Seepex Macerator 110 Series Not Binding Operating And Assembly Instruction Download Page 57

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Great Britain

Denmark

SEEPEX UK Ltd.
3 Armtech Row
Houndstone Business Park
Yeovil Somerset BA22 8RW
Tel +44.1935.472376
Fax +44.1935.479836
[email protected]

SEEPEX Nordic A/S
Krakasvej 7C
3400 Hillerød
Tel +45.49.192200
Fax + 45.49.193200
[email protected]

France

Italy

SEEPEX France SARL
1, Rue Pelloutier
77183 Croissy Beaubourg
Tel +33.1.64114450
Fax + 33.1.64114489
[email protected]

SEEPEX Italia S.r.l.
Via Alberto da Giussano 23
20145 Milano (MI)
Tel +39.02.36569360
Fax +39.02.92877855
[email protected]

Poland

The Netherlands

SEEPEX GmbH
Przedstawicielstwo w Polsce
ul. Romana Maya 1
61-371 Poznan

SEEPEX GmbH
Bureau Nederland
Visbystraat 13
7418 BE Deventer
Tel +31.570.516644
Fax +31.570.516077
[email protected]

India

SEEPEX India Pvt. Ltd.
Office No. 305.
Raheja Arcade Building
Sector 11, C.B.D. Belapur
Navi Mumbai 400614
Tel +91.22.40240434/35
Fax +91.22.40240436
[email protected]

Austria

SEEPEX GmbH

Vertriebsbüro Österreich

Obermüllergasse 18
3003 Gablitz
Tel +43.2231.61085
Fax +43.2231.6108520

[email protected]

Hungary

SEEPEX GmbH

Magyarországi iroda
Hecskó Tamás okl.vill.mérn.

Éva utca 5.
7632 Pécs
Tel +36.205806134
Fax +36.72952587

[email protected]

Sweden

SEEPEX Nordic A/S

Hamndalsvägen 58
61633 Åby
Tel +46.1166940
Fax +46.1166941
[email protected]

USA

SEEPEX Inc.
511 Speedway Drive
Enon
Ohio 45323
Tel +1.937.8647150
Fax + 1.937.8647157

[email protected]

Malaysia

SEEPEX (M) Sdn. Bhd.
No. 2, Jalan 51/203A
Kaw. Perindustrian Tiong Nam

Seksyen 51
46050 Petaling Jaya

Selengor Darul Ehsan
Tel +60.3.88009988
[email protected]

Belgium

SEEPEX GmbH
Bureau België
Industriezone Klein Gent-Link 21

Welvaartstraat 14-1 bus 15
2200 Herentals
Tel +32.14.501471
Fax +32.14.501461
[email protected]

Irland

SEEPEX UK Ltd.
Branch Office Ireland
29 Lackenfune
Dungarvan
Co. Waterford
Tel +353.860450439
[email protected]

Spain

SEEPEX GmbH
Officina de Representación en España

C/Copenhague, 12
Edif. Tifan Oficina 207
28232 La Rozas
Madrid
Tel +34.91.6361353
Fax +34.91.6409371
[email protected]

China

SEEPEX Pumps (Shanghai) Co., Ltd.

Xuanzhong Rd. 399, Building 13

Nanhui Industrial Area
201300 Shanghai
Tel +86.21.38108888

-Hour Help

line +86.400.7701066

Fax +86.21.38108899
[email protected]

Australia

SEEPEX Australia Pty. Ltd.
Unit 3, 4 Bounty Close
Tuggerah Business Park
NSW 2259
Tel +61.2.43554500
Fax +61.2.43554022
[email protected]

Tel +48.61.6469270
Fax +48.61.6469271
[email protected]

Russia

SEEPEX Ltd.

Ugreshskaya

Str. 2

Bldg. 23

115088 Moscow
Tel +7.495.2874830

Fax +7.495.2874830

[email protected]

Japan

日本シーペックス株式会社

German Industry Park

1-18-2 Hakusan, Midori-ku

Yokohama 226-0006

Tel +81.46.2595931

Fax +81.46.2595941

[email protected]

More SEEPEX sales partnes in
Europe, America, Asia, Africa and
Oceania you willl find on our website.

SEEPEX GmbH
Scharnhölzstraße 344
46240 Bottrop
Postfach 10 15 64
46215 Bottrop
Germany

Tel +49.2041.996-0
Fax +49.2041.996-400
[email protected]
www.seepex.com

Summary of Contents for Macerator 110 Series

Page 1: ...Issue 1 09 2018 Not Binding Operating and Assembly Instruction Macerator This operating and assembly instruction is only for general information Type I 110 with flush connection ZLWKRXW IOXVK FRQQHFWLRQ ...

