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SawStop JSS-120A60 Owner'S Manual Download Page 2

Copyright SawStop, LLC

All Rights Reserved.

1st Printing, September 2019

Updates of this manual may be available at www.sawstop.com

SawStop, the SawStop blade logo, and the configuration of this product are either registered trademarks 
or trademarks of SawStop, LLC. Software copyright by SawStop, LLC. All rights reserved. Protected by 
one or more of the following U.S. patents: 6857345, 6997090, 7024975, 7055417, 7098800, 7100483, 
7197969, 7210383, 7225712, 7228772, 7284467, 7308843, 7350445, 7472634, 7481140, 7525055, 
7536238, 7600455, 7610836, 7640835, 7661343, 7681479, 7707918, 7707920, 7788999, 7832314, 
7895927, 7921754, 7958806, 7971613, 7991503, 7997176, 8006595, 8011279, 8051759, 8061245, 
8079292, 8087438, 8122807, 8151675, 8191450, 8196499, 8266997, 8291797, 8371196, 8402869, 
8408106, 8438958, 8469067, 8489223, 8490527, 8498732, 8505424, 8522655, 8646369, 9038515, 
9522476, 9555491, 9623498, 9757871, 9724840, 9844891, 9908189, 9919369, 9925683, 9969014, 
10022811, 10052786, 10071499, 10092968, 10118308. Also protected by Australia patents 785422, 
2007201914, and 2011236043, Canada patents 2389596, 2660280, and 2762156, China patent 
ZL00816099.6, Europe patent EP 1234285 B1, Japan patent 5043267, Mexico patent 250009, and 
Taiwan patent 143466. Additional U.S. and foreign patents pending.

Summary of Contents for JSS-120A60

Page 1: ......

Page 2: ...455 7610836 7640835 7661343 7681479 7707918 7707920 7788999 7832314 7895927 7921754 7958806 7971613 7991503 7997176 8006595 8011279 8051759 8061245 8079292 8087438 8122807 8151675 8191450 8196499 8266...

Page 3: ...awer Accessories 23 Fence Power Cord and Push Stick Storage 24 Use Your Saw 25 Mobile Cart 25 Setup and Transport 25 Remove Install Mobile Cart 27 Remove Install Table Insert 28 Remove Table Insert 28...

Page 4: ...ode 51 How to Test Material Conductivity 51 Care for Adjust Your Saw 52 Maintenance 52 User Replaceable Parts 52 All Parts 52 Power Cord 52 Blade Guard 53 Cabinet 53 Make Adjustments 54 Adjust Table I...

Page 5: ...e Cut 79 Rabbet Cut 80 Grooving Cut 81 Plunge Cut 82 Other Cut Types 83 Resawing and Plowing Cove Cutting 83 Exploded Views and Parts Lists 84 Table and Fence 84 Cabinet Assembly 86 Internal Assembly...

Page 6: ...p com Sales 503 595 2665 sales sawstop com Have Questions Contact Us Our technical support team is standing by Monday Friday 7am 5pm PST to help with whatever you need You can download this manual at...

Page 7: ...thorized SawStop distributor from whom the saw was purchased resides Please contact SawStop to take advantage of this warranty If SawStop determines the saw is defective in material or workmanship and...

Page 8: ...use cancer This exposure can come from drilling sawing sanding or machining wood products For more information go to www P65Warnings ca gov wood In addition some types of dust created by sawing power...

Page 9: ...us personal injury Use personal protective equipment Always wear eye protection Protective equipment such as a dust mask non skid safety shoes hard hat or hearing protection used for appropriate condi...

Page 10: ...cutting tools with sharp cutting edges are less likely to bind and are easier to control Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the...

Page 11: ...e workpiece Freehand means using your hands to support or guide the workpiece in lieu of a rip fence or miter gauge Freehand sawing leads to misalignment binding and kickback Never reach around or ove...

Page 12: ...e workpiece due to a pinched jammed saw blade or misaligned line of cut in the workpiece with respect to the saw blade or when a part of the workpiece binds between the saw blade and the rip fence or...

Page 13: ...blade mounting means such as flanges saw blade washers bolts or nuts These mounting means were specially designed for your saw for safe operation and optimum performance Never stand on the table saw...

Page 14: ...be sure to use one heavy enough to carry the current your saw will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating For a cord length of 0 to 25 fee...

Page 15: ...tion of the blade only Feeding the work piece in the direction of rotation may cause the work to be thrown by the blade and could result in serious personal injury 16 Do not perform any operation free...

