SCHUNK SRM 10 Assembly And Operating Manual Download Page 74

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Assembly and settings, size 16 - 40

12.00 | SRM | Assembly and Operating Manual | en | 1346850

Dimensions of the fluid connections

Item Designation

SRM

O-ring (Output - Hose-
free direct connection)

Ø3 x 1 Ø3 x 1 Ø3 x 1 Ø5 x 1 Ø5 x 1

Output - Fluid
connection

M 5

M 5 G 1/8"

Pin arrangement and dimensions of the connection plugs and
sockets

M8, 3-pin

M8, 4-pin

M12- 4-pin

Socket

Connector

Potentially fitted sockets (1):

Potentially fitted connection plugs (2):

Pin arrangement of the connection plugs and sockets

NOTE

On the electrical rotary feed-through, associated connection plugs
and sockets are color-coded and marked with numbers.
For combination with 3-pin socket and 4-pin connection plug,
pin "2" is not assigned.

Dimensions SRM 16

Designation

SRM 16

Socket - Distributor plate Connector - EDF flange

M8, 3-pin

M8, 4-pin

M8, 3-pin

M8, 4-pin

M8, 3-pin

Summary of Contents for SRM 10

Page 1: ...Translation of Original Operating Manual Assembly and Operating Manual SRM Pneumatic swivel unit ...

Page 2: ...ion 12 00 12 04 2022 en Dear Customer thank you for trusting our products and our family owned company the leading technology supplier of robots and production machines Our team is always available to answer any questions on this product and other solutions Ask us questions and challenge us We will find a solution Best regards Your SCHUNK team Customer Management Tel 49 7133 103 2503 Fax 49 7133 1...

Page 3: ...6 Personnel qualification 14 2 7 Personal protective equipment 15 2 8 Notes on safe operation 16 2 9 Transport 17 2 10 Malfunctions 17 2 11 Disposal 17 2 12 Fundamental dangers 18 2 12 1 Protection during handling and assembly 18 2 12 2 Protection during commissioning and operation 18 2 12 3 Protection against dangerous movements 19 2 12 4 Protection against electric shock 19 2 13 Notes on particu...

Page 4: ...st swiveling time and absorber stroke variant X 58 6 3 4 Diagram of swiveling movement 59 6 4 Mounting the sensor 60 6 4 1 Overview of sensors 60 6 4 2 Mounting magnetic switch MMS 22 reed switch RMS 22 61 7 Assembly and settings size 16 40 62 7 1 Assembling and connecting 62 7 2 Connections 64 7 2 1 Mechanical connection 64 7 2 2 Pneumatic connection 67 7 2 3 Connections to the fluid feed through...

Page 5: ...op X 110 10 Maintenance size 16 40 111 10 1 Maintenance interval 111 10 2 Lubricants Lubrication points basic lubrication 112 10 3 Inspect and set shock absorbers 112 10 3 1 Inspect shock absorbers 112 10 3 2 Set shock absorber overhang 112 10 3 3 Shock absorber types and overlap 113 10 4 Replace shock absorber 114 10 5 Replacing seals 115 10 5 1 Base unit 115 10 5 2 Variant with center position v...

Page 6: ... in this manual Illustrations in this manual are provided for basic understanding and may differ from the actual product design In addition to these instructions the documents listed under 1 1 4 7 are applicable 1 1 1 Presentation of Warning Labels To make risks clear the following signal words and symbols are used for safety notes DANGER Danger for persons Non observance will inevitably cause irr...

Page 7: ...Intermediate results Final results 1 1 3 7 chapter number and page number in hyperlinks 1 1 4 Applicable documents General terms of business Catalog data sheet of the purchased product The documents labeled with an asterisk can be downloaded from schunk com 1 1 5 Sizes This operating manual applies to the following sizes SRM 10 SRM 12 SRM 14 SRM 16 SRM 20 SRM 25 SRM 32 SRM 40 7 12 00 SRM Assembly ...

Page 8: ... pneumatic center position M SRM with absorber variant E or H pneumatic center position M and fluid feed through MDF SRM with external stop X SRM with external stop X and fluid feed through MDF Size 16 40 SRM Angle of rotation 90 or 180 SRM End position adjustability 3 or 3 90 SRM with fluid feed through MDF SRM with electrical feed through EDF SRM with inductive sensor and adjustable cam SI SRM w...

Page 9: ...erformance SRM 10 12 14 16 20 25 32 40 Cycles maximum number mil 15 15 15 10 9 8 6 5 5 Depending on the variant a cycle consists of two swiveling procedures 0 to 180 and 180 to 0 or 0 to 90 and 90 to 0 1 3 Scope of delivery The scope of delivery includes Pneumatic swivel unit SRM in the version ordered Assembly and Operating Manual Accessory pack 1 3 1 Accessories pack ID no Accessory pack Size Id...

Page 10: ...ing spare parts packages are available for this product Spare part package Sealing kit Spare part package Shock absorber Seal kit Size ID number Base unit ID number Base unit with center position M ID number Fluid feed through MDF SRM 10 1407715 1483913 SRM 12 1407662 1483920 SRM 14 1346995 1483924 SRM 16 1346986 1483926 1346989 SRM 20 1457853 1490555 1457856 SRM 25 1346971 1483929 1346977 SRM 32 ...

Page 11: ...3230 SRM 25 1483232 1483234 SRM 32 1483236 1483238 SRM 40 1483240 1483242 SRM 16 combined with a fluid feed through MDF requires a mounting kit with the abbreviation 4P 1 4 3 Tools Size 10 14 Tool for dismantling the product specifications in mm Size 16 40 Tool for dismantling the product specifications in mm 11 12 00 SRM Assembly and Operating Manual en 1346850 ...

Page 12: ...General 12 12 00 SRM Assembly and Operating Manual en 1346850 ID no Tool Size Ident number SRM 10 1407760 SRM 12 14 1346923 SRM 16 1331216 SRM 20 1331218 SRM 25 1331220 SRM 32 1331221 SRM 40 1331223 ...

Page 13: ...riate use of the product includes compliance with all instructions in this manual 2 2 Not intended use Inappropriate use includes using the product as a cutting tool or drilling tool for example It is forbidden to use the product outdoors underground or in explosive atmospheres Any utilization that exceeds or differs from the appropriate use is regarded as misuse 2 3 Constructional changes Impleme...

Page 14: ...mplete assembly and operating manual Observe the national safety regulations and rules and general safety instructions The following personal qualifications are necessary for the various activities related to the product Trained electrician Due to their technical training knowledge and experience trained electricians are able to work on electrical systems recognize and avoid possible dangers and k...

