Sea-doo 1997 GS Operator'S Manual Download

Page: 98 / 105

N.A.: Not Applicable.

ENGINE

GTI (5641)

GTX (5642)

Engine type

Rotax 717, 2-stroke

Rotax 787, 2-stroke

Induction type

Rotary valve

Exhaust system

Water cooled/water
injected

Water cooled/water
injected with regulator

Exhaust valve

N.A.

R.A.V.E.

Lubrication

Type

Oil injection

Oil type

BOMBARDIER ROTAX
INJECTION OIL

FORMULA XP-S
synthetic injection oil

Number of cylinders

Displacement

718 cm

(43.81 in

)

781.6 cm

(47.7 in

)

Rev limiter setting

7000 RPM ± 50

7200 RPM ± 50

COOLING

Type

Water cooled, total loss
type.
Direct flow from
propulsion unit.

ELECTRICAL

Magneto generator output

160 W @ 6000 RPM

180 W @ 6000 RPM

Ignition system type

CDI

DC-CDI

Spark plug

Make and type

NGK, BR8ES

Gap

0.5 - 0.6 mm
(.020 - .024 in)

Starting system

Electric starter

Battery

12 V, 19 A

Fuse

Starting system

5 A

Charging system

15 A

2 x 15 A

VTS system

N.A.

Holder relay

N.A.

5 A

CARBURETION

Fuel type

Regular unleaded
gasoline

Carburetor

BN 40I
Diaphragm type
Quantity: 2

smo9701a.bk : smo9701c.fm5 Page 96 Monday, November 3, 1997 9:54 AM

www.SeaDooManuals.net

Summary of Contents for 1997 GS

Page 1: ...www SeaDooManuals net ...

Page 2: ...ain with the watercraft at the time of resale AFTER SALES SERVICE BOMBARDIER INC VALCOURT QUÉBEC CANADA J0E 2L0 The following trademarks are property of Bombardier Inc SEA DOO Bombardier Lube Sea Doo Jet Pump Synthetic Oil Sea Doo Synthetic Grease Gelcote is a trademark of Gelcote International Litho d in Canada SMO 9701 PRM Trademarks of Bombardier Inc All rights reserved Bombardier Inc 1996 smo9...

Page 3: ... Squadron in your area for course availability More serious boaters may want to obtain Chapman Piloting by Elbert S Maloney available at most book stores When introducing your family or friends to the sport be sure they fully under stand the controls and operation of the watercraft and the importance of courte ous responsible riding Each operator has a responsibility to ensure the passenger safety...

Page 4: ...ystem 47 BREAK IN PERIOD 48 Engine 48 10 Hour Inspection 48 PRE OPERATION CHECKS 50 Hull 50 Jet Pump Water Intake 50 Bilge 51 Battery 51 Fuel and Oil Reservoirs 51 Engine Compartment 51 Fire Extinguisher 51 Steering and Throttle Systems 51 Reverse System GTS GTI GTX Models 51 Variable Trim System SPX GSI GSX XP Models 51 Safety Lanyard and Engine Start Stop Button 51 Clothing 52 OPERATING INSTRUCT...

Page 5: ...Lubrication 69 Periodic Inspection 71 Periodic Inspection Chart 72 Throttle and Choke Cable Inspection 73 Carburetor Adjustment 73 Fuel and Oil Filters 73 Steering Alignment 73 VTS Adjustment SPX GSI GSX XP Models 73 Vacuum Bailer Pick Ups 74 Water Tank Trap Drains GTS Model 75 Fuses 75 General Inspection and Care 77 TRANSPORTATION STORAGE AND PRE SEASON PREPARATION 78 Transportation 78 Storage 78...

Page 6: ...igns features models or equipment without incur ring obligation The illustrations show the typical con struction of the different assemblies and may not represent the full detail or exact shape of the parts which have the same or a similar function Specifications are given in the SI met ric system with the SAE U S equiva lent in parenthesis Where precise ac curacy is not required some conver sions...

Page 7: ... Therefore use of this craft by a novice or inexperienced operator is not recommended Observe and follow all on product warning labels and the content of this Guide Operator and passenger s should wear suitable eye and body protec tion as well as deck shoes or boo ties Long hair or loose clothes should be securely attached to pre vent snagging in the water intake Coast Guard approved personal flo ...

Page 8: ...ven to you by the marina Always keep in mind that as the throttle lever is released to idle po sition less directional control is available To turn the craft both steering and throttle are necessary This craft has the capability of turn ing more sharply than other boats however unless in an emergency do not negotiate sharp high speed turns Like any other boat this craft has no brake Stopping dista...

Page 9: ...er toys Always carry the regulatory required safety items on board Check with local regulations or your dealer Due to the close proximity of other racers it is recommended that an approved personal watercraft hel met be used during racing events Read and follow all instructions and warnings provided with the helmet Drive prudently and have fun smo9701a bk smo9701b fm5 Page 7 Monday November 3 1997...

Page 10: ...2900 NOTE If outside North America consult the local distributor U S A Except Puerto Rico BOMBARDIER MOTOR CORPORATION OF AMERICA 7575 BOMBARDIER COURT P O BOX 8035 WAUSAU WI 54402 8035 Phone 715 842 8886 CANADA Alberta British Columbia Manitoba North West Territories Ontario Quebec Saskatchewan Yukon New Brunswick Nova Scotia Prince Edward Island BOMBARDIER INC SEA DOO SERVICE DEPARTMENT VALCOURT...

