Section 11
PROPULSION SYSTEM
Subsection 03
(DRIVE SYSTEM)
11-03-10
SMR2002-044_11_03A.FM
INSTALLATION
Installation is essentially the reverse of removal
procedure. However, pay particular attention to
the following.
XP Models
Seal Carrier of Mid Bearing
NOTE:
Do not reinstall bushings into alignment
washer
no. 22
.
Properly index alignment washers
no. 22
together.
Install seal carrier and hand tighten nuts
no. 21
.
NOTE:
Apply Loctite 243 (blue) on studs.
Align the seal carrier using the following tools:
– support plate kit (P/N 529 035 506)
NOTE:
Use plate (P/N 529 035 507) for the 155.6 mm
(6-1/8 in) jet pump.
1. Plate (P/N 529 035 507)
2. Support (P/N 529 035 511)
– alignment shaft (P/N 295 000 141).
1. Alignment shaft
Install support plate at rear of watercraft.
Carefully slide shaft through support plate and seal
carrier. Insert adapter end into PTO flywheel.
NOTE:
Ensure the mid bearing is loosened.
TYPICAL
1. Alignment tool
2. Seal carrier
Place grease fitting on the top and torque seal car-
rier nuts
no. 21
in a criss-cross sequence in 2 steps
as per following illustration.
NOTE:
It is very important to tighten nuts of seal
carrier in a criss-cross sequence to maintain its
alignment.
Step
: Torque to 3 N•m (26 lbf•
in
) as per sequence
Step
: Torque to 10 N•m (88 lbf•
in
) as per sequence
F00B0FA
1
2
F00B0GA
1
F05I08A
1
2
F05I0EB
10
3
8
1
11
6
9
4
7
2
12
5
1
2
www.SeaDooManuals.net
Summary of Contents for GTI 5558
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Page 541: ...2002 GTI MODEL www SeaDooManuals net ...
Page 542: ...SMR2002 051_16_00A FM 2002 GTI MODEL F17Z01 www SeaDooManuals net ...
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Page 546: ...SMR2002 051_16_00A FM 2002 GTX MODEL F07Z01 www SeaDooManuals net ...
Page 547: ...2002 GTX RFI MODEL www SeaDooManuals net ...
Page 548: ...SMR2002 051_16_00A FM 2002 GTX RFI MODEL F15Z04 www SeaDooManuals net ...
Page 549: ...2002 XP MODEL www SeaDooManuals net ...
Page 550: ...SMR2002 051_16_00A FM 2002 XP MODEL F08Z02 www SeaDooManuals net ...
Page 551: ...2002 RX MODEL www SeaDooManuals net ...
Page 552: ...SMR2002 051_16_00A FM 2002 RX MODEL F16Z03 www SeaDooManuals net ...
Page 553: ...2002 RX DI MODEL www SeaDooManuals net ...
Page 554: ...SMR2002 051_16_00A FM 2002 RX DI MODEL F16Z04 www SeaDooManuals net ...
Page 555: ...2002 LRV DI MODEL www SeaDooManuals net ...
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