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SICK Flexi Compact, Operating Instructions Manual

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16

List of figures

1.

Example maximum configuration.............................................................................. 11

2.

FLX3-CPUC1 module.................................................................................................. 12

3.

FLX3-CPUC2 module.................................................................................................. 12

4.

LEDs for indicating the status....................................................................................14

5.

SmartPlug....................................................................................................................15

6.

Clearances for adequate air circulation.................................................................... 18

7.

Safety requirements when mounting the muting sensors.......................................19

8.

Detection of material during muting..........................................................................20

9.

Muting with two sensor pairs arranged in parallel (A1 / A2 and B1 / B2)............. 21

10. Muting with two sensor pairs arranged in sequence (A1 / A2 and B1 / B2)......... 21
11. Muting with a sensor pair arranged crosswise (A1 / A2).........................................21
12. Example for parallel muting....................................................................................... 23
13. Example for sequential muting.................................................................................. 24
14. Example for cross muting...........................................................................................25
15. Internal circuitry main module...................................................................................27
16. Main module mounting.............................................................................................. 30
17. Expansion module mounting..................................................................................... 31
18. Housing end cap and end clamp mounting.............................................................. 32
19. Pull out the front connector....................................................................................... 32
20. Dismantle front connector......................................................................................... 34
21. Mount the front connector......................................................................................... 34
22. Terminals on front connectors...................................................................................36
23. Eyelet on front connector........................................................................................... 37
24. Software controls........................................................................................................40
25. Configuration...............................................................................................................44
26. Edit mode button........................................................................................................ 44
27. Logic editor..................................................................................................................56
28. Sequence/timing diagram......................................................................................... 65
29. Sequence/timing diagram......................................................................................... 66
30. Sequence/timing diagram......................................................................................... 68
31. Parameter diagram.....................................................................................................69
32. Sequence/timing diagram......................................................................................... 69
33. Sequence/timing diagram......................................................................................... 75
34. Sequence/timing diagram......................................................................................... 78
35. Sequence/timing diagram......................................................................................... 79
36. Sequence/timing diagram......................................................................................... 81
37. Sequence/timing diagram......................................................................................... 81
38. Example: Two alternative enable conditions.............................................................83
39. Example of Fast shut off V1 internal logic for alternative enable conditions......... 84
40. Sequence/timing diagram......................................................................................... 86
41. Sequence/timing diagram......................................................................................... 87
42. Sequence/timing diagram......................................................................................... 89
43. Sequence/timing diagram......................................................................................... 90
44. Muting with two sensor pairs arranged in parallel (A1 / A2 and B1 / B2)............. 92
45. Sequence/timing diagram......................................................................................... 94
46. Muting with two sensor pairs arranged in sequence (A1 / A2 and B1 / B2)......... 95
47. Sequence/timing diagram......................................................................................... 97
48. Muting with a sensor pair arranged crosswise (A1 / A2).........................................98
49. Sequence/timing diagram....................................................................................... 100
50. Sequence/timing diagram for Override and Override required.............................102
51. Safety controller response times............................................................................ 132
52. Dimensional drawing CPUc1................................................................................... 146
53. Dimensional drawing CPUc2................................................................................... 146

16 

LIST OF FIGURES

150

O P E R A T I N G   I N S T R U C T I O N S | Flexi Compact

8024589/2020-11-10 | SICK

Subject to change without notice

Summary of Contents for Flexi Compact

Page 1: ...O P E R A T I N G I N S T R U C T I O N S Flexi Compact Safety controller ...

Page 2: ...ranslation of this document is prohibited without the express written permission of SICK AG The trademarks stated in this document are the property of their respective owner SICK AG All rights reserved Original document This document is an original document of SICK AG EtherCAT EtherCAT and Safety over EtherCAT are registered trademarks and patented tech nologies licensed by Beckhoff Automation Gmb...

Page 3: ...erface CPUc2 15 4 Project planning 17 4 1 Manufacturer of the machine 17 4 2 Operating entity of the machine 17 4 3 Design 17 4 4 Muting application 18 4 4 1 Safety notes for muting applications 18 4 4 2 Overview and general description 21 4 4 3 Notes on wiring 26 4 5 Electrical integration 27 4 5 1 Internal circuitry 27 4 5 2 Fault detection using test outputs 27 4 5 3 Safety outputs 28 4 6 Integ...

Page 4: ...Creating customized elements 51 7 4 9 Exporting and importing the module configuration 52 7 4 10 Tag name editor 53 7 5 Configuring the network interfaces 54 7 5 1 Configuring Modbus connections 54 7 5 2 Configuring SLMP connections 54 7 5 3 Configuring the output data routing to CPU 54 7 5 4 Configuring the input data routing to network 55 7 6 Logic editor main navigation 55 7 6 1 Inputs 56 7 6 2...

Page 5: ...2 Decommissioning 125 12 1 Disposal 125 13 Technical data 126 13 1 Data sheet 126 13 2 Maximum response time 131 13 2 1 Calculating the response time 132 13 2 2 Example response time calculation 135 13 3 Data exchange in the network 138 13 3 1 Modbus TCP 138 13 3 2 SLMP 143 13 4 Dimensional drawings 146 14 Ordering information 147 14 1 Scope of delivery 147 14 2 Ordering information for main modul...

Page 6: ...d ule for safety controllers 8024566 Operating instructions Flexi Loop Safe Series Con nection Hardware 8015834 Operating instructions Flexi Loop in the Safety Designer Software 8018174 Competence brochure Guide for Safe Machinery 8008007 1 3 Target groups and structure of these operating instructions These operating instructions are intended for the following target groups project devel opers pla...

Page 7: ...wing information is available via the Internet This document in other languages Data sheets and application examples CAD files and dimensional drawings Certificates such as the EU declaration of conformity Guide for Safe Machinery Six steps to a safe machine Safety Designer software for configuring safety solutions made by SICK AG 1 5 Symbols and document conventions The following symbols and conv...

Page 8: ...ion 1 The sequence of instructions for action is numbered 2 Follow the order in which the numbered instructions are given The check mark denotes the result of an instruction 1 ABOUT THIS DOCUMENT 8 O P E R A T I N G I N S T R U C T I O N S Flexi Compact 8024589 2020 11 10 SICK Subject to change without notice ...

Page 9: ...from SICK in addition any responsibility and liability of SICK AG for damage and secondary damage caused by this is excluded The safety controller system is only suitable for use in industrial environments 2 3 Improper use Among others the safety controller is not suitable for the following applications Outdoors Underwater In explosion hazardous areas In residential areas 2 4 Requirements for the ...

Page 10: ...experience in the relevant field and is sufficiently familiar with the application of the protective device on the machine and has been instructed by the machine operator in its operation 2 SAFETY INFORMATION 10 O P E R A T I N G I N S T R U C T I O N S Flexi Compact 8024589 2020 11 10 SICK Subject to change without notice ...

