Shop fox W1702 Manual Download Page 11

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Model W1702 Manual Insert (Mfd. Since 8/10)

Main Parts List

(Replaces Page 37)

REF

PART #

DESCRIPTION

REF PART #

DESCRIPTION

X1702001

STAND

XPCAP77

CAP SCREW 3/8-24 X 1

X1702002

TABLE WING

X1702056

FENCE ADJ SCREW

XPS07

PHLP HD SCREW 1/4-20 X 3/8

XPSS02

SET SCREW 5/16-18 X 3/8

XPB21

HEX BOLT 3/8-16 X 3/4

X1702058

ADJUSTMENT BRACKET

XPLW04

LOCK WASHER 3/8

X1674059

LOCK HANDLE

6V2

X1702006V2

MOTOR COVER V2.08.10

XPCAP04

CAP SCREW 1/4-20 X 1/2

X1702007

TABLE

XPW06

FLAT WASHER 1/4

X1702009

TABLE INSERT

X1702062

ADJUSTMENT KNOB

X1702010

TABLE INSERT

X1674020B

FENCE HOUSING SCALE RIGHT

X1702011

TABLE INSERT

X1674020A

FENCE HOUSING SCALE LEFT

X1702012

STARTING PIN

XPS07

PHLP HD SCREW 1/4-20 X 3/8

XPW02

FLAT WASHER 3/8

XPSS03

SET SCREW 1/4-20 X 3/8

X1702016

HOLD DOWN BRACKET

X1702067

SCALE

X1702017

POINTER

XPFH16

FLAT HD SCR 1/4-20 X 1-1/4

X1702018

FENCE MOUNT, RIGHT

69V2 X1702069V2 POWER CORD 14G 3C 6-15 V2.08.10

X1702019

LOCK HANDLE

X1702070

ADJUSTMENT TUBE

X1702020

LEFT FACING (PLASTIC)

X1702072

COLOR STRIPE

X1702021

RIGHT FACING (PLASTIC)

