also to be monitored the address 84 85 54H 55H in the last expansion unit must be occupied by an input or output module and cyclically accessed by the user program Set address 85 55H in place of 213 D5H at switch S3 of all monitoring modules Select any address between 128 80H and 255 FFH for switch S1 of the monitoring module i...

Page 508: ...nce 1 ADB 5 Significance 32 ADB 6 Significance 64 ADB 4 Significance 16 ADB 1 Significance 2 ADB 2 Significance 4 ADB 3 Significance 8 1 2 3 4 5 6 7 8 ON OFF The significance of the rockers pressed down to ON at the switches must be added Address 85 is to be set rockers to be pressed down to ON Significance 1 ADB 0 1 3 ADB 2 4 5 ADB 4 16 7 ADB 6 64 85 1 2 3 4 5 6 7 8 ON OFF Example Monitoring Modu...

Page 509: ...witching one of the switches S5 1 to S5 4 to ON If none of the four switches S5 1 to S5 4 is in the ON position for safety reasons the monitoring time has been set to 1 s If serial interface modules and the link between IM 304 and IM 314 are used the PESP monitoring is to be switched off see Section 10 1 4 Control line faults Should the acknowledgement signal RDY not be suppressed in the event of ...

Page 510: ...24 V DC Yes 20 to 30 V DC short circuit proof to L 20 mA max Relay contact Loading of contact with resistive load or inductive load 30 V DC 1 A max Safety test Voltage test acc to VDE 0160 Relay contacts referred to internal RESET input referred to internal RESET input referred to relay contacts Surge voltage test acc to IEC 255 4 Input referred to ground 500 r m s 500 r m s 500 r m s 1kV 1 2 50 m...

Page 511: ...o IEC 68 2 27 0 to 60 oC 25 to 70 oC max 95 at 25 oC no condensation max 3500 m above sea level 10 to 57 Hz 0 15 mm 57 to 500 Hz 2 g 12 shocks half sine 15 g 11 ms Pin assignment of bus connector X1 b z 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 0 V PESP ADB 0 ADB 1 ADB 2 ADB 3 ADB 4 ADB 5 ADB 6 ADB 7 BASP 0 V 5 V CPKL MEMR MEMW RDY DB 0 DB 1 DB 2 DB 3 DB 4 DB 5 DB 6 DB 7 0 V Monitoring Module ...

Page 512: ...16 132 148 164 180 196 212 228 244 5 21 37 53 69 85 101 117 133 149 165 181 197 213 229 245 6 22 38 54 70 86 102 118 134 150 166 182 198 214 230 246 7 23 39 55 71 87 103 119 135 151 167 183 199 215 231 247 8 24 40 56 72 88 104 120 136 152 168 184 200 216 232 248 9 25 41 57 73 89 105 121 137 153 169 185 201 217 233 249 10 26 42 58 74 90 106 122 138 154 170 186 202 218 234 250 11 27 43 59 75 91 107 ...

Page 513: ...C199 06 Connector Assignments In this chapter are the connector assignments of the backplane for the central controllers and expansion units power supplies backplane connectors and front connectors of the CPUs coordinators and IMs 11 ...

Page 514: ...B 3 ADB 4 ADB 5 ADB 6 ADB 7 ADB 8 ADB 9 ADB 10 ADB 11 BASP M5 V UBAT ADB 12 ADB 13 ADB 14 ADB 15 IRx 1 IRE IRF IRG DSI PL BASPA Back plane conn 2 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 P5 V DB 12 DB 13 DB 14 DB 15 NAU BAU RESETA PEU GEP PL M24 V 2 P24 V M5 V DB 8 DB 9 DB 10 DB 11 PL PL PL PL PL PL PL PL PL M24 V 2 M5 V PL PL PL PL PL PL PL PL PL PL PL PL PL PL M24 V 2 P15 V 2 4 6 8 10 12 14 1...

