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Page 6 of 44

P/N 595189-01  Rev A  4/10

fAcePiece fiTTing And fiT TeSTing

A respirator Quantitative Fit Test must be performed to ensure the correct 

respirator facepiece size has been selected and assigned to the user. It is 

the responsibility of the Respiratory Protection Program Manager or Safety 

Coordinator to assist the user in selecting the correct respirator size relative 

to the user’s facial features and dimensions. Fit Testing must be performed 

with any approved SCOTT accessories that will be used with the respirator 

installed, such as a communications device installed on the facepiece. 
Respirator fit tests are explained fully in the American National Standard 

Practices for Respiratory Protection, ANSI Z88.10-2001 which is published 

by the American National Standards Institute (ANSI), 11 West 42nd Street, 

New  York,  New  York,  10036,  and  in  the  Occupational  Safety  and  Health 

Standards, OSHA 29 CFR 1910.134 Appendix A, which is published by the 

Occupational  Safety  and  Health Administration  (OSHA),  200  Constitution 

Avenue, NW, Washington DC, 20210.
Quantitative Fit Testing per OSHA Standard 29 CFR Part 1910.134 Appendix 

A, or ANSI Standard Z88.10-2001 requires testing in the negative pressure 

mode  using  equipment  such  as  a  Portacount

®1

  Respirator  Fit  Tester.  For 

Quantitative  Fit Testing,  SCOTT  facepieces  require  use  of  the  appropriate 

negative pressure testing equipment such as the Portacount Respirator Fit 

Tester along with the following:
•  SCOTT 40mm facepiece Adapter, P/N 200423-01,
•  a new SCOTT P100 Cartridge, P/N 052683,
•  SCOTT Probed Fit Test Adapter P/N 805628-01 or equivalent probed 

facepieces and the full range of sizes and styles

•  Mask Seal Kit, P/N 805655-01
•  the  appropriate  SCOTT  communication  device  and  mounting  bracket 

properly installed on the facepiece, if such an accessory will be used 

with the respirator.

•  any other optional hood, eyeglass, or other accessory that will be used 

with the respirator.

The  size  and  style  facepiece  must  be  selected  based  on  the  user’s  mea-

sured face size. For initial fitting, carefully don the facepiece and conduct a 

NEGATIVE PRESSURE LEAK TEST according to the instructions provided 

with the 40mm Adapter. Refer to the DONNING PROCEDURE section of this 

instruction  for  the  procedure.  Follow  the  DONNING  PROCEDURE 

cAre-

fully

. If the selected facepiece does not pass the NEGATIVE PRESSURE 

LEAK TEST  or  does  not  fit  securely  without  movement  in  the  chin  or  chin 

cup  area  or  the  user  experiences  discomfort  in  the  chin  or  throat,  try  the 

next nearest size, larger or smaller. After passing the NEGATIVE PRESSURE 

LEAK  TEST,  the  facepiece  size  selected  must  be  verified  by  successfully 

passing a respirator Quantitative Fit Test. 
When fit testing for Open-Circuit, Pressure Demand Self-Contained Breath-

ing Apparatus  and/or  Type  C  Pressure-Demand  Supplied Air  Respirator 

mode  of  operation  (minimum  Fit  Factor  equal  to  or  greater  than  500 

minimum) appropriate negative pressure testing equipment must be used. 

You  should  use  a  P100  Filter,  SCOTT  P/N  052683  and  the  SCOTT  P/N 

805628-01 Fit Test Adapter. 
When  using  a  Portacount  Respirator  Fit  Tester  for  Quantitative  Fit  Test-

ing, TSI recommends that the level of particles in the ambient air must be 

between 5000 and 30000 particles/cm3. Refer to the Portacount Respirator 

Fit Tester user instructions for details including available Particle Genera-

tors to use with the Portacount Respirator Fit Tester if you have difficulty 

achieving the minimum level of ambient particle count required.
Test subjects must be in good health at the time of the fit testing. Smoking 

or  eating  less  than  30  minutes  prior  to  the  test  is  prohibited. Any  and  all 

conditions that might interfere with a good face to facepiece seal must be 

addressed and corrected before performing the fit testing. Refer to the list 

of conditions in the DONNING PROCEDURES section of this instruction.