Page 2: ...Issue 1 09 2018 Not Binding Operating and Assembly Instruction Macerator This operating and assembly instruction is only for general information Type I 110 with flush connection ...

Page 3: ......

Page 4: ... machine 2 3 Constructive design 3 3 3 3 Technical Data Technical Data Technical Data Technical Data 6 6 6 6 4 4 4 4 Transport Intermediate storage Disposal Transport Intermediate storage Disposal Transport Intermediate storage Disposal Transport Intermediate storage Disposal 8 8 8 8 4 1 Safety 4 2 Transport 4 2 1 Dimensions weight and centre of gravity 4 2 2 Symbol 4 2 3 Lashing points AP for lif...

Page 5: ...bly of the machine 27 9 1 1 Prepare the machine for dismantling 9 1 2 Dismantling 9 1 3 Reassembly 9 4 Mechanical seal 32 9 4 1 Safety 9 4 2 Application conditions and material version 9 4 3 Design 9 4 4 Commissioning 9 4 5 Monitoring during operation 9 4 6 Dismantling of mechanical seal 9 4 7 Reassembly of mechanical seal 9 6 Sectional drawing shaft sealing 35 9 6 1 Part List 36 10 10 10 10 Spare...

Page 6: ...ion Corresponding harmonised standards and regulations 1 2 Safety and warning notes Comply with safety and warning notes for safe and efficient use of the product Signal words for specific dangers and possible consequences are explained below These are supplemented by symbols pictograms if necessary 1 2 1 Warning notes 1 2 2 Danger symbols NOTICE Caution for machine Possible danger Material damage...

Page 7: ...nger 1 4 Qualification of the personnel This handbook is intended for Owner Operators Setters Maintenance personnel 1 5 Authorised people People authorised to undertake operation set up and maintenance are instructed and trained specialists employed by the owner manufacturer The owner is responsible for Personnel training Compliance with safety regulations Compliance with operating and maintenance...

Page 8: ...wn chapter Decontaminate de toxify machines that are used for pumping media that can be harmful to health Refer to the Initial start up chapter before repeated start up of the machine 1 6 Personal protective equipment Wear personal protective equipment and or additional equipment for your own safety Avoid limit risks by the use of collective technical protective equipment or by organisational meas...

Page 9: ...pumping media in ac cordance with the technical data chapter 3 Written approval must be obtained from the manufacturer before other media are pumped Refer to the information on the type plate and the operating instructions for technical data chapter 3 and comply with them The operating instructions are assigned to the seepex machine based on the commission number Fig 1 1 Similar illustration 1 10 ...

Page 10: ...ode of operation and principle of maceration The macerator serves to chop solids and textiles The optimum cutting effect is the result of the minimal space between the shear plate and the knives The material is chopped and not torn 2 3 Constructive design Range I Range U Item Denomination ANT Drive 102 Drive shaft 200 Lantern SDE Cutterhead assembly 500 Cutter casing 900 Shear plate 905 Cutting he...

Page 11: ...6 ...

Page 12: ...018 Dokument document OM TED MACe Blatt sheet 1 1 3 Technical data 3 1 Data sheet 3 2 Declaration Data sheet and declarations are commission specific documents and not part of this not binding operating and assembly instruction ...

Page 13: ...8 ...

Page 14: ...Damage to property injuries due to incorrect transport Slight injury or damage to property can occur Comply with the safety notes and transport notes on the packaging Use suitable means of transport lifting devices and tools Use protective equipment Top Fragile item Against moisture protect Centre of gravity Lashing points WARNING Warning of suspended load Death of serious injury can occur Use the...

Page 15: ...trial truck 4 3 Temporary storage Corrosion protection If stored temporary for longer periods additional corrosion protection is necessary Discuss required corrosion protection measures with seepex Store in dry closed rooms that are free of frost to protect against ambient influences 4 4 Disposal NOTICE Environmental protection Material damage can occur Drain the pumping medium and dispose of it i...

Page 16: ...erator contact surfaces rest on foundation bearing type fixture Correct seat of drives All drives are aligned and assembled ready for operation Align fasten drive unit if the drive has been shifted during transport installation of the mac erator CAUTION Macerator falling Slight injury or damage to property may occur Observe sling points for lifting device Observe dimensions weights and center of g...