Page 11: ...nce of the defect in material and or workmanship and present to the servicing authorized SEA DOO dealer the SEA DOO Warranty Registration Card or a proof of purchase of the NEW and UNUSED 1997 SEA DOO watercraft and must sign the repair work order prior to the start of the repair in order to validate a warranty repair All parts replaced under this limited warranty become the property of BOMBARDIER...

Page 12: ...ion or exclusion may not apply BOMBARDIER reserves the right to modify this warranty at any time being un derstood that such modification will not alter the warranty conditions applicable to the SEA DOO watercraft sold while this warranty is in effect 6 CONSUMER ASSISTANCE In the event of a controversy or a dispute arising in connection with this BOM BARDIER LIMITED WARRANTY BOMBARDIER suggests th...

Page 13: ...o space availability for proper display of registration number refer to follow ing illustrations for location The registration number must appear on each side of the watercraft SP SERIES 1 Registration number location GTS MODEL 1 Registration number location RES F01L4GL 1 F02L1DL 1 smo9701a bk smo9701b fm5 Page 11 Monday November 3 1997 9 54 AM www SeaDooManuals net ...

Page 14: ...12 HX MODEL 1 Registration number location GS SERIES 1 Registration number location F05L02L 1 F06A0BL 1 smo9701a bk smo9701b fm5 Page 12 Monday November 3 1997 9 54 AM www SeaDooManuals net ...

Page 15: ...13 GTI GTX MODELS 1 Registration number location XP MODEL 1 Registration number location F07A08L 1 F08A01L 1 smo9701a bk smo9701b fm5 Page 13 Monday November 3 1997 9 54 AM www SeaDooManuals net ...

Page 16: ..._____________________ Please read the following labels carefully before operating this watercraft SP SERIES GTS MODEL 1 F01L6SL 2 8 3 4 5 F02L2AL 1 2 3 4 6 5 smo9701a bk smo9701b fm5 Page 14 Monday November 3 1997 9 54 AM www SeaDooManuals net ...

Page 17: ...ng head on KEEP RIGHT Passing Give right of way to other boat and KEEP CLEAR Crossing GIVE RIGHT OF WAY to boats ahead and to your right see Yield Zone Never cross in front of a boat REMEMBER THESE RULES OF THE ROAD WARNING Read all warning labels Operator Guide Safety Handbook before operation Severe injury or death can result from ignoring warnings or through improper use of this watercraft THE ...

Page 18: ... 225 kg Vérifier si l accélérateur et le guidon fonctionnent bien avant de mettre le moteur en marche Il est impossible de diriger la motomarine lorsque l accélérateur est relâché ou que le moteur est arrêté Ne nettoyer l admission de la turbine que lorsque le moteur est arrêté Le conducteur et le passager devraient toujours porter un gilet de sauvetage Fixer solidement le cordon de sécurité à son...

Page 19: ...VERSE ONLY AT VERY LOW SPEED REVERSE 1 2 F02L2GY 6 F01L83Y 8 CAUTION USE ONLY BOMBARDIER ROTAX SYNTHETIC TWO STROKE OIL ASH FREE BIODEGRADABLE SPEC CEC L 33A 82 smo9701a bk smo9701b fm5 Page 17 Monday November 3 1997 9 54 AM www SeaDooManuals net ...

Page 20: ...18 TYPICAL GS MODEL F06A09L 4 3 3 2 1 6 5 7 smo9701a bk smo9701b fm5 Page 18 Monday November 3 1997 9 54 AM www SeaDooManuals net ...

Page 21: ...19 TYPICAL GTI GTX MODELS F07A06L 2 1 9 7 5 6 smo9701a bk smo9701b fm5 Page 19 Monday November 3 1997 9 54 AM www SeaDooManuals net ...

Page 22: ...mation Safe Loading Flotation Powered Ventilation AS AUTHORIZED BY U S COAST GUARD GRANT OF EXEMPTION CGB 88 001 Bombardier Corp 7575 Bombardier Court Wausau WI 54401 Made in Canada Fabriqué au Canada Bombardier Inc Rd Enr 1988 F01L83Z 2 CAUTION USE ONLY BOMBARDIER ROTAX SYNTHETIC TWO STROKE OIL ASH FREE BIODEGRADABLE SPEC CEC L 33A 82 smo9701a bk smo9701b fm5 Page 20 Monday November 3 1997 9 54 A...

Page 23: ...tach safety lanyard to your life vest This watercraft is not designed for night time operation Seating is limited to one operator and one passenger 350 lbs Keep a safe distance from all other water users Be aware of all boating regulations starboard port bow stern YIELD ZONE F01L6TM 3 TO CLOSE POUR FERMER F06A03Y 4 F01L6VY 5 WARNING WHILE FUELING STOP ENGINE FUEL TANK MAY BE PRESSURIZED SLOWLY TUR...

Page 24: ...ssengers 495 lbs Keep a safe distance from all other water users Be aware of all boating regulations Read all warning labels Operator Guide Safety Handbook before operation Severe injury or death can result from ignoring warnings or through improper use of this watercraft F08L04L 10 WARNING Read all warning labels Operator Guide safety documents before operating Severe injury or death can result f...

