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Service and maintenance

8

8.1

Maintenance

The device is maintenance-free. However, a periodic inspection according to pertinent directives 
and regulations must be carried out.   

An inspection can include, for example, check of:

• Ambient conditions

• Seal integrity of the process connections, cable entries, and cover

• Reliability of power supply, lightning protection, and grounds

WARNING

Impermissible repair and maintenance of the device
• Repair and maintenance must be carried out by Siemens authorized personnel only.

8.2

Return procedure

Enclose the bill of lading, return document and decontamination certificate in a clear plastic 
pouch and attach it firmly to the outside of the packaging.

SITRANS FUS060 with PROFIBUS PA
Operating Instructions, 09/2021, A5E02225054-AD

71

Summary of Contents for 7ME305

Page 1: ...1 A5E02225054 AD Introduction 1 Safety notes 2 Description 3 Installing Mounting 4 Connecting 5 Commissioning 6 Functions 7 Service and maintenance 8 Troubleshooting FAQs 9 Technical specifications 10 Dimension drawings 11 Product documentation and support A PROFIBUS communication B PROFIBUS parameters C HMI menu structure D ...

Page 2: ...hose who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used thes...

Page 3: ...fety instructions 11 2 2 Laws and directives 11 2 3 Installation in hazardous area 12 3 Description 17 3 1 Overview 17 3 2 Design 17 3 3 Nameplate layout 19 3 4 Measuring principle 20 3 5 PROFIBUS communication 21 4 Installing Mounting 27 4 1 Transmitter installation 28 4 1 1 Turning the local display 30 5 Connecting 31 5 1 Wiring the transducer cables 33 5 2 Wiring output and power supply 35 5 3 ...

Page 4: ...nce 71 8 1 Maintenance 71 8 2 Return procedure 71 8 3 Keying in sensor data 72 9 Troubleshooting FAQs 75 9 1 Eliminating process errors 75 9 2 Application information guide 77 10 Technical specifications 79 10 1 SITRANS FUS060 79 10 2 PROFIBUS PA cable specifications 83 11 Dimension drawings 85 A Product documentation and support 87 A 1 Product documentation 87 A 2 Technical support 88 B PROFIBUS ...

Page 5: ... 103 C 1 Parameter table 103 D HMI menu structure 105 D 1 Menu items FW Rev 4 00 00 106 D 1 1 Menu 1 Display 106 D 1 2 Menu 2 Diagnostics 107 D 1 3 Menu 3 Measuring functions 108 D 1 4 Menu 4 Device outputs 111 D 1 5 Menu 5 Identification 112 D 1 6 Menu 6 Service 113 D 1 7 Menu 7 Sensor parameters 116 Index 123 Table of contents SITRANS FUS060 with PROFIBUS PA Operating Instructions 09 2021 A5E022...

Page 6: ...Table of contents SITRANS FUS060 with PROFIBUS PA 6 Operating Instructions 09 2021 A5E02225054 AD ...

Page 7: ...here further information on the SITRANS F flowmeter range is also available SITRANS F US sensor and transmitter versions have separate operating instructions These Operating Instructions concern only the FUS060 PROFIBUS PA transmitter part of the flowmeter system The FUS060 HART transmitter version and SONO 3100 SONO 3300 or SONOKIT sensors have separate operating instructions 1 3 Document history...

Page 8: ...ng and the delivered items for visible damages 2 Report any claims for damages immediately to the shipping company 3 Retain damaged parts for clarification 4 Check the scope of delivery by comparing your order to the shipping documents for correctness and completeness WARNING Using a damaged or incomplete device Risk of explosion in hazardous areas Do not use damaged or incomplete devices 1 6 Item...

Page 9: ...ented please visit https www siemens com industrialsecurity Siemens products and solutions undergo continuous development to make them more secure Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used Use of product versions that are no longer supported and failure to apply the latest updates may increase customer s...

Page 10: ... the flowmeter system consisting of a sensor type SONO 3100 SONO 3300 or SONOKIT 1 path or 2 path and a transmitter type FUS060 The sensors have separate Operating Instructions 1 10 Further Information Product information on the Internet The Operating Instructions are available on the documentation disk shipped with the device and on the Internet on the Siemens homepage where further information o...

Page 11: ...he equipment must comply with national regulations For example EN 60079 14 for the European Community Instrument safety standards The device has been tested at the factory based on the safety requirements In order to maintain this condition over the expected life of the device the requirements described in these Operating Instructions must be observed NOTICE Material compatibility Siemens Flow Ins...

Page 12: ...65 EU RoHS Directive of the European Parliament and the Council on the re striction of the use of certain hazardous substances in electrical and electronic equipment The applicable directives can be found in the EU declaration of conformity of the specific device Further country or region specific code conformity information is available on request 2 3 Installation in hazardous area WARNING Equipm...

Page 13: ...rinsically safe circuit e g FISCO power supply unit with maximum values of PROFIBUS PA output Terminals 7 and 8 FISCO power supply unit ia ib group IIC IIB Linear barrier ia ib IIC IIB active output Uo 17 5 V 24 V Io 380 mA 250 mA Po 5 32 W 1 2 W Digital output 1 pulse frequency limit Terminals 5 and 6 Ex ia IIC IIB or Ex ib IIC IIB passive output Ui 30 V Ii 100 mA Ci 24 nF Li 108 μH Pi 750 mW Dig...

Page 14: ...h a way that it is sufficiently protected against damage 3 The transmitter type SITRANS FUS060 shall be included in the local equipotential bonding system 4 Non used openings shall be sealed according to EN 60079 0 Notes for manufacture and operation For the assembly mounting and installation only such components e g terminal compartments cable glands Ex cable entries connection facilities are app...

Page 15: ...in hazardous areas when the power to the device is turned off otherwise there is a risk of explosion WARNING 500 V insulation test The device is not capable of withstanding the 500 V insulation test required by Clause 6 3 12 of EN60079 11 This must be taken into account when installing the device WARNING Laying of cables Cable for use in zone 1 and 2 or 21 and 22 must satisfy the requirements for ...