X1702073

MODEL NUMBER LABEL

X1674022

T-SLOT NUT 1/4-20

78V2 X1702078V2 MOTOR CORD 14G 4C V2.08.10

X1674029

FENCE BOARD

XPHTEK1

TAP SCREW #6 X 1/2

XPSS04

SET SCREW 1/4-20 X 5/16

XPW02

FLAT WASHER 3/8

XPW06

FLAT WASHER 1/4

XPW02

FLAT WASHER 3/8

X1702029

MAIN FENCE HOUSING

XPW06

FLAT WASHER 1/4

X1702030

KNURLED KNOB

XPCAP17

CAP SCREW 1/4-20 X 3/8

X1702031

FENCE MOUNT, LEFT

X1702085

BARREL SCREW

X1702032

SWITCH MOUNT BRACKET

XPFH21

FLAT HD SCR 10-24X 3/4

33V2

X1702033V2

MAGNETIC SWITCH V2.09.10

XPB24

HEX BOLT 3/8-16 X 1-1/4

33V2-1 X1702033V2-1 CONTACTOR SDE MP-09

XPS01

PHLP HD SCR 10-24 X 1/2

33V2-2 X1702033V2-2 RELAY RA-20 12–18A

XPN07

HEX NUT 10-24

35V3

X1702035V3

FWD/REV SWITCH V3.09.10

XPTLW02M

EXT TOOTH WASHER 5MM

X1702036

BRACKET

XPS07

PHLP HD SCREW 1/4-20 X 3/8

X1702037

SWITCH BOX

X1702092

SPECIAL COVER SCREW

X1702039

SWITCH BOX COVER

X1702093

STRAIN RELIEF 16

X1702040

SCALE

X1702094

STRAIN RELIEF PLATE

46V2

X1702046V2

MACHINE ID/WARNING CSA V2.08.10

X1702095

REAR CABINET PANEL

XLABEL-02B

UNPLUG POWER LABEL

XPS06

PHLP HD SCR 10-24 X 3/8

XLABEL-04

ELECTRICITY LABEL

X1702097

SWITCH PADLOCK

XLABEL-06

RESPIRATOR/GLASSES LABEL

601

XPLOGO1

SHOP FOX LOGO PLATE LARGE

XLABEL-12

READ MANUAL LABEL

601A XPS50M

PHLP HD SCR M3-.5 X 12

X1702053

PINION SHAFT

601A XPS50M

PHLP HD SCR M3-.5 X 12

Summary of Contents for W1702

Page 1: ...flect the changes At the top of the following pages the header indicates which page it replaces in the original manual All changes indicated in this update are effective for machines manufactured since August 2010 Before operating your new shaper you MUST read and understand this manual insert AND the original manual to reduce the risk of injury from improper use or setup Since this insert covers ...

Page 2: ... x Width x Height 26 x 31 x 41 in Electrical Power Requirement 220V Single Phase 60 Hz Prewired Voltage 220V Full Load Current Rating 12A Minimum Circuit Size 20A Connection Type Cord Plug Power Cord Included Yes Power Cord Length 6 ft Power Cord Gauge 14 AWG Plug Included No Recommended Plug Type 6 20 Switch Type Magnetic Switch w Overload Protection Motors Main Type TEFC Capacitor Start Inductio...

Page 3: ...bore Depth 5 8 in Table Size Length 28 1 4 in Table Size With Ext Wing Length 28 1 4 in Table Size Width 21 3 4 in Table Size With Ext Wing Width 30 1 2 in Table Size Thickness 1 1 2 in Table Size With Ext Wing Thickness 1 1 2 in Floor to Table Height 34 in Table Fence Length 26 15 16 in Table Fence Width 5 8 in Table Fence Height 2 3 4 in Miter Gauge Info Miter Angle 0 60 deg L R Miter Gauge Slot...

Page 4: ...sufficient length of time damage overheating or fire may result especially if connected to an undersized circuit To reduce the risk of these hazards avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section Circuit Information A power supply circuit includes all electrical equipment between the main b...

Page 5: ...lation with or without yellow stripes is the equipment grounding wire If repair or replacement of the power cord or plug is necessary do not connect the equipment grounding wire to a live current carrying terminal Check with a qualified electrician or service personnel if you do not understand these grounding requirements or if you are in doubt about whether the tool is properly grounded If you ev...

Page 6: ...teps 1 Remove 2 1 4 20 x 3 8 flat head screws and 2 1 4 20 hex nuts connecting extension bar to safety guard see Figure 6 2 Align mounting holes of clear guard with holes in extension bar and secure with hardware from Step 1 3 Attach safety shield to safety guard using 2 1 4 20 x 1 2 knob bolts and 2 1 4 flat washers see Figure 6 Note To adjust safety shield height loosen both knob bolts raise or ...

Page 7: ...m the underside Topside cutting is more dangerous for the operator because when the wood is cut on the top side the cutter can lift and grab the wood and cause severe injury Refer to Rub Collars on Page 29 for specific recommendations Figure 3 Forward reverse switch When using a router bit adapter ONLY operate your shaper in the COUNTER CLOCKWISE directionaslookingdownwardatthespindle and ALWAYS f...

Page 8: ... 8 8 U V Start Capacitor 400 MFD 125V Relay SDE RA 20 SDE MA 15 MAINTENANCE Updated Wiring Diagram Replaces Page 35 ...

Page 9: ... 9 Electrical Components Figure 7 Magnetic switch Figure 9 Updated motor wiring Figure 8 Updated motor start capacitor Figure 10 Forward reverse switch wiring ...

Page 10: ... 10 Model W1702 Manual Insert Mfd Since 8 10 Main Parts Diagram Replaces Page 36 78V2 69V2 6V2 93 89 94 88 93 3 601A 46V2 95 96 35V3 97 33V2 2 33V2 1 33V2 ...