Page 11: ... Q6 I2 PWR I1 I3 I5 Q1 Q7 I4 I6 Q2 Q8 A2 I7 Q3 Q5 A1 I8 Q4 Q6 I2 PWR I1 I3 I5 Q1 Q7 I4 I6 Q2 Q8 A2 I7 Q3 Q5 A1 I8 Q4 Q6 I2 PWR I1 I3 I5 Q1 Q7 I4 I6 Q2 Q8 A2 I7 Q3 Q5 A1 I8 Q4 Q6 I2 PWR I1 I3 I5 Q1 Q7 I4 I6 Q2 Q8 A2 I7 Q3 Q5 A1 I8 Q4 Q6 I2 PWR I1 I3 I5 Q1 Q7 I4 I6 Q2 Q8 A2 I7 Q3 Q5 A1 I8 Q4 Q6 I2 PWR I1 1 2 3 FLEXIcompact CV I1 I3 I7 X1 I2 I4 I8 X2 X4 I5 I9 I11 X3 I6 I10 I12 I15 I17 X5 Q3 I16 I18 X...

Page 12: ...ector 4 SmartPlug with USB connection 5 Front connector with terminals spring type 1 2 3 4 5 6 FLEXIcompact CV I1 I3 I7 X1 I2 I4 I8 X2 X4 I5 I9 I11 X3 I6 I10 I12 I15 I17 X5 Q3 I16 I18 X6 Q4 A2 I19 X7 Q1 A1 I20 X8 Q2 I14 PWR I13 Figure 3 FLX3 CPUC2 module 1 Release elements of the module 2 Status indicators LEDs 3 Release elements of the front connector 3 PRODUCT DESCRIPTION 12 O P E R A T I N G I ...

Page 13: ...g of the connected safety devices Testing of the connected safety devices and the wiring short circuit detection Use of the test outputs as non safe outputs Programmable logic binary logic integer processing application specific function blocks CPUc2 Ethernet interface as a TCP IP configuration interface and data exchange via Modbus TCP and SLMP Special IO functions e g fast shut off Flexi Loop sa...

Page 14: ...3 CPUc2 1085351 FLEXIcompact I13 I15 I17 X5 Q3 I16 I18 X6 Q4 A2 A1 I19 X7 Q1 Q2 X8 I20 I14 PWR I1 I3 I7 X1 I2 I4 I8 X2 X4 X3 I5 I9 I11 I12 I10 I6 CV Figure 4 LEDs for indicating the status The arrangement of the status indicators corresponds to the arrangement of the termi nals Status indicator Table 3 Status indicator Labeling Color Function PWR Green Red Device status CV Yellow Device configurat...

Page 15: ...ation from the configuration software into the system plug Importing the configuration from the system plug into the configuration software When the module is replaced the safety controller needs to be reconfigured The stored data are also retained in the event of an interruption to the voltage supply Complementary information If you use a display e g on a gateway to configure settings on the safe...

Page 16: ...rnet via the TCP IP configuration interface of the CPUc2 Transferring the configuration Reading the configuration from the safety controller Diagnostics 3 PRODUCT DESCRIPTION 16 O P E R A T I N G I N S T R U C T I O N S Flexi Compact 8024589 2020 11 10 SICK Subject to change without notice ...

Page 17: ...ns of a manufacturer b Apart from the procedures described in this document the components of the safety controller must not be opened or modified b Do not carry out any repair work on components Improper repair of the safety controller can lead to a loss of the protective function 4 3 Design Mounting Environment meets the requirements of IP54 or higher e g IP54 control cabinet Mounting on a 35 mm...

Page 18: ...and local regulations and standards that are applicable to the application b Make sure that the application is in line with an appropriate risk analysis and risk avoidance strategy b Muting must be setup to be carried out automatically but not be dependent on a single electrical signal b Never use muting to transport a person into the hazardous area b Make sure that muting is only activated for as...

Page 19: ...ve protective device and sensors B1 B2 see figure 12 page 23 With sequential muting between the electro sensitive protective device and sensor A2 as well as between the electro sensitive protective device and sensor B1 see figure 13 page 24 With cross muting between the electro sensitive protective equipment and sensor A1 as well as between the electro sensitive protective equipment and sensor A2 ...

Page 20: ...a control switch b Before activating the Override function make sure that the equipment is in perfect working order particularly the muting sensors visual inspection b Make sure that the hazardous area is clear of people both before the Override function is activated and while it is active b If you have had to activate the Override function check the functionality of the equipment and the arrangem...

Page 21: ... Muting with two sensor pairs arranged in sequence A1 A2 and B1 B2 Cross muting A1 A2 Figure 11 Muting with a sensor pair arranged crosswise A1 A2 Muting sensors Muting sensors monitor the presence of the material while it is being transported Care ful selection of the sensor type and how the sensors are arranged makes it possible to distinguish between objects and people In conjunction with the m...

Page 22: ...rtain distance Consequently the input conditions for the muting sensors cannot be met by objects that are located any further away than this This applies in particular to sequential muting Conditions for muting While the muting status is active the Enable output remains at 1 even if the ESPE input switches to 0 Depending on the selected muting type and configuration different conditions are tested...

Page 23: ...ly in relation to the detection zone of the electro sensitive protective device L3 Length of the material in the conveying direction v Speed of the material e g of the conveyor system t Configured total muting time s TIN muting sensor Response time of the slowest muting sensor used to initiate a muting sta tus The material can either be moved in both directions or only one transport direction can ...

Page 24: ...lowing prerequisites must be met v t L1 L3 L2 L3 L1 Distance between the inner sensors arranged symmetrically in relation to the detection zone of the electro sensitive protective device L2 Distance between the outer sensors arranged symmetrically in relation to the detection zone of the electro sensitive protective device L3 Length of the material in the conveying direction v Speed of the materia...

Page 25: ...ength of the material in the conveying direction L4 Distance between the detection line of the ESPE and the point where the muting sensors intersect v Speed of the material e g of the conveyor system t Configured total muting time s TIN muting sensor Response time of the slowest muting sensor used to initiate a muting sta tus In this example the material is able to flow in both directions The poin...

Page 26: ...between these signals can be excluded e g by means of protected cable laying B The specified signals may only be installed in the same cable if sequence monitor ing is used or a short circuit between these signals can be excluded e g by means of protected cable laying C The specified signals may be installed in the same cable Not applicable Short circuit to 24 V supply voltage If a short circuit t...

Page 27: ...hannel inputs against short circuits and cross circuits b Make sure the signal line is laid with protection to prevent a cross circuit with other signal lines b Take additional safety measures Prerequisites Use the test outputs of the module to which the device is connected Use a permissible combination of safety capable inputs I and test outputs X I e pairings with only an even numbered or odd nu...

Page 28: ...s of the protective device In the event of a fault a single safety output Q can switch off after a delay or briefly switch to High The response time increases depending on the configuration of the output The dangerous state may not be stopped or not be stopped in a timely manner in the event of non compliance b Take the increased response time into consideration in the risk analysis b Take the pos...

Page 29: ... accordingly The following thorough checks are often defined in connection with a protective device Thorough check during commissioning and modifications Regular thorough check Thorough check during commissioning and modifications The following points are helpful when planning the thorough check Does the thorough check have to be completed by qualified safety personnel Can the thorough check be co...

Page 30: ... 5 mm mounting rail in accordance with IEC 60715 The mounting rail is connected to the functional earth Mounting rail is mounted on a mounting plate Mounting plate is connected to functional earth Mounting in a vertical orientation on a horizontal mounting rail figure 16 There is at least 30 mm of space for air circulation above and below the module There is at least 25 mm of space in front of the...

Page 31: ...ails of the module intertwine Figure 17 Expansion module mounting The module engages with an audible click 3 Attach the housing end cap to the last module MOUNTING 5 8024589 2020 11 10 SICK O P E R A T I N G I N S T R U C T I O N S Flexi Compact 31 Subject to change without notice ...