Page 16: ...Safety notes 2 3 Installation in hazardous area SITRANS FUS060 with PROFIBUS PA 16 Operating Instructions 09 2021 A5E02225054 AD ...

Page 17: ...stem The SONO 3100 SONO 3300 or SONOKIT sensors have separate operating instructions The FUS060 is configured in a combination of hardware HW and firmware FW For communication via SIMATIC PDM firmware specific device descriptions are needed The various relations are listed below Device EDD Device description HW FW 1 00 01 2 00 00 4 00 00 02 00 2 01 04 X 02 00 2 01 07 X 02 00 3 00 00 X 04 00 4 00 0...

Page 18: ...Figure 3 1 FUS060 Description 3 2 Design SITRANS FUS060 with PROFIBUS PA 18 Operating Instructions 09 2021 A5E02225054 AD ...

Page 19: ...Ex protection for use in explosive Atmosphere db Type of protection flame proof enclosure eb Type of protection increased safety mb Type of protection encapsulation ia GA Interface for circuits with type of protection intrinsic safety IIC Gas group IIC T6 T3 Temperature class read manual Gb Protection level Gb for use in Zone 1 Year of Manuf Year of manufacture Figure 3 2 FUS060 identification nam...

Page 20: ...ansmitters and receivers of the ultrasonic signals Measurement is performed by determining the time the ultrasonic signal takes to travel with and against the flow The principle can be expressed as follows v K tB A tA B tA B tB A K Δt t where v Average flow velocity t Transit time K Proportional flow factor This measuring principle offers the advantage that it is independent of variations in the a...

Page 21: ...s transmission technique is defined in the international standard IEC 61158 2 The low transmission speed reduces the power loss and therefore enables an intrinsically safe technology for use in areas where there is a high explosion risk Line star and tree structures are possible as well as combinations of these All kinds of field devices such as transducers actuators analyzers etc can be connected...

Page 22: ...red device specific device data base files GSD Master class 2 allows operating and monitoring functions One or more class 2 masters can access the field devices acyclically in addition to the cyclic mode With this communication type further information can be fetched from the devices or settings made in the devices PROFIBUS PA Architecture PROFIBUS PA enables bi directional communication between a...

Page 23: ...control As a rule the functions signal conversion DP PA bus feeding and bus termination are unified in the coupler device A DP PA coupler or in the case of higher requirements a more powerful DP PA link is used depending on the number of PROFIBUS PA field devices to be operated in the automation system An additional terminating resistor must be fitted at the far end of the bus for transmission tec...

Page 24: ...which can be connected to a bus line is given by the total of maximum current consumptions of the connected devices 10 mA per device is the standard A current reserve should be planned for safety otherwise there is a risk that a defective device overloads the bus with its increased current consumption and the power supply and communication with all unaffected users could collapse The power reserve...

Page 25: ...asured values and values derived from measured values using PROFIBUS and local display Flow volume or mass flow Sound velocity Ultrasonic amplitude Quantity volume or mass net forward and reverse An upper and lower limit can be specified for all measured values An appropriate message is indicated in the measured value status when a limit value is reached Diagnostic messages are also indicated in t...

Page 26: ...or limits see chapter below Upper and lower warning limit for each measured variable to supplement the existing alarm limits Upper and lower warning and alarm limits for each totalizer with selectable hysteresis for the net totalizer The following functions on the standard device with 20 mA HART interface are not available on the PROFIBUS version as they can generally be replaced indirectly by the...

Page 27: ... Installation in hazardous location his device is NOT approved for use in hazardous areas In the following it is described how to install the transmitter and how to turn the local display in order to optimize the viewing angle Note Before startingthe installationofthedevicepleasereadthe PNOGuidePROFIBUSPA forfurther information This guide must be followed when installing it SITRANS FUS060 with PRO...

Page 28: ...nting plate on the wall Figure 4 1 Standard mounting plate Note The standard mounting plate is only suitable for wall mounting Note The special wall mounting bracket is not part of the standard delivery and must be ordered separately Installing Mounting 4 1 Transmitter installation SITRANS FUS060 with PROFIBUS PA 28 Operating Instructions 09 2021 A5E02225054 AD ...

Page 29: ...unting 1 Fasten the assembly bracket to the back of the transmitter 2 Fasten the transmitter and assembly bracket to the wall Note The fastening brackets and nuts are not needed for wall mounting Wall mounting with assembly bracket Dimensions in mm inch Installing Mounting 4 1 Transmitter installation SITRANS FUS060 with PROFIBUS PA Operating Instructions 09 2021 A5E02225054 AD 29 ...

Page 30: ...mm Allen key 3 Unscrew the cover 4 Carefully release the fastening hooks of the local display using a screwdriver or similar tool 5 Pull out the unit turn it to the desired position and push it back in 6 Screw the lid back on and mount the lid catch Fastening hooks Figure 4 2 Unlocking the fastening hooks on the local display Installing Mounting 4 1 Transmitter installation SITRANS FUS060 with PRO...

Page 31: ...d signal cables Potential equalization PE connector Output cable entry Power supply entry Terminal box lid for transducer sensor cables Figure 5 1 Overview electrical connections Note The connection of the transducers on the sensors type SONO 3100 and SONOKIT both with SONO 3200 transducers or in the terminal housing of sensor type SONO 3300 is described in the separate sensor operating instructio...

Page 32: ... Use cables with a cross section of at least 1 5 mm2 and double or reinforced insulation for the power supply Lay heat resistant cables if high temperatures can occur on the housing eg due to conduction of heat by the sensor metering tube Lay the cables so that they do not come into contact with the hot sensor metering tube Lay signal cables separately from cables with voltages 60 V Use cables wit...

Page 33: ...em 1 path or 2 path see below 3 Carefully press the cables into the cable glands until the snap function fixes the cable inside the connection module Make sure the cables are mounted correctly by smoothly pulling the cable Connecting 5 1 Wiring the transducer cables SITRANS FUS060 with PROFIBUS PA Operating Instructions 09 2021 A5E02225054 AD 33 ...

