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P/N 595189-01  Rev A  4/10

WArning

fAilure To ProPerly fiT The reSPirA-

Tor fAcePiece To The uSer mAy reSulT 

in  liTTle  or  no  reSPirATory  ProTec-

Tion  And  mAy  exPoSe  The  WeArer  To 

SubSTAnceS Which cAn cAuSe SeriouS 

inJury or deATh. 

The breathing regulator is equipped with a VIBRALERT alarm which 

warns  the  user  with  both  sound  and  feel  that  the  supplied-airline 

pressure has been interrupted and that the reducer has automatically 

transferred to the cylinder air supply. The ELECTRONIC alarm will 

be  actuated  when  the  cylinder  pressure  drops  below  90%  (+/-  5%) 

of  full  rating,  whether  caused  by  breathing  down  the  cylinder  or  to 

indicate  a  malfunction  or  leak  in  the  cylinder  supply  system.  The 

ELECTRONIC alarm requires one 9V battery for operation. See the 

ELECTRONIC  ALARM  BATTERY  REPLACEMENT  section  of  this 

instruction.
The  breathing  regulator  is  also  equipped  with  an  air-saver/donning 

switch to prevent rapid loss of air if the air supply is turned on before 

donning the facepiece or if the facepiece is removed before discon-

necting  the  supply  hose  or  before  turning  off  the  air  supply.  The 

regulator is available with or without a quick disconnect fitting.
SCOTT full facepieces are available in a variety of styles and sizes. 

The facepieces may be readily detached from the breathing regulator 

to  allow  for  the  use  of  the  best  fitting  and  most  comfortable  size  or 

style facepiece for an individual user. Fit testing per OSHA Standard 

29  CFR  Part  1910  or ANSI  Standard  Z88.2  requires  testing  in  the 

negative  pressure  mode  using  equipment  such  as  a  Portacount® 

Plus

2

  Respirator  Fit Tester.  For  this,  SCOTT  facepieces  require  use 

of SCOTT Fit Test Adapter P/N 804057-01 or equivalent and appropri-

ate negative pressure testing equipment. Mask Seal Kit P/N 805655-

01  may  also  be  required  to  attain  a  proper  fit.  Each  size  facepiece 

may  be  equipped  with  a  lens  kit  if  the  use  of  corrective  spectacles 

is required.
Several  self-contained  air  cylinders  are  available  for  use  with  the 

SKA-PAK AT.
The  airline  air  supply  must  be  supplied  with  breathing  air  known  to 

be suitable for human respiration at a pressure of 80 psig to 115 psig 

operation  with  a  minimum  flow  rate  of  200  liters  per  minute  (lpm). 

Airline  connection  hoses  used  during Type  C  supplied-air  respirator 

operation  have  one  of  five  types  of  quick  connect  plugs  and  come 

in  single-  or  dual-plug  versions.  Dual  plug  versions  provide  a  facil-

ity  for  transition  between  redundant  air  supply  hoses.  On  both  the 

single and dual plug versions, a check valve in the pressure reducer 

prevents air flow from the respirator when the air supply hose is not 

in use or is disconnected from the respirator. On dual plug versions, 

each plug is individually checked to prevent depletion of the air sup-

ply when one (or both) of the air supply hoses is disconnected from 

the respirator or not in use. 
Air supply hoses are available in several lengths. The maximum length 

and maximum number of segments of air supply hose allowed varies 

with the type of air supply hose. The air supply hoses and their limita-

tions are covered in Table 1 and Table 2 of this instruction sheet. 

Kevlar is a registered trademark of E.I. du Pont de Nemours, Inc. 