Page 16: ...structions for lubrication and changing accessories 25 Use only recommended accessories with the saw Consult this manual for recommended accessories The use of improper accessories may cause risk of i...

Page 17: ...oloque las manos en el interior del gabinete mientras la hoja est girando 16 No desenchufe ni desconecte la sierra de la corriente el ctrica hasta que la hoja deje de girar 17 Desconecte la sierra ant...

Page 18: ...including during coast down the fuse is burned by a surge of electric current The spring then pushes an aluminum pawl into the teeth of the spinning blade The teeth cut into the pawl stopping the bla...

Page 19: ...be approximately 1 16 inch 1 ft sec 0 005 sec 0 005 ft or 1 16 inch At faster speeds the cut will be proportionally deeper Therefore it is possible to be seriously injured even with the SawStop safety...

Page 20: ...sulting in a more serious injury Blades with kerfs much thicker than 3 16 inch are heavier than standard 1 8 inch kerf blades and should not be used because they may stop more slowly than standard bla...

Page 21: ...m of the blade 11 Do not remove the dust shroud because a large portion of the blade will be exposed If you contact the blade under the table the blade may retract toward you and cause a severe injury...

Page 22: ...ls B Table Insert C Riving Knife D Storage E Fence F Elevation and Tilt Control G Folding Cart Status lights can flash slow or fast see page 45 Use the power controls to run the saw and monitor the sa...

Page 23: ...ional Spare Brake The drawer stores items in two layers with the riving knife and optional spare brake underneath Extend table to reveal storage drawer Pull drawer out to allow lid to open Press clips...

Page 24: ...elease latch and remove fence POWER CORD Wrap power cord around brackets on right sides of holsters as shown by red arrows PUSH STICK Insert push stick into opening above brackets then push until it s...

Page 25: ...handles and raise cart and saw to upright position Press lock release lever with right foot 1A and pull handles toward you Lower handles until cart locks in open position Make sure cart does not wobbl...

Page 26: ...transport depress lock release lever with foot 4A and lift both handles Raise handles until the cart and saw are completely upright Ensure lock bar fully engages lock pin To move saw grasp both handl...

Page 27: ...id injury Two people are recommended 1 2 3 Raise the cart Locate bolt on each corner Use 5 mm hex key wrench and 13 mm wrench to remove hardware from saw corners Use the hand grips to lift saw straigh...

Page 28: ...ch power off and unplug the power cord Press latch until insert pops up Slide insert up and out Slide in so rear screws overlap Press front of insert down to lock in place REMOVE TABLE INSERT INSTALL...

Page 29: ...wer cord before changing the blade 2 1 Loosen blade nut with wrenches Remove nut and washer change blade and then reinstall washer and nut Tighten nut with wrenches do not over tighten Make sure direc...

Page 30: ...plug the power cord and remove table insert Install blade guard into clamp Rotate clamp handle down 2A 2B to secure blade guard in place Install table insert Reverse steps to remove blade guard To cut...

Page 31: ...cked position for use To completely remove the blade guard rotate up and pull forward 2A until the guide and height adjustment wheels are clear of the brackets 2B Continue to lift and rotate until the...

Page 32: ...ided in the accessory drawer for the blade guard anti kickback pawls spreader miter gauge and riving knife i Leave pawls down to reduce likelihood of kickback If you need to remove pawls first remove...

Page 33: ...d and remove table insert Install riving knife into clamp A primary reason to use the riving knife is for non through cuts where the blade guard and splitter cannot be used Rotate clamp handle down 2A...

Page 34: ...nd set blade tilt to zero degrees Remove table insert Remove the blade Turn brake key 1 4 turn clockwise and pull out Slide new brake onto both pins Insert key and rotate 1 4 turn counter clockwise to...

Page 35: ...activation blade will stop spinning and may drop below table unless blade was spinning slowly You must change brake and blade to reset your saw Switch power off and unplug the power cord Rotate elevat...

Page 36: ...wrench with beveled end as a lever to push blade slightly toward end of arbor Repeat steps 3 and 4 until blade and brake are free Install a new brake and blade Reinstall riving knife blade guard and t...

Page 37: ...nic and chromium from chemically treated lumber In addition wood dust has been listed as a known human carcinogen by the U S government The risk from exposure to these chemicals and to dust varies dep...

Page 38: ...de or counter clockwise 1B to lower blade A single rotation adjusts blade elevation from fully lowered to fully raised and vice versa Blade tilt angle is indicated by position of red pointer over tilt...