Page 15: ...ns and wear the required personal protective equipment Observe the valid safety and accident prevention regulations Wear protective gloves to guard against sharp edges and corners or rough surfaces Wear heat resistant protective gloves when handling hot surfaces Wear protective gloves and safety goggles when handling hazardous substances Wear close fitting protective clothing and also wear long ha...

Page 16: ...that may interfere with the function and operational safety of the product Use the product as intended Observe the safety notes and assembly instructions Do not expose the product to any corrosive media This does not apply to products that are designed for special environments Eliminate any malfunction immediately Observe the care and maintenance instructions Observe the current safety accident pr...

Page 17: ...duct from operation and report the malfunction to the responsible departments persons Order appropriately trained personnel to rectify the malfunction Do not recommission the product until the malfunction has been rectified Test the product after a malfunction to establish whether it still functions properly and no increased risks have arisen 2 11 Disposal Handling of disposal The incorrect handli...

Page 18: ...he product s safety and cause serious injuries and considerable material damage Have all work carried out by appropriately qualified personnel For all work secure the product against accidental operation Observe the relevant accident prevention rules Use suitable assembly and transport equipment and take precautions to prevent jamming and crushing Incorrect lifting of loads Falling loads may cause...

Page 19: ...er and protective fence must be rigid enough to withstand the maximum possible movement energy EMERGENCY STOP switches must be easily and quickly accessible Before starting up the machine or automated system check that the EMERGENCY STOP system is working Prevent operation of the machine if this protective equipment does not function correctly 2 12 4 Protection against electric shock Possible elec...

Page 20: ...NING Risk of injury due to unexpected movements If the power supply is switched on or residual energy remains in the system components can move unexpectedly and cause serious injuries Before starting any work on the product Switch off the power supply and secure against restarting Make sure that no residual energy remains in the system WARNING Risk of injury from sharp edges and corners Sharp edge...

Page 21: ...lled shut down Restarting strategies e g using pressure build up valves or suitable valve switching sequences WARNING Risk of injury due to magnetic fields in the immediate vicinity In case of exposure to magnetic fields the product may malfunction Workpieces may fall down or be ejected and cause severe injuries Sufficiently shield magnetic fields in the immediate vicinity of the product Make sure...

Page 22: ... 3 Min pressure bar SRM X 3 Max pressure bar 6 5 More technical data is included in the catalog data sheet Whichever is the latest version The catalog data sheet contains diagrams for designing the maximum permissible mass moment of inertia The SCHUNK contact person provides support for designing further applications Ambient conditions and operating conditions Designation Value Ambient temperature...

Page 23: ...he latest version The catalog data sheet contains diagrams for designing the maximum permissible mass moment of inertia The SCHUNK contact person provides support for designing further applications Ambient conditions and operating conditions Designation Value Ambient temperature C Min Max 5 60 Protection class IP 65 Noise emission dB A 70 Ambient conditions and operating conditions for variant wit...

Page 24: ...ription size 10 14 4 1 Design 4 1 1 Base unit with absorber variant E H S Structure base unit with absorber variant E H S 1 Housing 2 Pinion 3 Piston 4 Compressed air connections 5 Cover 6 Optional stops with speed absorber variant S 7 Optional stops with speed absorber variant H 8 Stops with absorber variant E ...

Page 25: ...e unit structure with center position variant M and absorber variant E H 1 Housing 2 Pinion 3 Piston 4 Centering piston 5 Cover 6 Exhaust air throttle valve 7 Exhaust air throttle valve 8 Optional Stops with absorber variant H 9 Stops with absorber variant E 25 12 00 SRM Assembly and Operating Manual en 1346850 ...

Page 26: ...cription size 10 14 26 12 00 SRM Assembly and Operating Manual en 1346850 4 1 3 Base unit with external stop variant X Base unit with external stop variant X 1 Housing with stops 2 Stop lever 3 Base unit 4 Closure plate ...

Page 27: ... Shaft fluid feed through 3 Base unit with fluid feed through 4 Safety ring 5 Distributor Base unit with center position Variant M Base unit with center position variant M and fluid feed through MDF 1 Flat gasket 2 Shaft fluid feed through 3 Base unit with fluid feed through 4 Safety ring 5 Distributor 27 12 00 SRM Assembly and Operating Manual en 1346850 ...

Page 28: ... size 10 14 28 12 00 SRM Assembly and Operating Manual en 1346850 Absorber variant X Base unit with fluid feed through MDF 1 Flat gasket 2 Shaft fluid feed through 3 Base unit with fluid feed through 4 Safety ring 5 Distributor ...

Page 29: ...through MDF variant With the fluid feed through variant gasses can be fed through without hoses Variant with external stop X In the variant external stop the load is screwed directly onto a stop lever and intercepted The impact energy in the end position is not dissipated via the drive pinion Thus higher loads are possible Possible combinations of variants The following variants can be mounted tog...

Page 30: ...6 40 5 1 Design 5 1 1 Base unit Base unit setup 1 Stop cover 2 Stops for adjusting the end positions for variant End position adjustability 3 3 Optional Stops for adjusting the end positions for variant End position adjustability 3 90 4 Pinion 5 Housing 6 Pistons with shock absorbers 7 Cover 8 Compressed air connections ...

Page 31: ...se unit with fluid feed through MDF 1 Flange shaft fluid feed through 2 Fluid feed through housing 3 Base unit 5 1 2 2 Size 20 40 Base unit with fluid feed through MDF 1 Flange shaft fluid feed through 2 Fluid feed through housing 3 Base unit 31 12 00 SRM Assembly and Operating Manual en 1346850 ...

Page 32: ...gh EDF Assembly with EDF 1 Distributor plate 2 Base unit 3 EDF flange 5 1 4 Variant with inductive sensor SI SF Version 1 Sensor bracket 4 with sleeve Base unit with inductive sensor SI SF sensor bracket with sleeve 1 Sensor 5 Cams for sensor monitoring SI variant adjustable SF variant fixed 2 Base plate 3 Base unit 4 Sensor bracket ...

Page 33: ...ut sleeve 1 Sensor 5 Cams for sensor monitoring SI variant adjustable SF variant fixed 2 Base plate 3 Base unit 4 Sensor bracket 5 1 5 Base unit with center position variant M Base unit structure with center position variant M 1 Base unit 2 Attaching center position 0 90 180 33 12 00 SRM Assembly and Operating Manual en 1346850 ...

Page 34: ... be fed through without hoses Electrical rotary feed through EDF variant With the electrical rotary feed through EDF variant signals for supplying the product can be carried out with operational safety Variant with inductive sensor SI SF In the variant with inductive sensor SI up to three swivel positions can be queried In the variant with inductive sensor and fixed cam SF the swivel positions 0 9...