Page 25: ...YPICAL 1 Hull Identification Number H I N GS Series GTI GTX Models The Hull Identification Number H I N is located on floorboard at the rear of watercraft TYPICAL 1 Hull Identification Number XP Model The Hull Identification Number H I N is located on floorboard at the rear of watercraft behind the rear cover TYPICAL 1 Hull Identification Number It is composed of 9 digits F01L45Z 1 F07A01Y 1 F08L0...

Page 26: ...the upper side of the magneto housing 1 Engine Identification Number E I N 787 Engine Only The Engine Identification Number E I N is located on the upper crank case on PTO side 1 Engine Identification Number F01D01Y 1 F01D87Y 1 smo9701a bk smo9701b fm5 Page 24 Monday November 3 1997 9 54 AM www SeaDooManuals net ...

Page 27: ...s do not apply or are optional on some models SP Series TYPICAL RES WARNING REMEMBER THESE RULES OF THE ROAD RES F01L53M 19 5 15 13 22 9 6 4 7 25 26 24 1 2 8 10 18 20 3 17 16 11 15 smo9701a bk smo9701b fm5 Page 25 Monday November 3 1997 9 54 AM www SeaDooManuals net ...

Page 28: ...26 TYPICAL 21 F01L7QM 31 15 28 27 23 12 14 32 29 smo9701a bk smo9701b fm5 Page 26 Monday November 3 1997 9 54 AM www SeaDooManuals net ...

Page 29: ... not designed for night time operation Operator and passengers should always wear an approved flotation device Check throttle and steering system operating condition before starting engine Remove debris from jet intake only when engine is turned off Securely attach the stop switch tether to your flotation vest Remove tether from switch when vehicle is not in use ALWAYS RIDE RESPONSIBLY KNOW BEFORE...

Page 30: ...28 F05L11M 24 45 43 40 27 49 17 17 15 15 12 14 47 smo9701a bk smo9701b fm5 Page 28 Monday November 3 1997 9 54 AM www SeaDooManuals net ...

Page 31: ...L WARNING REVERSE 1 2 WARNING REMEMBER THESE RULES OF THE ROAD RES F02L23M 1 2 8 11 14 12 41 33 15 17 9 24 3 10 13 31 25 19 4 5 6 34 26 smo9701a bk smo9701b fm5 Page 29 Monday November 3 1997 9 54 AM www SeaDooManuals net ...

Page 32: ...ries and GTI GTX Models TYPICAL GS SERIES N F06A0AM 19 21 20 24 9 15 13 31 15 20 1 30 13 14 9 7 28 3 50 53 2 4 5 6 52 16 14 smo9701a bk smo9701b fm5 Page 30 Monday November 3 1997 9 54 AM www SeaDooManuals net ...

Page 33: ...31 TYPICAL GTI GTX F07A07M 35 9 15 8 38 1 20 19 15 31 13 14 21 28 24 36 11 39 14 13 5 4 2 52 51 53 50 3 7 6 37 smo9701a bk smo9701b fm5 Page 31 Monday November 3 1997 9 54 AM www SeaDooManuals net ...

Page 34: ...32 XP Model XP F08L07L 19 13 46 31 1 9 14 5 20 10 15 15 3 18 26 25 2 4 6 16 48 smo9701a bk smo9701b fm5 Page 32 Monday November 3 1997 9 54 AM www SeaDooManuals net ...

Page 35: ...val and reinstallation of the safety lanyard on the switch to allow engine starting 4 Choke Lever The choke is provided to supply a rich er fuel air mixture when starting a cold engine When the lever is completely pulled the choke is fully applied The use of the choke is not recommended with a warm engine 5 Fuel Valve A 3 position rotating valve OFF ON and RESERVE OFF Stop fuel supply to carbureto...

Page 36: ...nst unauthorized use of the craft Dealer programmed the safety lanyard provided with your wa tercraft is the only one that allows en gine starting NOTE Two short beeps must be heard when installing the safety lanyard cap on the switch Otherwise refer to the TROUBLESHOOTING section WARNING Always refill the fuel tank at the first opportunity After refueling turn the fuel valve to the ON po sition t...

Page 37: ...allows access to the engine compartment and to oil reservoir cap dipstick The seat latch is located at the rear end and underneath the seat TYPICAL 1 Seat latch To remove seat pull the latch lever up ward and hold Lift and pull the seat rearward NOTE On the GTX model it is necessary to remove the rear seat first When reinstalling the seat insert seat front tab into body hook 1 Insert this tab in h...

Page 38: ...tlet s HX Model 1 Bleed outlet GS Series GTI GTX Model 1 Bleed outlet When engine is running water must flow from the outlet s This allows air in engine cooling system to escape It also indicates that water is circulating in the cooling system F01L7SY 1 F05L10Y 1 F05L10Y 1 smo9701a bk smo9701b fm5 Page 36 Monday November 3 1997 9 54 AM www SeaDooManuals net ...

Page 39: ...just below engine start stop button this button is used to change pump nozzle position and to adjust ride to suit boat load and water condi tions CAUTION Should water not flow from out let s a few seconds after engine starts immediately stop engine and refer to POST OPERATION CARE and look for cooling sys tem flushing or refer to an autho rized dealer for servicing CAUTION Never use nozzle as a su...