  Portacount

®

 Plus is a registered trademark of TSI Incorporated

WArning

reSPirATorS ShAll noT be Worn When 

condiTionS  PrevenT  A  good  fAce 

To  fAcePiece  SeAl  or  A  good  SeAl 

Around  The  noSe  cuP.  Such  condi-

TionS mAy include, buT Are noT limiT-

ed To, groWTh of beArdS, SideburnS, 

A  SKull  cAP  ThAT  ProJecTS  under 

The  fAcePiece,  or  TemPle  PieceS  on 

glASSeS.  AlSo,  The  AbSence  of  one 

or boTh denTureS cAn SeriouSly ef-

fecT  The  fiT  of  The  fAcePiece.  uSe 

of  The  reSPirATor  WiThouT  A  good 

fAce  To  fAcePiece  SeAl  or  A  good 

SeAl  Around  The  noSe  cuP  SeAl  mAy 

reduce  The  durATion  of  uSe  And/or 

exPoSe  The  uSer  To  The ATmoSPhere 

The  reSPirATor  iS  inTended  To  Pro-

TecT  AgAinST  reSulTing  in  SeriouS 

inJury or deATh.

generAl deScriPTion 

conTinued on nexT PAge...

WArning

The  uSe  of  Air  SuPPly  hoSe  oTher 

ThAn ThoSe SPecificAlly inTended for 

uSe  WiTh  The  reSPirATor  or  The  uSe 

of  lengThS  exceeding  The  mAximum 

lengThS  SPecified  mAy  reduce  The 

AbiliTy  of  The  reSPirATor  To  SuPPly 

Air  And  mAy  exPoSe  The  uSer  To  The 

hAZArdouS  ATmoSPhere  Which  mAy 

reSulT in SeriouS inJury or deATh.

WArning

uSe only breAThing Air KnoWn To be 

SuiTAble for humAn reSPirATion. The 

uSe  of  "Tool  Air,"  "inSTrumenT  Air," 

or  Any  Air  SuPPly  noT  SPecificAlly 

inTended  for  humAn  breAThing  cAn 

reSulT in SeriouS inJury or deATh.

WArning

if  uSe  of  A  hoSe  in  The  WorK  AreA 

Will creATe A hAZArd, do noT uSe ThiS 

reSPirATor. mAKe WhATever chAngeS 

Are  neceSSAry  for  SAfeTy,  Such  AS 

SelecTing  An  APProPriATe  reSPirA-

Tor.  fAilure  To  conSider  All  PoS-

Sible  circumSTAnceS  in  The  uSe  of 

ThiS eQuiPmenT mAy reSulT in SeriouS 

inJury or deATh.

Summary of Contents for SKA-PAK AT

Page 1: ...H ELECTRONIC ALARM WARNING IMPROPER USE OF THIS RESPIRATOR MAY RESULT IN PERSONAL INJURY OR DEATH IMPROPER USE INCLUDES BUT IS NOT LIMITED TO USE WITHOUT ADEQUATE TRAINING DISREGARD OF THE WARNINGS AN...

Page 2: ...This respirator is not to be used under water for interior structural fire fighting or for any other purpose not authorized by the organized respiratory protection program that applies specifi cally t...

Page 3: ...ration have one of five types of quick connect plugs and come in single or dual plug versions Dual plug versions provide a facil ity for transition between redundant air supply hoses On both the singl...

Page 4: ...h a multipurpose Full Body Harness P N 805061 04 This harness is intended to be used only in accordance with both the user s respira tory protection program and fall protection program For additional...

Page 5: ...this or similar equipment 5 Whether or not the cylinder is fully charged at the start of the use period 6 The possible presence in the compressed air of carbon dioxide concentrations greater than 04 n...

Page 6: ...er After passing the NEGATIVE PRESSURE LEAK TEST the facepiece size selected must be verified by successfully passing a respirator Quantitative Fit Test When fit testing for Open Circuit Pressure Dema...

Page 7: ...TEST and the Quantitative Fit Test If leakage is still detected either per these user instructions or the OSHA fit testing process the use of Mask Seal Kit P N 805655 01 may be required to attain a p...

Page 8: ...eratures at or below freezing 32 F 0 C the condensation may freeze inside the air supply lines or inside the respirator possibly causing the flow of breathing air to be reduced or to stop completely N...