Page 39: ...nst hand wheel 3A and sliding hand wheel to side 3B Release backplate to lock blade in place This adjusts tilt angle in single degree increments Adjust tilt angle in fractional degree increments by ro...

Page 40: ...ween the fence and blade and could result in injury or damage the saw Further the blade could contact the fence resulting in damage and brake activation 1A 1 Use fence to guide material during rip cut...

Page 41: ...Extend table for rip cuts wider than 12 30 cm Flip handle out to unlock the table Slide the table to the right 4A to extend Flip handle towards the saw 4B to lock table in place The rails for the tab...

Page 42: ...ositions fully closed not extended or fully open fully extended 5A 5 Scale values are only correct when table is fully retracted or fully extended i Use upper black scale with the table retracted Use...

Page 43: ...nd slide low fence slightly back to unhook rear Flip low fence over and hook rear end on left side of rip fence 3A Push lever back to lock low fence in place 3B The fence is equipped with a low fence...

Page 44: ...shelf cannot be extended when low fence is attached to left side of rip fence i A support shelf is included in the rip fence Use the shelf to support material A when the table is extended Turn the su...

Page 45: ...motor see page 47 Startup The safety system is initializing Allow up to 10 seconds to complete and the red status light to turn off The green and red lights under the power switch indicate the status...

Page 46: ...e saw is in Bypass Mode Will clear when blade stops Brake Key Error Turn power switch off and reinstall brake key Overload Due to Moisture Material is too wet or green Cycle power to clear Allow mater...

Page 47: ...ssure treated wood MDF Plastic Solid surface Laminate Cardboard Foam Start your saw in Normal Mode see page 47 to cut NON CONDUCTIVE materials Switch power on Wait while safety system initializes Red...

Page 48: ...kpiece or any other object Do not touch the blade while it is coasting down Your touch will trigger the brake 3 1 Pull paddle out to spin blade Push paddle in Green status light flashes fast while bla...

Page 49: ...Wet pressure treated wood Very wet plywood or OSB Aluminum and other metals Carbon filled materials Foil Mirrors After all cuts are completed switch power off Remove lock out key to disable saw Start...

Page 50: ...light flashes while in Bypass Mode Press and hold bypass switch above key Wait for red light to flash once DO NOT release switch While pressing bypass switch pull paddle out to spin blade Keep pressi...

Page 51: ...nductive and must be cut in Bypass Mode to prevent brake from activating If this status code is not displayed after several trial runs then it is likely the material is not conductive and you can make...

Page 52: ...s damaged it must be replaced by a specially prepared supply cord available through SawStop Service The cord must be replaced by SawStop or an authorized service agent see page 6 See the exploded view...

Page 53: ...etely on the table when not in use and the side plate should contact the table when the blade is tilted to 45 degrees The interior of the cabinet should be kept free of accumulated saw dust wood chips...

Page 54: ...o check that there is no movement Use a 3 mm hex key wrench to rotate the 5 screws clockwise to raise insert or counter clockwise to lower insert Balance adjustments between all 5 screws If insert bec...

Page 55: ...ocking and unlocking fence several times Make further adjustments as necessary Unlock fence and position with one side flush with a miter gauge slot Lock fence Check that face of fence is flush with m...

Page 56: ...ce fence alignment is done lock and unlock fence to make sure it is still tightly secured to rail If fence slides while locked or feels loose use a 3 mm hex key wrench to tighten screw on front of fen...

Page 57: ...Tighten bolt Check position of lens and make further adjustment as necessary Remove table insert and raise blade Set combination square parallel with right miter slot Extend ruler until it touches sp...

Page 58: ...If not proceed to next step Loosen arbor nut and slide blade over slightly Locate adjustment bolt which is down and left of blade inside table insert opening Use 4 mm hex key wrench to rotate bolt cl...

Page 59: ...auge to determine size If gap less than 0 05 1 3 mm extension table aligned so no adjustment needed If gap is larger than 0 05 1 3 mm proceed to next step Use a pencil to mark the extension table and...

Page 60: ...sary Once alignment is correct check pencil mark made earlier or noted ruler measurement to ensure extension table is still aligned with rail If marks align proceed to step 7 If marks do not align ext...

Page 61: ...4 The motor starts slowly and or fails to reach full operating speed The electrical supply voltage is too low Make sure the correct voltage is being supplied to the saw The belt is worn or slipping Re...

Page 62: ...fe is aligned and securely clamped in place There should be a gap of 4 8 mm between the blade and the spreader or riving knife see page 70 The blade made contact with the brake pawl Make sure there is...