Page 40: ...torage Compartment A convenient watertight removable basket to carry personal articles Ideal location for spare spark plugs tow rope first aid kit etc The basket is provided with a holder to store an approved fire extinguisher and tool kit A second holder contains Operator s Guide and can be used to carry personal articles Fire extinguish er sold separately should not be loose in the storage compa...

Page 41: ... Low oil warning light NOTE With the safety lanyard disconnected fuel gauge can be activated for approximately 33 sec onds by depressing the engine start stop button 26 Speedometer Analog speedometer indicates the speed of watercraft in miles per hour MPH and kilometers per hour km h The speed sensor mounted on the ride shoe sends the signal to the speedometer 27 Engine Compartment This is where t...

Page 42: ...a grate 33 Rear Vent Grills GTS Models Allows air to get in or out depending on engine operation 34 Selector Lever GTS Model When pushed in the watercraft is in forward To obtain neutral unlock le ver by turning it counterclockwise then pull lever until neutral mark ap pears on rod To engage reverse re peat same procedure as for neutral but pull lever until reverse mark ap pears on rod Lever locks...

Page 43: ...the front of storage cover 43 Holder HX Model The holder is designed to store an ap proved fire extinguisher and the tool kit NOTE Hood must be opened to access holder Turn cover counterclockwise to un lock then lift it HX 1 Cover 2 Holder 44 Hood Latches HX Model Pull both latch levers upward in order to open the hood Always relatch hood on both sides NOTE Verify periodically the lock pins tightn...

Page 44: ...oil level through oil reservoir Unscrew the cap counterclockwise and add appropriate amount of oil NOTE Hood must be opened to access oil injection reservoir 1 Oil injection reservoir 2 Cap 47 Trim Knob HX Model This knob is used to change pump nozzle position manually and to adjust ride to suit water conditions and rider preferences 1 Trim knob There are some reference marks to in dicate nozzle p...

Page 45: ...speed of the watercraft in miles per hour MPH and kilometers per hour km h The speedometer also features a red warning LED which turns on when level of injection oil is low in the reser voir As a self test the LED will turn on for 3 seconds each time the watercraft is started 52 Info Center Switch The MODE button is used to change display functions The SET button is used to set or reset a function...

Page 46: ...nds while in the appropriate mode DISPLAY PRIORITIES The clock compass function is the ba sic mode of the Info Center gauge The chronometer tachometer and speedometer are the only other modes that may be chosen to replace the clock compass mode If another mode is chosen the clock compass mode will be displayed again after 4 seconds In the event of a warning message such as low fuel hi temp etc the...

Page 47: ... and hold the MODE and SET buttons for 2 seconds Press the MODE button to adjust the hours and the SET button to adjust the minutes Press again on the MODE and SET buttons to return to the normal mode or it will return to the normal mode af ter 10 seconds MAINTENANCE INFORMATION When the watercraft is due for a main tenance inspection the message MAINT will blink To clear the warning message press...

Page 48: ...nding lubrica tion engine cleanliness and minimum spark plug fouling NOTE High quality low ash API TC injection oil for 2 cycle engines can be used if BOMBARDIER ROTAX INJECTION OIL is not available WARNING Follow these safe boating fueling instructions explicitly WARNING Do not lean the watercraft to al low more fuel to fill the fuel tank The tank design makes provision for fuel expansion of abou...

Page 49: ...s necessary Use a flexible funnel to add the re quired quantity of injection oil Wipe off any oil spillage All Models CAUTION Never use 4 cycle petroleum or synthetic motor oil and never mix these with outboard motor oil Do not use NMMA TC W TC W2 or TC W3 outboard motor oils or other ashless type 2 cycle oil Avoid mixing different brands of API TC oil as resulting chemical reaction may cause seve...

Page 50: ... to the first full fuel tank filling only All Models To add injection oil in the fuel tank pro ceed as follows Fill fuel tank with approximately 15 li ters 4 gal of gasoline then add the required quantity of injection oil in the fuel tank Fill up fuel tank with gasoline Do not overfill NOTE It is important to proceed in this order to allow a proper mix ing of the oil in the gasoline 10 Hour Inspec...

Page 51: ...Carburetor flange nuts or screws and flame arrester bracket Steering system inspection Steering cable adjustment if required Reverse cable adjustment if required GTS GTI GTX VTS adjustment if required SPX GSI GSX XP Cooling system hose condition and fasteners Bailer pick ups check for obstructions Safety lanyard switch Monitoring beeper Electrical connections starter battery etc Impeller shaft res...

Page 52: ...can not be removed refer to an authorized dealer for servic ing TYPICAL 1 Inspect this area WARNING Safety lanyard must always be removed from switch prior to verifying any of the following ITEM OPERATION Hull Inspect Jet pump water intake Inspect clean Bilge Drain Ensure plug is secured Battery Inspect tightness of cables and retaining straps Fuel and oil reservoirs Refill Engine compartment Veri...