Page 17: ...serve technical data Chapter 3 Nominal width of pipeline nominal width of macerator inlet and outlet connection 5 5 3 Residue free pipelines 5 5 4 Zero potential assembly Assembly pipelines and other components on the macerator with zero potential DANGER Line voltage and rated frequency Death or serious injury will occur Observe type plate on macerator Note manufacturer s regulations Chapter 13 Ob...

Page 18: ...trop Germany Phone 49 2041 996 231 Fax 49 2041 996 431 Address of plant Rest of Europe Phone 49 2041 996 224 Fax 49 2041 996 424 service seepex com Outside Europe Phone 49 2041 996 120 Fax 49 2041 996 432 Delivery date Date of installation Assembly check carried out on Please enter operational data Conveying liquid Temperature Fuse level motor protection or power consumption Frequency control no y...

Page 19: ...14 ...

Page 20: ...ce Protective devices designed to prevent touching surfaces or moving parts must be regarded as adequate if testing with test finger is not possible taking into account penetration possibility strength and shock resistance Observe country specific protective regulations Fit touch protection on macerators with open suction casing These safety clearances pro tect persons who try to reach into danger...

Page 21: ...start macerator then the pump Solids may clog the holes of the shear plate and block the macerator 6 3 1 Heavy components that cannot be chopped 6 3 2 Avoid macerator dry running Flow direction Design I Design U NOTICE Macerator dry running Breakdown and or irreparable damage to the macerator Fill casing on inlet side with liquid NOTICE Heavy components that cannot be chopped e g metals stones Dam...

Page 22: ...rator Dismantling the macerator Note dismounting reassembly Chapter 9 6 4 4 Storing Protecting the macerator from corrosion NOTICE High pressure Breakdown and or irreparable damage to the shaft seal or macerator Observe pressure in the macerator as specified in the technical data Chapter 3 DANGER Dangerous voltage Death or serious injury can occur Note safety regulations Disconnect motor from all ...

Page 23: ...18 ...

Page 24: ...CE Macerator standstill Production failure due to wear Obtain replacement cutterhead assembly Item Denomination Lubricant Fill volume Remarks 1 Cutterhead assembly NLGI class 1 5 3 200 cm Relubrication via lubrication nipple 2 Drive Refer to manufacturer s documentation chapter 13 _ Knives shear plate Conveying medium Shaft seal Note dismantling reassembly shaft seal chapter 9 4 Component Interval...

Page 25: ...20 ...

Page 26: ... X X X X X Friction between shear plate headstock too large Set cutter clearance Put lubricant liquid soap between shear plate knives X X Wrong or faulty shear plate Deburr and clean contact surfaces on bearing hous ing If necessary exchange shear plate X X Suction line or shaft seal leaking Seal untight parts X X X Maceration degree too high Check suction head if nec essary increase pipe diam ete...

Page 27: ...22 ...

Page 28: ...embly of the shaft sealing see document OM SEA __ 1 4 Drive Shaft 102 After disassembly of the lock nut 106 and locking plate 107 the drive shaft 102 will be pressed out of the bearing housing 100 2 0 Headstock Assembly Re assembly 2 1 Bearing Housing 100 Check lip seal 127 for damage replace it if necessary press it in and fill it with grease 1 Press in the external bearing rings 151 and 104 2 2 ...

Page 29: ...lipped on the drive shaft 102 Screw down with hexagon nut M20 not self locking and no component of the headstock assembly Do not use the self locking hexagon nut 142 because this hexagon nut can only be used once for the re assembly acc to Point 2 5 3 B Measure the distance between the knife C in the headstock 905 and the shear plate 900 using a thickness gauge C Dismantle the headstock 905 again ...

Page 30: ...er of the split ring 903 to be destroyed Perhaps loosen and newly adjust shear plate 900 Additionally safeguard screws 906 by means of a screw locking device an adhesive of medium strengh In addition safeguard the self locking hexagon nut 142 by a screw locking device an adhesive of medium strengh Rechecking acc to Point 2 5 1 item E1 2 5 3 Closing Casing ASG Cover Plate APL Re assembly see docume...

Page 31: ...26 ...

Page 32: ... connections against restarting WARNING Tilting or falling macerator Death or serious injury can occur Attach cutter casing 500 to secure the macerator CAUTION Oozing liquid Slight injury or damage to property may occur Wear suitable protective clothing See the technical data chapter 3 for the corresponding design of the macerator casing Drain pipelines on inlet and outlet sides or shut off behind...