Page 32: ...ain module and the components connected to the front connec tion from all voltage sources 2 Push the front connector unlocking mechanism downwards and pull out the front connector Figure 19 Pull out the front connector 3 Insert the SmartPlug into the rear side of the front connector Click 5 MOUNTING 32 O P E R A T I N G I N S T R U C T I O N S Flexi Compact 8024589 2020 11 10 SICK Subject to chang...

Page 33: ...ule towards the back using the electrician screwdriver 2 Loosen the module from the mounting rail 5 5 Module exchange Approach 1 Disconnect module and the connected components from all voltage sources 2 Take front connector with connected cables off the defective device Press the unlocking mechanism of the front connector downwards and pull out the front connector MOUNTING 5 8024589 2020 11 10 SIC...

Page 34: ...e with bent hook and then engage in the housing Click Figure 21 Mount the front connector The front connector engages with an audible click Further topics Mounting procedure page 30 Disassembly page 33 Offline online and security configuration page 41 5 MOUNTING 34 O P E R A T I N G I N S T R U C T I O N S Flexi Compact 8024589 2020 11 10 SICK Subject to change without notice ...

Page 35: ...low voltages with safe separation EN 60664 or NEC Class 2 UL 1310 The external voltage supply must be capable of buffering brief power failures of 20 ms as specified in EN 60204 1 Suitable power supply units are available as accessories from SICK The GND of all connected devices must have the same potential as A2 of the main module Exceptions are actuators which are connected to an expansion modul...

Page 36: ...onnector pin assignment Terminal Pin assignment Description 1 I1 Safety capable input 2 I2 3 I3 4 I4 5 I5 6 I6 7 I7 8 I8 9 I9 10 I10 11 I11 12 I12 13 X1 Test output 14 X2 15 X3 16 X4 Table 7 Right front connector pin assignment Terminal Pin assignment Description 1 I13 Safety capable input 2 I14 3 I15 4 I16 5 I17 6 I18 7 I19 8 I20 6 ELECTRICAL INSTALLATION 36 O P E R A T I N G I N S T R U C T I O ...

Page 37: ...ode the front connector and its modules A uniquely coded front connector only fits a uniquely coded module Coding prevents the front connectors from getting mixed up Coding options 1 of 7 coding 7 front connectors can be uniquely coded Coding 1 2 3 4 5 6 7 Front connector 1 C C C C C C Front connector 2 C C C C C C Front connector 7 C C C C C C 2 of 7 coding 21 front connectors can be uniquely cod...

Page 38: ...ains seven coding ribs The modules have seven coding elements each for each front connector 1 Remove the coding ribs on the front connector with wire cutters 2 Insert the slotted screwdriver vertically on the left next to the respective coding element 3 Tip the coding element to the right with a slotted screwdriver The coding element engages Complementary information You can not reattach a removed...

Page 39: ... can break off This means there is no active coding function in this case However you can continue to use the module ELECTRICAL INSTALLATION 6 8024589 2020 11 10 SICK O P E R A T I N G I N S T R U C T I O N S Flexi Compact 39 Subject to change without notice ...

Page 40: ...tware controls 1 Menu bar 2 Toolbar 3 Main navigation 4 Working range 5 Device catalog 6 Task list and notes 7 1 2 User groups Overview The devices contain a hierarchy of user groups that regulate access to the devices For certain actions e g transferring a configuration to the device you are requested to log onto the device with the respective user group 7 CONFIGURATION 40 O P E R A T I N G I N S...

Page 41: ...ion Resetting the safety function and communication settings to factory defaults is allowed Change own password allowed Changing the password of the Maintenance personnel user group is allowed Administrator The password SICKSAFE is created at the factory b Change this password to protect the device against unauthorized access May read configuration from the device May transmit verified and unveri ...

Page 42: ...data that have no effect on the functioning of the device e g tag names comments in the logic project information of the user Online configuration Each of the online configuration parameters have their own transfer option and can be individually written to the safety controller The online configuration includes for example the parameters relating to the network settings These parameters can be con...

Page 43: ...ain navigation menu Once a main module has been selected in the configuration software the various modules and connectable elements can be combined into a safety controller Hardware configuration This is where you combine the modules and elements into a safety controller Catalog This is where you select the modules and elements and if necessary configure your own elements In the Navigation pane yo...

Page 44: ...al settings Approach 1 In the Navigation under Hardware configuration click on General settings 2 Select the desired settings 7 4 2 Specifying the device identification attributes Overview The device can be identified by assigning various attributes for example the device name or application name An application image can optionally be selected for the application The attributes are later displayed...

Page 45: ... Category Details in the configuration software report Examples Mode Test pulses Other parame ters Electro mechanical switch safety switch EMSS Contract based single channel dual channel electro mechanical switch safety switch without signal process ing unit Single channel input Dual channel equivalent input Dual channel complementary input Without test pulse deacti vated Test pulse duration 2 ms ...

Page 46: ...d in a timely manner in the event of non compliance b Select the shortest possible debounce time b Take into account the longer response time Configuration options for input elements Table 10 Configuration options for input elements Parameter Description Tag name The logic editor and report display the tag name of an element Nr of devices If multiple devices are connected in a safe series connecti...

Page 47: ...ther cases and for all other sensors Always use 0 ms Take into account the longer response time Further topics Discrepancy time page 47 Maximum response time page 131 Data sheet page 126 Report main navigation menu page 112 7 4 5 2 Discrepancy time Overview The safety controller evaluates dual channel elements with or without a discrepancy time The discrepancy time determines how long the two inpu...

Page 48: ...status has not been observed the safety controller indicates a sequence error within a maximum of 100 ms Complementary information Value range 0 ms 60 s When Discrepancy time is deactivated the value is set to infinite If signals from tested sensors are connected the discrepancy time must be greater than the test pulse duration ms the max tolerated test pulse delay ms of the safety capable input u...

Page 49: ...outputs must be within the operating range during this manual test WARNING Ineffectiveness of the protective device due to longer fault detection time with the Increased capacitive loads allowed option In the case of non compliance it is possible that the dangerous state of the machine may not be stopped or not stopped in a timely manner The Increased capacitive loads allowed option results in a l...

Page 50: ...rs page 126 Increased capacitive loads allowed This may be necessary for switching loads in cases where the voltage at the load does not drop to the Low level as quickly as expected Examples Loads with a capacitance that is higher than the standard level permitted for the output such as the supply voltage of PLC output cards that require safety related switching Inductive loads that cause an overs...

Page 51: ... elements are made up of a group of two or more sub elements For example a guard locking element is made up of a safety switch as the input element and a lock as the output element You can expand these grouped elements i e split them into their individual sub ele ments Approach 1 Place the element in the parking area 2 In the context menu of the element select the Expand command The element is exp...

Page 52: ...t and close the window The new element is added to the Catalog under Elements Further topics Configuration options for input elements page 46 7 4 8 1 Exporting customized elements Approach 1 In the context menu of the element to be exported select the Export command 2 Select the destination for the element to be exported or create a new folder and click on OK The customized element is saved as an ...

Page 53: ... to new pages in the logic editor of the current project 7 4 10 Tag name editor You can use the tag name editor to edit the tag names of the elements in use from one central location For example you can assign descriptive names to make it easier to identify the elements in the application You can also export the tag names for other applications 7 4 10 1 Editing tag names Approach 1 In the Navigati...