Page 63: ...ge 36 Cannot install the brake cartridge The holes in the brake cartridge shell are not aligned with the pivot pin and positioning pin Make sure the mounting holes in the brake cartridge are aligned w...

Page 64: ...Diameter 8 Max Depth of Cut Blade at 0 3 1 8 Max Depth of Cut Blade at 45 2 1 8 Max Rip Right of Blade Extended 25 1 2 Saw Dimensions with Open Cart H x W x D 36 x 48 x 29 Saw Dimensions with Closed...

Page 65: ...hock and or malfunction Outer surface of insulation on equipment grounding conductor is green with or without yellow stripes Check with qualified electrician or service personnel if grounding instruct...

Page 66: ...pole receptacle as shown below if a properly grounded outlet is not available The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician Th...

Page 67: ...d 1B Lower blade fully and adjust tilt angle to zero degrees Install new table insert Adjust leveling screws until table insert is level and slightly below table see page 54 Clamp a thick piece of woo...

Page 68: ...highest elevation This will widen slot for beveled cuts up to 45 degrees Stop motor and turn saw off Remove wood and clamps Remove table insert and install riving knife or blade guard see page 30 Rei...

Page 69: ...ith plastic hubs etc see page 19 Turn off the main power switch remove the lock out key and then make sure the blade is completely stopped before making any adjustments To avoid risk of injury wear gl...

Page 70: ...rked on the Jobsite Saw Pro 4000 rpm Both the riving knife and the spreader are 0 090 2 3 mm thick Do NOT use a blade with a kerf less than 3 32 with these tools When the blade and riving knife or spr...

Page 71: ...e page 97 Clamp auxiliary fence to fence using two C clamps Slide workpiece along auxiliary fence When your hand comes within 6 150 mm of blade use a push block to finish cut Clamp featherboard to top...

Page 72: ...Tighten lock knob by turning it clockwise 2A before making cut Loosen handle 1A Use a combination square to ensure that bar and gauge are perpendicular Tighten handle to lock head 1B Recheck alignment...

Page 73: ...n mount an optional wooden extension to the miter gauge face to provide additional support for workpieces To mount the extension use wood screws with shanks sized to fit through the slots in the miter...

Page 74: ...d slot in workpiece Can be a through Dado or stopped Dado 78 Groove 4 Like a Dado cut but you cut parallel to the grain 79 Rabbet 5 A non through cut where you create a rectangular notch along the len...

Page 75: ...to 6 mm higher than workpiece Position fence or low fence at desired rip width and lock in place Position workpiece flat on table and flush against fence Make sure workpiece is not touching the blade...

Page 76: ...the workpiece In this case you cannot use the blade guard and splitter but must use the riving knife instead Remove the blade guard and install the riving knife see page 33 If the non through cut is...

Page 77: ...The miter angle is indicated by the scale below the pointer Tilt blade to desired bevel angle and adjust blade elevation to about 1 8 to 1 4 3 to 6 mm higher than workpiece Place miter gauge in right...

Page 78: ...ation visit the Woodworker s Guild of America website at www wwgoa com article make better dadoes on the table saw i i Dado cuts are used to create a slot or trench in the surface of the workpiece A D...

Page 79: ...he workpiece However unlike Dado cuts a groove is cut parallel to the grain of the workpiece Adjust blade elevation to desired cut depth Position fence at desired width and lock in place Position work...

Page 80: ...Adjust blade elevation to desired cut depth Position fence at desired width and lock in place Position workpiece flat on table and flush against fence Make sure workpiece is not touching the blade Tu...

Page 81: ...ace extends across blade so a single cut will be made in the face Hold workpiece squarely and firmly against miter gauge extension and table Make sure workpiece is not touching the blade Turn on motor...

Page 82: ...e to table using clamps and or featherboards If plunge cut will be start of longer cut use featherboards If blade will be raised and lowered while workpiece remains stationary clamp workpiece directly...

Page 83: ...workpiece Plowing Cove Cutting is to move a workpiece over an ordinary saw blade utilizing a special fence that is not parallel to the cutting line of the saw blade Increase the depth of the cut in ve...

Page 84: ...50 52 69 70 71 41 56 57 48 6 11 49 61 20 35 9 15 16 14 58 23 2 80 83 84 46 92 33 90 91 19 21 22 21 71 30 74 81 7 63 60 62 64 65 36 17 97 88 55 32 76 79 95 18 77 82 59 78 5 5 73 66 67 18 82 40 28 29 2...