Page 515: ...V PL RESET MEMR MEMW RDY DB 0 DB 1 DB 2 DB 3 DB 4 DB 5 DB 6 DB 7 PL M5 V PESP ADB 0 ADB 1 ADB 2 ADB 3 ADB 4 ADB 5 ADB 6 ADB 7 ADB 8 ADB 9 ADB 10 ADB 11 BASP M5 V UBAT ADB 12 ADB 13 ADB 14 ADB 15 IRA IRB IRC IRD IRE IRF IRG DSI BASPA Back plane conn 2 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 P5 V DB 12 DB 13 DB 14 DB 15 NAU BAU GEP PL M24 V 1 P24 V M5 V DB 8 DB 9 DB 10 DB 11 PL PL PL PL PL PL M2...

Page 516: ...B 12 ADB 13 ADB 14 ADB 15 P5 V P5 V M5 V M5 V M5 V M5 V M5 V M5 V M5 V BASPA Back plane conn 2 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 P5 V DB 12 DB 13 DB 14 DB 15 RESETA M5 V M5 V M5 V M5 V M5 V M5 V M5 V DB 8 DB 9 DB 10 DB 11 PEU M5 V M5 V M5 V M5 V M5 V M5 V 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 P5 V DB 12 DB 13 DB 14 DB 15 P5 V P5 V P5 V RESETA M5 V M5 V M5 V M5 V M5 V M5 V M5 V DB 8...

Page 517: ...3 and 5 312 3 IM 310 IM 314 IM 317 IM 318 EU Slot EU Slot 183U 163 183U 3 Backplane 1 Pin N Pin Row Pin N Pin Row p conn 1 No z b d No z b d 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 5V CPKL MEMR MEMW RDY DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 EANK 0V PESP ADB0 ADB1 ADB2 ADB3 ADB4 ADB5 ADB6 ADB7 0V 0V 0V 0V BASP 0V Shield 5V 5V 5V 0V 0V 0V 0V 0V 0V 0V BASPA 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 5...

Page 518: ...PA 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 5 V RESET MEMR MEMW RDY DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 0 V PESP ADB0 ADB1 ADB2 ADB3 ADB4 ADB5 ADB6 ADB7 ADB8 ADB9 ADB10 ADB11 BASP 0 V UBAT ADB12 ADB13 ADB14 ADB15 DSI BASPA Backplane conn 2 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 5 V DB12 DB13 DB14 DB15 RESETA 0 V 0 V 0 V 0 V 0 V 0 V 0 V DB8 DB9 DB10 DB11 5V 5V 5V NAU 0 V 0 V 0 V 0 V 0 V 0 V 0 V...

Page 519: ...B10 ADB11 BASP 0 V UBAT ADB12 ADB13 ADB14 ADB15 DSI BASPA 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 5 V RESET MEMR MEMW RDY DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 0 V PESP ADB0 ADB1 ADB2 ADB3 ADB4 ADB5 ADB6 ADB7 ADB8 ADB9 ADB10 ADB11 BASP 0 V UBAT ADB12 ADB13 ADB14 ADB15 DSI BASPA Backplane conn 2 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 5 V DB12 DB13 DB14 DB15 NAU BAU PEU GEP M2 24 V 0 V DB8 DB9 DB...

Page 520: ...SPA 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 5 V RESET MEMR MEMW RDY DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 0 V PESP ADB0 ADB1 ADB2 ADB3 ADB4 ADB5 ADB6 ADB7 ADB8 ADB9 ADB10 ADB11 BASP 0 V 5 V ADB12 ADB13 ADB14 ADB15 5 V 5 V 0 V 0 V 0 V 0 V 0 V 0 V 0 V BASPA Backplane conn 2 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 5 V NA0 NA1 NA2 NA3 RESETA 0 V 0 V 0 V 0 V 0 V 0 V 0 V SA0 SA1 SA2 SA3 NAU 0 V 0 V 0 ...

Page 521: ...Pins 4 to 6 are not fitted 1 2 3 4 5 6 7 8 M2 0V 5V 18A 5V 40A power supply units 1 2 3 4 5 6 7 8 M2 0V 5V 40A The signal terminals of the power supply unit are in a 37 way connector Connector X2 at the rear of the unit The following figure shows the connector assignments Pins 8 and 9 are reserved M2 0V 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 RESETA DSI GEP NAU 24V BASPA U BATT RESET 20 21...