Page 54: ...ation of the output data includes the following points Specifying the routing Enter the tag names for the data received from the network Approach 1 In the main navigation pane click Configuration 2 In the navigation pane under Main module Fieldbus select the Routing to CPU menu item 3 Select a routing template and drag it onto a single byte or several bytes of the output data block The bits bytes ...

Page 55: ...c editor Diagnostics contains the checksums and status information of the modules The bits bytes or data formats are available as individual outputs in the logic editor Each bit byte or data format inherits a default tag name from the routing 4 If required edit the default tag name in the Settings tab Complementary information Table 15 Colors of the bytes and bits of a record Color Meaning Light b...

Page 56: ... the Static 1 element is always set to 1 The First logic cycle input element This input element is set to 1 during the very first logic cycle that is per formed after each transition from the Stop status to the Run status The input element is set to 0 throughout all other logic cycles When used appropriately the First logic cycle input element initiates for example initialization functions in the ...

Page 57: ...red as long as all inputs have not been con nected Each function block has a function block index The function block index shows the execution sequence Further topics Connecting elements page 108 Configuring function blocks page 108 7 6 2 1 Logical function blocks 7 6 2 1 1 NOT V1 Overview The value at the output is the inverted value of the input Principle of operation Table 16 Inputs Input Descr...

Page 58: ...ut Description Output Data type Boolean If at least one of the evaluated inputs 1 the output 1 Table 23 Parameter Parameter Description Number of inputs required 2 8 invert You can individually invert any visible input At an inverted input a 0 works internally in the same way as a 1 and vice versa 7 6 2 1 4 XOR V1 exclusive OR Overview If both inputs are complementary then the output 1 Principle o...

Page 59: ...t input Reset Table 29 Outputs Output Description Q Data type Boolean If the Reset input 1 then the output 0 If the Set input 1 and the Reset input 0 then the output 1 If the Set input 0 and the Reset input 0 then the output keeps the last value Q Data type Boolean The value at the output is the inverted value of the Q output Table 30 Parameter Parameter Description Inverted You can individually i...

Page 60: ...ut Table 34 Parameter Parameter Description Inverted Input J and K You can individually invert any visible input At an inverted input a 0 works internally in the same way as a 1 and vice versa Input Clock No inversion The function block reacts to rising signal edges With inversion The function block reacts to falling signal edges Table 35 JK Flip Flop V1 truth table without input inversion Input J...

Page 61: ...ck covers 8 decimal values You must use several func tion blocks in order to be able to convert more than 8 decimal values With the Range offset parameter you determine which value range the function block converts You can use the following formula to calculate which decimal value corresponds to a function block output Decimal value N 8 R N Number of the output R Area offset Example of output 0 wi...

Page 62: ...overs 8 decimal values With the Range offset parameter you determine which value range the function block converts The decimal value at the Result output depends on the area offset and the number of the input and is calculated using this formula Decimal value at the Result output N 8 R N Number of the input R Area offset Example for Range offset 0 Input 0 8 0 decimal value at the Result output 0 I...

Page 63: ...ts Output Description Output 1 Data type UINT8 Table 47 Truth table Bool to UInt8 V1 Input 8 Input 7 Input 6 Input 5 Input 4 Input 3 Input 2 Input 1 Output 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 0 0 0 0 0 0 1 0 2 0 0 0 0 0 0 1 1 3 0 0 0 0 0 1 0 0 4 1 1 1 1 1 1 0 1 253 1 1 1 1 1 1 1 0 254 1 1 1 1 1 1 1 1 255 7 6 2 3 Function blocks for time functions 7 6 2 3 1 Fixed on delay timer V1 Overview The fu...

Page 64: ... time then the delay time extends to the next logic cycle If during the first logic cycle the Control input 1 and a switch on delay time 0 is configured then the Enable output 0 If the Control input remains at 1 then the Enable output remains 0 until the configured switch on delay time has expired Prerequisite First logic cycle configured switch on delay time 7 6 2 3 2 Fixed off delay timer V1 Ove...

Page 65: ...rst logic cycle the Control input 0 the Enable output 0 The Enable output remains 0 until the Control input 1 If during the first logic cycle the Control input 1 the Enable output 1 The Enable output remains 1 until the Control input 0 and the configured switch off delay time then expires 7 6 2 3 3 Adjustable on delay timer V1 Overview This function block outputs a rising signal edge 0 1 at the Co...

Page 66: ...only available if you configure a delay time 0 for the corresponding parameter Sequence timing diagram Figure 29 Sequence timing diagram Complementary information If the delay time selected using the Delay 1 Delay 4 inputs is not a multiple of the logic execution time the delay time is extended to the next logic cycle If during the first logic cycle the Control input 0 the Enable output 0 If durin...

Page 67: ... the Control input returns to 1 before the selected total delay time expires the Enable output remains 1 Time changed Data type Boolean If the resultant delay time is changed while the Control input is being output after a delay i e the timer is still running at the moment the time is changed then the Time changed output 1 The previously set delay time continues to apply The new delay time only be...

Page 68: ...ontrol input 1 and a delay time 0 is configured the function block sets the Enable output to 1 after the total delay time has elapsed 7 6 2 3 5 Clock generator V1 Overview The function block generates a pulsed signal The elementary period and pulse dura tion are configurable Principle of operation Table 60 Inputs Input Description Enable Data type Boolean Table 61 Outputs Output Description Clock ...

Page 69: ...he pulse duration This is followed by a pause the Clock output 0 The next elementary period then begins see figure 31 The duration of the elementary period should be longer than the sum of the pulse duration and logic execution time The parameter has an input value and an effective value The configu ration software corrects the input value to the correct effective value based on the Rounding mode ...

Page 70: ...rnal counter 0 65 535 Upper limit Data type Boolean Is 1 as long as the counter Maximum value Overflow Data type Boolean See the Overflow behaviour parameters Table 65 Parameter Parameter Description Initialization value The start value of the internal counter is set to 0 in the first logic cycle Overflow behaviour This parameter controls the behavior of the function block when the internal counte...

Page 71: ...oolean See the Underflow behaviour parameters Table 68 Parameter Parameter Description Initialization value The start value of the internal counter is set to the value of the Maxi mum value parameter in the first logic cycle Underflow behaviour This parameter controls the behavior of the function block when the internal counter has reached the value 0 and then another counting pulse occurs at the ...

Page 72: ... the Reload value parameter The input is ignored when a rising signal edge 0 1 occurs simultane ously at the Reset to zero input 1 If during the first logic cycle the input is already 1 then function block does not evaluate this as a rising signal edge Table 70 Outputs Output Description Counter value Data type UINT16 Outputs the value of the internal counter 0 65 535 Upper limit Data type Boolean...

Page 73: ... 1 65 535 The value must be greater than or equal to Reload value Reload value 0 65 535 The value must be less than or equal to the Maximum value parameter 7 6 2 4 Function blocks for input evaluation 7 6 2 4 1 Two hand control 2 inputs V1 Overview This function block provides the logic for monitoring the inputs of a two hand control device The category 1 Type IIIA or category 4 Type IIIC accordin...