Page 35: ...throttling and damping Please observe the information in the catalog data sheet CAUTION Material damage due to opened exhaust air throttle valves If during first actuation the exhaust throttle valves are open the product may move in an uncontrolled manner Close the exhaust air throttle valves completely before applying pressure NOTE Observe the requirements for the compressed air supply 3 22 In ca...

Page 36: ...ssory pack in the compressed air lines for air connections a and b Use O rings from the accessory pack 4 Variant with center position M Screw exhaust air throttle valve into the main air connection C and connect compressed air line 6 2 2 41 5 Check that all of the throttle valves are closed 6 Screw in locking screws in open and not required air connections where appropriate 7 Variant with fluid fe...

Page 37: ...e via through bores On the side of the apparatus via threaded holes Centering sleeves for the mounting screws are included in the accessory pack Absorber variant E H S Assembly options Item Mounting SRM 10 12 14 Side A 1 Mounting screw M3 M3 M4 Mounting screw according to standard DIN EN ISO 4762 2 Centering sleeve Ø6 Ø6 Ø8 Side B 3 Mounting screw M4 M4 M5 Mounting screw according to standard DIN ...

Page 38: ... Mounting SRM 10 12 14 Side A 1 Mounting screw M3 M3 M4 Mounting screw according to standard DIN EN ISO 4762 2 Centering sleeve Ø6 Ø6 Ø8 Side B 3 Mounting screw M4 M4 M5 Mounting screw according to standard DIN EN ISO 4762 Max strength class 8 8 Max depth of engagement from locating surface mm 12 12 15 4 Centering sleeve Ø6 Ø6 Ø8 ...

Page 39: ...m Mounting SRM 10 12 14 1 Threads for mounting screws of the customer s load M3 M3 M4 Mounting screw according to standard 6 pieces DIN EN ISO 4762 Strength class 12 9 2 Fitting for cylindrical pin mm 2 pieces Ø3 Ø3 Ø4 h1 Depth of fitting for cylindrical pin mm 4 4 5 h2 Max Screw in depth from pinion surface mm 4 5 6 6 5 39 12 00 SRM Assembly and Operating Manual en 1346850 ...

Page 40: ...e top view and side view SRM Item Mounting SRM 10 12 14 1 Threads for mounting screws of the customer s load M3 M3 M4 Mounting screw according to standard 4 pieces DIN EN ISO 4762 Strength class 12 9 2 Fitting for cylindrical pin mm Ø3 Ø3 Ø4 h1 Depth of fitting for cylindrical pin mm 5 5 5 h2 Height of external stop 3 mm 10 5 11 13 2 h3 Total height mm 35 5 41 5 46 2 ...

Page 41: ...g 0 180 B Exhaust air throttle valve Swiveling 180 0 Hose free direct connection a Swiveling 0 180 b Swiveling 180 0 1 Attachment 2 O ring 3 Product 4 Exhaust air throttle valve 5 Fixed throttle Contained in accessory pack Dimensions Item Designation SRM 10 14 A B Main connections M 3 a b O ring mm Hose free direct connection Ø4 x 1 5 41 12 00 SRM Assembly and Operating Manual en 1346850 ...

Page 42: ...Exhaust air throttle valve Swiveling 0 180 B Exhaust air throttle valve Swiveling 180 0 C Exhaust air throttle valve Swiveling in center position 0 90 180 90 Hose free direct connection a Swiveling 0 180 b Swiveling 180 0 1 Attachment 2 O ring 3 Product 4 Exhaust air throttle valve 5 Fixed throttle Contained in accessory pack Dimensions Item Designation SRM 10 14 A B C Main connections M 3 a b O r...

Page 43: ...d adjustments size 10 14 Wiring diagram Movement Bracket Valve Electrical circuit diagram actuation with one 5 3 and one 3 2 directional control valve example 43 12 00 SRM Assembly and Operating Manual en 1346850 ...

Page 44: ...tion 2 2 3 Connection 3 2 4 Connection 4 2 5 Reference point for connections marking on the pinion Hose free direct connection 3 Product 4 Flat gasket 5 Attachment Contained in accessory pack Note At the factory all connections have been closed with screw plugs Remove screw plugs only if connections are needed Dimensions Item Designation SRM 10 12 14 1 Fluid connection Input M 3 M 3 M 3 Maximum ou...

Page 45: ...nections marking on the pinion Hose free direct connection 3 Product 4 Flat gasket 5 Attachment Contained in accessory pack Note At the factory all connections have been closed with screw plugs Remove screw plugs only if connections are needed Dimensions Item Designation SRM 10 12 14 1 Fluid connection Input M 3 M 3 M 3 Maximum outer diameter Ø 8 5 Ø 8 5 Ø 8 5 5 Surface contact surface seal Rz 4 5...

Page 46: ... 4 Connection 4 2 5 Reference point for connections marking on the pinion Hose free direct connection 3 Product 4 Flat gasket 5 Attachment Contained in accessory pack Note At the factory all connections have been closed with screw plugs Remove screw plugs only if connections are needed Dimensions Item Designation SRM 10 12 14 1 Fluid connection Input M 3 M 3 M 3 Maximum outer diameter Ø 8 5 Ø 8 5 ...

Page 47: ...r stroke Angle of rotation The angle of rotation is set in order to achieve a fine adjustment of the end positions If the end positions are adjusted the swiveling speed and absorber stroke might also have to be readjusted Swiveling speed and absorber stroke In order to ensure a smooth operating cycle for the respective operating conditions swivel speed and absorber stroke must be attuned to one an...

Page 48: ...e Rotation range Centering sleeves Piston 5 85 95 185 0 180 Adjustability of the end positions at angle of rotation 180 variant E H S Piston Adjustment range center position Rotation range Centering sleeves Piston 45 5 0 180 185 135 Adjustability of the center position variant M Piston Adjustability final angle Rotation range Adjustability final angle Centering sleeves Piston Adjustability of the ...

Page 49: ...ized air to air connection A 3 Open the exhaust air throttle valve at the air connection B approx two turns until the pinion 1 moves to the end position E1 4 Turn the adjusting sleeve B2 and set the desired end position IMPORTANT Observe permissible adjustment range 5 Check end position To do this ventilate air connection A and pressurize it again if necessary adjust end position 6 Tighten set scr...