Page 522: ...rrent contacts Series D to MIL C24308 1 2 3 4 5 6 7 8 M2 0V 5V 10A The signal terminals of the power supply unit are in a 37 way connector plug connector 37 way Series D to MIL C24308 BASP M2 0V 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 DSI GEP 15 V 24V 0 8A BASP A U BATT CPKL BAU 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 15V RLSA RESET RESET A DS NAU HOLD unas signed RESIN IR Co...

Page 523: ...B7 HALT M 5 V PESP ADB 0 ADB 1 ADB 2 ADB 3 ADB 4 ADB 5 ADB 6 ADB 7 ADB 8 ADB 9 ADB 10 ADB 11 BASP M 5 V UBAT ADB 12 ADB 13 ADB14 ADB 15 IR IRE IRF IRG DSI BUSEN BASPA Backplane conn 2 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 5 V DB 12 DB 13 DB 14 DB 15 M 5 V NAU BAU 5V PEU GEP M 24 V 24 V M 5 V DB8 DB9 DB 10 DB 11 PGBUSX PGBUSY M 5 V STEU STOPPA M 5 V R x D PERO M 24 V M 5 V M 5 V T x D TEST M ...

Page 524: ...B3 DB4 DB5 DB6 DB7 HALT M 5 V PESP ADB 0 ADB 1 ADB 2 ADB 3 ADB 4 ADB 5 ADB 6 ADB 7 ADB 8 ADB 9 ADB 10 ADB 11 BASP M 5 V UBAT ADB 12 ADB 13 ADB14 ADB 15 IR DSI BUSEN BASPA Backplane conn 2 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 5 V DB 12 DB 13 DB 14 DB 15 M 5 V NAU BAU 5V PEU GEP M 24 V 24 V M 5 V DB8 DB9 DB 10 DB 11 M 5 V STEU STOPPA M 5 V R x D PERO M 24 V M 5 V M 5 V T x D TEST Connector As...

Page 525: ...3 DB4 DB5 DB6 DB7 HALT M 5 V PESP ADB 0 ADB 1 ADB 2 ADB 3 ADB 4 ADB 5 ADB 6 ADB 7 ADB 8 ADB 9 ADB 10 ADB 11 BASP M 5 V UBAT ADB 12 ADB 13 ADB14 ADB 15 IR DSI BUSEN BASPA Backplane conn 2 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 5 V DB 12 DB 13 DB 14 DB 15 M 5 V NAU BAU 5V PEU GEP M 24 V 24 V M 5 V DB8 DB9 DB 10 DB 11 M 5 V STEU STOPPA M 5 V R x D PERO M 24 V M 5 V M 5 V T x D TEST Connector Ass...

Page 526: ...MW RDY DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 QUITT HALT M 5 V PESP ADB 0 ADB 1 ADB 2 ADB 3 ADB 4 ADB 5 ADB 6 ADB 7 ADB 8 ADB 9 ADB 10 ADB 11 BASP M 5 V UBAT ADB 12 ADB 13 ADB14 ADB 15 IR DSI BUSEN BASPA Backplane conn 2 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 5 V M 5 V NAU BAU PEU GEP M 24 V 24 V M 5 V M 5 V STEU STOPPA M 5 V R x D PERO M 24 V M 5 V M 5 V T x D TEST Connector Assignments ...

Page 527: ... connector PG interface Pin No Designation 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Housing 0 V 0Vext R x D VPG 5 V DC 24 V from bus 0 V 0 Vint TxD TxD Housing 0 V 0Vext R x D 24 V ground 20 mA transmitter 0 V 0 Vint 20 mA receiver VPG 5 V DC 0 V 0 Vint Connector Assignments ...

