Section 11
PROPULSION SYSTEM
Subsection 03
(DRIVE SYSTEM)
SMR2002-044_11_03A.FM
11-03-11
Front Drive Shaft Coupler and Damper
Make sure to install dampers into drive shaft cou-
pler at both ends.
SAME COUPLER AND DAMPER AT BOTH ENDS
1. Damper
2. Drive shaft coupler
Front Drive Shaft
Install front drive shaft
no. 20
.
Rear Drive Shaft
Install damper
no. 13
to rear drive shaft
no. 12
.
Install drive shaft and jet pump at the same time.
Insert drive shaft through carbon ring
no. 8
and
floating ring
no. 6
.
Insert drive shaft through seal carrier
no. 14
and
into the coupler assembly. Be careful not to dam-
age seals.
CAUTION:
When sliding the drive shaft through
seal carrier, the double lip seal can be folded over.
This would cause a seal carrier bearing failure.
Reinstall protective plate
no. 18
. Apply
Loctite
243 (blue) on bolts and torque lock nuts to 10 N•m
(88 lbf•
in
).
All Models except XP
Drive Shaft and Dampers
Install dampers
no. 13
on drive shaft
no. 12
.
NOTE:
Make sure dampers were not left in PTO
flywheel or impeller.
Install drive shaft and jet pump at the same time.
Insert drive shaft through carbon ring
no. 8
and
floating ring
no. 6
.
NOTE:
Make sure to install floating ring before in-
serting the drive shaft in the PTO flywheel.
While holding jet pump, guide and engage drive
shaft splines in PTO flywheel. Rotate shaft to
properly index splines. Make sure boot is well po-
sitioned over shaft end.
All Models
Circlip
Push the floating ring to compress the boot. Insert
the circlip
no. 5
in the drive shaft groove.
1. Push floating ring
2. Insert circlip in the groove
Slide the floating ring onto the circlip.
All Models except XP
Large Clamp
Secure large clamp
no. 2
as follows:
– Use pliers (P/N 295 000 069) as for removal.
– Manually engage holding hook in large window.
This is a pre-clamping position only.
PRE-CLAMPING POSITION
1. Holding hook
2. Large window
2
F08I07A
1
F06I06A
1
2
F01J23A
1
2
www.SeaDooManuals.net
Summary of Contents for GTI 5558
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Page 2: ...2002 Shop Manual Volume 1 GTI GTI LE GTX GTX RFI XP RX RX DI LRV DI www SeaDooManuals net ...
Page 541: ...2002 GTI MODEL www SeaDooManuals net ...
Page 542: ...SMR2002 051_16_00A FM 2002 GTI MODEL F17Z01 www SeaDooManuals net ...
Page 543: ...2002 GTI LE MODEL www SeaDooManuals net ...
Page 544: ...SMR2002 051_16_00A FM 2002 GTI LE MODEL F11Z02 www SeaDooManuals net ...
Page 545: ...2002 GTX MODEL www SeaDooManuals net ...
Page 546: ...SMR2002 051_16_00A FM 2002 GTX MODEL F07Z01 www SeaDooManuals net ...
Page 547: ...2002 GTX RFI MODEL www SeaDooManuals net ...
Page 548: ...SMR2002 051_16_00A FM 2002 GTX RFI MODEL F15Z04 www SeaDooManuals net ...
Page 549: ...2002 XP MODEL www SeaDooManuals net ...
Page 550: ...SMR2002 051_16_00A FM 2002 XP MODEL F08Z02 www SeaDooManuals net ...
Page 551: ...2002 RX MODEL www SeaDooManuals net ...
Page 552: ...SMR2002 051_16_00A FM 2002 RX MODEL F16Z03 www SeaDooManuals net ...
Page 553: ...2002 RX DI MODEL www SeaDooManuals net ...
Page 554: ...SMR2002 051_16_00A FM 2002 RX DI MODEL F16Z04 www SeaDooManuals net ...
Page 555: ...2002 LRV DI MODEL www SeaDooManuals net ...
Page 557: ...www SeaDooManuals net ...