Page 53: ...ial position im mediately after it is released Reverse System GTS GTI GTX Models Check reverse gate operation for free movement With the selector lever pushed in and locked the gate should be in upward position Ensure the re verse gate moves easily while selec tor lever is pulled out Variable Trim System SPX GSI GSX XP Models Push on arrows on VTS button to check nozzle movement NOTE With the safe...

Page 54: ...ot op erate the watercraft further see an authorized dealer WARNING Always wear a Coast Guard ap proved PFD It is also recom mended that gloves wet suit deck shoes booties and protec tive glasses be worn when oper ating the watercraft In some instances for example racing or buoy courses an approved hel met should be worn smo9701a bk smo9701b fm5 Page 52 Monday November 3 1997 9 54 AM www SeaDooMan...

Page 55: ...to provide the operator with a fast effec tive system to compensate for load thrust riding position and water condi tions Correctly adjusted it can im prove handling reduce porpoising and position the watercraft at its best riding angle to attain maximum perfor mance When first using the craft the opera tor should become familiar with the use of the variable trim system VTS at varying speeds and w...

Page 56: ...Model 1 Bow up 2 Knob turned counterclockwise 3 Nozzle up SPX GSI GSX HX XP Models When the nozzle is directed down ward the bow is forced downward and enhances the craft turning capa bilities As with any watercraft speed and operator body position and move ment body English will determine the degree and sharpness of the craft turn Porpoising can be reduced or eliminated if the nozzle is downward ...

Page 57: ...Turning Turning the handlebar pivots the jet pump nozzle which controls the wa tercraft direction Turning the handle bar to the right will turn the watercraft to the right and inversely The throttle must be applied to turn the watercraft RES START STOP VTS Bombardier F01J4WY 1 2 3 8 F05J0CY 1 2 3 F05A02Y smo9701a bk smo9701b fm5 Page 55 Monday November 3 1997 9 54 AM www SeaDooManuals net ...

Page 58: ... same time transfer the body weight to the other side in order to balance the watercraft while holding the han dlebar Then bring the other foot over the seat and put it on the other floor board Push the watercraft away from the dock A 90 cm 3 ft In shallow water board the watercraft either from the side or the rear WARNING Directional control is lost when the throttle is closed Throttle must be ap...

Page 59: ...te to reach deeper water Do not apply full throttle until the engine is warm WARNING An inexperienced operator should practice how to get aboard close to the shore to sim ulate deep water boarding Refer to Boarding in Deep Water in this section WARNING Do not touch electrical parts or jet pump area when engine is run ning WARNING Only start the watercraft once all controls have been checked and op...

Page 60: ...rcraft Grip the grab handle if applicable and pull yourself upward until your knee can reach the boarding platform then grip the seat strap except HX model WARNING In shallow water shells sand pebbles or other objects could be drawn up by the jet pump and damage impeller components or clog the cooling system Also de bris could be thrown rearward into bystanders F05A03Y WARNING Inexperienced riders...

Page 61: ...senger while in the water may hold the watercraft to help the operator in climbing aboard The passenger then climbs on the wa tercraft while the operator maintains balance by sitting as close as possible to the console Attach the safety lanyard cap to the switch before starting the engine CAUTION Never use jet pump components as a supporting point to board the watercraft F01L4JY F01L4KY WARNING Do...

Page 62: ...ce slows down the watercraft Reduce speed when approaching a dock then shut off the engine just be fore coming alongside Beaching Proceed the same way as for docking except for the following Approach the beach slowly and shut off the engine when there is about 90 cm 3 ft of water under the hull CAUTION On GTS GTI models if vent grills are kept below water level water will enter the bilge WARNING W...

Page 63: ...ve safety lanyard from watercraft WARNING In shallow water shells sand pebbles or other objects could be drawn up by the jet pump and damage impeller components or clog cooling system Also debris could be thrown rearward into bystanders WARNING Should the engine be shut off watercraft directional control is not available Never leave the safety lanyard on an unattended watercraft F05A04Y smo9701a b...

Page 64: ... is essential to neutralize corroding effects of salt or other chemical products present in water It will help to clean up sand salt shells or other particles in water jackets en gine exhaust manifold tuned pipe and or hoses Engine lubrication and flushing should be performed when the watercraft is not expected to be used further the same day or when the watercraft is stored for any extended time ...

Page 65: ...arden hose NOTE A quick connect hose adapter can be fixed to ease gar den hose installation to watercraft adapter GS GSI GSX GTI GTX XP Models To flush engine connect a garden hose to connector located at the rear of watercraft near the jet pump NOTE A quick connect adapter can be used P N 295 500 473 No hose pincher is required to flush engine TYPICAL 1 Hose adapter F01E0RY 1 2 3 F01E02Y 1 2 3 F0...

Page 66: ...X GTS Unlock and remove coupler hose Re install dust cap over fitting spigot Remove hose pincher from water out let hose All Models Wipe up any residual water from the engine Remove spark plug cables and con nect them on the grounding device WARNING Do not touch any electrical parts or jet pump area when engine is running CAUTION Never flush a hot engine Always start the engine before opening the ...

Page 67: ...silencer cover Anticorrosion Treatment To prevent corrosion spray a corro sion inhibitor salt water resistant such as BOMBARDIER LUBE lubri cant or equivalent over metallic com ponents in engine compartment NOTE Engine fogging should be done with BOMBARDIER LUBE lubricant whenever the watercraft is to be stored for few days or a long pe riod Apply dielectric grease salt water re sistant on battery...

