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Intended Use

The 3M™ Rugged Comfort Half Facepiece Reusable Respirator, 6500 Series (6501, 6502, 6503) are 
designed to help provide respiratory protection against certain airborne contaminants when used in 
accordance with all use instructions and limitations and applicable safety and health regulations.

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WARNING

Properly selected, used, and maintained respirators help protect against certain contaminants 
by reducing airborne concentrations below the Occupational Exposure Limit (OEL). It is 
essential to follow all instructions and government regulations on the use of this product, 
including wearing the complete respirator system during all times of exposure in order for the 
product to help protect the wearer.

Misuse of respirators may result in overexposure to 

contaminants and lead to sickness or death

. For proper use, see supervisor, refer to these 

User Instructions 

or contact 3M Technical Service.

List of Warnings and Cautions within these 

User Instructions

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WARNING

Failure to follow these instructions may reduce respirator performance, expose you to 
contaminants above the OEL, and 

may result in sickness or death.

•  To help maintain a good seal between the face and the faceseal, the respirator faceseal 

must be clear of obstructions at all times. Do not use with beards, facial hair or anything
that prevents direct contact between the face and the respirator faceseal.

•  Do not clean respirator with solvents. Cleaning with solvents may degrade some respirator

components and reduce respirator effectiveness.

•  Inspect all respirator components before each use to ensure proper operating condition.
•  Do not alter, misuse, or abuse this respirator.

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CAUTION

Failure to properly dispose of spent cartridges, fi lters, or respirators contaminated by hazardous materials 
can result in personal exposures as well as environmental harm. Handling, transportation and disposal of 
spent cartridges, fi lters, or respirators must comply with all applicable federal, state, provincial and local 
laws and regulations.

NIOSH Cautions and Limitations for Negative Pressure Usage

The following restrictions may apply. See NIOSH Approval Label. If you are using the 3M™ Rugged Comfort 
Half Facepiece Reusable Respirator 6500 Series as part of a Supplied Air Respirator confi guration, refer to the 

User Instructions

 that accompanies your air control device for information on NIOSH Cautions and Limitations. 

A  –  Not for use in atmospheres containing less than 19.5 percent oxygen.
B  –  Not for use in atmospheres immediately dangerous to life or health.
C  –  Do not exceed maximum use concentrations established by regulatory standards.
H  –  Follow established cartridge and canister change schedules or observe ESLI to ensure that cartridges and  

  canisters are replaced before breakthrough occurs.

J  –  Failure to properly use and maintain this product could result in injury or death.
K  –  The Occupational Safety and Health Administration regulations require gas-proof goggles to be worn with  

  this respirator when used against formaldehyde.

L – Follow the manufacturer’s 

User’s Instructions

for changing cartridges, canister and/or fi lters.

M –  All approved respirators shall be selected, fi tted, used, and maintained in accordance with MSHA, OSHA,  

  and other applicable regulations.

N  –  Never substitute, modify, add, or omit parts. Use only exact replacement parts in the confi guration as  

specifi ed by the manufacturer.

O – Refer to 

User’s Instructions

, and/or maintenance manuals for information on use and maintenance of these  

 respirators.

P  –  NIOSH does not evaluate respirators for use as surgical masks.
S  –  Special or critical 

User’s Instructions

 and/or specifi c use limitations apply. Refer to 

User’s Instructions

  

 before 

donning.

S – Special or Critical

User’s Instructions

3M™ Organic Vapor Service Life Indicator Cartridges (6001i and 60921i) and Mercury Vapor Cartridges 
(6009S and 60929S) are equipped with a passive 3M™ End of Service Life Indicator (ESLI). The indicator 
must be readily seen when wearing the respirator. If you cannot readily see the ESLI, use a mirror to observe 
the ESLI, rely on a co-worker who can see the ESLI, or go to a clean area, remove the respirator and view the 
ESLI. Do not rely solely on the organic vapor ESLI unless your employer has determined that it is appropriate 
for your workplace. See 6001i or 60921i

User Instructions

for more information, including Special Instructions 

regarding the ESLI. The mercury vapor cartridges must be discarded when the ESLI changes to the discard 
color found on the mercury vapor cartridge label; or within 30 days of opening packaging; or when ESLI 
becomes dirty or damaged; or when odors of vapors or gases become noticeable; or according to chlorine 
service life, whichever occurs fi rst. Mercury vapor has no odor.