Page 33: ... FLA Remove screw fitting SCH on macerator feet Observe de commissioning instructions chapter 6 4 Remove screw fitting SCH on pipelines FLA Remove screw fitting SCH on macerator feet Remove macerator Observe de commissioning instructions chapter 6 4 Remove screw fitting 562 563 564 Remove the drive ANT Remove screw fitting 242 Remove cover plate 240 Remove set screw 150 Remove coupling 149 and dis...

Page 34: ...erhead assembly SDE dis mantling instructions chapter 9 1 10 WARNING Tilting or falling macerator Death or serious injury can occur Attach cutter casing 500 to secure the macerator Follow cutterhead assembly SDE reas sembly instructions chapter 9 1 10 Check O ring 350 for damage and replace if necessary Insert O ring 350 in drive casing 200 Insert cutterhead assembly SDE in drive casing 200 Align ...

Page 35: ...ting 506 507 Push on distance ring 153 and coupling 149 to limit stop Mount set screw 150 in coupling 149 Mount the mounting flange 201 with screw fitting 231 232 Coat drive shaft multi spline profile 102 with anti seize graphite petroleum GF Mount drive ANT with screw fitting 562 563 564 Note position of motor terminal box for drive ANT Mount cover plate 240 with screw fitting 242 Place pipeline ...

Page 36: ...ument document OM MAI 11e Blatt sheet 5 5 9 Dismantling Reassembly Alternative B Insert macerator between pipelines FLA Mount screw fitting SCH on pipelines FLA Mount screw fitting SCH on macerator feet Assemble flushing connection SSÜ ...

Page 37: ...32 ...

Page 38: ...al to adjust at the application site in a manner appropriate for the operating conditions Refer to the sectional drawing of the shaft seal for setting measurements Set the setting measurements of the shaft seal to the drive shaft 102 9 4 5 Maintenance No maintenance is required if the machine is operated according to the regulations WARNING Shaft seal is leaky Leakage may escape into the atmospher...

Page 39: ...aded holes made in housing 333 Push shaft seal SEA out of cutter casing SDE using forcing off bolts 351 Dismantle mechanical seal 330 SDE X 351 SEA 352 351 144 380 347 333 346 330 SEA Shaft seals are high quality precision parts This means they must be installed carefully Careful handling and utmost cleanliness are essential Reassemble mechanical seal 330 Fill bearing area B with grease up to top ...

Page 40: ...ressure in the bearing housing Connection fittings A barrier chamber supply unit without with flow meter must be installed for applying flushing barrier liquid to the shaft seal NOTICE Irreparable damage due to overheating penetration of the product Material damage can occur Connect flush connection before commissioning Flushing volume QSp 1 5 bar 1 0 0 5 0 2 50 100 150 200 250 300 350 400 Q l h S...

Page 41: ...36 ...

Page 42: ......

Page 43: ...38 ...

Page 44: ...lip seal bague d etanchéité d ondes 1 128 Schmiernippel lubrication nipple raccord fileté de graissage 1 141 Passfeder fitting key clavette 1 142 6kt Mutter hexagon nut écrou 1 143 Fächerscheibe fan type lock washer rondelle à dents chevauchantes extérieures 1 144 O Ring o ring joint torique 1 147 Doppelnippel double nipple double raccord 1 151 Kegelrollenlager taper roller bearing roulement à rou...

Page 45: ...établissement requise du personnel qualifié ainsi qu un dispositif d essai pour la verifiction du fonctionnement de l unité sécatrice Der Kauf einer komplett überholten fertig montierten und funktionsgeprüften Ersatzschneideinheit ist aus o g Grund konstengünstiger und gewährleistet die Funktionssicherheit For the a m reason the purchase of a completely overhauled fitted and function tested spare ...

Page 46: ...41 Ausgabe issue B 29 03 2011 Dokument document OM SZG 02e Blatt sheet 1 1 10 Spare parts 10 1 Spare parts list 10 2 Sectional drawing and parts list ...

Page 47: ...42 ...

Page 48: ...ottrop service seepex com Germany Tel 492041 996 231 Fax 492041 996 431 Delivery address Rest of Europe Tel 492041 996 224 Fax 492041 996 424 Outside Europe Tel 492041 996 120 Fax 492041 996 432 No Quantity Component Material Comment Set of wearing parts 102 1 Drive shaft 104 1 Bearing 112 1 Set of of fitting discs 140 1 Shaft securing sleeve 149 1 Coupling 151 1 Bearing 330 1 Mechanical seal stat...