Page 68: ...sing start stop button for short period without start ing engine Most of the time this will result in letting the weeds fall from the intake area Start engine and make sure water flows out from bleed out let s and watercraft operates proper ly GTS GTI GTX Models Only If the afore mentioned method does not work the following can be per formed With engine running put selector lever in reverse positi...

Page 69: ...d dealer im mediately In the event the engine cannot be ser viced within a few hours remove spark plug cables and connect them on the grounding device Remove spark plugs and dry them with a clean and dry cloth Cover spark plug holes with a rag Crank engine to allow water to escape from spark plug openings Spray BOMBARDIER LUBE lubricant into spark plug holes Crank engine again Reinstall spark plug...

Page 70: ...he water out the exhaust out let Snugly install the hose pincher on the hose as shown in the following photo TYPICAL 1 Hose pincher installed Low Charge Battery Condition See your dealer to have it charged or replaced CAUTION Failure to do this may result in damage to the engine If you must tow a stranded watercraft in water and do not have a hose pincher be sure to stay well be low the maximum to...

Page 71: ...ywheel guard 2 Wing nuts WARNING Only perform procedures as de tailed in this Guide It is recom mended that the assistance of an authorized dealer be periodically obtained on other compo nents systems not covered in this Guide Unless otherwise speci fied engine must not be running and the safety lanyard must be removed for all maintenance pro cedures WARNING Always remove safety lanyard cap from i...

Page 72: ...t such as dielectric grease on battery posts and all exposed cable connectors Additional Lubrication BOMBARDIER LUBE lubricant will help to prevent corrosion and keep proper operation of moving mecha nisms Lubrication of the following items should be performed every 50 hours in fresh water use but every 10 hours in salt water use Choke Lever Fully pull choke lever and lubricate the metallic portio...

Page 73: ...nspection Routine maintenance is necessary for all mechanized products A periodic in spection contributes to the product s life span The following maintenance chart gives guidelines for regular watercraft servicing scheduled to be performed by you and or by an authorized dealer The schedule can be adjusted accord ing to operating conditions and use IMPORTANT Schedule for water craft rental operati...

Page 74: ...ATOR Oil reservoir straps OPERATOR Engine head bolts retorque DEALER Steering system DEALER Reverse system reverse cable adjustment GTS GTI GTX DEALER Variable Trim System SPX GSI GSX XP DEALER Fastener tightening flame arrester carburetor s engine mount exhaust system etc DEALER Muffler battery and reservoir fastening devices OPERATOR Fuel lines check valve and fuel system pressurization DEALER F...

Page 75: ... by an authorized dealer annually Fuel sys tem pressurization should be conduct ed at the same time Steering Alignment When the handlebar is aimed in straight ahead position the jet pump nozzle should be in the same direction allowing the watercraft to run in a straight line Refer to an authorized dealer if an ad justment is necessary Steering system should be inspected every 50 hours by an author...

Page 76: ... each side of the drive shaft tunnel Two pick ups use a low pressure area in the jet pump to syphon the water out of the bilge Inspect each pick up screen for ob structions clean as necessary All Models Except HX XP 1 Vacuum bailer pick ups HX XP Models Only NOTE Remove the access cover at rear of watercraft to access bailer pick ups START STOP F01J5CY 1 2 3 START STOP F01J5BY 3 2 1 CAUTION Trim r...

Page 77: ...away electrical box from its seat Open the electrical box Remove fuse caps 1 Fuse caps 2 Spare fuse holder 3 MPEM If defective replace the fuse by one of the same rating Make sure to proper ly close the fuse cap Properly close the electrical box cover making sure its seal is well positioned F05L12Y 1 F02L0ZY 1 CAUTION Do not use a higher rated fuse as this can cause severe damage Refer to SPECIFIC...

Page 78: ...ondition of this fuse and the one of the holder relay A 7 5 A fuse protects the variable trim system VTS The fuse is located in the rear electrical box To access fuses in the front electrical box open storage cover and remove basket Unplug connectors of the front electri cal box Unclip the electrical box from its seat and remove it Open the electrical box FRONT ELECTRICAL BOX 1 MPEM 2 Spare fuse h...

Page 79: ...t water and detergent or bilge cleaner to remove any possi ble fuel oil electrolyte deposits and mildew Occasionally wash the body with wa ter and soap only use mild detergent Remove any marine organisms from engine and or hull Apply non abrasive wax such as silicone wax CAUTION Do not use a higher rated fuse as this can cause severe damage Refer to SPECIFICATIONS section for recommended fuse rati...

Page 80: ... hose Make sure there is no sand or other particles in it and that it is not obstructed so that water can leave the engine Clean hose and fitting as necessary All Models Except HX TYPICAL 1 Engine drain hose 2 Exhaust outlet WARNING Always turn the fuel valve to OFF position when transporting or docking the watercraft CAUTION Do not route ropes or tie downs over the seat as they could pro duce per...

Page 81: ...ure in POST OPERATION CARE Battery Contact your authorized dealer or refer to the appropriate Shop Manual for proper storage procedure CAUTION Use only SEA DOO jet pump oil or equivalent synthetic gear oil otherwise component service life could be reduced Do not mix oil brands or types CAUTION Do not lubricate excessively Im mediately stop when a slight movement is noticed on rubber boot F05J04Y 1...