Page 34: ...93 70 ft Note The allowed minimum transducer cable bending radius is 50 mm 5 Tighten the cable glands on the threaded bush until the cable is sealed tightly IP65 6 Screw the lid back on 7 After the installation check and if necessary correct the cable length setting of the transmitter see menu 7 Wiring 1 path systems 1 For 1 path sensors exchange the two unused cable glands with the blind plugs Fi...

Page 35: ...ease connect this PE connedtor Figure 5 4 FUS060 with lazed cables 1 Release the lid of the terminal box by turning the 3 mm hexagon socket screw 2 Unscrew the lid 3 Push the power cable and signal cable through the cable glands up to the terminal block Connecting 5 2 Wiring output and power supply SITRANS FUS060 with PROFIBUS PA Operating Instructions 09 2021 A5E02225054 AD 35 ...

Page 36: ...tput and pulse frequency output are to be used simultaneously and signals are transmitted in one cable For full performance at 10 KHz frequency on digital output 1 the capacitive load should not exceed 100 nF see also technical specification for digital output 1 5 Fit end ferrules to fine wire cables 6 Connect PE cable of power supply to earth terminal in terminal box Use a cable length so that th...

Page 37: ...MC performance the unshielded wires should be as short as possible 2 3 cm Shield coverage of 90 is ideal CAUTION Protection from electromagnetic interference It is recommended to use shielded twin core cables for connecting PROFIBUS PA to the transmitter Connection topologies PA supports LINE DROP STAR topology and a combination of the three Figure 5 6 Electrical wiring Connecting 5 3 Wiring PROFI...

Page 38: ...e extension must also be terminated at both ends If the bus segment is branched the device furthest from the segment connector represents the end of the bus Connect shielding with the nearest reference ground CAUTION Bus shielding The specified immunity and radiated emission are only guaranteed if the bus shielding is fully effective This includes connecting the shields to the metal connections of...

Page 39: ...tallation Application Guide on the PROFIBUS website are followed Make sure the wiring requirements for the device are met Make sure that all connectors are properly tightened Connecting 5 3 Wiring PROFIBUS PA SITRANS FUS060 with PROFIBUS PA Operating Instructions 09 2021 A5E02225054 AD 39 ...

Page 40: ...Connecting 5 3 Wiring PROFIBUS PA SITRANS FUS060 with PROFIBUS PA 40 Operating Instructions 09 2021 A5E02225054 AD ...

Page 41: ...ttings for example max volume flow angle of paths distance between transducers and displacement of transducer from center line of pipe are dimension dependent The settings are stored from factory in the transmitter for SONO 3100 and SONO 3300 For SONOKIT and spare part transmitters enter values manually see Keying in sensor data Page 72 If there is still gas air in the pipe metering tube or in the...

Page 42: ... 2 lines of 16 characters Optical keypad Infrared key Figure 6 1 Keypad and display layout For settings options for the automatic backlight function see menu 1 1 5 Note IP protection Operation does not require opening of the device This means that a high degree of protection is guaranteed at all times 6 3 2 Operating via PROFIBUS communication The device can be operated via a PROFIBUS system based...

Page 43: ...y until the cursor key moves to the far left position Changing parameter settings The currently valid setting appears after selecting the setting level of a parameter If programming is enabled the programmable value flashes in the second line of the display The parameter setting can be changed There are two different types of data input Direct numerical input Input from given table In the numerica...

Page 44: ...n the parameter setting level the request to enter the code appears in the display For free access it is also possible to enter the code once in menu 6 1 Enter code The programming is disabled again After returning to the display mode About 10 minutes after actuating the last optical keypad After entering any number not the personal code in menu 6 1 Enter code Note The programming is permanently e...

Page 45: ...Z P K P 0DLQ PHQX LVSOD 0DLQ PHQX LDJQRVWLFV 0DLQ PHQX 0HDVXUHPHQW IXQF 0DLQ PHQX HYLFH RXWSXWV 0DLQ PHQX GHQWLILFDWLRQ HYLFH RXWSXWV 352 86 352 86 PLQ 76 U 352 86 QGHQW 1U 352 86 XV GGUHVV XV GGUHVV XV GGUHVV Figure 6 3 Changing the bus address from 126 to 100 setting option 0 to 126 Commissioning 6 3 Commissioning via local user interface SITRANS FUS060 with PROFIBUS PA Operating Instructions 09...

Page 46: ...Changing the flow value unit LDJQRVWLFV 0HDV XQFWLRQ HYLFH 2XWSXWV 8QLW 0O G IW V 8QLW 0HDV XQFWLRQ 8QLW 8QLW 8QLW Figure 6 4 Changing the flow value unit from m3 h to ft3 s Commissioning 6 3 Commissioning via local user interface SITRANS FUS060 with PROFIBUS PA 46 Operating Instructions 09 2021 A5E02225054 AD ...

Page 47: ... 0 0 Move the point two places to the right by pressing the operating element twice Select the last position of the number with and terminate the input by pressing the operating element Enter function 1 x 1 x 1 x 2 x 3 x D i i u g t u o t p t 1 4 2 3 4 2 3 4 2 3 4 2 3 2 0 0 u l s e P u l s e P u l s e r a t e P u l s e P U n i t m p I U n i t m p I U n i t m p I r a t e r a t e r a t e r a t e 1 x...

Page 48: ...ield device Note Installation of SIMATIC PDM For instructions on installation and operation of SIMATIC PDM refer to the SIMATIC PDM Getting Started included in the documentation package that comes with PDM Note Supported SIMATIC PDM versions The EDD supporting this product is compatible with SIMATIC PDM v 6 0 SP5 HF5 through 8 0 SP2 6 4 1 Configuration Figure 6 5 SIMATIC PDM FUS060 HART example Co...

Page 49: ...nto the following steps 1 Installing and connecting the device to the PROFIBUS system 2 Installing the device driver download from EDD download http support automation siemens com WW view en 24481552 133100 3 Adding the device to the SIMATIC PDM network 4 Configuring the device 5 Optimizing the system 6 Checking the operation readiness Commissioning 6 4 Commissioning via PDM SITRANS FUS060 with PR...