Page 74: ...control device The category 1 Type IIIA or category 4 Type IIIC according to EN 574 depends on the wiring and parameterization Principle of operation Table 74 Inputs Input Description 1A NO 1B NC 2A NO 2B NC Data type Boolean Input pair 1 1A NO 1B NC Input pair 2 2A NO 2B NC Table 75 Outputs Output Description Enable Data type Boolean 0 not enabled 1 enabled The Enable output is set to 1 if the fo...

Page 75: ...the input pairs 1 and 2 are allowed to have different values Fixed value 500 ms in accordance with EN 574 The synchronization time evaluates the relationship between the two dual channel evaluation functions By contrast the discrepancy time relates to one pair of inputs for one dual channel evaluation function Sequence monitoring The Enable output is set to 1 if both input pairs were inactive at t...

Page 76: ...u are unable to configure dual channel evaluation in the hardware configuration Principle of operation Table 78 Inputs Input Description Input A Data type Boolean Input B Table 79 Outputs Output Description Enable Data type Boolean The dual channel evaluation can only switch to active Enable output changes from 0 to 1 after a correct sequence The inputs are not allowed to change from active to dis...

Page 77: ...ancy time Discrepancy time 0 30 s The discrepancy time defines how long the two inputs can continue to have discrepant values after a change in either of the input signals without this being regarded as an error If signals from tested sensors are connected the discrepancy time must exceed the test pulse duration the maximum OFF ON delay of the test output that is being used You can find these valu...

Page 78: ...set parameter Principle of operation Table 82 Inputs Input Description Input Data type Boolean Table 83 Outputs Output Description Edge detected Data type Boolean When the function block detects the relevant type of signal edge the function block sets the Edge detected output to 1 for a logic cycle Table 84 Parameter Parameter Description Edge detection Positive rising signal edges Negative fallin...

Page 79: ...ed to the EDM feedback signal input switches as expected Important information NOTE If an ON OFF filter or a discrepancy time for example is configured for the input signals in the hardware configuration then the statuses of the Control input input and the EDM feedback signal input may differ over time This can result in an error b Avoid time differences in the signals b Configure the Max response...

Page 80: ...hat are not a multiple of the logic execution time are rounded to the nearest multiple of the logic execution time EDM mode Turn on monitoring If a rising edge of the Enable output is present the function block monitors whether the EDM feedback signal input switches to 0 within the configured Max response delay Turn on monitoring and turn off monitoring In addition to Turn on monitoring If a falli...

Page 81: ...igured feedback delay time The EDM feedback signal input 1 for the duration of the config ured feedback time and the Control input input must be 0 at the latest by expiry of the feed back delay time Sequence timing diagram Figure 36 Sequence timing diagram Figure 37 Sequence timing diagram CONFIGURATION 7 8024589 2020 11 10 SICK O P E R A T I N G I N S T R U C T I O N S Flexi Compact 81 Subject to...

Page 82: ...t the dangerous state of the machine may not be stopped or not stopped in a timely manner b Make sure that the system or machine is in a safe status when using the Bypass function b Ensure the mandatory use of other protective measures while the Bypass function is active e g that the machine is in safe setup mode so that it cannot endanger people or parts of the system while the bypass is active b...

Page 83: ...ions for A At least one input is activated for Release Condition A All activated inputs of Release Condition A 1 Conditions for B At least one input is activated for Release Condition B All activated inputs of Release Condition B 1 Example of two alternative enable conditions A safety light curtain with presence detection is protecting the work cell of a robot The movement of the robot is enabled ...

Page 84: ...l response time Normal response time switch on delay of 3 logic cycles The switch on delay compensates for the processing time of the logic To bypass fast shut off the Bypass input must be set to 1 at least 3 logic cycles in advance in the logic before the input signal changes to 0 on the physical input Complementary information The value of the connected output in the online monitor of the logic ...

Page 85: ...output Table 94 Outputs Output Description Enable Data type Boolean Resets the safety device When the Release input 1 and the function block detects a valid reset pulse on the Reset input the Enable output switches to 1 The Release output remains 1 as long as the Enable input 1 Reset required Data type Boolean The output pulsates at 1 Hz to indicate that the function block is expecting a valid res...

Page 86: ...tion WARNING Undesired reset following short circuit to High The dangerous state may not be stopped or not be stopped in a timely manner in the event of non compliance b Make sure the signal line is laid with protection to prevent a cross circuit with other signal lines b No short circuit detection i e no referencing to test outputs Principle of operation Table 95 Inputs Input Description Restart ...

Page 87: ... use this output to control an indicator lamp Ready for restart Data type Boolean The output switches to 1 when a valid pulse at the Restart input leads to activation of the Enable output Sequence timing diagram Figure 41 Sequence timing diagram Complementary information To evaluate the minimum length of the restart pulse here 100 ms the restart signal must be sampled twice after a 0 1 transition ...

Page 88: ... block requires a signal that for example generates a pulse during each machine cycle Do not use this input for safety functions but instead for e g automa tion control Table 98 Outputs Output Description Enable Data type Boolean The output switches to 1 if all of the following conditions are met The Release 1 and Release 2 inputs are and remain set to 1 All connected Operator 1 Operator 3 inputs ...

Page 89: ... Output Description Output 1 Output 8 Data type Boolean If exactly one input x 1 then output x 1 Example Input 2 1 and all other inputs 0 then output 2 1 Input 5 1 and all other inputs 0 then output 5 1 The behavior of the outputs also depends on the configured parame ters Operating mode not altered Data type Boolean The output is 0 for the duration of a logic cycle if the value of at least one ou...

Page 90: ...arameter the corresponding value in the error output combination is set to 0 When a valid input combination is present again the function block sets to 1 the output corresponding to the input If a faulty input combination is already present in the first logic cycle the error output combination is activated without delay Behavior of the function block Exactly one input must be 1 at all times If mor...

Page 91: ...e outputs Principle of operation Table 106 Inputs Input Description Input 1 Data type Boolean Input 2 Input 8 optional Set Data type Boolean Depending on the Inversion parameter a rising or a falling signal edge saves the current status of inputs 1 8 at the Set input The function block also saves the statuses of the inputs when the Set input is already 1 in the first logic cycle Table 107 Outputs ...

Page 92: ... equipment ESPE such as a safety light curtain and into a hazardous area During this transport operation the Muting function bypasses monitoring by the electro sensitive protective equipment 7 6 2 7 1 Parallel muting V1 Overview A1 B1 A2 B2 Figure 44 Muting with two sensor pairs arranged in parallel A1 A2 and B1 B2 Principle of operation Table 109 Inputs Input Description ESPE Data type Boolean Th...

Page 93: ... 1 Muting status Data type Boolean The output indicates the status of the muting function The Muting status output 0 if the muting cycle is inactive no error or a muting error has been detected The Muting status output 1 if the muting cycle is active no error or override is active no error Override required Data type Boolean Muting error Data type Boolean Output Muting error page 103 Override stat...

Page 94: ...0 ms adjustable in 10 ms increments If the value is not 0 it must be greater than the logic execution time see Parameter Suppression of sensor signal gaps page 104 Additional muting time after the ESPE is released 0 ms 200 ms 500 ms 1 000 ms Parameter Additional muting time after the ESPE is released page 105 Input C1 Active Deactivated Override input Active Deactivated Conveyor Active Deactivated...