Page 528: ... 14 16 18 20 22 24 26 28 30 32 5 V RESET MEMR MEMW RDY DB 0 DB 1 DB 2 DB 3 DB 4 DB 5 DB 6 DB 7 HALT M 5 V ADB 0 ADB 1 ADB 2 ADB 3 ADB 4 ADB 5 ADB 6 ADB 7 ADB 8 ADB 9 ADB 10 ADB 11 M 5 V UBAT BUSEN 1 BUSEN 2 BUSEN 3 BUSEN 4 DSI Backplane conn 2 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 5 V NAU M 5 V STEU STOPPA PERO M 5 V TEST Connector Assignments ...

Page 529: ...1 DB 2 DB 3 DB 4 DB 5 DB 6 DB 7 HALT M 5 V ADB 0 ADB 1 ADB 2 ADB 3 ADB 4 ADB 5 ADB 6 ADB 7 ADB 8 ADB 9 ADB 10 ADB 11 M 5 V UBAT ADB 12 ADB 13 ADB 14 ADB 15 BUSEN 1 BUSEN 2 BUSEN 3 BUSEN 4 DSI Backplane conn 2 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 5 V NAU M 24 V M 5 V M 5 V RxD 6 TxD 6 RxD 4 TxD 4 STEU STOPPA PERO M 5 V RxD 8 TxD 8 RxD 7 TxD 7 RxD 5 TxD 5 RxD 3 TxD 3 RxD 1 TxD 1 TEST Connecto...

Page 530: ...signation 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Housing 0 V 0Vext Receiver TTY Private line 24 V Private line Transmitter TTY Transmitter TTY Housing 0 V 0Vext Receiver TTY 24 V ground 20 mA current sources 20 mA current source Private line 20 mA current source Private line Private line Connector Assignments ...

Page 531: ... DB0 ADB4 5V DB1 ADB5 5V DB2 ADB6 0V DB3 ADB7 0V DB4 ADB 8 0V DB5 ADB 9 0V DB6 ADB 10 0V DB7 ADB 11 0V BASP 0V 0V 0V 5V M PESP RESET ADB1 MRD ADB2 MWR ADB3 RDY ADB4 DB0 ADB5 DB1 ADB6 DB2 ADB7 DB3 ADB8 DB4 ADB9 DB5 ADB10 DB6 ADB11 DB7 BASP M 5V 0V Shield PESP CPKL ADB0 MEMR ADB1 MEMWADB2 RDY ADB3 DB0 ADB4 DB1 ADB5 DB2 ADB6 0V DB3 ADB7 0V DB4 ADB 8 0V DB5 ADB 9 0V DB6 ADB 10 0V DB7 ADB 11 0V BASP 0V...

Page 532: ...2 ADB6 0V DB3 ADB7 0V DB4 ADB 8 0V DB5 ADB 9 0V DB6 ADB 10 0V DB7 ADB 11 0V BASP 0V 0V 0V 5V M CPKL ADB0 ADB 12 MEMR ADB1 ADB 13 MEMW ADB2 ADB14 RDY ADB3 ADB15 DB0 ADB4 DB1 ADB5 DB2 ADB6 DB3 ADB7 DB4 ADB8 DB5 ADB9 DB6 ADB10 DB7 ADB11 BASP M B a c k p l a n e c o n n 2 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 5V 5V 5V 5V 5V 5V 5V NAU 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 5V M DB12 DB8 DB13 DB9 DB1...

Page 533: ... 5V DB2 ADB6 0V DB3 ADB7 0V DB4 0V DB5 0V DB6 0V DB7 0V NAU BASP 0V 0V BASPA 5V 0V PESP 5V CPKL ADB0 5V MEMR ADB1 5V MEMW ADB2 5V RDY ADB3 5V DB0 ADB4 5V DB1 ADB5 5V DB2 ADB6 0V DB3 ADB7 0V DB4 0V DB5 0V DB6 0V DB7 0V BASP 0V 0V 5V M PESP 5V CPKLa ADB0 ADB12 MEMR ADB1 ADB13 MEMW ADB2 ADB14 RDY ADB3 ADB15 DB0 ADB4 DB1 ADB5 DB2 ADB6 DB3 ADB7 DB4 ADB8 DB5 ADB9 DB6 ADB10 DB7 ADB11 DSI BASP M B a c k p...