Page 50: ...Commissioning 6 4 Commissioning via PDM SITRANS FUS060 with PROFIBUS PA 50 Operating Instructions 09 2021 A5E02225054 AD ...

Page 51: ... Display menu 1 Language menu 1 1 1 Set display language English Deutsch Francais Español Line 1 menu 1 1 2 Set parameter value in line 1 upper line on the display Default is Flow Line 2 menu 1 1 3 Set parameter value in line 2 lower line on the display Default is Totalizer forward Display flow menu 1 1 4 Select the presentation of flow value Physical Units default in or Bar Diagramm in LCD lighti...

Page 52: ...or count menu 6 5 4 is set to 0 but not stopped Reset start All totalizers are set to 0 and started The totalizers can also be controlled individually menus 3 4 3 3 5 3 and 3 6 5 Flow velocity menu 1 4 Actual average flow velocity in metering tube in m s Sound velocity menu 1 5 Actual sound velocity in medium in m s default or in ft s Amplitude US menu 1 6 Relative ultrasonic amplitude of received...

Page 53: ...reliable flow value F 3 P F too high F 3 US gain too high F 3 Simulation active S COM module failure 1 D Measurement module failure D EEPROM failure D RAM failure D SSC failure 2 D Firmware failure D 1 HART module 2 Internal serial interface 3 Failure signal is not output if error is suppressed and simulation function is active Suppress error menu 2 2 In this menu item the error s Unreliab Flow an...

Page 54: ... two warnings P F too high and US gain too high do not influence the outputs during the simulation An active simulation is indicated on the display by a blinking letter S 7 3 Measuring functions menu 3 Flow Sound Velocity and Amplitude US menus 3 1 3 2 and 3 3 In this menu the three measuring values Flow menu 3 1 Sound Velocity menu 3 2 and Amplitude US menu 3 3 are parameterized All submenus menu...

Page 55: ...ard reverse Forward only If Forward only is selected signals are output or accumulated internally for a flow in this direction only Left figure Forward and reverse flow Right figure Forward flow only Output signal Pulse frequency output Flow Hysteresis menus 3 1 5 3 3 2 3 3 3 3 2 3 and 3 6 4 Signaling of measured values can operate with a hysteresis set by the user The setting is made in of full s...

Page 56: ...rinciple output signal type is set in menu 4 2 2 Example 1 Hysteresis 0 Example 2 Hysteresis 1 0 b a 0 b a 1 1 Reverse Forward Flow in of range Selected setting a b Output function Passive pos a Active forward flow b Inactive reverse flow Passive neg a Inactive reverse flow b Active forward flow The other hysteresis menus are of the same principle Note The low flow cut off suppression has no influ...

Page 57: ...so defined with a lower value upper value and appropriate unit All measured values are converted linearly into output values according to this scale even if they are outside the scale ranges Note If a user specific scale is not required the measuring scale and output scale must be set identically e g factory setting The position and size of the scale ranges do not have any influence The output val...

Page 58: ...otalizers have fixed counting direction settings The counting direction cannot be changed The totalizers directly accumulate the physical measured values according to the negative or positive sign that is the reverse totalizer only accepts negative values The reading of the net totalizer is accumulated from the flow values with the correct sign and is not calculated from the difference of the valu...

Page 59: ... positive Hi limit alarm value is greater than the Lo alarm limit value or negative sign Lo limit alarm value is greater than the Hi alarm limit value The hysteresis is only evaluated with the net totalizer as value fluctuations are only possible there 7 4 Device outputs menu 4 In these menus the two device outputs PROFIBUS PA output and digital output 1 are parameterized The PROFIBUS PA output te...

Page 60: ...responder which the SITRANS FUS060 PA slave has to observe before it answers a master telegram unit bit time 32 μs time for 1 bit at 31 25 kbit s This parameter is read only and has the default setting of 11 bits Digital outp 1 menu 4 2 Terminals 5 and 6 In this menu the output function pulse frequency or alarm limits is assigned and the signal type as well as the pulse frequency parameters are se...

Page 61: ...n the Frequency function a constant signal with a frequency proportional to the current flow value output value is issued The frequency 0 corresponds to the lower value the set upper frequency to the upper value of the output scale menu 4 2 5 Flow values below the lower value are issued with the frequency 0 If the flow exceeds the upper value on the measuring scale the digital output can no longer...

Page 62: ...re 7 4 Passive signals Signals with positive and negative logic can be generated positive or negative pulses The figure below illustrates the setting options I mA I mA Passive positive Passive negative Transistor T2 conductive Transistor T2 disabled Time Figure 7 5 Signal types for digital output 1 Pulse value menu 4 2 3 There are two parameters to be set for the pulse output in this menu Unit The...

Page 63: ...racters TAG message menu 5 1 3 max 32 characters TAG specific data can be entered in these menus The and keys function as cursor control Numbers letters and text characters are selected with the and keys If no text is stored a is displayed By actuating the and keys the moves one position to the right and a character can be selected from the character set The following characters are available Outp...

Page 64: ...menu 5 2 3 Manuf date menu 5 2 4 Nominal size menu 5 2 5 Note Nominal size The nominal pipe size is entered in menu 5 2 5 It is only a piece of information and has no influence on the measured values It is not possible to change the nominal size without the factory code HART address menu 5 3 True identification of the HART device not used for PROFIBUS communication 7 6 Service menu 6 This menu off...

Page 65: ...operating view Note Attention Programming is permanently enabled as long as the code is 0 and the general write protection is not enabled on the PROFIBUS WRITE_LOCKING parameter Service code menu 6 3 The calibration data and factory settings of the device are protected by a service code The relevant menus are available only after entering this service code For normal operation it is not required t...

Page 66: ...l menu 6 5 3 Each trigger level is used to recognize the ultrasonic signal The trigger levels are calculated from the last signal level amplitudes Typical values are between 40 and 100 Worst possible values are close to 128 Error count menu 6 5 4 The menu shows the error counter in for each path The optimal value is 0 Worst possible values are close to 100 for example by empty pipe or if no sensor...