Page 49: ... 1 O ring gasket according to data sheet chapter 3 1 126 1 Lip seal 127 1 Lip seal 144 1 O ring 330 3 Mechanical seal stationary seat unit according to data sheet chapter 3 1 346 2 O ring 347 2 O ring 350 1 O ring 501 1 O ring 904 1 Felt ring 910 1 Felt ring __________________________________ _______________________________________ Place date Signature company stamp ...

Page 50: ...r service seepex GmbH Postfach 10 15 64 D 46215 Bottrop service seepex com Germany Tel 492041 996 231 Fax 492041 996 431 Delivery address Rest of Europe Tel 492041 996 224 Fax 492041 996 424 Outside Europe Tel 492041 996 120 Fax 492041 996 432 For installation of Cutterhead assembly Bearing Tool no W50 W51 W52 W53 Denomination Mounting socket Sleeve Pin Pin Order no MSO HUL BOL BOL For installatio...

Page 51: ...46 ...

Page 52: ... XXd Blatt sheet 1 1 12 Zugehörige Unterlagen 12 1 Zusatzeinrichtungen Technische Information Zusatzeinrichtungen und technische Informationen sind kommissions spezifische Dokumente und nicht Bestandteil dieser unverbindlichen Betriebs und Montageanleitung ...

Page 53: ...48 ...

Page 54: ...ment document OM MDS XXd Blatt sheet 1 1 13 Anhang 13 1 Herstellerunterlagen Zulieferer Hersteller und Zuliefererunterlagen sind kommissionsspezifische Dokumente und nicht Bestandteil dieser unverbindlichen Betriebs und Montageanleitung ...

Page 55: ...50 ...

Page 56: ...51 ...

Page 57: ... 937 8647157 sales seepex net Malaysia SEEPEX M Sdn Bhd No 2 Jalan 51 203A Kaw Perindustrian Tiong Nam Seksyen 51 46050 Petaling Jaya Selengor Darul Ehsan Tel 60 3 88009988 seepex m seepex com Belgium SEEPEX GmbH Bureau België Industriezone Klein Gent Link 21 Welvaartstraat 14 1 bus 15 2200 Herentals Tel 32 14 501471 Fax 32 14 501461 seepex be seepex com Irland SEEPEX UK Ltd Branch Office Ireland ...

Page 58: ...Issue 1 09 2018 Not Binding Operating and Assembly Instruction Macerator This operating and assembly instruction is only for general information Type I 110 withRXW flush connection ...

Page 59: ......

Page 60: ... machine 2 3 Constructive design 3 3 3 3 Technical Data Technical Data Technical Data Technical Data 6 6 6 6 4 4 4 4 Transport Intermediate storage Disposal Transport Intermediate storage Disposal Transport Intermediate storage Disposal Transport Intermediate storage Disposal 8 8 8 8 4 1 Safety 4 2 Transport 4 2 1 Dimensions weight and centre of gravity 4 2 2 Symbol 4 2 3 Lashing points AP for lif...

Page 61: ...bly of the machine 27 9 1 1 Prepare the machine for dismantling 9 1 2 Dismantling 9 1 3 Reassembly 9 4 Mechanical seal 32 9 4 1 Safety 9 4 2 Application conditions and material version 9 4 3 Design 9 4 4 Commissioning 9 4 5 Monitoring during operation 9 4 6 Dismantling of mechanical seal 9 4 7 Reassembly of mechanical seal 9 6 Sectional drawing shaft sealing 35 9 6 1 Part List 36 10 10 10 10 Spare...

Page 62: ...ion Corresponding harmonised standards and regulations 1 2 Safety and warning notes Comply with safety and warning notes for safe and efficient use of the product Signal words for specific dangers and possible consequences are explained below These are supplemented by symbols pictograms if necessary 1 2 1 Warning notes 1 2 2 Danger symbols NOTICE Caution for machine Possible danger Material damage...

Page 63: ...nger 1 4 Qualification of the personnel This handbook is intended for Owner Operators Setters Maintenance personnel 1 5 Authorised people People authorised to undertake operation set up and maintenance are instructed and trained specialists employed by the owner manufacturer The owner is responsible for Personnel training Compliance with safety regulations Compliance with operating and maintenance...

Page 64: ...wn chapter Decontaminate de toxify machines that are used for pumping media that can be harmful to health Refer to the Initial start up chapter before repeated start up of the machine 1 6 Personal protective equipment Wear personal protective equipment and or additional equipment for your own safety Avoid limit risks by the use of collective technical protective equipment or by organisational meas...

