4 Maintenance
4--24
C9999--2 Issue 1
4.2.13 Calibration
Proper calibration must exist to obtain acceptable machine operation. Re--calibration of the handwheels may
become necessary when difficulties arise in making the tab size, tab location, plastic size, or correct location
of the plastic in regards to dimensions set on the handwheels.
4.2.13.1 Prepare for Calibration Procedures
Prior to attempting the calibration procedures, it is important to have proper materials and ensure that the
initial settings on the handwheels correspond to the size of the paper being used.
Paper size is not critical during normal run cycles of the machine. Tabs that are slightly “off” can be corrected
by adjustment of the handwheels to correspond to the position of the tab or plastic. The printing can be off
due to to improper printing registration or improper sheet cutting which can also be adjusted with the
handwheels.
The handwheel should be set as accurate as possible during the calibration procedures. Therefore, paper
size must be accurate. Measure the paper stock prior to preforming calibrations. Stock sizes vary and can
be under or over by as much as 1/16th or more of an inch. This will not affect machine operation, if the
printing is perfect but positioning of the dials must be corrected when stock is reversed to do corresponding
tab positions.
TAB SIZE
HANDWHEEL
PLASTIC SIZE
HANDWHEEL
PLASTIC
POSITION
HANDWHEEL
TAB POSITION
HANDWHEEL
PILE FEEDER
HANDWHEEL
Fig. 4-32. Set Handwheels for Tabs
There are FIVE handwheels located on the front of the machine.
●
Plastic Position Register Handwheel:
sets the paper position to the plastic position. It is measured from
the edge of paper furthermost away from the operator to the center of the plastic being applied.
●
Plastic Size Handwheel:
sets the length of plastic being applied to the paper.
●
Tab Position Handwheel:
positions the paper to be tab cut. It is measured from the edge of the paper
furthermost from the operator to the center of the tab. The sheet is pushed 1/4 inch when both Pile Feed
and Reregister Handwheels are set to the same settings.
●
Tab Cutter Handwheel:
sets the size of the tab cut on the sheet.
●
Pile Feeder Handwheel:
when pulled out, will lower the paper supports to reload paper stock.
Summary of Contents for 10,000
Page 2: ...ISSUE NOTE This is Issue 1 Date of Issue August 2004 Copyright 2004...
Page 8: ...1 Introduction Safety 1 1 C9999 2 Issue 1 1 INTRODUCTION SAFETY C9999 2 Issue 1...
Page 9: ...1 Introduction Safety 1 2 C9999 2 Issue 1...
Page 19: ...2 Installation 2 1 C9999 2 Issue 1 2 INSTALLATION C9999 2 Issue 1...
Page 20: ...2 Installation 2 2 C9999 2 Issue 1...
Page 41: ...3 Operation 3 1 C9999 2 Issue 1 3 OPERATION C9999 2 Issue 1...
Page 42: ...3 Operation 3 2 C9999 2 Issue 1...
Page 77: ...3 Operation 3 37 10000 B1 Issue 1 3 4 Handwheel and Tab Set Up...
Page 107: ...3 Operation 3 39 10000 B1 Issue 1 Note Page intentionally left blank...
Page 108: ...4 Maintenance 4 1 C9999 2 Issue 1 4 MAINTENANCE C9999 2 Issue 1...
Page 109: ...4 Maintenance 4 2 C9999 2 Issue 1...
Page 189: ...5 22 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 10 PILE LIFT DRIVE...
Page 215: ...5 48 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 23 BASE DRIVE...
Page 227: ...5 60 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 29 PLASTIC CUT BASE...
Page 231: ...5 64 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 31 TIP DIE UNIT...
Page 249: ...5 82 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 40 CONTROL PANEL...
Page 263: ...5 96 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 47 TAB WIPER UNIT...
Page 273: ...5 106 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 52 TABCUTTER GUARD...
Page 275: ...5 108 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 53 HOLDDOWN UNIT...
Page 277: ...5 110 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 54 REREGISTER DRIVE...
Page 279: ...5 112 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 55 KICK BACK UNIT...
Page 281: ...5 114 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 56 KICK BACK UNIT...
Page 285: ...5 118 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 58 CONVEYOR UNIT...
Page 287: ...5 120 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 59 CONVEYOR UNIT...
Page 289: ...5 122 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 60 PULL BACK UNIT...
Page 291: ...5 124 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 61 PULL BACK UNIT...
Page 303: ...5 136 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 67 INFEED UNIT...
Page 311: ...5 144 5 Scott 10 000 Parts June 2003 Scott 10 000 Parts C 9999 2 Issue 1 5 71 TAB CUTTER...