Page 11: ...1674022 T SLOT NUT 1 4 20 78V2 X1702078V2 MOTOR CORD 14G 4C V2 08 10 23 X1674029 FENCE BOARD 79 XPHTEK1 TAP SCREW 6 X 1 2 25 XPSS04 SET SCREW 1 4 20 X 5 16 80 XPW02 FLAT WASHER 3 8 28 XPW06 FLAT WASHER 1 4 81 XPW02 FLAT WASHER 3 8 29 X1702029 MAIN FENCE HOUSING 82 XPW06 FLAT WASHER 1 4 30 X1702030 KNURLED KNOB 83 XPCAP17 CAP SCREW 1 4 20 X 3 8 31 X1702031 FENCE MOUNT LEFT 85 X1702085 BARREL SCREW ...

Page 12: ... 12 152 1V2 152 145 4 145 5 145 3 145 2 PARTS Motor Diagram Replaces Page 38 ...

Page 13: ...EY 5 X 5 X 10 114 X1702114 GIB 145 2 X1702145 2 CAPACITOR COVER 115 X1702115 ELEVATION HOUSING 145 3 X1702145 3 WIRE BOX COVER 116 X1702116 HEX NUT 5 16 18 145 4 X1702145 4 MOTOR FAN 118 X1702118 HEX BOLT 1 2 13 X 2 145 5 X1702145 5 MOTOR FAN COVER 119 X1702119 LOCK WASHER 1 2 146 X1702146 V BELT 7M690 120 X1702120 LOCK NUT 5 8 11 147 X1702147 MOTOR PULLEY 121 X1702121 GEAR 25T 148 X1702148 FLAT W...

Page 14: ...T HD SCR 1 4 20 X 1 304 XPB18 HEX BOLT 3 8 16 X 1 317 XPW06 FLAT WASHER 1 4 305 X1674405 EXTENSION BRACKET 318 X1702318 KNOB BOLT 1 4 20 X 1 2 306 X1674406 1 LOCK KNOB SHAFT ASSY 319 X1702319 CLEAR GUARD 309 X1674409 SHAFT 320 X1702320 FRONT SAFETY SHIELD 310 X1674410 T HANDLE LOCK ASSY 321 X1674417 THREADED SUPPORT 313 XPN02 HEX NUT 5 16 18 Safety Guard Parts Replaces Pages 42 43 301 302 303 304 ...

Page 15: ...do these steps 1 Remove the three hex bolts shown in Figure 1 and remove the motor brace from the shaper 2 Install the three hex bolts back in their original position If you need any further help with this procedure please contact us at 1 360 734 3482 or send e mail to tech support shopfox biz Motor Brace Removal Model W1674 W1702 Figure 1 Motor brace and three hex bolts Motor Brace ...

Page 16: ...the original W1702 manual This update is intended to be used WITH the original manual not as a replace ment for it Before operating your new shaper you MUST read and understand the entire W1702 manual Phone 360 734 3482 On Line Technical Support tech support shopfox biz COPYRIGHT AUGUST 2005 BY WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WIT...

Page 17: ... 1 2 Spindle 1 3 4 Spindle 1 1 Spindle 1 1 2 Spindle Nut 2 3 4 Spindle Nut 2 1 Spindle Nut 2 Spacers 18 Draw Bar and Nut 1 Spindle Wrench Set 3 Safety Guard 1 Safety Guard Shaft 1 Starting Pins 3 Hold Downs 4 Hold Down Bars 2 Hold Down Brackets 4 Washers 6 Guard Mounting Bar 1 Guard Holding Bracket 1 Guard Support 1 Fence Housing Assembly 1 Shaft Holder 1 Hardware Bag 1 Set Screw 1 4 20 x 3 8 4 He...

Page 18: ...shown in Figure 5 6 Mount the magnetic ON OFF switch to the cabinet as shown in Figure 6 Figure 4 Installing grommet Figure 5 Mounting FWD REV switch Figure 6 Mounting ON OFF switch Figure 7 Handwheel and handle installed Handwheel Handle To install the handwheel and handle do these steps 1 Slide the handwheel over the shaft sticking out of the front of the cabinet 2 Align the setscrew in the hand...