Page 65: ...pumping media in ac cordance with the technical data chapter 3 Written approval must be obtained from the manufacturer before other media are pumped Refer to the information on the type plate and the operating instructions for technical data chapter 3 and comply with them The operating instructions are assigned to the seepex machine based on the commission number Fig 1 1 Similar illustration 1 10 ...

Page 66: ...ode of operation and principle of maceration The macerator serves to chop solids and textiles The optimum cutting effect is the result of the minimal space between the shear plate and the knives The material is chopped and not torn 2 3 Constructive design Range I Range U Item Denomination ANT Drive 102 Drive shaft 200 Lantern SDE Cutterhead assembly 500 Cutter casing 900 Shear plate 905 Cutting he...

Page 67: ...6 ...

Page 68: ...018 Dokument document OM TED MACe Blatt sheet 1 1 3 Technical data 3 1 Data sheet 3 2 Declaration Data sheet and declarations are commission specific documents and not part of this not binding operating and assembly instruction ...

Page 69: ...8 ...

Page 70: ...Damage to property injuries due to incorrect transport Slight injury or damage to property can occur Comply with the safety notes and transport notes on the packaging Use suitable means of transport lifting devices and tools Use protective equipment Top Fragile item Against moisture protect Centre of gravity Lashing points WARNING Warning of suspended load Death of serious injury can occur Use the...

Page 71: ...trial truck 4 3 Temporary storage Corrosion protection If stored temporary for longer periods additional corrosion protection is necessary Discuss required corrosion protection measures with seepex Store in dry closed rooms that are free of frost to protect against ambient influences 4 4 Disposal NOTICE Environmental protection Material damage can occur Drain the pumping medium and dispose of it i...

Page 72: ...erator contact surfaces rest on foundation bearing type fixture Correct seat of drives All drives are aligned and assembled ready for operation Align fasten drive unit if the drive has been shifted during transport installation of the mac erator CAUTION Macerator falling Slight injury or damage to property may occur Observe sling points for lifting device Observe dimensions weights and center of g...

Page 73: ...serve technical data Chapter 3 Nominal width of pipeline nominal width of macerator inlet and outlet connection 5 5 3 Residue free pipelines 5 5 4 Zero potential assembly Assembly pipelines and other components on the macerator with zero potential DANGER Line voltage and rated frequency Death or serious injury will occur Observe type plate on macerator Note manufacturer s regulations Chapter 13 Ob...

Page 74: ...trop Germany Phone 49 2041 996 231 Fax 49 2041 996 431 Address of plant Rest of Europe Phone 49 2041 996 224 Fax 49 2041 996 424 service seepex com Outside Europe Phone 49 2041 996 120 Fax 49 2041 996 432 Delivery date Date of installation Assembly check carried out on Please enter operational data Conveying liquid Temperature Fuse level motor protection or power consumption Frequency control no y...

Page 75: ...14 ...

Page 76: ...ce Protective devices designed to prevent touching surfaces or moving parts must be regarded as adequate if testing with test finger is not possible taking into account penetration possibility strength and shock resistance Observe country specific protective regulations Fit touch protection on macerators with open suction casing These safety clearances pro tect persons who try to reach into danger...

Page 77: ...start macerator then the pump Solids may clog the holes of the shear plate and block the macerator 6 3 1 Heavy components that cannot be chopped 6 3 2 Avoid macerator dry running Flow direction Design I Design U NOTICE Macerator dry running Breakdown and or irreparable damage to the macerator Fill casing on inlet side with liquid NOTICE Heavy components that cannot be chopped e g metals stones Dam...

Page 78: ...rator Dismantling the macerator Note dismounting reassembly Chapter 9 6 4 4 Storing Protecting the macerator from corrosion NOTICE High pressure Breakdown and or irreparable damage to the shaft seal or macerator Observe pressure in the macerator as specified in the technical data Chapter 3 DANGER Dangerous voltage Death or serious injury can occur Note safety regulations Disconnect motor from all ...

Page 79: ...18 ...

Page 80: ...CE Macerator standstill Production failure due to wear Obtain replacement cutterhead assembly Item Denomination Lubricant Fill volume Remarks 1 Cutterhead assembly NLGI class 1 5 3 200 cm Relubrication via lubrication nipple 2 Drive Refer to manufacturer s documentation chapter 13 _ Knives shear plate Conveying medium Shaft seal Note dismantling reassembly shaft seal chapter 9 4 Component Interval...

