SCHUNK VERO-S NSR mini 100 Assembly And Operating Manual Download Page 1

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Translation of Original Operating Manual

VERO-S

Robot Coupling for Pallet Handling

NSR mini 100 / PKL mini 100

Assembly and Operating Manual

Summary of Contents for VERO-S NSR mini 100

Page 1: ...Translation of Original Operating Manual VERO S Robot Coupling for Pallet Handling NSR mini 100 PKL mini 100 Assembly and Operating Manual...

Page 2: ...ion 09 00 16 02 2022 en Dear Customer thank you for trusting our products and our family owned company the leading technology supplier of robots and production machines Our team is always available to...

Page 3: ...orques 16 6 2 General assembly notes 17 6 3 Mounting and Connection 17 6 3 1 Unlocking connection 20 6 3 2 Turbo connection 21 6 3 3 Air purge connection with cleaning function 21 6 3 4 Pneumatic Circ...

Page 4: ...Table of Contents 11 Sensors 36 12 Declaration of incorporation 40 13 Appendix on Declaration of Incorporation 41 4 09 00 NSR mini 100 PKL mini 100 Assembly and Operating Manual en 0489056...

Page 5: ...product design We accept no liability for damage resulting from the failure to observe and comply with this operating manual 1 1 Presentation of Warning Labels To make risks clear the following signa...

Page 6: ...it is also essential to observe the technical data and installation and operation notes in this manual and to comply with the maintenance intervals 2 2 Not intended use The VERO S robot coupling for...

Page 7: ...ads in the robot or automation system clamping pallet connected WARNING Risk of injury to operating personnel due to movement of robot arm Risk of injury due to uncontrolled movements during robot cou...

Page 8: ...her technical equipment CAUTION Risk of burns due to workpieces with high temperatures Wear protective gloves when removing the workpieces Automatic loading is preferred CAUTION Danger from noise gene...

Page 9: ...is to be operated in an environment with abrasive dusts or corrosive or caustic fumes or fluids prior approval must be obtained from SCHUNK Safety during assembly and servicing During assembly connec...

Page 10: ...d to operate maintain and repair the product Checking the behavior of personnel The operator must at least occasionally check that the personnel are behaving in a safety conscious manner and are aware...

Page 11: ...e the applicable documents 1 2 5 Observe the ambient conditions and operating conditions Observe the maximum number of clamping cycles 5 13 Observance of the specified care and maintenance instruction...

Page 12: ...100 Assembly and Operating Manual Accessory pack 2 fitting screws 8f7 M6 3 mounting screws M6 x 25 2 O rings 3 x 1 5 4 1 Accessories Accessories ordered separately see catalog or data sheets PKL mini...

Page 13: ...ping pin with cylindrical screw M8 DIN EN ISO 4762 12 9 and full support on the module flat surface The directions of force for the maximum permissible torque are shown in the illustration in the Coup...

Page 14: ...t coupling and the entire robot and palletizing system If it is not taken into account this can result in accidents and damage to the clamping system Calculation example for determination of permissib...

Page 15: ...e calculation example is permissible A higher loading weight requires a shortening of the effective lever length from the coupling interface to the center of gravity of the load or a reduction in the...

Page 16: ...tem when performing assembly modification maintenance or adjustment work The hoses and cables required for the energy supply for the robot coupling must be laid and protected suitably on the pallet ha...

Page 17: ...vant piston side can be deaerated If the pneumatic port for turbo effect should not be used the concerned piston side must have to possibility to deaerate itself When uncoupling the air hoses the corr...

Page 18: ...ick change pallet system requires that the fitting bores 8 H7 on the opposite side are precisely positioned in the mounting position Cylindrical screw 3x Fitting screw for centering in middle axis Fit...

Page 19: ...flange recessed O ring seats are required for this The axial sealing O ring seat must be manufactured to the following dimension 6 0 1 x 0 8 0 05 The accessory pack for the NSA mini 100 contains the...

Page 20: ...r cleaning function M5 thread Turbo connection M5 Air outlets for cleaning function Locating surfaces for pallet coupling Fitting screws for positional orientation Mounting and connections 6 3 1 Unloc...

Page 21: ...10 35 NOTE On a dynamically operated handling system the robot module can only lift loads if the turbo function has been switched on before hand 6 3 3 Air purge connection with cleaning function For...

Page 22: ...an form 6 3 4 Pneumatic Circuit Diagram Actuation using 6 bar also on base side via hose free direct connections Unlocking connection Turbo connection Blow out air connections Blow out air max 6 bar 1...

Page 23: ...bushings of the robot module using alignment pins during joining Torque pin variant I Torque pin variant II Torque pin variant I position orientation by means of centering slants Torque pin variant II...