Page 67: ...rious calibration data can be entered Calibr choice menu 7 1 1 The switching between WET and AUTO has a big influence on the calibration and the calculation of the flow value If WET is selected the calibration parameters for SONO 3100 and SONO 3300 are taken from the factory calibration process These parameters are stored in special WET calibration parameters If AUTO is selected several sensor cha...

Page 68: ...s used for the flow calculation and should only be changed for SONOKIT The viscosity is default set to 0 01 cm2 s normal water Correct fact menu 7 1 2 2 This is a parameter that can be used to adjust the calculated flow Fl offset comp menu 7 1 2 3 The flow offset compensation a constant positive or negative flow can be added to the measured flow for service purposes Cablelen TOFKOR menu 7 1 2 4 Th...

Page 69: ...mens sensors have a roughness of approximately 0 4 mm Pipe material Typical roughness Smooth plastic pipe 0 1 mm Polished stainless steel pipe 0 1 mm Standard carbon steel pipe 0 4 mm Rusty carbon steel pipe 1 to 2 mm Concrete pipe 2 to 5 mm Tracks menu 7 1 4 This menu consists of the parameters for the path settings and should only be changed for SONOKIT In the following table only the parameters...

Page 70: ...o be entered from the SONOKIT sensor geometry measurement report Displacement menu 7 1 4 1 3 In this menu the displacement for each path h in the figure above can be read and should only be changed for SONOKIT h is the distance between the path and the center of the pipe Data for SONOKIT to be entered from the SONOKIT sensor geometry measurement report No of tracks menu 7 2 In this menu the number...

Page 71: ...s cable entries and cover Reliability of power supply lightning protection and grounds WARNING Impermissible repair and maintenance of the device Repair and maintenance must be carried out by Siemens authorized personnel only 8 2 Return procedure Enclose the bill of lading return document and decontamination certificate in a clear plastic pouch and attach it firmly to the outside of the packaging ...

Page 72: ...are free from hazardous substances Check the item after it has been cleaned Any devices replacement parts returned without a decontamination declaration will be cleaned at your expense before further processing 8 3 Keying in sensor data The following step by step procedure only applies to FUS060 transmitters with SONOKIT sensors Replacement transmitters NOTICE SONO 3100 and SONO 3300 All FUS060 tr...

Page 73: ...s menu 7 2 They are preset from factory according to order 11 Go to service menu and check for each path that control values for amplitude menus 6 5 2 x have a value within the interval 95 to 105 control values for error counters menus 6 5 4 x are 0 control values for TOF menus 6 5 5 x are stable an only vary in the nanosecond range for example 10 ns 12 Make sure that an absolute flowrate of zero ...

Page 74: ...Service and maintenance 8 3 Keying in sensor data SITRANS FUS060 with PROFIBUS PA 74 Operating Instructions 09 2021 A5E02225054 AD ...

Page 75: ...es are not reliable and an F flashes in the right hand corner of the display Table 9 1 Error symptoms Symptoms Diagnostics Cause Remedy Display shows no flow and or a flashing F is displayed continu ously occasionally Error Measure ment path error is pending Gain menus 6 5 1 X for the ac tive paths 250 TOF menus 6 5 5 X and 6 5 6 X for the ac tive paths is not sta ble Error counters me nus 6 5 4 X...

Page 76: ...2A 2B 2B Wrong setting of meas urement direction Make sure that the setting of menu 3 1 5 1 is Direction Pulse frequency output does not work and or a flashing F is dis played continuously occasionally Error P F too high is pending menu 2 1 Internal electrical failure open circuit short cir cuit etc Start simulation on the pulse frequency output via menu 2 4 The frequency measuring instrument is c...

Page 77: ...ula Name of liquid Concentration Density Viscosity at 20 C mPa s Viscosity process temperature Flow measurement range Typical limits Nominal size m Process temperature 200 C to 200 C Ambient temperature transmitter 20 C to 50 C Pressure Max PN 40 Gas solid content 1 3 Explosion protection Serial No FUS060 nameplate System no FUS060 nameplate System S N FUS060 nameplate Order No FUS060 nameplate So...

Page 78: ...mping Menu 3 1 7 PROFIBUS address Menu 4 1 1 Gain Menu 6 5 1 0 255 Amplitude Menu 6 5 2 0 255 Trigger level Menu 6 5 3 0 255 Error count Menu 6 5 4 0 100 Time of flight up Menu 6 5 5 ns Time of flight down Menu 6 5 6 ns Delta TOF Menu 6 5 7 ps Troubleshooting FAQs 9 2 Application information guide SITRANS FUS060 with PROFIBUS PA 78 Operating Instructions 09 2021 A5E02225054 AD ...

Page 79: ...ft Note Large sizes With nominal diameter settings above DN 3000 the deivce may not work properly Table 10 2 Output Output PROFIBUS PA output PROFIBUS PA interface Layers 1 2 according to PROFIBUS PA Communication system according to IEC 1158 2 Layer 7 protocol layer according to PROFIBUS DP EN 50170 standard Power supply Separate supply four wire device Permissible bus voltage See certificates an...

Page 80: ... Pulse output 0 5 of measured value at 0 5 to 9 m s or 0 25 V m s of measured value at flow 0 5 m s Repeatability 0 25 of measured value at 0 5 to 9 m s Reference conditions water Process temperature in the connected sensor 25 C 5 C 77 F 9 F Ambient temperature at the transmitter 25 C 5 C 77 F 9 F Installation conditions of connected sensor Upstream section 10 x DN and downstream section 5 x DN Tr...

Page 81: ... Die cast aluminum painted Wall mounting bracket standard and special Stainless steel standard always incl Weight 4 4 kg 9 7 lb Cable glands Power supply and outputs 2 x M25 or 2 x M20 or 2 x NPT Transducers sensor 2 4 x M16 or 2 4 x NPT Table 10 6 Display and controls Display and controls Display LCD two lines with 16 characters each backlight Multi display 2 freely selectable values are displaye...