Page 81: ...20 ...

Page 82: ... X X X X X Friction between shear plate headstock too large Set cutter clearance Put lubricant liquid soap between shear plate knives X X Wrong or faulty shear plate Deburr and clean contact surfaces on bearing hous ing If necessary exchange shear plate X X Suction line or shaft seal leaking Seal untight parts X X X Maceration degree too high Check suction head if nec essary increase pipe diam ete...

Page 83: ...22 ...

Page 84: ...ve screw fitting 142 143 Remove conical unit 909 headstock 905 felt ring 910 and fitting discs 112 from bearing housing 100 Remove screw fitting 906 907 Remove pressure ring 903 and felt ring 904 from headstock 905 Remove socket screw 906 and spring washer 907 Remove shear plate 900 from bearing housing 100 Remove shaft seal SEA Follow instructions in shaft seal dismantling reassembly document cha...

Page 85: ...p seal 127 position Refer to maintenance document chapter 7 0 for grease filling grade Insert bearing outer races 151 in bearing housing 100 Cover thread G of drive shaft 102 with adhesive film Press bearing inner race 151 onto drive shaft 102 and fill with grease Refer to maintenance document chapter 7 0 for grease filling grade Push drive shaft 102 into bearing hous ing 100 Fill bearing inner ra...

Page 86: ...itting position of shear plates 900 detail X Install shear plate 900 on bearing hous ing 100 with screw fitting 906 907 CAUTION E2 Irreparable damage to cutter and shear plate Damage to property can occur Cutter in headstock 905 may not come into contact with shear plate 900 Push fitting discs 112 with 3 mm total thickness dimension P and headstock 905 onto drive shaft 102 Install headstock 905 an...

Page 87: ...ar plate 900 is not be tween 0 05 mm and 0 2 mm dimension M repeat the process Remove screw fitting 142 Remove conical unit 909 headstock 905 and reduced fitting disc set 112 Soak felt ring 904 in oil bath Use ISO VG 220 oil quality Insert felt ring 904 in pressure ring 903 Mount pressure ring 903 on headstock 905 with socket screw 906 and spring washer 907 Secure socket screw medium tight with ad...

Page 88: ... connections against restarting WARNING Tilting or falling macerator Death or serious injury can occur Attach cutter casing 500 to secure the macerator CAUTION Oozing liquid Slight injury or damage to property may occur Wear suitable protective clothing See the technical data chapter 3 for the corresponding design of the macerator casing Drain pipelines on inlet and outlet sides or shut off behind...

Page 89: ... FLA Remove screw fitting SCH on macerator feet Observe de commissioning instructions chapter 6 4 Remove screw fitting SCH on pipelines FLA Remove screw fitting SCH on macerator feet Remove macerator Observe de commissioning instructions chapter 6 4 Remove screw fitting 562 563 564 Remove the drive ANT Remove screw fitting 242 Remove cover plate 240 Remove set screw 150 Remove coupling 149 and dis...

Page 90: ...erhead assembly SDE dis mantling instructions chapter 9 1 10 WARNING Tilting or falling macerator Death or serious injury can occur Attach cutter casing 500 to secure the macerator Follow cutterhead assembly SDE reas sembly instructions chapter 9 1 10 Check O ring 350 for damage and replace if necessary Insert O ring 350 in drive casing 200 Insert cutterhead assembly SDE in drive casing 200 Align ...

Page 91: ...ting 506 507 Push on distance ring 153 and coupling 149 to limit stop Mount set screw 150 in coupling 149 Mount the mounting flange 201 with screw fitting 231 232 Coat drive shaft multi spline profile 102 with anti seize graphite petroleum GF Mount drive ANT with screw fitting 562 563 564 Note position of motor terminal box for drive ANT Mount cover plate 240 with screw fitting 242 Place pipeline ...

Page 92: ...ument document OM MAI 11e Blatt sheet 5 5 9 Dismantling Reassembly Alternative B Insert macerator between pipelines FLA Mount screw fitting SCH on pipelines FLA Mount screw fitting SCH on macerator feet Assemble flushing connection SSÜ ...

Page 93: ...32 ...

Page 94: ...to adjust at the application site in a manner appropriate for the operating conditions Refer to the sectional drawing of the shaft seal for setting measurements Set the setting measurements of the shaft seal to the drive shaft 102 9 4 5 Maintenance No maintenance is required if the machine is operated according to the regulations WARNING Shaft seal is leaky Leakage may escape into the atmosphere T...