Page 534: ...ASP EANK 0V 0V Shield 5 V 5 V 5 V PEU1 PEU2 ADB1 ADB4 ADB7 DB1 DB4 M M M M M Shield 5 V 5 V 5 V 5 V 5 V ADB0 ADB3 ADB6 M DB3 DB6 M M M M M 5 V RESET MRD MWR PESP ADB2 ADB5 DB0 DB2 DB5 DB7 RDY BASP M M Shield PEU PEU ADB1 ADB4 ADB7 DB1 DB4 0V 0V 0V 0V 0V Shield ZGU ZGU ADB0 ADB3 ADB6 0V DB3 DB6 0V 0V 0V 0V 0V CPKL MEMR MEMW PESP ADB2 ADB5 DB0 DB2 DB5 DB7 RDY BASP 0V 0V Shield ADB 4 ADB 4 ADB 5 ADB ...

Page 535: ...ld PEU PEU ADB1 ADB4 ADB7 DB1 DB4 0V 0V 0V 0V 0V Shield ZGU ZGU ADB0 ADB3 ADB6 0V DB3 DB6 0V 0V 0V 0V 0V CPKL MEMR MEMW PESP ADB2 ADB5 DB0 DB2 DB5 DB7 RDY BASP 0V 0V 0Vext 5V 5V 5V 5V 5V ADB 1 ADB 4 ADB 7 DB 1 DB 4 0V 0V 0V 0V 0V 0Vext 5V 5V 5V 5V 5V ADB 0 ADB 3 ADB 6 0V DB 3 DB 6 0V 0V 0V 0V 0V 5V CPKL MEMR MEMW PESP ADB 2 ADB 5 DB 0 DB 2 DB 5 DB 7 RDY BASP 0V 0V 0Vext 5V 5V 5V 5V 5V ADB 1 ADB 4 ...

Page 536: ...11 24 SystemManual C79000 G8576 C199 06 Connector Assignments ...

Page 537: ...A 1 SystemManual C79000 G8576 C199 06 Appendix Given in the Appendix are the Ordering Information on products mentioned in this manual References for further reading A ...

Page 538: ...2 6ES5 188 3UA22 6ES5 188 3UA32 6ES5 188 3UA51 with power supply unit 6ES5 955 3NA12 6ES5 135 3UA42 Expansion Units with power supply unit 6ES5 955 3LC42 6ES5 183 3UA13 6ES5 185 3UA13 with power supply unit 6ES5 955 3LF42 6ES5 185 3UA33 with power supply unit 6ES5 955 3NC42 6ES5 183 3UA22 6ES5 185 3UA23 with power supply unit 6ES5 955 3NF42 6ES5 185 3UA43 with fan module 230 120V AC 24V DC 6ES5 18...

Page 539: ... C98130 A1155 B20 with WKF RZF Battery compartment and battery compartment holder C98130 A1155 A7 with WKF RZF Fuses for 3LC41 4 A slow 250 V Fuses for 3LF41 8 A fast 250 V Fuses for 3NC41 20 A super fast 65 V Fuses for 3NF41 30 A super fast 65 V C97327 Z1006 C130 C98327 S1001 C23 C98327 S1001 C19 C98327 S1001 C24 with WKF RZF Caps for terminals 4 C98130 A1102 C49 with WKF RZF 951 load power suppl...

Page 540: ...4 Kbytes with backup battery Backup battery 6ES5 377 0AA11 6ES5 377 0AA21 6ES5 377 0AA32 6ES5 377 0BA31 6ES5 980 0DA11 Interface Submodules PG submodule TTY submodule for 20 mA current loop V 24 RS 232C submodule RS422 A 485 submodule SINEC L1 submodule 6ES5 752 0AA53 6ES5 752 0AA12 6ES5 752 0AA22 6ES5 752 0AA42 6ES5 752 0AA62 Cover for submodule receptacle C79458 L957 B51 BT 777 bus terminal 6ES5...