Page 50: ...pressurized air to air connection C Pinion swivels to center position 3 Unscrew the stop spindle 4 slightly 4 Turn pinion 1 clockwise to the stop and keep it pressed 5 Turn stop spindle 3 and set the desired center position 6 Screw in stop spindle 4 until the center position is free of play again IMPORTANT If the stop spindle is screwed in too far the play increases again 7 Tighten nut 2 Tightenin...

Page 51: ... Turn the adjusting sleeve B2 and set the desired end position IMPORTANT Observe permissible adjustment range 5 Check end position To do this ventilate air connection A and pressurize it again if necessary adjust end position 6 Tighten set screw B3 Tightening torque SRM 10 X 12 X 1 2 Nm SRM 14 X 3 Nm End position E1 is set 7 Adjust other end position analogously 8 Swivel repeatedly to test the set...

Page 52: ...eed is too high the assembly will be decelerated abruptly by the shock absorber and will continue to oscillate until reaching the end position This will overload the shock absorber and may cause damage to it Adjust the swiveling speed in a way that the movement decelerate smoothly in the end position closed open Load that corresponds to the operating conditions is mounted on the pinion 1 1 Close e...

Page 53: ...d visible in the end position Increase absorber stroke 6 3 2 3 56 OR Springback or oscillation of the load visible before the end position then slow rotary movement to the end position Turn off exhaust air throttle valve B incrementally if necessary reduce the absorber stroke 6 3 2 3 56 5 Swivel repeatedly to test the setting readjust if necessary 6 Adjust swivel time for the other end position an...

Page 54: ... and may cause damage to it Adjust the swiveling speed in a way that the movement decelerate smoothly in the end position closed open Adjustment for end position 1 Load that corresponds to the operating conditions is mounted on the pinion 1 1 Turn the pinion clockwise to the stop 2 Close exhaust air throttle valve on air connection A B and C completely 3 Apply pressurized air to air connection C T...

Page 55: ... air throttle valve C incrementally if necessary reduce the absorber stroke 6 3 2 3 56 8 Swivel repeatedly to test the setting readjust if necessary Adjustment for end position 2 Load that corresponds to the operating conditions is mounted on the pinion 1 1 Turn the pinion counter clockwise to the stop 2 Apply pressurized air to air connection C The product swivels to the center position 3 Open th...

Page 56: ...g back or swiveling of the load visible in front of the end position then slow rotary movement to the end position Turn off exhaust air throttle valve C incrementally if necessary reduce the absorber stroke 6 3 2 3 56 6 Swivel repeatedly to test the setting readjust if necessary 6 3 2 3 Adjust absorber stroke NOTE The absorber stroke has been pre set in the factory and can be adjusted in order to ...

Page 57: ...ehen ODER Dämpferhub erhöhen Dämpfer B4 mit Innensechskantschlüssel hineindrehen IMPORTANT Ein zu langer Dämpferhub verkürzt die Lebensdauer der Stoßdämpfer 3 Mutter B3 anziehen und dabei Einstellhülse B2 gegenhalten Tightening torque SRM 10 12 3 Nm SRM 14 5 Nm 4 Swivel repeatedly to test the setting readjust if necessary Die Endlagen müssen sanft erreicht werden 5 Check swiveling time and adjust ...

Page 58: ...ending on the load in accordance with the following diagram 3 Loosen nuts B3 and counter support the adjusting sleeve B2 4 Set the absorber to dimension H according to the following diagrams 5 Tighten nuts B3 and counter support the adjusting sleeve B2 Tightening torque SRM 10 X 12 X 3 Nm SRM 14 X 5 Nm 6 Swivel repeatedly to test the setting readjust if necessary The end positions must be approach...

Page 59: ... Movement Target position End position Target time Time T Damping Swiveling speed too high Assembly oscillates back Movement Target position End position Target time Time T Damping Absorber stroke is too long End position is reached too slowly Movement Target position End position Target time Time T Damping Absorber stroke is too short Assembly hits the end position 59 12 00 SRM Assembly and Opera...

Page 60: ...ions of suitable sensors please see catalog datasheet and 6 4 1 60 For technical data for the suitable sensors see assembly and operating manual and catalog datasheet The assembly and operating manual and catalog datasheet are included in the scope of delivery for the sensors and are available at schunk com Information on handling sensors is available at schunk com or from SCHUNK contact persons 6...

Page 61: ...nection A 4 Pinion 2 swivels towards the end position 3 Insert or screw the first sensor 1 into the groove 5 4 Move the sensor along the groove until it actuates 5 Tighten set screw 8 Tightening torque 10 Ncm 6 Bleed connection A 4 7 Actuate connection B 3 Pinion 2 swivels into the other end position 8 Insert or screw the second sensor 1 into the groove 6 9 Move the sensor along the groove until i...

Page 62: ...ncing or bumping Therefore provide sufficient throttling and damping Please observe the information in the catalog data sheet CAUTION Material damage due to opened exhaust air throttle valves If during first actuation the exhaust throttle valves are open the product may move in an uncontrolled manner Close the exhaust air throttle valves completely before applying pressure NOTE Observe the require...

Page 63: ...ottle valves into the main air connections C and D and connect compressed air line 7 2 2 67 5 Check that all of the throttle valves are closed 6 Screw in locking screws in open and not required air connections where appropriate 7 Variant with fluid feed through remove locking screws from required connections Screw in suitable connections and connect hoses 7 2 3 71 For hose free direct connections ...

Page 64: ...ides On the side of the apparatus via threaded holes On the attachment part side via through bores On the side via threaded holes Centering sleeves for the mounting screws are included in the accessory pack Assembly options Item Mounting SRM 16 20 25 32 40 Side A 1 Mounting screw M5 M6 M6 M6 M8 Mounting screw according to standard DIN EN ISO 4762 2 Centering sleeve Ø10 Ø12 Ø12 Ø12 Ø14 Side B 3 Mou...

Page 65: ...tion not possible for variants electrical rotary feed through EDF sensor inductive SI Connections on the pinion SRM 20 40 base unit Connections on the pinion Illustration of the pinion in the top view and side on view base unit Connections on the pinion SRM 16 MDF SI SF Connections on the pinion Illustration of the pinion in the top view and side on view SRM with attachments SI SF 2 MDF 4 65 12 00...

Page 66: ...screws of the customer s load 4 pieces M5 M6 M6 M8 M8 Strength class 8 8 Centering sleeve mm 2 pieces Ø8 Ø8 Ø8 Ø12 Ø12 h1 Max Screw in depth from pinion surface mm 9 10 10 12 5 13 h2 Height of fluid feed through 4 mm 27 33 33 48 46 h3 Height of inductive sensor mounting kit 3 mm 22 22 22 22 22 h4 Height of electrical rotary feed through 2 mm 19 19 19 18 5 24 When selecting the screw length the max...