Page 95: ...detail X Two additional threaded holes made in housing 333 Push shaft seal SEA out of cutting unit housing SDE using forcing off bolts Dismantling mechanical seal 330 Shaft sealings are high quality precision parts Their installation is therefore to be undertaken with care Careful handling and the utmost of cleanliness are prerequisites Reassembly mechanical seal 330 Fill bearing area B with greas...

Page 96: ......

Page 97: ...36 ...

Page 98: ...ip seal bague d etanchéité d ondes 1 128 Schmiernippel lubrication nipple raccord fileté de graissage 1 141 Passfeder fitting key clavette 1 142 6kt Mutter hexagon nut écrou 1 143 Fächerscheibe fan type lock washer rondelle à dents chevauchantes extérieures 1 144 O Ring o ring joint torique 1 151 Kegelrollenlager taper roller bearing roulement à rouleaux coniques 1 330 Gegenringeinheit stationary ...

Page 99: ...re établissement requise du personnel qualifié ainsi qu un dispositif d essai pour la verifiction du fonctionnement de l unité sécatrice Der Kauf einer komplett überholten fertig montierten und funktionsgeprüften Ersatzschneideinheit ist aus o g Grund kostengünstiger und gewährleistet die Funktionssicherheit For the a m reason the purchase of a completely overhauled fitted and function tested spar...

Page 100: ...39 Ausgabe issue B 29 03 2011 Dokument document OM SZG 02e Blatt sheet 1 1 10 Spare parts 10 1 Spare parts list 10 2 Sectional drawing and parts list ...

Page 101: ...40 ...

Page 102: ...ottrop service seepex com Germany Tel 492041 996 231 Fax 492041 996 431 Delivery address Rest of Europe Tel 492041 996 224 Fax 492041 996 424 Outside Europe Tel 492041 996 120 Fax 492041 996 432 No Quantity Component Material Comment Set of wearing parts 102 1 Drive shaft 104 1 Bearing 112 1 Set of of fitting discs 140 1 Shaft securing sleeve 149 1 Coupling 151 1 Bearing 330 1 Mechanical seal stat...

Page 103: ... 1 O ring gasket according to data sheet chapter 3 1 126 1 Lip seal 127 1 Lip seal 144 1 O ring 330 3 Mechanical seal stationary seat unit according to data sheet chapter 3 1 346 2 O ring 347 2 O ring 350 1 O ring 501 1 O ring 904 1 Felt ring 910 1 Felt ring __________________________________ _______________________________________ Place date Signature company stamp ...

Page 104: ...r service seepex GmbH Postfach 10 15 64 D 46215 Bottrop service seepex com Germany Tel 492041 996 231 Fax 492041 996 431 Delivery address Rest of Europe Tel 492041 996 224 Fax 492041 996 424 Outside Europe Tel 492041 996 120 Fax 492041 996 432 For installation of Cutterhead assembly Bearing Tool no W50 W51 W52 W53 Denomination Mounting socket Sleeve Pin Pin Order no MSO HUL BOL BOL For installatio...

Page 105: ...44 ...

Page 106: ... XXd Blatt sheet 1 1 12 Zugehörige Unterlagen 12 1 Zusatzeinrichtungen Technische Information Zusatzeinrichtungen und technische Informationen sind kommissions spezifische Dokumente und nicht Bestandteil dieser unverbindlichen Betriebs und Montageanleitung ...

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Page 108: ...ment document OM MDS XXd Blatt sheet 1 1 13 Anhang 13 1 Herstellerunterlagen Zulieferer Hersteller und Zuliefererunterlagen sind kommissionsspezifische Dokumente und nicht Bestandteil dieser unverbindlichen Betriebs und Montageanleitung ...

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Page 111: ... 937 8647157 sales seepex net Malaysia SEEPEX M Sdn Bhd No 2 Jalan 51 203A Kaw Perindustrian Tiong Nam Seksyen 51 46050 Petaling Jaya Selengor Darul Ehsan Tel 60 3 88009988 seepex m seepex com Belgium SEEPEX GmbH Bureau België Industriezone Klein Gent Link 21 Welvaartstraat 14 1 bus 15 2200 Herentals Tel 32 14 501471 Fax 32 14 501461 seepex be seepex com Irland SEEPEX UK Ltd Branch Office Ireland ...

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Seepex Macerator 110 Series, Not Binding Operating And Assembly Instruction

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