Respirator Program Management

Occupational use of respirators must be in compliance with applicable health and safety standards. By 
law U.S. employers must establish a written respiratory protection program meeting the requirements of 
the OSHA Respiratory Protection Standard 29 CFR 1910.134 and any applicable OSHA substance specifi c
standards. In Canada, CSA standard Z94.4 requirements must be met and/or requirements of the applicable 
jurisdiction, as appropriate. In Brazil, follow the Respiratory Protection Program of the Ministry of Labor. 
Consult an industrial hygienist or call 3M Technical Service with questions concerning applicability of these 
products to your job requirements

.

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Rugged Comfort Half Facepiece Reusable Respirator 
6500 Series

User Instructions for 3M™ Rugged Comfort Half Facepiece Reusable Respirators 6501 (Small) (49487*), 
6502 (Medium) (49489*), 6503 (Large) (49491*)

IMPORTANT:

 Before use, the wearer must read and understand these 

User Instructions.

 Keep these 

instructions for reference.
*49487, 49489, and 49491 are catalog numbers only. NIOSH approved as 3M™ Rugged Comfort Half
Facepiece Reusable Respirators 6501 (Small), 6502 (Medium), and 6503 (Large).

This respirator has dual approval as a United States (US) National Institute for Occupational Safety and 
Health (NIOSH) half facepiece respirator and as Brazil Ministry of Labor half face piece respirator. 

Specifi c information is provided where applicable. All other information is common to both standards. 

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WARNING

This respirator helps protect against certain airborne contaminants. 

Misuse may result in 

sickness or death.

 For proper use, see your supervisor, consult these 

User Instructions

, or call 

3M Technical Service in the United States.

FOREWORD

These 

User Instructions

 provide information about facepiece use only. Important information is provided in 

the 

User Instructions

 with each of the air fi ltration systems that are used with 3M™ Rugged Comfort Half 

Facepieces 6501, 6502 and 6503. Read and understand all 

User Instructions

 and warnings before using. 

Keep these 

User Instructions

 for reference. If you have questions regarding these products, contact 3M 

Technical Service.

Summary of Contents for 6500 Series

Page 1: ...ration as specified by the manufacturer O Refer to User s Instructions and or maintenance manuals for information on use and maintenance of these respirators P NIOSH does not evaluate respirators for use as surgical masks S Special or critical User s Instructions and orspecific use limitations apply Refer to User s Instructions before donning S Special or Critical User s Instructions 3M Organic Va...

Page 2: ...rn as the bayonet could be damaged SA 1500 SA 2500 shown 3 Attach airline to approved air regulators per pressure schedules in dual airline supplied air respirator User Instructions Assembly of 3M Combination Dual Airline Breathing Tubes with Cartridges and or Filters The SA 1600 front mounted and SA 2600 back mounted versions of the dual airline breathing tubes allow use of selected NIOSH approve...

Page 3: ...Filters 2091 or 7093 Qualitative Fit Testing Qualitative Fit Testing QLFT with the 3M Qualitative Fit Test Apparatus FT 10 or FT 30 can be conducted using any of the NIOSH approved Particulate filters Entering and Exiting a Contaminated Area Airborne contaminants which can be dangerous to your health include those that are so small you may not be able to see or smell them Always conduct a user sea...

Page 4: ...mbly and valve cover exhalation valve and inhalation valves 3M Head Harness Assembly Valve Cover Replacement 1 Remove Head Harness Assembly Valve Cover by placing thumb beneath valve cover and fingers at the top Pull the valve cover bottom away from facepiece with the thumb and then up to release the valve cover Fig 22 2 Replace Head Harness Assembly Valve Cover by positioning the peg on the facep...

Page 5: ... 1 Fig 2 Fig 3 Fig 4 Fig 6 Fig 5 Fig 7 Fig 8 Fig 9 Fig 10 Fig 11 Fig 12 2 1 Fig 13 Fig 14 Fig 15 Fig 16 Fig 17 Fig 18 Fig 19 Fig 20 Fig 21 Fig 22 Fig 23 Fig 24 Fig 25 Learn more about masks and respirators we have ...

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