Page 67: ...wiveling 90 0 or 180 0 Hose free direct connection a Swiveling 0 90 or 0 180 b Swiveling 90 0 or 180 0 1 Attachment 2 O ring 3 Product 4 Exhaust air throttle valve 5 Fixed throttle Contained in accessory pack Dimensions Item Designation SRM 16 20 25 32 40 A B Main connections M 5 M 5 M 5 G 1 8 G 1 8 a b O ring mm Hose free direct connection Ø4 x 1 5 Ø6 x 1 5 Ø6 x 1 5 Ø6 x 1 5 Ø6 x 1 5 67 12 00 SRM...

Page 68: ... Exhaust air throttle valve Swiveling 0 180 B Exhaust air throttle valve Swiveling 180 0 C Exhaust air throttle valve Swiveling in center position 0 90 180 90 D Hose free direct connection a Swiveling 0 180 b Swiveling 180 0 1 Attachment 2 O ring 3 Product 4 Exhaust air throttle valve 5 Fixed throttle Contained in accessory pack Dimensions Item Designation SRM 10 14 A B C D Main connections M 3 a ...

Page 69: ... and settings size 16 40 Wiring diagram Rotation Angle Valve Electrical circuit diagram actuation with one 5 3 and one 3 2 directional control valve example 69 12 00 SRM Assembly and Operating Manual en 1346850 ...

Page 70: ...e Swiveling 0 90 or 0 180 B Exhaust air throttle valve Swiveling 90 0 or 180 0 Hose free direct connection a Swiveling 0 90 or 0 180 b Swiveling 90 0 or 180 0 1 Attachment 2 O ring 3 Product 4 Exhaust air throttle valve 5 Fixed throttle Contained in accessory pack Dimensions Item Designation SRM 16 20 25 32 40 A B Main connections M 5 M 5 M 5 G 1 8 G 1 8 a b O ring mm Hose free direct connection Ø...

Page 71: ...ee direct connection 3 Product 4 O ring 5 Attachment Contained in accessory pack NOTE On the fluid feed through associated inlets and outlets are marked with numbers If two channels are pressurized simultaneously Use channels 1 2 or 3 4 Dimensions Item Designation SRM 16 1 Fluid connection Input M 5 4 O ring mm Output Hose free direct connection Ø3 x 1 71 12 00 SRM Assembly and Operating Manual en...

Page 72: ...n Hose free direct connection 3 Product 4 O ring 5 Attachment Contained in accessory pack NOTE On the fluid feed through associated inlets and outlets are marked with numbers If two channels are pressurized simultaneously Use channels 1 2 or 3 4 Dimensions Item Designation SRM 20 25 32 40 1 Fluid connection Input M 5 M 5 M 5 G 1 8 4 O ring mm Output Hose free direct connection Ø3 x 1 Ø3 x 1 Ø5 x 1...

Page 73: ...n 3 Connector 4 Optional Fluid feed through MDF 7 2 3 71 5 Socket Hose free direct connection 6 Product 7 O ring 8 Attachment Contained in accessory pack Note only use the connections in combination with the fluid feed through MDF Seal the unused connection plugs and sockets using the protective caps from the accessory kit 73 12 00 SRM Assembly and Operating Manual en 1346850 ...

Page 74: ... pin M8 4 pin M12 4 pin M12 4 pin Socket Connector Potentially fitted sockets 1 Potentially fitted connection plugs 2 Pin arrangement of the connection plugs and sockets NOTE On the electrical rotary feed through associated connection plugs and sockets are color coded and marked with numbers For combination with 3 pin socket and 4 pin connection plug pin 2 is not assigned Dimensions SRM 16 Designa...

Page 75: ...utor plate Connector EDF flange 1 M8 3 pin M12 4 pin 2 M8 4 pin M12 4 pin 3 M8 3 pin M12 4 pin 4 M8 3 pin M12 4 pin 5 M8 4 pin M12 4 pin 6 M8 3 pin M12 4 pin Dimensions SRM 40 Designation SRM 40 Socket Distributor plate Connector EDF flange 1 M12 4 pin M12 4 pin 2 M8 4 pin M12 4 pin 3 M8 3 pin M12 4 pin 4 M8 3 pin M12 4 pin 5 M12 4 pin M12 4 pin 6 M12 4 pin M12 4 pin 7 M8 4 pin M12 4 pin 8 M8 3 pi...

Page 76: ...just angle of rotation swiveling speed and absorber stroke Angle of rotation The angle of rotation is set in order to achieve a fine adjustment of the end positions If the end positions are adjusted the swiveling speed and absorber stroke might also have to be readjusted Center position For variants with center position M the center position can be adjusted by 3 If the center position is adjusted ...

Page 77: ...ation 180 Piston Final angle adjusting range Initial angle adjusting range Rotation range Centering sleeves Piston Adjustability of the end positions at angle of rotation 180 Piston Adjustability final angle Rotation range Adjustability final angle Centering sleeves Piston Adjustability of the end positions at angle of rotation 90 CAUTION Material damage due to erroneous settings Due to erroneous ...

Page 78: ...E1 4 Turn the adjusting sleeve B2 and set the desired end position IMPORTANT Do not unscrew adjusting sleeve too far The product may become leaky 5 Check the end position To do this ventilate air connection A and pressurize it again if necessary adjust end position 6 Tighten nut B1 Tightening torque SRM 16 11 Nm SRM 20 18 Nm SRM 25 20 Nm SRM 32 35 Nm SRM 40 40 Nm End position E1 is set 7 Adjust ot...

Page 79: ...y 4 Turn pinion 1 clockwise to the stop and keep it pressed 5 Turn stop spindle 3 and set the desired center position 6 Screw in stop spindle 4 until the center position is free of play again IMPORTANT If the stop spindle is screwed in too far the play increases again 7 Tighten nut 2 Tightening torque SRM 16 3 Nm SRM 20 3 Nm SRM 25 8 Nm SRM 32 9 Nm SRM 40 12 Nm Center position is set 8 Swivel repe...

Page 80: ...elerated abruptly by the shock absorber and will continue to oscillate until reaching the end position This will overload the shock absorber and may cause damage to it Adjust the swiveling speed in a way that the movement decelerate smoothly in the end position 7 3 2 1 Base unit closed open Load that corresponds to the operating conditions is mounted on the pinion 1 1 Close exhaust throttle valve ...

Page 81: ...ment to the end position Turn off exhaust air throttle valve B incrementally if necessary reduce the absorber stroke 7 3 3 85 5 Swivel repeatedly to test the setting readjust if necessary 6 Adjust swivel time for the other end position analogously Note for size 40 NOTE For low loads and horizontal swivel axis it may be the case that the desired swivel time is no longer achieved If the desired swiv...