Page 82: ...S060 PA M25 power and output connection gray PA plastic 2 pcs Order number 085U3332 Cable cross section 9 16 mm 0 35 0 63 Ambient temperature 40 100 C 40 212 F Nominal torque 4 Nm M16 x 1 5 cable gland set for FUS060 M16 sensor connection gray PA plastic 2 pcs and 2 pcs blind Order number A5E02436145 Cable cross section 5 9 mm 0 20 0 35 Ambient temperature 40 100 C 40 212 F Nominal torque 3 Nm M16...

Page 83: ...32 mm2 AWG 22 Loop resistance DC 44 Ω km 112 Ω km Impedance at 31 25 kHz 100 Ω 20 100 Ω 30 Attenuation at 39 kHz 3 dB km 5 dB km Capacitive asymmetry 2 nF km 2 nF km Envelope delay distortion 7 9 to 39 kHz 1 7 μs km Shield coverage 90 Max cable length inc spurs 1 m 1900 m 6233 ft 1200 m 3937 ft not specified Siemens provides a suitable cable for non hazardous area with following order number 6XV1 ...

Page 84: ...a spur depends on the number of spurs 1 m 3 28 ft Number of spurs 1 to 12 13 to 14 15 to 18 19 to 24 25 to 32 Max length per spur 120 m 393 ft 90 m 295 ft 60 m 196 ft 30 m 98 ft Technical specifications 10 2 PROFIBUS PA cable specifications SITRANS FUS060 with PROFIBUS PA 84 Operating Instructions 09 2021 A5E02225054 AD ...

Page 85: ...ion drawings 11 Figure 11 1 FUS060 with standard mounting bracket Figure 11 2 FUS060 with the optional special mounting bracket SITRANS FUS060 with PROFIBUS PA Operating Instructions 09 2021 A5E02225054 AD 85 ...

Page 86: ...Dimension drawings SITRANS FUS060 with PROFIBUS PA 86 Operating Instructions 09 2021 A5E02225054 AD ...

Page 87: ...y Online Support https support industry siemens com cs ww en sc 2067 Download the app to your mobile device and scan the device QR code Product documentation by serial number Using the PIA Life Cycle Portal you can access the serial number specific product information including technical specifications spare parts calibration data or factory certificates Entering a serial number 1 Open the PIA Lif...

Page 88: ...rehensive online services at Service Support http www siemens com automation serviceandsupport Contact If you have further questions about the device contact your local Siemens representative at Personal Contact http www automation siemens com partner To find the contact for your product go to all products and branches and select Products Services Industrial automation Process instrumentation Cont...

Page 89: ...following DP services are supported as slave for a DP master class 1 Data_Exchange Rd_Inp Rd_Outp Set_Prm Chk_Cfg Slave_Diag Set_Slave_Add Global_Control Get_Cfg DP V1 services The following DVP1 services are supported as slave for a master class 2 MSAC2_Initiate indication and response MSAC2_Abort request indication and response MSAC2_Read indication and response MSAC2_Write indication and respon...

Page 90: ...c accesses can be carried out by Master class 1 C1 connection or Master class 2 C2 connection SITRANS FUS060 PROFIBUS PA supports up to 4 simultaneous C2 connections The approximately 400 parameters including address slot and index format value range start value and attributes are stored in an object list Obj8159 rtf which will be provided on request Note Acyclic operation with SIMATIC PDM We reco...

Page 91: ...ality the MSBs 6 and 7 Describes the basic quality of the corresponding measured value Substatus bits 2 to 5 Differentiates the quality of the corresponding measured value Limits the LSBs 0 and 1 Indicate exceeding of the limit value Table B 3 Status byte formats Byte Bit No 7 MSB 6 5 4 3 2 1 0 LSB 5 Quality Substatus Limits These components may adopt the following values in SITRANS F Table B 4 Fo...

Page 92: ... current measured value has been replaced with the agreed failsafe value 0 1 0 0 initial value Failsafe mode or state before the first measurement the current measured value has been replaced with the start value 0 1 0 0 sensor conversion not accurate Measured value is outside the sensor limits Table 5 1 Page 30 O K Measured value is OK normal state 0 0 0 1 update event A parameter with the static...

Page 93: ...on specific O K X X X X 52 uncertain sensor conversion not accurate high limited X X X X 51 uncertain sensor conversion not accurate low limited X X X X 4F uncertain initial value constant X 4B uncertain substitute set constant X 47 uncertain last usable value constant X 8E good active critical alarm High limited X X X X 8D good active critical alarm low limited X X X X 8A good active advisory ala...

Page 94: ...quantity reverse especially if a totalizer has been reset or was preset B 6 Diagnostics The diagnostic data can be requested with the Slave_Diag service If extended diagnostic messages exist this is displayed with the Diag_Flag of the Data_Exchange service If the master then calls the Slave_Diag service the user diagnostic data are supplied in the following form Table B 9 Format of complete diagno...

Page 95: ...elec tronic Temperature measurement error SSC error Error in communication with internal pe ripherals Communications module not addressable Measuring module not addressable 4 DIA_MEM_CHKSUM Memory error EEPROM error RAM error 5 DIA_MEASUREMENT Measurement failure Unreliable flow value Measuring path error affects flow sound velocity and ultrasonic amplitude This diagnostic message also appears whe...

Page 96: ... state at least one diagnostic bit is set As soon as all diagnostic messages are removed the following diagnostic data result Diagnosis Byte No 1 2 3 4 5 6 7 8 Value hex 08 FE 01 02 00 00 00 80 Meaning Header Diagnosis B 7 Write Protection General write protection can be enabled with the WRITE_LOCKING PROFIBUS parameter This will then prevent any changes being made to parameters locally or using P...

Page 97: ...meter must be set to select the GSD IDENT_NUMBER_SELECTOR 0 profile GSD 0x9741 gsd 1 manufacturer specific GSD factory setting 0x8159 gsd All permitted identifiers are listed in the GSD for each measured value module Slots They can be combined freely with the limitation that only one identifier can be used per module and the order of the identifiers must coincide with the order of the modules The ...