Page 19: ...operating it Shapers are dangerous machines that can quickly cause serious injury if some kind of guard is not used To protect yourself read and follow the entire instruc tion manual carefully and do additional research on shop made guards and safety jigs Guard Warning All Other Assembly All other assembly to the machine MUST be performed as described in the W1702 Manual If you have any questions ...

Page 20: ... c XVa Hjeedgi iZX hjeedgi5h de dm W o 8DENG I H EI B7 G 7N LDD9HID8 CI GC6I DC6A C8 L6GC C CD EDGI DC D I H B6CJ6A B6N 7 G EGD9J8 9 C 6CN H 6E DG DGB L I DJI I LG II C 6EEGDK6A D LDD9HID8 CI GC6I DC6A C8 Eg ciZY c IV lVc BD9 A L E H 6E G ...

Page 21: ...als are Lead from lead based paints Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially des...

Page 22: ...g Gi gXiXk fe eZ XZ e JX kp lXi 8lo c Xip lXi fc fnej Xe n_ c Jg e c 8 ALJKD EKJ eZ Gfj k fe e eZ 8c ed ek KXYc ej ikj Glcc p 8c ed ek 0 Jg e c IGD Jg e c Jc Xe Y FG I8K FEJ JkXik Lg lkk i i Zk fe lkk i ejkXccXk fe J kk e Jg e c _k JkiX _k J_Xg e i _Xe J_Xg e GXkk ie J_Xg e D8 EK E8E e iXc KXYc Xe 9Xj ClYi ZXk fe KiflYc j_ffk e N i e X iXd G8IKJ GXikj 9i Xb fnej Xe GXikj C jkj C KI 8C 8 ALJKD EKJ ...

Page 23: ...he Jg Z ZXk fej section on GX Woodstock International Inc is committed to customer satisfaction in providing this manual It is our intent to include all the information necessary for safety ease of assembly practical use and durability of this product Nff jkfZb J im Z Xe Jlggfik We stand behind our machines In the event that a defect is found parts are missing or questions arise about your machine...

Page 24: ...reby limited to the duration of this written warranty We do not warrant that E AB 8AJ machinery complies with the provisions of any law or acts In no event shall Woodstock International Inc s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Woodstock International Inc shall be tried in the State of Washington County of Whatcom We sh...

Page 25: ...riate standards of the American National Standards Institute ANSI 8mf Xe iflj em ifed ekj F EFK operate this machine in wet or open flame environments Airborne dust particles could cause an explosion and severe fire hazard ejli Xcc lXi j Xi j Zli cp e gcXZ and in working condition DXb jli k_ dXZ_ e gfn i jn kZ_ j e k_ F gfj k fe before connecting power to machine B g k_ nfib Xi X Zc Xe free of clu...

Page 26: ...onnected ground wire Immediately replace a damaged extension cord B g gifg i ffk e Xe YXcXeZ at all times and lock mobile base from freely rolling before using your machine F EFK c Xm dXZ_ e leXkk e Wait until it comes to a complete stop before leaving the area 0 G i fid dXZ_ e dX ek eXeZ Xe ZXi Follow lubrication and accessory attachment instructions in the manual B g dXZ_ e XnXp ifd fg e cXd Ope...

Page 27: ...gk kf i dfm kff dlZ_ dXk i Xc e fe gXjj Several light passes are safer and give a cleaner finish 0 e dfjk Xggc ZXk fej k j X m jXYc kf lj X glj_ jk Zb Xj X jX kp m Z in others it can be quite dangerous If the push stick comes in contact with the cutter on the end grain it can be violently propelled from your hand potentially causing serious injury We recommend using some type of fixture jig or hol...

Page 28: ...ear the dust collection suction area li Unplug the shaper whenever making adjustments or changing cutters li Use E AB 8AJ BOARD BUDDIES for holding down the workpiece li Use a E AB 8AJ Right Angle Jig when making special cuts without a safety guard EFK Guard Removed for Clarity Always Use Guard EFK Guard Removed for Clarity Always Use Guard EFK Guard Removed for Clarity Always Use Guard EFK Guard ...