Page 82: ...and D The product swivels to the center position 4 Open the exhaust air throttle valve A incrementally until the desired swiveling time in the center position is reached and the over swiveling and settling of the load in the center position is low IMPORTANT Too high a swiveling speed leads to more frequent over swiveling and settling of the load and thus to increased wear of the product 5 Apply pr...

Page 83: ...e exhaust air throttle valve B incrementally until the desired swiveling time in the center position is reached and the over swiveling and settling of the load in the center position is low IMPORTANT Too high a swiveling speed leads to more frequent over swiveling and settling of the load and thus to increased wear of the product 4 Apply pressurized air to air connection B The product swivels from...

Page 84: ...0 M NOTE For low loads and horizontal swivel axis it may be the case that the desired swivel time is no longer achieved If the desired swiveling time is no longer achieved 1 Remove exhaust air throttle valve 2 2 Remove grub screws 1 3 Screw in exhaust air throttle valves 2 4 Adjust swiveling time again ...

Page 85: ...sition Note schematic illustration of the rotating motion 7 3 4 86 2 Loosen nuts B3 and counter support the adjusting sleeve B2 Reduce absorber stroke unscrew stop pin B4 with hexagon socket wrench incrementally approx 1 4 revolution IMPORTANT Do not unscrew stop pin too far the product may become leaky OR Increase absorber stroke screw in stop pin B4 with hexagon socket wrench incrementally appro...

Page 86: ...Depending on the loading condition the settings for the two shock absorbers may deviate widely from each other 7 3 4 Diagram of swiveling movement Optimal setting Movement Target position End position Target time Time T Damping Swiveling speed and absorber stroke are optimal Erroneous adjustment Movement Target position End position Target time Time T Damping Swiveling speed too high Assembly osci...

Page 87: ... 4 1 87 For technical data for the suitable sensors see assembly and operating manual and catalog datasheet The assembly and operating manual and catalog datasheet are included in the scope of delivery for the sensors and are available at schunk com Information on handling sensors is available at schunk com or from SCHUNK contact persons 7 4 1 Overview of sensors Designation SRM 16 20 25 32 40 Mag...

Page 88: ...bly and Operating Manual 2 Apply air pressure to connection A 4 Pinion 2 swivels towards the end position 3 Insert or screw the first sensor 1 into the groove 5 4 Move the sensor along the groove until it actuates 5 Tighten set screw 8 Tightening torque 10 Ncm 6 Bleed connection A 4 7 Actuate connection B 3 Pinion 2 swivels into the other end position 8 Insert or screw the second sensor 1 into the...

Page 89: ...ating Manual 2 Apply air pressure to connection A 4 Pinion 2 swivels towards the end position 3 Hold teaching tool to the sensor 1 until the sensor flashes 4 Insert or screw the sensor 1 into the groove 5 until the sensor flashes rapidly 5 Tighten set screw 8 Tightening torque 10 Ncm 6 Bleed connection A 4 7 Actuate connection B 3 Pinion 2 swivels into the other end position 8 Repeat steps for the...

Page 90: ...sembly steps are the same for all three positions Version 1 Sensor bracket 1 with sleeve 4 NOTE The switching cams 6 have been factory set at 0 90 and 180 With the variant SI the switching cams can be adjusted 1 Pull all sleeves 4 out of the brackets 1 until the stop to prevent a collision with the switching cam 6 and sleeve 4 when swiveling 2 Connect sensor and secure cable see Sensor Assembly an...

Page 91: ...t the position if necessary Version 2 Sensor bracket 1 without sleeve NOTE The switching cams 6 have been factory set at 0 90 and 180 With the variant SI the switching cams can be adjusted An inductive sensing mounting kit is optionally available as an accessory from SCHUNK 1 4 10 Notes on installing the mounting kit 7 4 4 1 92 1 Connect sensor and secure cable see Sensor Assembly and Operating Ma...

Page 92: ... 4 1 Installing the inductive monitoring mounting kit 1 Insert four centering sleeves 1 into the pinion 2 and housing 3 2 Fasten the base plate 4 to the housing 3 with four screws 5 3 Only for variant SI Mount control cam 6 to adapter disk 8 with set screw 7 4 Fasten adapter disk 8 to pinion 2 with screws 9 5 Install two centering pins 10 and one screw 11 in each sensor holder 12 6 Mount sensor ho...

Page 93: ...me to short Set swivel time Size 10 14 6 3 2 52 6 3 3 58 Size 16 40 7 3 2 80 Absorber stroke to small Adjust absorber stroke Size 10 14 6 3 2 52 6 3 3 58 Size 16 40 7 3 3 85 Shock absorber defective Check or if need be replace the shock absorber Size 10 14 9 96 Size 16 40 10 111 93 12 00 SRM Assembly and Operating Manual en 1346850 ...

Page 94: ...upply Size 10 14 6 2 2 41 Size 16 40 7 2 2 67 Components have come loose e g due to overloading Send product with a SCHUNK repair order or dismantle product Shock absorber defective Check or if need be replace the shock absorber Size 10 14 9 4 98 Size 16 40 10 4 114 8 3 Product rotates jerkily Possible cause Corrective action Too little grease in the mechanical guiding areas Clean and lubricate pr...

Page 95: ...ust air throttle valves are closed Open one exhaust air throttle valve Proximity switch defective or set incorrect Adjust sensor or if necessary change sensor Size 10 14 6 4 60 Size 16 40 7 4 87 8 5 Torque is diminishing Possible cause Corrective action Compressed air can escape Check seals if necessary disassemble the product and replace seals Size 10 14 9 5 99 Size 16 40 10 5 115 Too much grease...

Page 96: ...t restarting Make sure that no residual energy remains in the system 9 1 Maintenance interval CAUTION Material damage due to hardening lubricants Lubricants harden more quickly at temperatures above 60 C leading to possible product damage Reduce the lubricant intervals accordingly Interval million cycles for SRM 10 14 Maintenance work daily Visually inspect the function of the shock absorbers 9 3 ...

Page 97: ...erflon Grease MP00 Sealgood 1 All seals Sealgood 2 or Interflon Grease MP00 Sealgood 1 9 3 Inspect shock absorbers The shock absorbers are specially tested and can only be acquired from SCHUNK The shock absorbers have a limited lifespan depending on the load Regulary check that the shock absorbers are working The shock absorber is working correctly if the product moves softly into the end position...