Page 541: ... 301 3 6ES5 301 3AB13 IM 301 5 6ES5 301 5CA12 IM 304 6ES5 304 3UB11 IM 310 6ES5 310 3AB11 IM 312 3 0 5 m IM 312 3 0 95 m 6ES5 312 3AB11 6ES5 312 3AB31 IM 312 5 0 5 m IM 312 5 1 5 m 6ES5 312 5CA11 6ES5 312 5CA21 IM 314 6ES5 314 3UA11 IM 314R 6ES5 314 3UR11 Connecting cable xxx SIMATIC length code see Catalog 6ES5 721 0xxx Connecting cable for IM 300 5LB11 Length 0 5 m Length 1 5 m 6ES5 705 0AF00 6E...

Page 542: ...9 C744 C79451 A3079 C727 C79451 A3079 C745 E89100 B2749 C100 C79451 A3079 C749 Front Connectors Crimp terminals single width 42 way Crimp terminals double width 42 way Crimp terminals double width 20 way Screw terminals single width 42 way Screw terminals double width 42 way Screw terminals double width 25 way Screw terminals double width 20 way 6ES5 497 4UA12 6ES5 497 4UA22 6ES5 497 4UA42 6ES5 49...

Page 543: ...723 C79451 A3079 C746 C79451 A3079 C748 C79451 A3079 C724 C79451 A3079 C725 C79451 A3079 C726 Front Connectors Crimp terminals single width 42 way Crimp terminals double width 42 way Crimp terminals double width 20 way Screw terminals single width 42 way Screw terminals double width 42 way Screw terminals double width 25 way Screw terminals double width 20 way 6ES5 497 4UA12 6ES5 497 4UA22 6ES5 49...

Page 544: ...e Card 6ES5 460 4UA13 6ES5 465 4UA12 12 5 50 500mV Pt 100 50 500mV Pt 100 1V 5V 10V 20mA 4 to 20mA 2 wire transducer 4 to 20mA 4 wire transducer 6ES5 498 1AA11 6ES5 498 1AA11 6ES5 498 1AA21 6ES5 498 1AA61 6ES5 498 1AA31 6ES5 498 1AA41 6ES5 498 1AA51 6ES5 498 1AA71 Appendix ...

Page 545: ... A19100 L531 F177 X 7600 Catalog ST 54 1 Programmable Controllers S5 135U S5 155U and S5 155H Catalog ST 50 SIMATIC S5 Programmable Controllers Catalog ST 59 SIMATIC S5 Programmers Catalogs ET 1 4 and ET 3 6EV1 Power Supply Units Guidelines for Handling Electrostatically Sensitive Devices at the end of this manual S5 155U Programmable Controller CPU 948 Programming Guide 6ES5 998 3PR21 Appendix ...

Page 546: ... Guide 6ES5 998 2PR21 S5 135U Programmable Controller CPU 928B Communication 6ES5 998 2UL22 S5 135U Programmable Controller CPU 928 Programming Guide 6ES5 998 1PR21 S5 135U Programmable Controller CPU 922 Programming Guide 6ES5 998 0PR21 STEP 5 C79000 G8576 C140 IP 257 6ES5 998 2EA21 Appendix ...

Page 547: ...6 Guidelines for Handling Electrostatically Sensitive Devices ESD Section Contents Page B 1 What is ESD B 2 B 2 Electrostatic Charging of Persons B 3 B 3 GeneralProtectiveMeasuresAgainstElectrostaticDischarge Damage B 4 Chapter Overview B ...

Page 548: ...ive devices are labeled with the following symbol Caution Electrostatically sensitive devices are subject to voltages that are far below the voltage values that can still be perceived by human beings These voltages are present if you touch a component or the electrical connections of a module without previously being electrostatically discharged In most cases the damage caused by an overvoltage is...

Page 549: ...ld up on a person coming into contact with the materials indicated in the figure These values are in conformity with the specifications of IEC 801 2 Voltage in kV 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 kV 5 10 20 30 40 50 60 70 80 90 100 Relative air humidity in 1 3 1 Synthetic material 2 Wool 3 Antistatic material for example wood or concrete 2 Figure B 1 ElectrostaticVoltages which can Build up ...