Page 85: ...JSS 048 4 50 Fence Roller Pin 4mm x 16mm A3 JSS 049 1 ITEM DESCRIPTION P N QTY 51 16mm O Ring A3 JSS 050 1 52 Fence Roller Wheel A3 JSS 051 1 53 Fence Roller Cover A2 JSS 410 1 54 SawStop Fence Label...

Page 86: ...9 40 8 7 8 9 33 17 34 33 34 2 1 35 36 34 7 8 7 8 37 38 49 51 52 53 18 7 8 18 18 20 28 21 17 41 14 34 33 30 30 23 31 32 55 2 8 8 9 9 2 12 13 16 15 10 50 11 10 11 3 4 5 42 43 44 19 46 47 45 54 56 18 48...

Page 87: ...S 109 1 28 Patent Label A3 JSS 110 1 29 Accessory Storage Spring A3 JSS 111 1 30 M4x14x1 Washer A3 JSS 112 2 ITEM DESCRIPTION P N QTY 31 Storage Lock Spring A3 JSS 113 1 32 M4x0 7 Lock Nut A3 JSS 114...

Page 88: ...6 27 28 29 90 76 8 43 50 49 12 13 14 15 9 20 90 91 33 63 94 34 6 7 27 67 78 71 80 7 7 85 88 81 77 53 46 65 68 69 75 4 5 71 72 82 89 7 83 84 85 25 52 92 54 55 57 65 66 70 73 79 74 74 56 7 48 22 23 4 5...

Page 89: ...z Motor JSS and JSS TW A2 JSS 184 1 230V 50Hz Motor JSS AU A2 JSS 311 1 ITEM DESCRIPTION P N QTY 49 Motor Brush Cap A1 A2 JSS 185 2 50 Motor Brush A1 A2 JSS 186 2 51 M5x0 8x35 Pan Head Phillips Combin...

Page 90: ...3 32 5 10 7 6 11 1 13 16 19 16 17 17 17 26 27 20 21 22 23 24 19 31 13 18 14 15 A 1 B C 2 3 18 32 33 16 15 29 19 20 21 17 22 23 1 25 24 14 30 31 34 7 8 9 10 11 12 13 2 3 4 35 36 37 5 6 28 28 27 ARBOR A...

Page 91: ...A1 JSS 266 1 2 Miter Gauge Bar B1 JSS 267 1 3 Miter Gauge Handle A1 JSS 268 1 4 M6x16x1 6 Washer A1 JSS 269 1 5 M4x0 7x6 Pan Head Phillips Screw A1 JSS 270 1 6 M4x10x1 Washer B1 JSS 271 1 7 Miter Gau...

Page 92: ...9 8 37 39 7 11 A B B A 7 6 4 6 13 7 17 17 4 29 21 25 30 15 19 19 19 19 7 23 23 24 14 24 15 21 5 20 5 17 15 14 2 3 18 14 33 26 27 15 32 15 14 21 21 18 5 5 22 22 31 25 16 4 W A R N IN G 1 Alaw ays use s...

Page 93: ...TY N A Owner s Manual JSS 453 1 1 3mm hex L Wrench JSS 303 1 2 4mm hex L Wrench JSS 304 1 3 5mm hex L Wrench JSS 305 1 4 Push Stick JSS 454 1 5 Unpacking Procedure Poster JSS 455 1 ITEM DESCRIPTION P...

Page 94: ...0 81 1 2 to 3 4 thick Sturdy electrically non conductive for exam ple scrap wood Use when rip cutting pieces narrower than 6 1 2 to 3 4 Thick Grid squares are 1 inch PUSH STICK TEMPLATES 94 SawStop Jo...

Page 95: ...8 18 60 4 1 4 1 8 3 4 thick good quality wood no knots Do not use when cutting with the miter gauge 3 4 Thick Grid squares are 1 inch FEATHERBOARD SawStop Jobsite Saw Pro 95...

Page 96: ...and push block when a rip cut is too narrow less than two inches for a push stick see page 71 Attach A to B as shown using wood glue and counter sunk wood screws 1 2 Thick 3 4 Thick Grid squares are 1...

Page 97: ...C C Use with auxiliary fence 1 Attach A to center of B using wood glue and counter sunk wood screws 2 Attach C to B as shown using wood glue only DO NOT USE metal fasteners 1 2 Thick 3 4 Thick Grid sq...

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Page 100: ...M JSSP 19 0001 00 September 2019...

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