Page 98: ...M 0 15 186 SRM 14 X WP M 0 15 176 SRM 14 S WP M 0 15 196 Disassembling 1 Ventilate the product 2 Remove product from the system machine 3 Measure shock absorber projection H1 or H2 4 Loosen nut 1 and counter support the adjusting sleeve 4 5 Variant H S Remove nut 1 and O ring 2 Variant X Remove nut 1 6 Unscrew the shock absorber 3 Assembling 1 Screw in new shock absorber 2 Set determined shock abs...

Page 99: ... machine 3 Disassemble sensors if necessary 4 Insert disassembly tool 14 with the cylindrical pins into the bearing nuts 13 Note the disassembly tool is available as an accessory from SCHUNK 1 4 3 11 5 Carefully turn the disassembly tool 14 with a hexagon socket wrench and unscrew the bearing nut 13 6 Push pinion 6 with bearing 5 from below upwards out of the housing 7 Remove the screws 1 8 Remove...

Page 100: ...on 6 and the bearing nut 13 with the chemical cleaner coat with activator Loctite 7649 and leave to flash off 5 Fully coat the thread of bearing nut 13 with Loctite no 542 6 Coat the tread of the pinion 6 on the outer thread turns with Loctite no 542 7 Screw on and tighten bearing nut Tightening torque SRM10 0 1 Nm SRM12 14 0 15 Nm 8 Assemble product in the reverse order Unless otherwise specified...

Page 101: ... with bearing 5 from below upwards out of the housing 7 Remove the screws 1 8 Remove cover 11 and stop cover 2 9 Remove O rings 3 8 10 12 10 Pull both pistons 9 out of the housing 11 Remove piston seals 7 12 Loosen nuts 15 13 Remove fitting disks 16 and seals 17 14 Remove the seal 18 from the centering piston 19 15 Clean all parts thoroughly check for damage and wear and grease with a lint free cl...

Page 102: ...ave to flash off 5 Fully coat the thread of bearing nut 13 with Loctite no 542 6 Coat the tread of the pinion 6 on the outer thread turns with Loctite no 542 7 Screw on and tighten bearing nut Tightening torque SRM10 0 1 Nm SRM12 14 0 15 Nm 8 Assemble product in the reverse order Unless otherwise specified secure all screws and nuts with Loctite no 243 and tighten with the appropriate tightening t...

Page 103: ...iant 1 Ventilate the product 2 Disassemble the attachments on the pinion 3 Check flat gasket 1 for damage replace if necessary 4 Check product for leaks If leaking send the product to SCHUNK for repair 103 12 00 SRM Assembly and Operating Manual en 1346850 ...

Page 104: ... 10 14 104 12 00 SRM Assembly and Operating Manual en 1346850 9 6 Assembly drawings 9 6 1 Base unit Contained in the spare part kit seal kit The spare part kit can be ordered completely only Contained in accessory pack ...

Page 105: ...4 9 6 2 Base unit with center position variant M Contained in the spare part kit seal kit The spare part kit can be ordered completely only Contained in accessory pack 105 12 00 SRM Assembly and Operating Manual en 1346850 ...

Page 106: ...Maintenance size 10 14 106 12 00 SRM Assembly and Operating Manual en 1346850 9 6 3 Stop with damper variant E Contained in the spare part kit seal kit The spare part kit can be ordered completely only ...

Page 107: ... H Contained in the spare part kit seal kit The spare part kit can be ordered completely only Included in the shock absorber spare parts package The spare parts package can only be ordered as a whole 107 12 00 SRM Assembly and Operating Manual en 1346850 ...

Page 108: ...ating Manual en 1346850 9 6 5 Stop with absorber variant S Contained in the spare part kit seal kit The spare part kit can be ordered completely only Included in the shock absorber spare parts package The spare parts package can only be ordered as a whole ...

Page 109: ... 10 14 9 6 6 Variant with fluid feed through MDF For fluid feed through with external stop Bonded with pos 14 15 Contained in accessory pack Contained in seal kit 109 12 00 SRM Assembly and Operating Manual en 1346850 ...

Page 110: ...346850 9 6 7 Variant with external stop X Included in the shock absorber spare parts package The spare parts package can only be ordered as a whole Observe whether version 90 or 180 Contained in the spare part kit seal kit The spare part kit can be ordered completely only ...

Page 111: ...erial damage due to hardening lubricants Lubricants harden more quickly at temperatures above 60 C leading to possible product damage Reduce the lubricant intervals accordingly Interval million cycles for SRM Maintenance work 16 20 25 32 40 daily Visually inspect the function of the shock absorbers 10 3 1 112 2 2 2 1 3 1 3 Check that the shock absorbers are working if necessary replace shock absor...

Page 112: ... lint free cloth Lubricant point Lubricant The teeth and the pinion Toothgood 1 All seals Sealgood 1 10 3 Inspect and set shock absorbers 10 3 1 Inspect shock absorbers The shock absorbers are specially tested and can only be acquired from SCHUNK The shock absorbers have a limited lifespan depending on the load Regulary check that the shock absorbers are working The shock absorber is working corre...

Page 113: ...3 with fitting disks 4 The shock absorber 2 must be fitted in the pistons 1 as free from play as possible 10 3 3 Shock absorber types and overlap Size Designation Shock absorber Shock absorber overtap h mm Tolerance mm SRM 16 WP M 0 15 130 8 0 1 SRM 20 WP M 0 35 641 11 0 1 SRM 25 WP M 0 4 609 13 7 0 1 SRM 32 WP M 0 6 766 18 0 1 SRM 40 WP M 1 0 703 19 0 1 113 12 00 SRM Assembly and Operating Manual...

Page 114: ...ean all parts thoroughly check for damage and wear and grease with a lint free cloth or brush Assembling 1 Insert new shock absorbers 2 Set shock absorber projection h 10 3 2 112 3 Set safety ring 4 in the groove of the piston 6 4 Change the second shock absorber the same way 5 Insert new flat gaskets 3 into the stop cover 2 6 Fasten the stop cover 2 to the housing with screws 1 Tightening torque ...

Page 115: ...ring 12 Note the disassembly tool is available as an accessory from SCHUNK 1 4 3 11 5 Carefully turn the disassembly tool 13 with a wrench and unscrew the threaded ring 12 6 Remove set screws 11 7 Screw the screws that come with the spare parts package alternately into the loosened threaded holes pushing the pinion 6 upwards out of the housing Make sure that the pinion does not tilt when pressed o...

Page 116: ...seals Make sure that the serrations of the pinion and the piston are sufficiently greased Before inserting the pinion 6 position piston 7 on the dimension X in the housing see following illustration Unless otherwise specified secure all screws and nuts with Loctite no 243 and tighten with the appropriate tightening torque 2 Mount product onto the system machine Installation dimension X for variant...