Page 98: ... If for example the Resettable quantity forw long and Resettable quantity rev long identifiers for the forward and reverse quantity are set but the Resettable quantity net long identifier is not set for the net quantity i e the net quantity totalizer is the only one which cannot be reset the first byte of the output data will refer to the totalizer for the quantity forward B 9 GSD files GSD Datei ...

Page 99: ...e Unit_Diag_Bit 30 Device not initialized Unit_Diag_Bit 31 Device initialization failed Unit_Diag_Bit 32 Zero point error Unit_Diag_Bit 33 Power supply failed Unit_Diag_Bit 34 Configuration invalid Unit_Diag_Bit 35 Restart Unit_Diag_Bit 36 Coldstart Unit_Diag_Bit 37 Maintenance required Unit_Diag_Bit 38 Characteristics invalid Unit_Diag_Bit 39 Ident_Number violation Unit_Diag_Bit 55 Extension Avai...

Page 100: ...extended identifier With the resettable format it is possible to reset the totalizer transmitting suitable output data to the device Modules definitions Free place Module usable for each module instead of another identifier Module Free place 0x00 1 EndModule Flow Modules Module Flow short 0x94 2 EndModule Module Flow long 0x42 0x84 0x08 0x05 3 EndModule Sound velocity Modules Module Sound velocity...

Page 101: ...0x80 0x84 0x85 11 EndModule Quantity reverse Modules Module Quantity reverse long 0x41 0x84 0x85 12 EndModule Module Resettable quant rev long 0xC1 0x80 0x84 0x85 13 EndModule Assigments of Modules Virtual Module assignment with plug in rules SlotDefinition SLOT 1 Flow 2 1 2 3 SLOT 2 Sound velocity 4 1 4 5 SLOT 3 Quantity net 6 1 6 7 SLOT 4 Sound amplitude 8 1 8 9 SLOT 5 Quantity forward 10 1 10 1...

Page 102: ...module containing an earlier firmware version with a module containing the most recent firmware and still maintain compatibility to an already existing configuration through GSD files of a class 1 master B 12 Features supported by GSD files The following table shows the features supported when combining compatible GSD files and FW versions of the PROFIBUS module GSD file Compatible FW versions Sup...

Page 103: ... Parameter table The parameter lists can be found in the objects list on the internet at Flowdocumentation http www siemens com flowdocumentation SITRANS FUS060 with PROFIBUS PA Operating Instructions 09 2021 A5E02225054 AD 103 ...

Page 104: ...PROFIBUS parameters C 1 Parameter table SITRANS FUS060 with PROFIBUS PA 104 Operating Instructions 09 2021 A5E02225054 AD ...

Page 105: ... below only shows the main levels of the menu structure 3 HART address YH 1 Display 8 Current output Figure D 1 Menu structure main menus FW 4 00 00 15 SITRANS FUS060 with PROFIBUS PA Operating Instructions 09 2021 A5E02225054 AD 105 ...

Page 106: ...on Factory setting Setting options Read or write 1 1 Display parameter Setting of actual display parameter readings 1 1 1 Language Language in display English english deutsch francais español Write 1 1 2 Line 1 Parameter value in line 1 Flow Flow Total net Total forward Total reverse Flow velocity Sound velocity US Amplitude Frequency Write 1 1 3 Line 2 Parameter value in line 2 Total net Flow Tot...

Page 107: ...e in menu 3 6 1 Read 1 3 4 Settings all All totalizers will be set to zero Inde pendent setting of totalizers in menu 3 4 3 5 3 6 No action No action Reset stop Reset start Write 1 4 Flow velocity 1 4 Flow velocity Flow velocity in metering tube Actual value is shown m s range 12 to 12 m s Read 1 5 Sound velocity 1 5 Sound velocity Sound velocity in medium Actual value is shown m s Read 1 6 Amplit...

Page 108: ...0 min 60 min Write 2 4 2 Digital output 1 Simulation of output signal End no simulation End no simulation 0 1 Hz 1 Hz 10 Hz 100 Hz 1 kHz 10 kHz Alarm on Alarm off Write D 1 3 Menu 3 Measuring functions Menu code Device function Parameters Description Factory setting Setting options Read or write 3 1 Flow 3 1 1 Unit Physical units for volume flow mass flow Note Whenever using mass flow ac tual dens...

Page 109: ...ss flow 1000 00 kg m3 200 to 5000 kg m3 Write 3 1 5 Direction 3 1 5 1 Direction Determination of main direction of flow forward direction Direction Direction Direction Write 3 1 5 2 Measurement Choice of measurement direction Forward only Forward only Forward reverse Write 3 1 5 3 Hysteresis Setting hysteresis for flow direction related to full scale value 1 0 to 20 Write 3 1 6 Low flow cut Determ...

Page 110: ... Constant Filter time constant 10 00 s 0 to 200 s Write 3 4 Totalizer forward 3 4 1 Unit Physical volume unit or mass unit Note Whenever using mass flow the actual density have to be selected in menu 3 1 4 m l hl m Ml ft Gal MGalI mpGal MIm pGal g kg Ton lb Write 3 4 2 Hi alarm limit Upper limit of alarm 1 000 000 000 m 0 to 1 000 000 000 Write 3 4 3 Setting forward Volume totalizer reset to 0 and...

Page 111: ...ons Read or write 4 1 PROFIBUS 4 1 1 Bus Address PROFIBUS address of device 126 0 to 126 Write 4 1 2 Ident Nr Selection of profile specific or manu fact specific identification number GSD files manuf 0x8159 gsd pro file 0x9741 gsd Manuf spec Manuf spec Profile spec Write 4 1 3 min Tsdr Minimum station delay time of res ponder unit bit time 32 μs time for 1 bit at 31 25 kbit s 11 bits Factory set 1...