Page 95: ...e electro sensitive protective device A1 A2 B1 B2 Data type Boolean Signal from the muting sensor Override optional Data type Boolean Input Override page 100 Band signal optional Data type Boolean Input Band signal page 103 C1 optional Data type Boolean The optional C1 input can be used as additional protection against manipulation If it is used the C1 input must have switched to 0 after a previou...

Page 96: ...ror 1 No error The value at the output is the inverted value of the Muting error output Table 114 Parameter Parameter Description Direction detection Disabled Forward A1 A2 first Backward B1 B2 first Parameter Direction detection page 104 Condition of the other sen sor pair for muting start Both sensors clear At least one sensor clear Parameter Condition of the other sensor pair for muting start p...

Page 97: ...irst sensor is still active at the time of deactivation of the second sensor due to the Suppression of sensor signal gaps and an error occurs in the sequence monitoring Additional muting time after the ESPE is released 0 ms 200 ms 500 ms 1 000 ms Parameter Additional muting time after the ESPE is released page 105 Input C1 Active Deactivated Override input Active Deactivated Conveyor Active Deacti...

Page 98: ... a muting error The signaling of the error state at the Muting error output is suppressed if the BWS input 1 Before a new valid muting cycle can be executed this error must be reset The muting times have an accuracy of 10 ms evaluation plus logic execution time Further topics Safety notes for muting applications page 18 7 6 2 7 3 Cross muting V1 Overview A1 A2 Figure 48 Muting with a sensor pair a...

Page 99: ...uting status output 0 if the muting cycle is inactive no error or a muting error has been detected The Muting status output 1 if the muting cycle is active no error or override is active no error Override required Data type Boolean Muting error Data type Boolean Output Muting error page 103 Override status Data type Boolean Status Data type Boolean 0 Error 1 No error The value at the output is the...

Page 100: ...ogic cycle and therefore one or more muting sensor signal inputs are set to 1 this gener ates a muting error The signaling of the error state at the Muting error output is suppressed if the BWS input 1 Before a new valid muting cycle can be executed this error must be reset The muting times have an accuracy of 10 ms evaluation plus logic execution time Further topics Safety notes for muting applic...

Page 101: ...utput 0 If the conditions for the Override required output are met and a valid override sequence involving a 0 1 0 transition at least 100 ms but not exceeding 3 s longer or shorter pulses will be ignored occurs at the Override input the Enable output 1 in exactly the same way as if the muting conditions had been met Once all the muting sensor signal inputs have switched back to 0 and the ESPE inp...

Page 102: ... 180 60 min total muting time 30 s 120 1 min 60 5 min 12 15 min 5 Minimum number of override cycles 5 30 min 5 60 min 5 Disabled 0 unlimited 5 The number of override cycles is saved in the function block This value is incremented whenever the Override required output starts pulsating or whenever the Muting status output switches to 1 The value is reset to 0 on completion of a valid muting cycle af...

Page 103: ...or the first time a one time increase of 5 seconds is added onto the total muting time Concurrence monitoring Complementary information The Suppression of sensor signal gaps parameter is not affected by the Band signal input 7 6 2 7 6 Output Muting error Output Muting error The Muting error output indicates when an error associated with the muting function block has been detected The Muting error ...

Page 104: ...es to the two muting sensor signal inputs that are subject to dual channel evaluation and specifies how long they are allowed to have different values without this being regarded as an error This means that input pair A1 and A2 or the input pair B1 and B2 must assume equivalent values before the end of the concurrence monitoring time Concurrence monitoring starts as soon as a value of a muting sen...

Page 105: ...rotective field has been breached before the next valid muting sequence begins the Enable output of the function block switches to 0 In this case the next muting cycle can only begin once the End of muting condition has been met 7 6 2 7 13 Parameter Condition of the other sensor pair for muting start This parameter determines when the next valid muting sequence can begin after a previous muting se...

Page 106: ... of the associated module are OK Output data status 0 An error has been detected at one or more outputs of the associated module e g overload short circuit or communi cation error I e the outputs may have different values than would normally be the case during error free operation 1 Outputs of the associated module are OK Process data status bits of the individual inputs or outputs Table 124 Proce...

Page 107: ...xample Create a reverse path Connect function blocks on different pages of the logic editor Complementary information You can use up to 256 jump addresses A source jump address can have multiple target jump addresses 7 6 7 Logic programming in the logic editor 7 6 7 1 Safety Take into consideration that in the event of an error being detected the associated diagnostic elements are set to 0 however...

Page 108: ...uts to outputs and vice versa Inputs are the blue squares on the left side of an element Outputs are the blue squares on the right side of an element You can connect the output of a function block to multiple downstream function blocks You can connect the output of a function block to multiple physical outputs 7 6 7 4 Configuring function blocks Approach 1 Double click on a function block The conf...

Page 109: ...the I O matrix for example to check whether the logic program is complete Green field Input affects output White field There is no relationship between input and output The I O matrix selection window lists all inputs and outputs in the CPU logic catalog Activated inputs and outputs are displayed in the matrix 7 6 10 I O summary page The I O summary page summarizes all logic pages into a single ov...

Page 110: ...access for logic pages com mand from the context menu 3 Select the Enable password protection for logic pages option 4 Set passwords for logic access levels 1 and 2 5 Click on OK Complementary information Users can verify and transfer configurations if no visibility protection has been applied to the logic pages Users can only export configurations containing protected logic pages after logging in...

Page 111: ...ged in with the required logic access level the pencil icon is crossed out 7 6 11 4 Removing the logic access protection from a logic page Approach 1 Open the desired page in the Logic editor view 2 Right click on the page and select the Remove access protection for logic page com mand from the context menu 3 Enter the required password where applicable and click on Log in 7 6 11 5 Applying visibi...

Page 112: ...n from the device or transfer a configuration to the device it is necessary to establish a connection between the configuration software and the safety controller Approach 1 Check whether the safety controller is connected correctly 2 Click on Connect in the toolbar The configuration software establishes the connection to the safety controller Complementary information When a connection to the saf...

Page 113: ...e the configuration content and the configuration transfer have not yet been verified make sure there no people in the hazardous area If necessary imple ment additional safety measures b Before transferring the configuration check whether a connection to the correct safety controller exists b Check the verification report carefully before confirming b If the configuration deviates from the safety ...

Page 114: ...he configuration project and in the SmartPlug of the respective safety controller The checksums in the SmartPlug correspond to those checksums in the project that applied when the configuration was last transferred Checksums Overall checksum value The total checksum includes the safety configuration and the standard configura tion Safety checksum The safety checksum includes the safety configurati...

Page 115: ...to the safety controller Approach 1 Click on The safety controller starts 2 The safety functions are tested 3 Click on The safety controller stops Complementary information If the configuration has not been verified a manual start of the safety controller using the configuration software is required CONFIGURATION 7 8024589 2020 11 10 SICK O P E R A T I N G I N S T R U C T I O N S Flexi Compact 115...

Page 116: ...the protective device and that unprotected access to the hazardous area is prevented b Carry out the checks according to the instructions from the manufacturer of the machine and from the operating entity 8 COMMISSIONING 116 O P E R A T I N G I N S T R U C T I O N S Flexi Compact 8024589 2020 11 10 SICK Subject to change without notice ...

Page 117: ...ive device and that unprotected access to the hazardous area is prevented b Carry out the checks according to the instructions from the manufacturer of the machine and from the operating entity OPERATION 9 8024589 2020 11 10 SICK O P E R A T I N G I N S T R U C T I O N S Flexi Compact 117 Subject to change without notice ...