Page 117: ...sors if necessary 4 Remove the throttle valves 84 109 5 Remove the screws 550 6 Remove the center position housing 80 from the base unit 58 7 Remove the flat gasket 552 8 Remove the screw 561 9 Remove the cover 81 with centering piston 83 and stops 82 10 Loosen nuts 556 11 Remove the stops 82 and centering piston 83 12 Remove the O rings 554 558 560 and quad rings 557 559 13 If necessary change se...

Page 118: ...e specified secure all screws and nuts with Loctite no 243 and tighten with the appropriate tightening torque 2 Mount product onto the system machine 10 5 3 Variant with fluid feed through MDF 10 5 3 1 Size 16 Disassembling 1 Ventilate the product 2 Remove product from the system machine 3 Disassemble sensors if necessary 4 Loosen screws 6 and pull housing 5 of the fluid feed through down out of t...

Page 119: ...nt product onto the system machine 10 5 3 2 Size 20 40 Size 20 25 2 pieces Size 32 40 5 pieces only for size 20 25 3 pieces Tightening torque Nm Item Designation SRM 20 25 32 40 1 Screw Nm 0 94 0 94 0 94 4 3 2 Screw Nm 2 2 2 2 2 2 4 3 Disassembling 1 Ventilate the product 2 Remove product from the system machine 3 Disassemble sensors if necessary 4 Loosen screws 2 and pull housing 5 of the fluid f...

Page 120: ...1 Assemble product in the reverse order Observe the following when doing this Size 20 25 Assemble two piece seals 10 Insert the hard plastic ring into the softer elastomer ring Insert new greased seals 4 at top and bottom and two piece seal 10 in the center Size 32 40 Insert new greased seals 10 Make sure that O ring 7 and all centering sleeves 8 are inserted in the base unit 9 Unless otherwise sp...

Page 121: ... the system machine 3 Disassemble sensors if necessary 4 Loosen screw 1 5 Rotate the distributor plate 90 Remove locking screw 4 on the bottom of the distributor plate 6 Screw a screw into the freed threaded hole and press out the cover 1 upwards 7 Remove the cover 1 8 Loosen screw 3 9 Loosen screw 8 10 Carefully pull off cover 7 11 Loosen connection plug of the fed through cables 12 Remove connec...

Page 122: ...eplace seals 10 5 3 118 Assembling 1 Assemble product in the reverse order Observe the following when doing this Unless otherwise specified secure all screws and nuts with Loctite no 243 and tighten with the appropriate tightening torque 2 When installing the strain relief feed through half of the wires per gap Carefully retighten each wire so that they are slightly tensioned in the base unit IMPO...

Page 123: ...16 40 10 6 Assembly drawings 10 6 1 Base unit Contained in the spare part kit seal kit The spare part kit can be ordered completely only Contained in accessory pack 123 12 00 SRM Assembly and Operating Manual en 1346850 ...

Page 124: ...0 124 12 00 SRM Assembly and Operating Manual en 1346850 10 6 2 Base unit with center position variant M Contained in the spare part kit seal kit The spare part kit can be ordered completely only Contained in accessory pack ...

Page 125: ...ce size 16 40 10 6 3 Stops with variant End position adjustment 3 Contained in the spare part kit seal kit The spare part kit can be ordered completely only 125 12 00 SRM Assembly and Operating Manual en 1346850 ...

Page 126: ... size 16 40 126 12 00 SRM Assembly and Operating Manual en 1346850 10 6 4 Stops with variant End position adjustment 3 90 Contained in the spare part kit seal kit The spare part kit can be ordered completely only ...

Page 127: ...inductive sensor SI SF Version 1 Sensor bracket 52 with sleeve only with variant SI only with variant SF Version 2 Sensor bracket 52 without sleeve only with variant SI only with variant SF 127 12 00 SRM Assembly and Operating Manual en 1346850 ...

Page 128: ...size 16 40 128 12 00 SRM Assembly and Operating Manual en 1346850 10 6 6 Variant with fluid feed through MDF 10 6 6 1 Size 16 10 6 6 2 Size 20 40 Size 20 25 2 pieces Size 32 40 5 pieces only for size 20 25 3 pieces ...

Page 129: ...lectrical rotary feed through EDF 10 6 7 1 EDF size 16 25 Electrical rotary feed through size 16 25 Contained in the spare part kit seal kit The spare part kit can be ordered completely only 129 12 00 SRM Assembly and Operating Manual en 1346850 ...

Page 130: ... 16 40 130 12 00 SRM Assembly and Operating Manual en 1346850 10 6 7 2 EDF size 32 40 Electrical rotary feed through size 32 40 Contained in the spare part kit seal kit The spare part kit can be ordered completely only ...

Page 131: ...The partly completed machine may not be put into operation until conformity of the machine into which the partly completed machine is to be installed with the provisions of the Machinery Directive 2006 42 EC is confirmed Applied harmonized standards especially EN ISO 12100 2010 Safety of machinery General principles for design Risk assessment and risk reduction The manufacturer agrees to forward o...

Page 132: ...X 1 1 3 Materials and products X 1 1 4 Lighting X 1 1 5 Design of machinery to facilitate its handling X 1 1 6 Ergonomics X 1 1 7 Operating positions X 1 1 8 Seating X 1 2 Control Systems 1 2 1 Safety and reliability of control systems X 1 2 2 Control devices X 1 2 3 Starting X 1 2 4 Stopping X 1 2 4 1 Normal stop X 1 2 4 2 Operational stop X 1 2 4 3 Emergency stop X 1 2 4 4 Assembly of machinery ...

Page 133: ...ts for protective devices X 1 5 Risks due to other hazards 1 5 1 Electricity supply X 1 5 2 Static electricity X 1 5 3 Energy supply other than electricity X 1 5 4 Errors of fitting X 1 5 5 Extreme temperatures X 1 5 6 Fire X 1 5 7 Explosion X 1 5 8 Noise X 1 5 9 Vibrations X 1 5 10 Radiation X 1 5 11 External radiation X 1 5 12 Laser radiation X 1 5 13 Emissions of hazardous materials and substan...

Page 134: ...quirements for certain categories of machinery X 2 1 Foodstuffs machinery and machinery for cosmetics or pharmaceutical products X 2 2 Portable hand held and or guided machinery X 2 2 1 Portable fixing and other impact machinery X 2 3 Machinery for working wood and material with similar physical characteristics X 3 Supplementary essential health and safety requirements to offset hazards due to the...

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