WArning

fiT TeSTing in AccordAnce WiTh oShA 

STAndArd 29 cfr PArT 1910 iS reQuired 

AS PArT of The reQuired TrAining be-

fore uSe of ThiS reSPirATor. fAilure 

To  ProPerly  fiT  And  TrAin  The  uSer 

in uSe of The fAcePiece And reSPirA-

Tor  mAy  reSulT  in  exPoSure  To  The 

hAZArdouS ATmoSPhere Which could 

leAd To SeriouS inJury or deATh.

WArning

The  uSer  muST  be  ProPerly  fiTTed 

uSing  A  reSPirATor  QuAnTiTATive  fiT 

TeST  before  uSe  And  folloW  All 

WArningS  And  SPeciAl  or  criTicAl 

uSer’S  inSTrucTionS  SPecified  dur-

ing uSe. fAilure To do So mAy reSulT 

in SeriouS inJury or deATh.

WArning

reSPirATorS ShAll noT be Worn When 

condiTionS  PrevenT  A  good  fAce 

SeAl.  Such  condiTionS  mAy  include, 

buT  Are  noT  limiTed  To,  groWTh  of 

beArdS,  SideburnS,  fAciAl  hAir  or 

loW  hAirline  ThAT  croSSeS  or  in-

TerfereS  WiTh  The  SeAling  SurfAce, 

ThicK or ProTruding hAirSTyleS Such 

AS Pony TAilS or bunS ThAT inTerfere 

WiTh The SmooTh And cloSe fiT of The 

heAd  hArneSS  To  The  heAd,  A  SKull 

cAP  ThAT  ProJecTS  under  The  fAce-

Piece,  TemPle  PieceS  on  correcTive 

eye  glASSeS,  exceSSive  uSe  of  coS-

meTicS including moiSTuriZerS, mAKe-

uP, or AfTer ShAve, or AnyThing elSe 

Which  inTerfereS  WiTh  The  fAce  To 

fAcePiece SeAl. AlSo, The AbSence of 

one or boTh denTureS cAn SeriouSly 

AffecT The fiT of A fAcePiece. uSe of 

An  imProPerly  fiTTed  fAcePiece  mAy 

leAd To exPoSure To The hAZArdouS 

ATmoSPhere  Which  could  reSulT  in 

SeriouS inJury or deATh.

Summary of Contents for SKA-PAK AT

Page 1: ...H ELECTRONIC ALARM WARNING IMPROPER USE OF THIS RESPIRATOR MAY RESULT IN PERSONAL INJURY OR DEATH IMPROPER USE INCLUDES BUT IS NOT LIMITED TO USE WITHOUT ADEQUATE TRAINING DISREGARD OF THE WARNINGS AN...

Page 2: ...This respirator is not to be used under water for interior structural fire fighting or for any other purpose not authorized by the organized respiratory protection program that applies specifi cally t...

Page 3: ...ration have one of five types of quick connect plugs and come in single or dual plug versions Dual plug versions provide a facil ity for transition between redundant air supply hoses On both the singl...

Page 4: ...h a multipurpose Full Body Harness P N 805061 04 This harness is intended to be used only in accordance with both the user s respira tory protection program and fall protection program For additional...

Page 5: ...this or similar equipment 5 Whether or not the cylinder is fully charged at the start of the use period 6 The possible presence in the compressed air of carbon dioxide concentrations greater than 04 n...

Page 6: ...er After passing the NEGATIVE PRESSURE LEAK TEST the facepiece size selected must be verified by successfully passing a respirator Quantitative Fit Test When fit testing for Open Circuit Pressure Dema...

Page 7: ...TEST and the Quantitative Fit Test If leakage is still detected either per these user instructions or the OSHA fit testing process the use of Mask Seal Kit P N 805655 01 may be required to attain a p...