Page 29: ...r fuse use a different circuit that can carry the load DO NOT modify an existing low amperage circuit by only replacing the circuit breaker with a breaker rated for a higher amperage The breaker and the complete circuit must be replaced by a qualified electrician otherwise the wires can overheat and cause a fire ifle e EFK When using an electrical plug adapter make sure the adapter is grounded 8ep...

Page 30: ...3 8 4 o Elk 5 16 18 2 cXk JZi n 5 16 18 x 1 4 2 cXk NXj_ i 5 16 2 lXi Dflek e 9Xi lXi fc e 9iXZb k lXi Jlggfik eZ flj e 8jj dYcp eZ flj e Dflek e Xg JZi nj J_X k fc i Dflek e o 9fckj J_X k fc i k d Hkp LegXZb e The Model W1702 is carefully packed However if it is damaged or is missing any parts please contact Woodstock International Service and Support at 1 360 734 3482 or send e mail to tech supp...

Page 31: ...torage and shipment DO NOT use chlorine based solutions or solvents to remove the waxy oil or you will damage the painted surfaces Remove the waxy oil with a solvent based degreaser before you use the shaper Always follow all use and safety instructions of the product that you are using F EFK lj cXddXYc j jlZ_ Xj Xj fi fk_ i g kifc ld YXj jfcm ekj kf Zc Xe pfli dXZ_ e K_ j gif lZkj _Xm cfn cXj_ gf...

Page 32: ...reas Make sure that you use an appropriate dust collection system connected to your shaper You may have to create or modify other shop ducting to achieve the correct dust collection system clearances and airflow Connect a 3 flexible dust collection hose to the rear of the fence adjustment tube Use a 3 hose clamp to secure the hose to the tube See li For additional information on the correct dust c...

Page 33: ...ce housing See li Position the extension bar and safety guard on the main fence housing and install the T lock handle See li li Installing fence facing JX kp lXi li Threading lock handle onto the guard assembly ok ej fe 9Xi DX e eZ flj e K cfZb Xe c K elk Jlggfik JX kp lXi li Auxiliary wooden guards Auxiliary Wooden Guard Guard Assembly 10 Wood Screws 8lo c Xip lXi Certain freehand shaping procedu...

Page 34: ...not in use Kf ejkXcc k_ _fc fnej f k_ j jk gj1 Install two aluminum hold down brackets onto each of the hold down bars as shown in li Insert the long end of the hold down bar through the hole in the fence mount as shown in li Adjust the hold down fence mount to the desired position along the top edge of the fence casting Screw in but do not tighten the 1 4 20 x 3 8 setscrews into the aluminum hold...

Page 35: ...dle cartridge from the top side of the table See Figure 19 4 Observe and make sure the spindle keyway on the spindle lines up with the guide pin on the spindle cartridge as shown in Figure 19 5 Lower the spindle drawbar assembly until the guide pin splines with the spindle keyway and the spindle drawbar assembly fully seats into the tapered bore of the spindle cartridge When correctly installed yo...

Page 36: ... nut fi iflk i Y k jg e c j1 Hold the router bit spindle flat on the shank NOT the collet nut Using a 15mm open end wrench tighten the drawbar nut while holding the router bit spindle in position with a wrench DO NOT over tighten the drawbar nut li Threading drawbar nut onto drawbar 8JJ D9CP iXnYXi Elk KXg i J Lg FECP fg iXk pfli j_Xg i e k_ FLEK I CF BN J i Zk fe Xj cffb e fnenXi Xk k_ jg e c n_ ...

Page 37: ...n the fence mount lock handle 8 ALJKD EKJ B G cffj Zcfk_ e ifcc lg Xe flk f k_ nXp f dXZ_ e ip Xe b g _X i glcc YXZb NOTICE Pfl ZXe X aljk k_ i cXk m gfj k fe f k_ eZ dflek cfZb _Xe c _ X Yp glcc e Xe ifkXk e k_ _ X k_ i ZcfZbn j fi Zflek i ZcfZbn j 8 aljk e k_ i cXk m gfj k fe j jfd k d j e Z jjXip Y fi k _k e e fi cffj e e k_ _Xe c e k _k cfZXk fej NOTICE F EFK fm i k _k e jZi nj fi Yfckj ekf k_...