Page 82: ... Install a hose pincher to engine drain hose 1 Hose pincher P N 295 000 076 2 Drain hose 3 Magneto housing cover Disconnect engine water supply hose and engine water return hose 1 Engine water supply hose 2 Engine water return hose Temporarily install one hose to engine water inlet at cylinder head Insert a funnel into hose and pour about 1 liter 1 qt of antifreeze mixed with water in engine CAUTI...

Page 83: ...e wax such as sili cone wax If the watercraft is to be stored out side cover it with an opaque tarpaulin to prevent sun rays and grime from af fecting the plastic components wa tercraft finish as well as preventing dust accumulation The seat should be partially left opened during storage except HX XP This will avoid engine com partment condensation and possible corrosion NOTE If the watercraft is ...

Page 84: ...ATOR Oil injection reservoir filling OPERATOR Flame arrester cleaning inspection DEALER Fuel filter replacement DEALER Fuel line condition DEALER Filler neck fuel tank and fuel cap condition DEALER Check valves fasteners fuel system pressurization DEALER Throttle and choke cable inspection adjustment DEALER Oil injection pump adjustment and bleeding DEALER Engine ignition timing DEALER Carburetor ...

Page 85: ...er Improper operation of MPEM or defective wiring harness Refer to an authorized dealer 4 long beeps while installing safety lanyard on craft switch No communication between MPEM and DC CDI module XP SPX GSX GTX models only Check fuse of holder relay in the main electrical box 8 short beeps Defective MPEM Refer to an authorized dealer All Models Continuously beeps Engine overheats See ENGINE OVERH...

Page 86: ...er OTHER OBSERVATION POSSIBLE CAUSE REMEDY Monitoring beeper sounds continuously Clogged jet pump water intake Clean Incorrect type of fuel or oil Syphon and refill Clogged coolant system Flush cooling system with coupler hose OTHER OBSERVATION POSSIBLE CAUSE REMEDY Faulty rev limiter Refer to an authorized dealer Weak spark Fouled defective worn spark plugs Replace Overheated engine See ENGINE OV...

Page 87: ...ntake clogged Clean Damaged impeller Replace Refer to an authorized dealer OTHER OBSERVATION POSSIBLE CAUSE REMEDY Cavitation Weeds or debris jammed around impeller Clean and check for damage Damaged impeller shaft or drive shaft Refer to an authorized dealer smo9701a bk smo9701c fm5 Page 85 Monday November 3 1997 9 54 AM www SeaDooManuals net ...

Page 88: ...NG Type Water cooled total loss type Direct flow from propulsion unit Water cooled total loss type Direct flow from propulsion unit ELECTRICAL Magneto generator output 160 W 6000 RPM 180 W 6000 RPM Ignition system type CDI DC CDI Spark plug Make and type NGK BR7ES NGK BR8ES Gap 0 5 0 6 mm 020 024 in 0 5 0 6 mm 020 024 in Starting system Electric starter Electric starter Battery 12 V 19 A 12 V 19 A...

Page 89: ...iable trim system N A 8 Minimum required water level for jet pump 90 cm 3 ft 90 cm 3 ft PERFORMANCE Cruising time at full throttle Fuel tank without reserve 45 minutes 36 minutes Fuel tank reserve 9 minutes 7 minutes DIMENSIONS Number of passengers 1 operator and 1 passenger 1 operator and 1 passenger Overall length 254 cm 100 in 254 cm 100 in Overall width 105 cm 41 5 in 105 cm 41 5 in Overall he...

Page 90: ...COOLING Type Water cooled total loss type Direct flow from propulsion unit ELECTRICAL Magneto generator output 160 W 6000 RPM Ignition system type CDI Spark plug Make and type NGK BR8ES Gap 0 5 0 6 mm 020 024 po Starting system Electric starter Battery 12 V 19 A Fuse Starting system 5 A Charging system 15 A VTS system N A CARBURETION Fuel type Regular unleaded gasoline Carburetor BN 38I Diaphragm ...

Page 91: ... angle of direction nozzle 26 Pivoting angle of variable trim system 10 Minimum required water level for jet pump 90 cm 3 ft PERFORMANCE Cruising time at full throttle Fuel tank without reserve 35 minutes Fuel tank reserve 10 minutes DIMENSIONS Number of passengers 1 operator Overall length 273 cm 107 5 in Overall width 85 cm 33 5 in Overall height 97 cm 38 2 in Weight 177 kg 390 lb Load limit ope...

Page 92: ...ING Type Water cooled total loss type Direct flow from propulsion unit ELECTRICAL Magneto generator output 160 W 6000 RPM Ignition system type CDI Spark plug Make and type NGK BR8ES Gap 0 5 0 6 mm 020 024 in Starting system Electric starter Battery 12 V 19 A Fuse Starting system 5 A Charging system 15 A CARBURETION Fuel type Regular unleaded gasoline Carburetor BN 40I Diaphragm type Quantity 1 smo...