Page 550: ...ensitive devices only if it is unavoidable for example during maintenance work Hold modules without touching the pins of components or printed conductors In this way the discharged energy cannot affect the sensitive devices If you have to carry out measurements on a module you must discharge your body before you start the measurement by touching grounded metallic parts Use grounded measuring devic...

Page 551: ...d Pt 100 measuring range 9 22 9 66 Broken wire signal 9 8 9 54 Bus arbitration 6 15 6 16 6 18 6 19 Bus enable 6 16 6 19 Bus enable assignment 6 16 sequence 6 19 Bus enable signal 6 16 6 19 Bus lock signal 6 20 Bus PCB 4 3 C Cabinet assembly for EMC 3 8 Cable clamps 3 15 Cable duct 4 3 Cables power supply units 4 27 Cabling fan submodule 4 73 Central controller installing 4 6 Central grounding 3 23...

Page 552: ...interference 3 4 Current limiting two wire transducers 9 46 Current sensors connection 9 17 Current voltage measurement 9 78 Cyclic program processing 6 13 6 14 Cyclic sampling 9 8 9 54 D Data format setting 9 48 9 81 Design COR 923A 6 15 COR 923C 6 19 CPU 922 5 71 CPU 928 5 62 CPU 928 3UA21 5 54 CPU 928B 5 42 CPU 928B 3UB21 5 30 CPU 948 5 17 CPU 948 3UA13 5 2 CPU 948 3UA23 5 2 Differential measur...

Page 553: ...put modules 8 2 Individual locking 4 3 Inductive loads 8 25 Inputs outputs fan submodule 6ES5 988 3LA11 4 70 power supply units 4 21 PSU 6ES5 955 3NA12 4 59 Installing monitoring 10 2 Interchange of data 6 15 Interface submodules installing 5 93 PG submodule 5 95 removing 5 94 RS422 A 485 submodule 5 112 SINEC L1 submodule 5 118 TTY submodule 5 106 use 5 92 V 24 submodule 5 99 Interfaces CPU 928B ...

Page 554: ... complement 9 24 9 68 Measurement with respect to ground 9 78 9 88 Measuring range 466 analog input module 9 77 setting 9 80 Measuring range exceeded 9 8 9 54 Memory cards 374 5 80 erasing 5 80 inserting 5 80 programming 5 80 Memory page 6 20 Memory submodules 376 5 82 erasing 5 82 inserting 5 82 programming 5 82 Memory submodules 377 5 84 backup battery 5 87 inserting 5 88 programming 5 84 removi...

Page 555: ...ies AC 3 21 centrally grounded 3 23 control circuits 3 19 grounded 3 22 load circuits 3 19 ungrounded 3 24 Power supply failure 4 49 for programmable controllers 3 17 types 4 19 Power supply unit 4 3 connecting 4 23 fitting 4 30 removing 4 28 setting 4 23 switching on 4 35 Process inputs scanning 8 9 8 10 Process interrupt processing CPU 922 5 72 CPU 928 5 63 CPU 928 3UA21 5 55 CPU 928B 5 44 CPU 9...

Page 556: ...method 6 22 Shielding 3 14 distributed arrangement of monitor and PLC 3 30 Shielding of cables lines 3 14 Short circuit protection 8 24 Signal lines connection 8 21 9 16 9 45 9 62 9 87 9 108 Signal output 8 3 Signaling circuits fan submodule 4 72 of the power supply units 4 26 Signaling function power supply units 4 20 SINEC H1 LAN routing of cables 3 11 SINEC L1 LAN routing of cables 3 11 SINEC L...

Page 557: ...2 digital output module 8 58 456 4UB12 digital output module 8 60 457 digital output module 8 62 458 4UA12 digital output module 8 64 458 4UC11 digital output module 8 67 8 69 coordinators 6 28 CPU 922 5 79 CPU 928 5 70 CPU 928 3UA21 5 61 CPU 928B 5 40 5 52 CPU 948 5 28 CPU 948 3UA13 5 15 CPU 948 3UA23 5 15 expansion units 4 18 fan submodule 6ES5 998 3LA11 4 74 interface modules 7 20 interface sub...

Page 558: ...Index 8 SystemManual C79000 G8576 C199 06 Index ...

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