Page 8: ...eratures at or below freezing 32 F 0 C the condensation may freeze inside the air supply lines or inside the respirator possibly causing the flow of breathing air to be reduced or to stop completely N...

Page 9: ...03904 01 air supply hoses may be interchanged to supply a single SKA PAK AT respirator and except for these different types of supply hose may NOT be mixed The 30010 series hose utilize a Hansen7 bras...

Page 10: ...with the body of socket A as described in step 1 Slide sleeve B away from the body toward the supply hose to release the plug fitting from the socket IF IT IS NOT PRACTICAL TO SEE THE ALIGNMENT NOTCH...

Page 11: ...e reducer using moderate force NOTES 11 SCOTT Part Number stamped into end of hose See FIGURE 2 12 SCOTT Part Number stamped into hose within 6 inches of either end 13 Specify silicone seals if orderi...

Page 12: ...one of the following 9 volt batteries Energizer Alkaline No 522 or EN22 Duracell Alkaline No PC1604 or MN1604 or for increased service life use Ultralife Lithium Bat tery No U9VL Be sure battery is p...

Page 13: ...Any trapped air will flow from the regulator Close the purge valve by rotating the knob to the full clockwise position when air flow stops CYLINDER INSPECTION NOTE IT IS THE RESPONSIBILITY OF THE USER...

Page 14: ...on Page 4 and referenced in the DBI SALA full body harness user instructions SCOTT P N 89497 01 pro vided with the harness If any damage is found do not use the harness NOTE IF THE FULL BODY HARNESS H...

Page 15: ...er and valve assembly is properly fitted to the harness Inspect the cylinder clamps Both clamps must be tight and hold the cylinder to the harness securely Tighten as necessary See FIGURE 6B FIGURE 6B...

Page 16: ...ted on the nipple coupling that connects the pressure reducer to the cylinder valve To expose the threads and the gasket for inspection grasp the hand wheel coupling on the pressure reducer and turn t...

Page 17: ...re must be taken to remove any dirt accumulations or obstructions from the fittings without allowing them to enter the air supply hose 6 Inspect the hose assembly that connects the pressure reducer to...

Page 18: ...the facepiece as follows 1 Inspect the facepiece seal and other rubber components for de formation wear damage or cracks 2 Inspect the lens for cracks gouges scratches or any condition that could impa...

Page 19: ...Cup is standard on the SCOTT AV 2000 Weld O Vista and AV 3000 full facepieces and optional on the SCOTT O VISTA full facepiece a SCOTT AV 3000 and AV 3000 SureSeal Facepieces are avail able with two d...

Page 20: ...ize No air flow shall be detected at this time Inhale sharply to start the flow of air then take one breath and hold NOTE If the purge valve is adjusted to produce a flow it may not be possible to res...

Page 21: ...OVIDE ADEQUATE PROTECTION FROM THE HAZARDOUS ATMOSPHERE WHICH MAY RESULT IN SERIOUS INJURY OR DEATH WARNING USE ONLY BREATHING AIR WHICH MEETS THE REQUIREMENTS AS DESCRIBED IN THE AIR SUPPLY REQUIREME...

Page 22: ...such that the facepiece is toward the front of the wearer and the air supply cylinder is next to the left foot Pass the shoulder strap over the left shoulder and head onto the right shoulder Draw the...

Page 23: ...ction or interference is suspected do not use the respirator until the problem is corrected Position the required length of air supply hose and prepare it for use by connecting the segments to each ot...

Page 24: ...o the operating pressure of the respirator Repeat this step for each air supply hose and each air supply system to be used FIGURE 17 CONNECTING SUPPLY HOSE AND STANDBY CONDITION SHOWN WITH OPTIONAL NE...

Page 25: ...ssure reducer is tight and that the breathing regulator purge valve red knob on regulator is closed knob turned fully clockwise Depress the air saver donning switch and release Connect the sup ply hos...

Page 26: ...head harness to the head Periodically repeating the fit testing is required to identify any physical changes of the user such as those listed above which could affect the fit of the facepiece NOTE IF...