Page 93: ...W90 GL5 Pivoting angle of direction nozzle 26 Pivoting angle of variable trim system N A Minimum required water level for jet pump 90 cm 3 ft PERFORMANCE Cruising time at full throttle Fuel tank without reserve N A Fuel tank reserve N A DIMENSIONS Number of passengers 3 Overall length 302 cm 119 in Overall width 119 cm 46 9 in Overall height 95 cm 37 4 in Weight N A Load limit passengers luggage 2...

Page 94: ...s type Direct flow from propulsion unit Water cooled total loss type Direct flow from propulsion unit ELECTRICAL Magneto generator output 160 W 6000 RPM 160 W 6000 RPM Ignition system type CDI CDI Spark plug Make and type NGK BR8ES NGK BR8ES Gap 0 5 0 6 mm 020 024 in 0 5 0 6 mm 020 024 in Starting system Electric starter Electric starter Battery 12 V 19 A 12 V 19 A Fuse Starting system 5 A 5 A Cha...

Page 95: ... of variable trim system N A 8 Minimum required water level for jet pump 90 cm 3 ft 90 cm 3 ft PERFORMANCE Cruising time at full throttle Fuel tank without reserve N A N A Fuel tank reserve N A N A DIMENSIONS Number of passengers driver included 2 2 Overall length 267 cm 105 in 267 cm 105 in Overall width 116 cm 45 7 in 116 cm 45 7 in Overall height 99 cm 39 in 99 cm 39 in Weight 227 kg 500 lb 227...

Page 96: ...Water cooled total loss type Direct flow from propulsion unit Water cooled total loss type Direct flow from propulsion unit ELECTRICAL Magneto generator output 180 W 6000 RPM 180 W 6000 RPM Ignition system type DC CDI DC CDI Spark plug Make and type NGK BR8ES NGK BR8ES Gap 0 5 0 6 mm 020 024 in 0 5 0 6 mm 020 024 in Starting system Electric starter Electric starter Battery 12 V 19 A 12 V 19 A Fuse...

Page 97: ...gle of variable trim system 8 8 Minimum required water level for jet pump 90 cm 3 ft 90 cm 3 ft PERFORMANCE Cruising time at full throttle Fuel tank without reserve 1 hour 8 minutes N A Fuel tank reserve 9 minutes N A DIMENSIONS Number of passengers driver included 2 2 Overall length 267 cm 105 in 269 cm 106 in Overall width 116 cm 45 7 in 104 cm 41 in Overall height 94 cm 37 in N A Weight 227 kg ...

Page 98: ... total loss type Direct flow from propulsion unit Water cooled total loss type Direct flow from propulsion unit ELECTRICAL Magneto generator output 160 W 6000 RPM 180 W 6000 RPM Ignition system type CDI DC CDI Spark plug Make and type NGK BR8ES NGK BR8ES Gap 0 5 0 6 mm 020 024 in 0 5 0 6 mm 020 024 in Starting system Electric starter Electric starter Battery 12 V 19 A 12 V 19 A Fuse Starting syste...

Page 99: ...le trim system N A N A Minimum required water level for jet pump 90 cm 3 ft 90 cm 3 ft PERFORMANCE Cruising time at full throttle Fuel tank without reserve N A 1 hour 8 minutes Fuel tank reserve N A 9 minutes DIMENSIONS Number of passengers driver included 3 3 Overall length 312 cm 122 8 in 312 cm 122 8 in Overall width 119 cm 47 in 119 cm 47 in Overall height 94 cm 37 in 94 cm 37 in Weight 262 kg...

Page 100: ... per hour knot SYMBOL m kg N L C kPa N m km h kn PREFIXES PREFIX kilo centi milli micro SYMBOL k c m µ MEANING one thousand one hundredth of one thousandth of one millionth of VALUE 1000 0 01 0 001 0 000001 CONVERSION FACTORS TO CONVERT in in in in ft oz lb lbf lbf in lbf ft lbf ft PSI imp oz imp oz imp gal imp gal U S oz U S gal knot MPH Fahrenheit Celsius hp TO mm cm cm cm m g kg N N m N m lbf i...

Page 101: ..._____________________________________ PUBLICATION P N Shop Manual 219 100 048 Sea Doo Racing Handbook 219 000 060 Specification Booklet 219 100 049 smo9701a bk smo9701c fm5 Page 99 Monday November 3 1997 9 54 AM www SeaDooManuals net ...

Page 102: ...DENTIFICATION NUMBER H I N ________________________________ ENGINE IDENTIFICATION NUMBER E I N _________________________________ IDENTIFICATION NUMBER E I N Purchase Date year month day Warranty Expiry Date year month day To be completed by the dealer at the time of the sale DEALER IMPRINT AREA smo9701a bk smo9701c fm5 Page 100 Monday November 3 1997 9 54 AM www SeaDooManuals net ...

Page 103: ...________________________________ NO STREET APT ______________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE NEW ADDRESS ______________________________________________ NAME ______________________________________________ NO STREET APT ______________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE STOLEN UNITS In the event that your watercraft is stolen you s...

Page 104: ...BOMBARDIER INC SEA DOO WARRANTY VALCOURT QUEBEC CANADA J0E 2L0 STAMP smo9701a bk smo9701c fm5 Page 102 Monday November 3 1997 9 54 AM www SeaDooManuals net ...

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Sea-doo 1997 GS, Operator'S Manual

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