Section 04
ENGINE
Subsection 08
(EXHAUST SYSTEM)
04-08-10
SMR2002-027_04_08A.FM
9. Loosen Allen screws
no. 7
and nut
no. 8
at tuned
pipe flange.
NOTE:
To loosen nut, use polygonal wrench (P/N
529 035 505).
1. Tuned pipe flange
10. Loosen bolt
no. 20
of tuned pipe head above
the engine magneto then remove bolts retain-
ing bracket to engine.
1. Remove bolt
11. Remove tuned pipe head
no. 10
.
12. Loosen bolt
no. 6
of tuned pipe cone beside
the engine water return hose.
1. Loosen bolt
13. Remove tuned pipe cone
no. 5
.
14. Block exhaust opening in the manifold to keep
debris from entering cylinder during threads
cleaning procedure.
15. Remove the stud
no. 21
from “Y” manifold.
16. Use a M10 x 1.5 screw/tap to clean the 4
threaded holes on the “Y” manifold and the 2
threaded holes on tuned pipe. Clean out the
debris with a spray cleaner and air pressure.
CAUTION:
It is very important that the threads
are free of debris before installing new self-
locking fasteners.
Tuned Pipe Removal without Separation from
Tuned Pipe Head and Tuned Pipe Cone
Execute the above procedures 1 through 5.
Later, use the following procedure:
Remove the strap
no. 2
retaining the muffler then
remove the exhaust hose
no. 3
from tuned pipe
cone
no. 5
.
1
F06D1TA
F06D1UA
1
1
F06D1VA
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Summary of Contents for GTI 5558
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Page 541: ...2002 GTI MODEL www SeaDooManuals net ...
Page 542: ...SMR2002 051_16_00A FM 2002 GTI MODEL F17Z01 www SeaDooManuals net ...
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Page 546: ...SMR2002 051_16_00A FM 2002 GTX MODEL F07Z01 www SeaDooManuals net ...
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Page 550: ...SMR2002 051_16_00A FM 2002 XP MODEL F08Z02 www SeaDooManuals net ...
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Page 554: ...SMR2002 051_16_00A FM 2002 RX DI MODEL F16Z04 www SeaDooManuals net ...
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