Page 27: ...h chin properly located in the chin pocket while pulling the head harness over the top of the head Verify that no hair or clothing is interfering with the face to facepiece seal See FIGURE 19A 4 Tight...

Page 28: ...n place with the chin properly located in the chin cup throughout the donning process 4 Stroke the head harness over the head and ensure that straps are lying smooth and flat against the head and neck...

Page 29: ...temple strap end toward the rear of the head Alternate hands to maintain the facepiece position on the face 7 Verify the proper location of the face in the facepiece and the chin in the chin cup Tigh...

Page 30: ...your head If necessary adjust the head harness net to the center of the crown of the head 10 Verify the proper location of the face in the facepiece and the chin in the chin cup Retighten the straps i...

Page 31: ...o low on the face as evidenced by pres sure on the forehead or the facepiece making contact with the throat area permitting a break in the seal The illustrations below depict the AV 3000 SureSeal but...

Page 32: ...ted as described under PREPARATION FOR USE 3 FULLY OPEN THE CYLINDER VALVE by turning the valve knob to the full counterclockwise position This will require approxi mately 2 1 2 complete rotations of...

Page 33: ...on hose and transfer to another air supply hose is an ticipated during use of the respirator the user shall check the operation of the respirator as described above with each air supply hose and each...

Page 34: ...knob The ELECTRONIC alarm shall flash both lights for approximately five seconds to ini tialize and stop The cylinder pressure gauge on the ELECTRONIC alarm shall read FULL The VIBRALERT shall NOT act...

Page 35: ...xit from the area requiring respiratory protection is normally made by retracing the path used during entry so that exit can be made while air is supplied by the air supply system through the air supp...

Page 36: ...upply hose for egress for instance if the hose is entangled or if it is necessary to exit by a different route the user shall disconnect the hose and immediately leave the area requiring respiratory p...

Page 37: ...C Where it is expected that the respirator will be used in ambient temperatures near or below freezing the respirator shall be equipped with a Nose cup Assembly to reduce the formation of vision impa...

Page 38: ...FAILURE TO THOROUGHLY RINSE AND COMPLETELY DRY THE ENTIRE FACEPIECE ASSEMBLY MAY ALLOW A BUILDUP OF DE TERGENTS AND OR DISINFECTING AGENTS WHICH COULD DAMAGE FACEPIECE COM PONENTS CLEANING THE FACEPI...

Page 39: ...ening See FIGURE 22 Be sure to cover internal components completely 5 Follow the user instructions for the SCOTT recommended cleaner A specific contact time may be required for sanitizing or disinfect...

Page 40: ...ORAGE WITH OUT THOROUGHLY DRYING THEM MAY RE SULT IN CORROSION OR OTHER DAMAGE WHICH COULD CAUSE A MALFUNCTION OF THE RESPIRATOR SUCH A MALFUNC TION MAY RESULT IN SERIOUS INJURY OR DEATH WARNING PLACI...

Page 41: ...ed Test Equipment at least every two years16 However heavy use may require more frequent testing This recommendation is in addition to all other cleaning and maintenance procedures A manual covering t...

Page 42: ...atter paint spray and abrasion 5 Dual airline connection hose assembly for redundant air sup ply hoses or to facilitate transfer between hoses H Type P N 804319 01 with standard Hansen fittings S Type...

Page 43: ...D AIR SUPPLY APPROVED FOR USE AT TEMPERATURES ABOVE 25 F 32 C APPROVED ONLY WHEN THE COMPRESSED AIR CYLINDER IS FULLY CHARGED WITH AIR MEETING THE RE QUIREMENTS OF THE COMPRESSED GAS ASSOCIATION SPECI...

Page 44: ...Page 44 of 44 P N 595189 01 Rev A 4 10 Health Safety Products Monroe Corporate Center PO Box 569 Monroe NC 28111 Telephone 1 800 247 7257 FAX 704 291 8330 www scotthealthsafety com Printed in USA...

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