Page 9: ...03904 01 air supply hoses may be interchanged to supply a single SKA PAK AT respirator and except for these different types of supply hose may NOT be mixed The 30010 series hose utilize a Hansen7 bras...

Page 10: ...with the body of socket A as described in step 1 Slide sleeve B away from the body toward the supply hose to release the plug fitting from the socket IF IT IS NOT PRACTICAL TO SEE THE ALIGNMENT NOTCH...

Page 11: ...e reducer using moderate force NOTES 11 SCOTT Part Number stamped into end of hose See FIGURE 2 12 SCOTT Part Number stamped into hose within 6 inches of either end 13 Specify silicone seals if orderi...

Page 12: ...one of the following 9 volt batteries Energizer Alkaline No 522 or EN22 Duracell Alkaline No PC1604 or MN1604 or for increased service life use Ultralife Lithium Bat tery No U9VL Be sure battery is p...

Page 13: ...Any trapped air will flow from the regulator Close the purge valve by rotating the knob to the full clockwise position when air flow stops CYLINDER INSPECTION NOTE IT IS THE RESPONSIBILITY OF THE USER...

Page 14: ...on Page 4 and referenced in the DBI SALA full body harness user instructions SCOTT P N 89497 01 pro vided with the harness If any damage is found do not use the harness NOTE IF THE FULL BODY HARNESS H...

Page 15: ...er and valve assembly is properly fitted to the harness Inspect the cylinder clamps Both clamps must be tight and hold the cylinder to the harness securely Tighten as necessary See FIGURE 6B FIGURE 6B...

Page 16: ...ted on the nipple coupling that connects the pressure reducer to the cylinder valve To expose the threads and the gasket for inspection grasp the hand wheel coupling on the pressure reducer and turn t...

Page 17: ...re must be taken to remove any dirt accumulations or obstructions from the fittings without allowing them to enter the air supply hose 6 Inspect the hose assembly that connects the pressure reducer to...

Page 18: ...the facepiece as follows 1 Inspect the facepiece seal and other rubber components for de formation wear damage or cracks 2 Inspect the lens for cracks gouges scratches or any condition that could impa...

Page 19: ...Cup is standard on the SCOTT AV 2000 Weld O Vista and AV 3000 full facepieces and optional on the SCOTT O VISTA full facepiece a SCOTT AV 3000 and AV 3000 SureSeal Facepieces are avail able with two d...

Page 20: ...ize No air flow shall be detected at this time Inhale sharply to start the flow of air then take one breath and hold NOTE If the purge valve is adjusted to produce a flow it may not be possible to res...

Page 21: ...OVIDE ADEQUATE PROTECTION FROM THE HAZARDOUS ATMOSPHERE WHICH MAY RESULT IN SERIOUS INJURY OR DEATH WARNING USE ONLY BREATHING AIR WHICH MEETS THE REQUIREMENTS AS DESCRIBED IN THE AIR SUPPLY REQUIREME...

Page 22: ...such that the facepiece is toward the front of the wearer and the air supply cylinder is next to the left foot Pass the shoulder strap over the left shoulder and head onto the right shoulder Draw the...

Page 23: ...ction or interference is suspected do not use the respirator until the problem is corrected Position the required length of air supply hose and prepare it for use by connecting the segments to each ot...

Page 24: ...o the operating pressure of the respirator Repeat this step for each air supply hose and each air supply system to be used FIGURE 17 CONNECTING SUPPLY HOSE AND STANDBY CONDITION SHOWN WITH OPTIONAL NE...

Page 25: ...ssure reducer is tight and that the breathing regulator purge valve red knob on regulator is closed knob turned fully clockwise Depress the air saver donning switch and release Connect the sup ply hos...

Page 26: ...head harness to the head Periodically repeating the fit testing is required to identify any physical changes of the user such as those listed above which could affect the fit of the facepiece NOTE IF...