Page 24: ...SCHUNK 6 4 1 PKL mini 100 Pallet Coupling PKL mini 100 pallet coupling The PKL mini 100 pallet coupling ID no 0471970 was designed as a pallet changing interface for the NSR mini 100 robot coupling E...

Page 25: ...f clamping pallet Connection interface between the clamping pallet and pallet coupling The height of the clamping pallet must be at least 15 mm NOTES Only an original SCHUNK clamping pin with the desi...

Page 26: ...in customer specific devices the customer must provide a sufficiently dimensioned depth of engagement in the clamping pin or a sufficiently thick mounting material in the adapter strip for the pallet...

Page 27: ...SPA mini 20 0435610 8 13 M8 9 11 6 6 Application Example for Automated Pallet Loading The NSR mini 100 clamping system has been designed for automated pallet loading using robots for small to moderate...

Page 28: ...pling or clamping pallet and module for stationary use application early without a tilt angle and eccentricity Check that the traverse path is collision free through the entire machining area Work at...

Page 29: ...Assembly Automated connection and disconnection of transport loads 29 09 00 NSR mini 100 PKL mini 100 Assembly and Operating Manual en 0489056...

Page 30: ...an Make absolutely sure that no chips of any kind can enter the interface and that the interface does not fill with cooling emulsion which is particularly possible with vertical alignment of the clamp...

Page 31: ...crew connections between the robot coupling and the robot flange and the screw connections from the pallet coupling to the clamping pallet must be checked for secure fastening see chapter Screw tighte...

Page 32: ...tensile load on clamping pins Reduce support weight If the clamping area does not unlock perfectly Possible cause Solution s Pressure below minimum Check operating pressure min 5 bar Hose diameter bel...

Page 33: ...ment cover 1 3 Clamping slide 2 4 Piston 1 5 Bearing bracket for cylindrical pin 2 15 Screw DIN EN ISO 4762 M6 x 25 12 9 3 16 Fitting screw M6 x 25 8f7 2 17 Countersunk screw DIN EN ISO 10642 M4 x 10...

Page 34: ...screw M2 5 x 3 10 36 Round magnet 2 40 Body with inlays 1 PKL mini 100 ID No 0471970 Item Designation Quantity 1 Adapter NSR mini 100 1 2 Clamping pin SPA mini 20 1 3 Screw DIN EN ISO 4762 M8 x 20 12...

Page 35: ...Assembly drawing 10 Assembly drawing 35 09 00 NSR mini 100 PKL mini 100 Assembly and Operating Manual en 0489056...

Page 36: ...cable Do not excessively tighten the mounting screw or clips Do not exceed the permissible bending radius of the cable catalog specifications Do not allow the proximity switch to come into contact wit...

Page 37: ...hes Fix the magnetic switch in this position in the groove with the set screw Test the function by clamping and opening the quick change pallet system Robot coupling clamped Clamp the pallet to be cla...

Page 38: ...e drop max load 1 5 V Protection class in accordance with DIN 60529 IP 67 for the cylindrical connector only when screwed on The IN 50 inductive proximity switch can be used to monitor the presence of...

Page 39: ...he magnetic switches MMS 22 Inductive proximity switch IN 50 Set screw for clamping Magnetic switch 1 Magnetic switch 2 Mounting thread for monitoring pallet presence Mounting of the inductive proximi...

Page 40: ...e put into operation until conformity of the machine into which the incomplete machine is to be installed with the provisions of the Machinery Directive 2006 42 EC is confirmed Applied harmonized stan...

Page 41: ...X 1 1 2 Principles of safety integration X 1 1 3 Materials and products X 1 1 4 Lighting X 1 1 5 Design of machinery to facilitate its handling X 1 1 6 Ergonomics X 1 1 7 Operating positions X 1 1 8...

Page 42: ...ocking movable guards X 1 4 2 3 Adjustable guards restricting access X 1 4 3 Special requirements for protective devices X 1 5 Risks due to other hazards 1 5 1 Electricity supply X 1 5 2 Static electr...

Page 43: ...achinery and machinery for cosmetics or pharmaceutical products X 2 2 Portable hand held and or guided machinery X 2 2 1 Portable fixing and other impact machinery X 2 3 Machinery for working wood and...

Page 44: ...H Co Spanntechnik KG Lothringer Str 23 D 88512 Mengen Tel 49 7572 7614 0 Fax 49 7572 7614 1099 info de schunk com schunk com Folgen Sie uns I Follow us 02 2022 2022 SCHUNK GmbH Co KG 09 00 NSR mini 10...

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