Page 118: ...tive device and that unprotected access to the hazardous area is prevented b Carry out the checks according to the instructions from the manufacturer of the machine and from the operating entity 10 MAINTENANCE 118 O P E R A T I N G I N S T R U C T I O N S Flexi Compact 8024589 2020 11 10 SICK Subject to change without notice ...

Page 119: ...le 127 page 119 Application is running Ö Red 1 Hz Ö Yellow lights up every 2 s SmartPlug not inserted or incompatible with this module b Check the version and type of the SmartPlug b Plug in the SmartPlug Ö Red 1 Hz o Configuration is invalid b Check the module type and version b Adjust the configuration using the con figuration software b Run diagnostics using the configuration software Ö Red 2 H...

Page 120: ...I Flexi Loop Description Measures O Green Flexi Loop safe series connection is in operation Ö Green 1 Hz in sync with the red PWR indi cation Flexi Loop safe series connection is not in opera tion and a recoverable external error is present b Check cabling of the flashing inputs b Check the number and type of Flexi Loop nodes b Adjust the configuration using the configura tion software b Run diagn...

Page 121: ...Further topics Status indicators page 14 11 2 Possible faults Important information NOTE If a fault response can result in an undesired valid status you should evaluate the associated status bits in the logic to initiate suitable measures Possible faults and their causes Table 132 Faults in the logic Fault Responses Causes Voltage supply A1 A2 of the main module is lower than the operat ing range ...

Page 122: ...safety capable input is Low instead of test pulse signal from the associated test output X Process data bit of the affected input pair 0 Status Ix process data status bit 0 Module status bit of the affected Status Ix input 0 Line break Test output sensor Line break Sensor safety capable input Safety pressure mats safety capable input is High instead of test pulse signal from the associated test ou...

Page 123: ...to an incorrect interpretation as an internal error since the effect on the output voltage is only temporary Table 135 Faults in the test outputs X Fault Responses Causes Voltage supply A1 A2 for the test outputs is lower or higher than the operating range See voltage supply A1 A2 of the main module The test outputs are supplied from the voltage supply of the main module Output voltage level is Lo...

Page 124: ...hours minutes seconds Local time of occurrence Time when the error occurred system time of the computer This value is not displayed for historical errors Site Module position and type code of the module that detected the error Error code Hexadecimal error code Support info Internal information about the error Message Description of the fault that occurred Acknowledged The error has been marked as ...

Page 125: ...n accordance with national waste disposal regulations Complementary information SICK will be glad to help you dispose of these devices on request DECOMMISSIONING 12 8024589 2020 11 10 SICK O P E R A T I N G I N S T R U C T I O N S Flexi Compact 125 Subject to change without notice ...

Page 126: ... channel safety inputs I without test pulses for a safety related application then a protected or separate cabling is required for these safety inputs in order to achieve the safety related characteristics Reason Short circuits to the supply voltage or cross circuits are not detected 2 If you are using dual channel safety capable inputs I without test pulses the safety function must be requested a...

Page 127: ... are using single channel or dual channel safety outputs Q without test pulses then a protected or separate cabling is required for these safety outputs in order to achieve the safety related characteristics Reason Short circuits to the supply voltage or cross circuits to other outputs are not detected in the switched on state without test pulses This also applies if an output is used for a non sa...

Page 128: ...le max 1 0 mm AWG according to UL CSA 26 14 For UL and CSA applications Use copper conductors only min rated for 85 C Network cable requirements Type 100Base TX Cables with RJ45 connections Twisted pair Ethernet cable maximum length 100 m in accordance with EN 50173 Use of wire pairs 1 2 and 3 6 Shielded cables Cat 5 STP or higher Housing Enclosure rating IP20 EN 60529 Contamination rating 2 IEC 6...

Page 129: ...0 V DC Input voltage Low 3 V DC 5 V DC Max input voltage range 1 60 V DC 60 V DC Input current high 2 1 mA 6 mA Input current Low 1 9 mA Reverse current at input in case of loss of ground connection2 100 µA Input capacitance 15 nF Discrepancy time 4 ms 30 s configurable 1 No damage to the input in this voltage range 2 Do not connect any other safety capable inputs in parallel if the reverse curren...

Page 130: ...ast switch off of inductive loads 2 Only permissible if used as a PNP output Safety outputs Q Table 145 Technical data for the safety outputs Q Type of output PNP semiconductor short circuit protected Output voltage High UB 3 V DC UB Max output voltage Low 1 50 V DC 30 V DC Maximum reverse voltage at Low 2 3 V DC Leakage current Low Normal operation 1 mA Dual channel 2 mA Fault 3 1 mA Output curre...

Page 131: ... switched on state and not just after a switch off if these values for the supply cable and the connected control element are not exceeded Otherwise further measures will be required for example protected or separate cabling See also EN 60204 Electrical equipment of machines Part 1 General requirements Network interface of the main module Table 146 Network interface of the main module Interface Mo...

Page 132: ...separately when calculating the response time Important information NOTE The calculation applies exclusively to the safety controller You need to separately consider the response times of sensors and actuators Approach b Use the following table to calculate the response time of the connected signal paths of the safety controller Table 147 Calculating the maximum response time Components of the cal...

Page 133: ...Value ms Always Input processing time 3 ON OFF debounce filter is configured Min debounce filter time Take the value from the report in the con figuration software Input element is connected to a test output X Max tolerated test pulse delay Take the value from the report in the con figuration software Input element is connected to a test output X For safety sensors with a test input or Flexi Loop ...

Page 134: ...y be switched on rather than switched off for this time in the event of an internal hardware error An undesired switch on can also occur in the switched off state and is limited to 5 ms by a fault switch off Ensure in particular for single channel safety outputs that the resultant pulse does not result in a safety critical state of the system OUT2 Response time of test outputs X Table 151 OUT2 Res...

Page 135: ... the con figuration software Input element is connected to a test output X Max tolerated test pulse delay Take the value from the report in the con figuration software Input element is connected to a test output X For safety sensors with a test input or Flexi Loop test pulse frequency of the test output For safety pressure mats the longer test pulse frequency of the two test outputs For electro me...

Page 136: ... IN4 or IN5 see table 153 page 135 3 2 Logic a Response time of the main module logic 2 logic execution time Take the value from the report in the configuration software 8 Delay due to logic application e g switch on delay or switch off delay function block Take the value from the report in the configuration software b Response time of the routing For OUT3 output to the gateway only No delay time ...

Page 137: ...ximum response time signal path 2 Components of the calculation Description Value ms 1 Inputs Response time of the observed input in the signal path IN1 IN3 IN4 or IN5 see table 156 page 136 3 2 Logic a Response time of the main module logic 2 logic execution time Take the value from the report in the configuration software 8 Delay due to logic application e g switch on delay or switch off delay f...

Page 138: ...nput registers 06 0x06 Write single holding register for address 356 only Find Me function can be used 16 0x10 Write multiple holding registers Memory spaces The safety controller provides a memory space with input registers and internal regis ters as an interface to external Modbus TCP controllers Structure of the readable input register Modbus TCP input register Memory space from 0 Device Identi...