Page 27: ...h chin properly located in the chin pocket while pulling the head harness over the top of the head Verify that no hair or clothing is interfering with the face to facepiece seal See FIGURE 19A 4 Tight...

Page 28: ...n place with the chin properly located in the chin cup throughout the donning process 4 Stroke the head harness over the head and ensure that straps are lying smooth and flat against the head and neck...

Page 29: ...temple strap end toward the rear of the head Alternate hands to maintain the facepiece position on the face 7 Verify the proper location of the face in the facepiece and the chin in the chin cup Tigh...

Page 30: ...your head If necessary adjust the head harness net to the center of the crown of the head 10 Verify the proper location of the face in the facepiece and the chin in the chin cup Retighten the straps i...

Page 31: ...o low on the face as evidenced by pres sure on the forehead or the facepiece making contact with the throat area permitting a break in the seal The illustrations below depict the AV 3000 SureSeal but...

Page 32: ...ted as described under PREPARATION FOR USE 3 FULLY OPEN THE CYLINDER VALVE by turning the valve knob to the full counterclockwise position This will require approxi mately 2 1 2 complete rotations of...

Page 33: ...on hose and transfer to another air supply hose is an ticipated during use of the respirator the user shall check the operation of the respirator as described above with each air supply hose and each...

Page 34: ...knob The ELECTRONIC alarm shall flash both lights for approximately five seconds to ini tialize and stop The cylinder pressure gauge on the ELECTRONIC alarm shall read FULL The VIBRALERT shall NOT act...

Page 35: ...xit from the area requiring respiratory protection is normally made by retracing the path used during entry so that exit can be made while air is supplied by the air supply system through the air supp...

Page 36: ...upply hose for egress for instance if the hose is entangled or if it is necessary to exit by a different route the user shall disconnect the hose and immediately leave the area requiring respiratory p...

Page 37: ...C Where it is expected that the respirator will be used in ambient temperatures near or below freezing the respirator shall be equipped with a Nose cup Assembly to reduce the formation of vision impa...

Page 38: ...FAILURE TO THOROUGHLY RINSE AND COMPLETELY DRY THE ENTIRE FACEPIECE ASSEMBLY MAY ALLOW A BUILDUP OF DE TERGENTS AND OR DISINFECTING AGENTS WHICH COULD DAMAGE FACEPIECE COM PONENTS CLEANING THE FACEPI...

Page 39: ...ening See FIGURE 22 Be sure to cover internal components completely 5 Follow the user instructions for the SCOTT recommended cleaner A specific contact time may be required for sanitizing or disinfect...

Page 40: ...ORAGE WITH OUT THOROUGHLY DRYING THEM MAY RE SULT IN CORROSION OR OTHER DAMAGE WHICH COULD CAUSE A MALFUNCTION OF THE RESPIRATOR SUCH A MALFUNC TION MAY RESULT IN SERIOUS INJURY OR DEATH WARNING PLACI...

Page 41: ...ed Test Equipment at least every two years16 However heavy use may require more frequent testing This recommendation is in addition to all other cleaning and maintenance procedures A manual covering t...

Page 42: ...atter paint spray and abrasion 5 Dual airline connection hose assembly for redundant air sup ply hoses or to facilitate transfer between hoses H Type P N 804319 01 with standard Hansen fittings S Type...

Page 43: ...D AIR SUPPLY APPROVED FOR USE AT TEMPERATURES ABOVE 25 F 32 C APPROVED ONLY WHEN THE COMPRESSED AIR CYLINDER IS FULLY CHARGED WITH AIR MEETING THE RE QUIREMENTS OF THE COMPRESSED GAS ASSOCIATION SPECI...

Page 44: ...Page 44 of 44 P N 595189 01 Rev A 4 10 Health Safety Products Monroe Corporate Center PO Box 569 Monroe NC 28111 Telephone 1 800 247 7257 FAX 704 291 8330 www scotthealthsafety com Printed in USA...

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