Page 112: ...8 charac Write 5 1 2 Descriptor Tag number description To be defined by user HART max32 charac Write 5 1 3 Message Messages to tag To be defined by user HART max 32 charac Write 5 2 Manuf Ident 5 2 1 Product type Product type Order number Read only Read 5 2 2 Serial number Device serial number Format xxxxxxHwwy xxxxxx number ww production week y production year Factory set up to max 13 characters ...

Page 113: ...1 5 Gain dw 3 Gain of third path up 0 to 255 Read 6 5 1 6 Gain up 3 Gain of third path down 0 to 255 Read 6 5 1 7 Gain dw 4 Gain of fourth path up 0 to 255 Read 6 5 1 8 Gain up 4 Gain of fourth path down 0 to 255 Read 6 5 1 9 Gain limit A warning level for application con trol and diagnostics purposes Depends on ordered sensor size 1 to 255 Write 6 5 2 Amplitudes 6 5 2 1 Ampl dw 1 Amplitude of fir...

Page 114: ...8 typical 40 to 100 Read 6 5 3 8 Trig dw 4 Trigger level of first path down 0 to 128 typical 40 to 100 Read 6 5 4 Error count 6 5 4 1 Error 1 Error totalizer in for path 1 0 100 Optimal 0 Read 6 5 4 2 Error 2 Error totalizer in for path 2 0 100 Optimal 0 Read 6 5 4 3 Error 3 Error totalizer in for path 3 0 100 Optimal 0 Read 6 5 4 4 Error 4 Error totalizer in for path 4 0 100 Optimal 0 Read 6 5 5 ...

Page 115: ...ctory calibration for exam ple 0 000 ns 50 000 ns to 50 000 ns Write 6 6 1 3 Zr Pt Offset 3 Zero offset of third path Depends on factory calibration for exam ple 0 000 ns 50 000 ns to 50 000 ns Write 6 6 1 4 Zr Pt Offset 4 Zero offset of fourth path Depends on factory calibration for exam ple 0 000 ns 50 000 ns to 50 000 ns Write 6 6 2 Stand Dev 6 6 2 1 Stand Dev 1 Standard deviation for path 1 Ty...

Page 116: ...ion choice AUTO SONOKIT sys tems WET SONO 3100 and SONO 3300 sys tems WET AUTO Write 7 1 2 App param Application parameters 7 1 2 1 Viscosity Viscosity of media viscosity for water at 20 C is 0 01 cm2 s 0 01 cm2 s 0 005 to 5 cm2 s optional unit in2 s Write 7 1 2 2 Correct fact Calibration factor compensation val ue for flow sensor to correct the measured values typical 1 0 1 0 0 000001 to 100 Writ...

Page 117: ... at order ing 0 to 1 5 m Write 7 1 4 1 4 Trig con 1 Up The signal trigger constant of the first path up SONO 3100 and SO NOKIT 0 75 SONO 3100 special applications Depending on the or dered system SONO 3300 Depending on the or dered sensor 1 40 to 1 40 Write 7 1 4 1 5 Trig con 1 Dw The signal trigger constant of the first path down SONO 3100 and SO NOKIT 0 75 SONO 3100 special applications Dependin...

Page 118: ...to 1 5 m Write 7 1 4 2 4 Trig con 2 Up The signal trigger constant of the sec ond path up SONO 3100 and SO NOKIT 0 75 SONO 3100 special applications Depending on the or dered system SONO 3300 Depending on the or dered sensor 1 40 to 1 40 Write 7 1 4 2 5 Trig con 2 Dw The signal trigger constant of the sec ond path down SONO 3100 and SO NOKIT 0 75 SONO 3100 special applications Depending on the or ...

Page 119: ...1 4 3 4 Trig con 3 Up The signal trigger constant of the third path up SONO 3100 and SO NOKIT 0 75 SONO 3100 special applications Depending on the or dered system SONO 3300 Depending on the or dered sensor 1 40 to 1 40 Write 7 1 4 3 5 Trig con 3 Dw The signal trigger constant of the third path down SONO 3100 and SO NOKIT 0 75 SONO 3100 special applications Depending on the or dered system SONO 330...

Page 120: ... 4 4 4 Trig con 4 Up The signal trigger constant of the fourth path up SONO 3100 and SO NOKIT 0 75 SONO 3100 special applications Depending on the or dered system SONO 3300 Depending on the or dered sensor 1 40 to 1 40 Write 7 1 4 4 5 Trig con 4 Dw The signal trigger constant of the fourth path down SONO 3100 and SO NOKIT 0 75 SONO 3100 special applications Depending on the or dered system SONO 33...

Page 121: ... on facto ry calibration togeth er with ordered sen sor Read 7 2 No of tracks Number of paths connected to the transmitter typical 1 track SONO 3100 SONO KIT 1 or 2 tracks SONO 3100 SONO 3300 SONOKIT 2 Depending on or dered system config uration 1 track 2 tracks 3 tracks 4 tracks Write HMI menu structure D 1 Menu items FW Rev 4 00 00 SITRANS FUS060 with PROFIBUS PA Operating Instructions 09 2021 A...

Page 122: ...HMI menu structure D 1 Menu items FW Rev 4 00 00 SITRANS FUS060 with PROFIBUS PA 122 Operating Instructions 09 2021 A5E02225054 AD ...

Page 123: ...tion 38 EMC performance 37 Error symptoms 75 F Flow factor 20 Flow velocity 20 G Grounding See Electrical connection H Hazadous area Temperature specifications 14 Hazardous area Approvals 12 Safety requirements 14 History 7 Hotline Refer to Support request I Identification nameplate Sensor 19 Input data 90 Installation Indoor outdoor 27 Pipe mounting 29 Internet Contact person 10 Flow documentatio...

Page 124: ...formation 77 Service and support Internet 88 Status byte combinations 93 Status bytes 91 Support 88 Support request 88 T Technical support 88 partner 88 personal contact 88 Temperature specifications 14 Totalizer mode SET_TOT 94 Transit time 20 W Warranty 10 Index SITRANS FUS060 with PROFIBUS PA 124 Operating Instructions 09 2021 A5E02225054 AD ...

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