Side TMS 5001, Instruction Manual

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TMS 5001
Nomenclature:
Work Modes The machine has three main modes: Manual Mode, Auto Mode and Alarm. The first two
are selected by selector key pushbutton located on the front, as long as we are not in
alarm status.
Manual Mode: Preparatory mode for the machine where there are a series of displays
for moving, adjusting and configuring all the machine's features. We can also run the
various machine cycles. We cannot produce bottles or containers.
Automatic or Auto mode: machine production mode. By using the push buttons located
on the machine keypad, we can put the machine into production.
Machine Cycle. This is the complete machine cycle for producing one or more cylinders according to its
mould cavities; it is repeated periodically. Within one machine cycle are the following
processes: preform loading, transport of preform holders or bottle holders, preform
blowing, bottle extraction.
Homing Initial positioning function. This function positions all mechanical, electrical and
pneumatic systems to the correct position for starting the cycle. In older machines, it was
called "reset".
EV Short for pneumatic or hydraulic solenoid.
FC Short for photocell or photoelectric cell.
Machine OK Machine prepared for production start-up.
Primary Alarm Alarm occurring due to any severe cause (for example, emergency mushroom opening
the machine doors). Primary Alarms shut off dangerous power sources (electric,
pneumatic and hydraulic). Whenever a primary alarm is triggered, the machine alarm
sounds continuously.
Process Alarm This alarm occurs when the various machine cycles are running and they cannot
continue because of an event (for example, waiting for a detector of a given element).
Whenever a Process Alarm is triggered, the machine alarm sounds continuously.
Secondary Alarm Warning of an event (for example, Greasing Alarm). This does not shut down the
production cycle of the machine. Whenever a Secondary Alarm is triggered, the machine
alarm sounds intermittently.
Reset Alarms Used by the operator to acknowledge alarms and clear them.
Password Password to access menus and/or advanced program options, or to determine the
different levels of access according to type of machine operator.
Access Level According to operator type, the machine program defines the access to the various
functions. Access Level refers to the level of the operator to manage the machine.
Access levels are (from most basic to advanced): U-BAS-Basic user, U-ADV-Advanced
User, U-SAT-Maintenance User, U-MAN- SIDE Manufacturer User).
Preventive
Maintenance
The machine provides periodic warnings (weekly, monthly, quarterly, annual and bi-
annual) for the maintenance of the various elements to prevent possible problems and
production stoppages.