Page 38: ...at hold the fence faces to the fence mounts are tight and secure Adjust the fence faces so they are in as close to the same parallel position as possible Hold the straightedge across both of the fence faces as shown in li If the fence faces are not parallel place shims between the back of the fence pieces and the face of the fence mounts With some trial and error shim adjusting parallel fence face...

Page 39: ...the surface of the table thus reducing the chance of operator injury Kf X aljk k_ kXYc ej ikj f k_ j jk gj1 LEGCL K J 8G I Using a screwdriver remove the three Phillips head screws holding the cast iron insert in the table See li Using a straightedge as a guide turn the barrel head screws either way until the insert is flush with the top of the table as shown in li j and Once the entire insert is ...

Page 40: ...Wiggle the motor until the pulley is aligned with the spindle pulley If the spindle pulley is not aligned with the motor pulley loosen the bolt on the spindle slide that holds the spindle in place as shown in li Place a pad on the floor underneath the spindle to prevent damage if it falls to the floor Slowly wiggle the spindle up or down into alignment with the motor pulley Wiggle the spindle slow...

Page 41: ...motor and motor mount plate assembly until the V belt is snug and tighten the bolts The amount of V belt deflection should be 1 4 when pressed with your thumb Tighten all fasteners securely Make sure the V belt is correctly aligned on both pulleys _ffj Jg e c IGD1 Always follow cutter manufacturer recommendations however if not available use these general specifications to help select spindle and ...

Page 42: ... e c jc kf Y Zc XiXeZ f k_ j jk gj1 LEGCL K J 8G I Loosen the setscrew jam nuts Slowly turn the four setscrews Alternate between the top and bottom so the pressure will be uniform Tighten the hex nuts while holding the setscrews in position Recheck the spindle slide up and down movement No play should exist and the spindle should move up and down smoothly It may take several attempts to adjust the...

Page 43: ... is running listen for any unusual noises coming from the shaper The shaper should run smoothly with little or no vibrations If there is an unusual noise or vibration shut the machine off immediately DO NOT run the shaper any further until the problems are corrected Refer to the KiflYc j_ffk e section on GX for possible causes and solutions If the problem continues and cannot be easily identified ...

Page 44: ...rs or doing an adjustment or maintenance Always try to operate the shaper so the wood is cut from the underside Topside cutting is more dangerous for the operator because when the wood is cut on the top side the cutter can lift and grab the wood and cause severe injury Refer to IlY fccXij on gX 0 for specific recommendations NOTICE 8cnXpj Z_ Zb k_ i Zk fe f k_ Zlkk i_ X Y fi g i fid e X j_Xg i fg ...

Page 45: ...ngs or rub collars and lock nuts installed is 2 1 2 For the 1 diameter spindle the maximum safe cutter height with washers T bushings or rub collars and lock nuts installed is 2 1 4 Y _ffj Jg e c Xe lkk i IGD1 Use these general specifications to help select spindle and RPM NOTE Always use the largest spindle possible and only use a single bushing if you need to reduce the cutter inside diameter si...

Page 46: ...g sure the rotation is correct for the specific application as shown in li Place the spindle washer onto the spindle as shown in li Install spacers or collars if necessary for the specific application followed by the nut and locknut as shown in li j and FG I8K FEJ li Spindle washer placement LEGCL k_ gfn i Zfi Y fi pfl f Xep Xjj dYcp X aljkd ekj fi dX ek eXeZ kXjbj Fk_ in j j i flj g ijfeXc ealip ...

Page 47: ...he side of the shaper DO NOT over tighten the knob Only a small amount of tension is needed to keep the spindle from moving during operation li Spindle lock knob li Spindle height handwheel FG I8K FEJ li 0 Spindle locknut placement Tighten down the nut and locknut with an open end wrench while holding the top of the spindle with the provided spindle wrench as shown in li 0 Make sure the cutter wil...