Page 139: ... status see table 162 page 140 USINT 1 word 2 bytes MSB always 0 2001 Required user action see table 163 page 140 UINT 1 word 2 bytes 2002 Overall checksum value UDINT 2 words 4 bytes 2004 Safety checksum UDINT 2 words 4 bytes 2005 Standard checksum UDINT 2 words 4 bytes 2006 Reserved UDINT 2 words 4 bytes 2007 Verification checksum UDINT 2 words 4 bytes 2020 Product codes 1 x CPU 1 x SmartPlug 16...

Page 140: ...valid 7 Recoverable Error Application is running A recoverable external error is present at this module 8 Fatal error The application was stopped All outputs of the safety controller are switched off Description of the required user actions Table 163 Required user action Bit Required user action 0x00 01 Confirm configuration 0x00 02 Check configuration 0x00 08 Check application interface 0x00 10 C...

Page 141: ...al chan nel evalua tion Status I3 I4 Dual chan nel evalua tion Status I1 I2 Dual chan nel evalua tion Byte 10 Status I8 Status I7 Status I6 Status I5 Status I4 Status I3 Status I2 Status I1 Byte 11 Status Q4 Short circuit to Low Status Q4 Short circuit to High Status Q3 Short circuit to Low Status Q3 Short circuit to High Status Q2 Short circuit to Low Status Q2 Short circuit to High Status Q1 Sho...

Page 142: ...Byte 7 Status Q8 Short circuit to Low Status Q8 Short circuit to High Status Q7 Short circuit to Low Status Q7 Short circuit to High Status Q6 Short circuit to Low Status Q6 Short circuit to High Status Q5 Short circuit to Low Status Q5 Short circuit to High Module status bits for gateway Table 168 PROFINET gateway module status bits Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Byte 0 Reserved ...

Page 143: ...el controller 1 word 2 bytes 280 1 word 2 bytes 356 Find me function 1 word 2 bytes MSB always 0 0 Standard operation of the LEDs 1 Flash mode for 30 sec onds 1 1 A change from 1 to 0 ends the flash mode 13 3 2 SLMP Overview The safety controller supports an SLMP server without a safety protocol SLMP Seamless Messaging Protocol is used for communication in CC Link systems SLMP allows you to read a...

Page 144: ...ode of the CPU 4 bytes Product code of the SmartPlug 4 bytes Product codes of the expansion modules 4 bytes each UINT32 100 words 200 bytes 1 Unavailable data are padded with 0 13 3 2 1 4 Status Table 174 Status Address Contents Size 350 SystemStatusInfo 1 208 words 416 bytes 1 Unavailable data are padded with 0xFF 13 3 2 1 5 Device Table 175 Device Address Contents Data type Size 714 Vendor name ...

Page 145: ...tent is truncated 13 3 2 1 7 Find me function Table 177 Find me function Address Contents Size 1000 Find me function 0 Standard operation of the LEDs 1 Flash mode for 30 seconds 1 1 word 2 bytes 1 A change from 1 to 0 ends the flash mode 13 3 2 2 SLMP output data 13 3 2 2 1 Process data to the safety controller Process data to the safety controller Table 178 Process data to the safety controller A...

Page 146: ...28 3 120 7 Figure 52 Dimensional drawing CPUc1 48 2 46 2 85 5 89 6 64 4 78 4 124 7 128 3 120 7 Figure 53 Dimensional drawing CPUc2 13 TECHNICAL DATA 146 O P E R A T I N G I N S T R U C T I O N S Flexi Compact 8024589 2020 11 10 SICK Subject to change without notice ...

Page 147: ...on module Table 180 Ordering information for IO expansion module Part Type code Part number Expansion module XTDI1 8 safety capable inputs 8 test outputs FLX3 XTDI100 1085353 Expansion module XTDO1 8 safety capable inputs 8 safety outputs FLX3 XTDO100 1085354 Ordering information for gateway expansion module Table 181 Ordering information for gateway expansion module Part Type code Part number GPN...

Page 148: ... spring terminals FLX0 ACC0200 6066285 SmartPlug FLX3 SMPL100 2106852 Housing end cap FLX0 ACC0400 5340579 14 ORDERING INFORMATION 148 O P E R A T I N G I N S T R U C T I O N S Flexi Compact 8024589 2020 11 10 SICK Subject to change without notice ...

Page 149: ... specifications stated in the EU declaration of conformity have been used as a basis for this Complete EU declaration of conformity for download You can call up the EU declaration of conformity and the current operating instruc tions for the protective device by entering the part number in the search field at www sick com part number see the type label entry in the Ident no field ANNEX 15 8024589 ...

Page 150: ...n 44 27 Logic editor 56 28 Sequence timing diagram 65 29 Sequence timing diagram 66 30 Sequence timing diagram 68 31 Parameter diagram 69 32 Sequence timing diagram 69 33 Sequence timing diagram 75 34 Sequence timing diagram 78 35 Sequence timing diagram 79 36 Sequence timing diagram 81 37 Sequence timing diagram 81 38 Example Two alternative enable conditions 83 39 Example of Fast shut off V1 int...

Page 151: ...tputs 57 18 Inputs 57 19 Outputs 58 20 Parameter 58 21 Inputs 58 22 Outputs 58 23 Parameter 58 24 Inputs 58 25 Outputs 58 26 Inputs 59 27 Outputs 59 28 Inputs 59 29 Outputs 59 30 Parameter 59 31 RS Flip Flop V1 truth table without inversion 59 32 Inputs 60 33 Outputs 60 34 Parameter 60 35 JK Flip Flop V1 truth table without input inversion 60 36 Inputs 61 37 Outputs 61 38 Parameter 61 39 Inputs 61...

Page 152: ... table 77 82 Inputs 78 83 Outputs 78 84 Parameter 78 85 Inputs 79 86 Outputs 80 87 Parameter 80 88 Errors and reset conditions 80 89 Inputs 82 90 Outputs 83 91 Parameter 83 92 Response times 84 93 Inputs 85 94 Outputs 85 95 Inputs 86 96 Outputs 87 97 Inputs 88 98 Outputs 88 99 Parameter 88 100 Inputs 89 101 Outputs 89 102 Parameter 90 103 Inputs 91 104 Outputs 91 105 Parameter 91 106 Inputs 91 107...

Page 153: ...e inputs I 129 143 Technical data for the test outputs X when used with safety capable inputs 129 144 Technical data when using test outputs X as non safe outputs PNP or NPN 130 145 Technical data for the safety outputs Q 130 146 Network interface of the main module 131 147 Calculating the maximum response time 132 148 IN1 Response time of safety capable inputs I 133 149 IN3 IN5 Response time for ...

Page 154: ...ta 145 177 Find me function 145 178 Process data to the safety controller 145 179 Ordering information for main module 147 180 Ordering information for IO expansion module 147 181 Ordering information for gateway expansion module 147 182 Ordering information for accessories 147 17 LIST OF TABLES 154 O P E R A T I N G I N S T R U C T I O N S Flexi Compact 8024589 2020 11 10 SICK Subject to change w...

Page 155: ...LIST OF TABLES 17 8024589 2020 11 10 SICK O P E R A T I N G I N S T R U C T I O N S Flexi Compact 155 Subject to change without notice ...

Page 156: ...3 8080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mexico sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E Mail sales sick co nz Norway Phone 47 67 81 50 00 E Mail sick sick no Poland Phone 48 22 539 41 00 E Mail info sick pl Romania Phone 40 356 17 11 20 E Mail office sick ro Russia Phone 7 495 283 09 ...

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