Page 48: ... it is located as far back from the front of the table as possible Turn the shaper FE Using a piece of scrap wood advance the workpiece 8 into the cutters and turn the machine off DO NOT remove the workpiece from the infeed fence face Once the cutter has come to a complete stop adjust the outfeed fence so that it just touches the newly cut edge as shown in li Make sure all fence lock handles are t...

Page 49: ...st the rotation of the cutter as shown in li Another way to conceptualize this is to always feed the wood into the cutter so that the cutter is pushing against the direction of feed Never feed wood in the same direction as the cutter rotation This is called a climb cut and is extremely dangerous Also examine the grain on the side edge of the board Whenever possible run the board so the shaper cutt...

Page 50: ... run it through a second time to finish the cut 9 KN E KNF LKK IJ as shown in li This setup has the advantage of making two profile cuts in a single pass Although you have a rub collar beneath a cutter this setup is safer than the previous setup Any lifting of the workpiece will still cause the cutter to make an uneven cut A second pass will correct the profile on the bottom edge but the top profi...

Page 51: ...ight Install the auxiliary guard DO NOT use the shaper without a guard Refer to li on GX for information on making and using an auxiliary guard Use a supplemental hold down jig like the E AB 8AJ W1500 Right Angle Jig as shown in li or you can use rubberized handle push blocks to support or guide the workpiece and protect your hands Place the workpiece against the starting pin Slowly pivot and feed...

Page 52: ...corporate extra features into the template assembly such as toggle clamps to hold the workpiece and hand grips or guards for safety and protection Kf dXb X k dgcXk f k_ j jk gj1 LEGCL K J 8G I Make sure that screws or clamps will not come into contact with the cutter Design the assembly so that cutting will occur underneath the workpiece Make handles for safety and control Use materials that will ...

Page 53: ...our shaper each time you use it Check for the following conditions and repair or replace parts when necessary Loose mounting bolts Worn switch Worn or damaged cords and plugs Damaged drive belt Any other condition that could hamper the safe operation of this machine e iXc KXYc Xe 9Xj The table can be kept rust free with regular applications of products like Boeshield T 9 For long term storage you ...

Page 54: ... 33 KiflYc j_ffk e D8 EK E8E ...

Page 55: ...ual and keep it for reference We have included some important safety measures that are essential to this machine s operation While most safety measures are generally universal we remind you that each workshop is different and safety rules should be considered as they apply to your specific situation We recommend you keep this manual for complete information regarding Woodstock International Inc s ...

Page 56: ... 35 U V Df c N M N i e X iXd D8 EK E8E ...

Page 57: ... 36 G8IKJ ...

Page 58: ... SCREW 1 4 20 X 3 8 92 X1702092 SPECIAL COVER SCREW 93 X1702093 STRAIN RELIEF 16 601 X1702601 CAST LOGO 603 XPS50M PHLP HD SCR M3 0 5X12 1 X1702001 STAND 2 X1702002 TABLE WING 3 XPS07 PHLP SCREW 1 4 20 X 3 8 4 XPB21 HEX BOLT 3 8 16 X 3 4 5 XPLW04 LOCK WASHER 3 8 6 X1702006 MOTOR COVER 7 X1702007 TABLE 9 X1702009 TABLE INSERT 10 X1702010 TABLE INSERT 11 X1702011 TABLE INSERT 12 X1702012 STARTING PI...

Page 59: ... 38 G8IKJ ...

Page 60: ... SLIDE 138 XPB15 HEX BOLT 5 16 18 x 3 8 139 X1702146 V BELT 7m690 141 XPB22 HEX BOLT 5 16 18 x 13 4 142 XPW07 FLAT WASHER 5 16 143 XPLW01 LOCK WASHER 5 16 144 XPK06M KEY 5 x 5 x 10 145 X1702145 2 CAPACITOR COVER 147 X1702147 MOTOR PULLEY 148 XPW01 FLAT WASHER 1 2 149 XPLW07 LOCK WASHER 1 2 150 XPSS02 SETSCREW 5 16 18 x 3 8 151 X1702151 MOTOR MOUNT PLATE 152 X1702152 MOTOR 3 HP 153 X1702145 3 WIRE ...

Page 61: ... 40 G8IKJ ...

Page 62: ...LE WRENCH SET 234 X1702214A SPINDLE CARTRIDGE KIT 236 X1702236 1 SPINDLE WASHER 237 X1702237 HOUSING CAP 238 XPS01 PHLP HD SCR 10 24 x 1 2 W1161 1 2 ID x 1 OD x 1 2 OH SPACER W1162 1 2 ID x 1 OD x 3 4 OH SPACE W1164 3 4 ID x 11 4 OD x 1 4 OH SPACER W1165 3 4 ID x 11 4 OD x 3 8 OH SPACER W1166 3 4 ID x 11 4 OD x 1 2 OH SPACER W1167 3 4 ID x 11 4 OD x 3 4 OH SPACER W1169 1 ID x 11 2 OD x 1 4 OH SPAC...

Page 63: ... G8IKJ ...

Page 64: ...8 HEX BOLT 3 8 16 x 1 305 X1702305 EXTENSION BRACKET 306 X1702306 LOCK KNOB W SHAFT 309 X1702309 SHAFT 310 X1702310 T HANDLE PEG 313 XPN02 HEX NUT 5 16 18 314 X1702314 EXTENSION BAR 315 X1702315 GUARD 316 XPFH14 FLAT HD SCRW 5 16 18 x 3 4 317 X1702417 SUPPORT I G8IK J I GK FE I G8IK J I GK FE G8IKJ ...

Page 65: ... 44 G8IKJ ...

Page 66: ...D SCREW 1 4 20 X 3 8 607 XPNO7 HEX NUT 10 24 608 XPSS32 SETSCREW 10 24 X 3 4 609 XPSS29 SETSCREW 10 24 X 1 4 610 X1702610 STOP 611 X1702611 POINTER 612 X1702612 SCALE 613 X1702613 GUIDE STUD 614 X1702614 SPRING PIN 3mm 615 X1702615 HANDLE 616 XPW07 FLAT WASHER 5 16 I G8IK J I GK FE I G8IK J I GK FE G8IKJ ...

Page 67: ... 46 I G8IK J I GK FE 401 X1702401 HOLD DOWN BAR 402 X1702402 HOLD DOWN 403 X1702403 BRACKET HOLD DOWN 404 XPSS02 SETSCREW 5 16 18 x 3 8 G8IKJ ...

Page 68: ... ratio to dampen vibration yet is still light enough to easily slide the workpiece through the shaping process Its quality and precision are evident from the first cut K_ 0 E AB 8AJ Xk_ i 9fXi reduces the risk of kickback and helps achieve consistent shaping results from your shaper Designed to lock into 3 8 x 3 4 miter gauge slots these E AB 8AJ Featherboards are adjustable for various stock widt...

Page 69: ...trolled cut profiles on select bits reduce the danger of kickback and Shear angle profiles minimize wood tearing and reduce or eliminate sanding View the fkk jk C e e 8d i ZX at _kkg1 nnn ifdXeZXiY Zfd K_ Nff jkfZb Dflc e X and available knives let you cut many profiles for your projects This system uses a wide variety of precision ground cutter patterns for use in a specially designed CNC machine...

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Page 72: ..._______________________ __________________________________________________________ __________________________________________________________ 1 Where did you purchase your E AB 8AJ machine _________________________________________________________ 2 How did you first learn about us ___Advertisement ___Friend ___Mail order Catalog ___Local Store ___World Wide Web Site ___Other_______________________...

Page 73: ...TAPE ALONG EDGES PLEASE DO NOT STAPLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE NFF JKF B EK IE8K FE8C E G F 9FO 0 9 CC E 8D N8 0 0 Place Stamp Here ...

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