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  Variable-speed Range of Brushless-inverter 

(Torque at high speed can be used at low speed as well.) 
Check if speed control on brushless-inverter operating panel has RED ZONE in high speed area or not.   
Variable-speed range depends on speed control type. 
 
(1) Speed Control with RED ZONE (necessary to use carefully) 
Nominal speed (motor rotation: 2300 r/min) is determined as the lower limit of RED ZONE. Variable- 
speed range up to the lower limit of RED ZONE is 1:76 (motor rotation: 30-2300 r/min). 
By using RED ZONE up to the upper limit, it is possible to vary speed up to 1.3 times of nominal speed   
(variable-speed range: 1:100, motor rotation: 30-3000r/min). 
However, some models cannot be used in RED ZONE, so use the machine within the maximum speed   
shown in the catalogue. 
NOTE: Since motor rotation increases as the speed gets closer to the upper limit of RED ZONE, this will 

increase noise and shorten service life of gear head. Use the machine at appropriate speed to 
avoid these troubles. 

 
(2) Speed Control without RED ZONE 
Nominal speed (motor rotation: 2000 r/min) is determined as the upper limit. Variable-speed range is   
1:66 (motor rotation: 30-2000 r/min). 
This applies to machines using vertical-axial gear head, SMBM model (curve belt type) or cases for which   
high-speed rotation is inappropriate. 
NOTE: Variable-speed range is limited by the setting device B. When the setting device B is initialized, 

reset the upper l

imit to motor rotation of 2000r/min. → For details, refer to “Brushless

-inverter 

instruction manual”, appendix.

 

  Starting and Stopping the Conveyor by External Signals 

When starting and stopping the conveyor frequently in a short period (tact operation etc.), it is impossible 
to start and stop the machine by turning on/off the power supply. (The controller may get damaged and 
trip.) In this case be sure to start and stop the machine by external signals. For start and stop circuit by 
external signals, make connection to external control circuit terminals on rear of brushless-inverter. 
NOTE: Do not start and stop the conveyor excessively frequently. It may cause machine failure or shorten 

its service life. 

 
NOTE: 1. Be sure to ground earth. (D-type grounding

, 100Ω or less, φ1.6mm or more)

 

2. Noise filter, NFB, etc. should be set up by user. 
3. When making connection to external control terminals, use special cable for external control 

(optional). 

4. For reversible operation by external signals, set rotation-direction selecting switch to CCW. 

 Brushless-inverter operating panel

Speed control with RED ZONE

Speed control

Alarm LED (red)

Power LED (green)

Rotation-direction
selecting switch
(CW/CCW)

RED ZONE
(necessary to use
carefully)

This border is standard.

(If accurate speed required,
actually measure speed
or use setting device B.)

RUN/STOP switch

Speed control without RED ZONE

Speed control

Alarm LED (red)

Power LED (green)

Rotation-direction
selecting switch
(CW/CCW)

RUN/STOP switch

Summary of Contents for S-CON MINI-Z Series

Page 1: ...1 S CON MINI Z Series OPERATING AND SERVICE MANUAL...

Page 2: ...ames 3 Assembly 4 Running the Conveyor 5 Taking up the Belt 6 Belt Alignment Adjustment 7 Pulley Removal 8 Belt Replacement 9 Motor Replacement 10 Drive Unit Relocation 11 Roller edge Knife edge Model...

Page 3: ...g 30cm Machine length in m eg 1 5m Drive type eg Center drive Standard axial motor Serial number and model label affixed to side of drive unit Motor type eg Constant speed Motor output eg 25W Belt spe...

Page 4: ...T touch electrical parts with wet hands Do NOT use in an explosive atmosphere Avoid explosive gas explosive dust etc Lower cover and guard Install the optional lower cover or guard in order to prevent...

Page 5: ...yor Secure the conveyor to the floor ground When using the conveyor be sure to secure it to the floor ground with anchor bolts etc to prevent it from toppling irrespective of indoor use or outdoor use...

Page 6: ...is a risk that conveyor may start unexpectedly CF 2 DO NOT GET CAUGHT IN MACHINE When working close to the conveyor take care not to get caught in it There is a risk of being injured by the conveyor...

Page 7: ...ode 30mm SZ SZV SZE SZEV 60mm SHZ SHZV SHZE SHZEV SHZH SHZHV SHZM SHZVM 2 COMPONENT NAMES Applied models NOTE For roller edge knife edge models see p 27 31 NOTE For telescopic model see p 32 NOTE For...

Page 8: ...ers are delivered already installed as shown in fig 1 i e installation is unnecessary 3m or less in machine length and 60mm in frame depth 3m or less in machine length 30mm in frame depth and 300mm or...

Page 9: ...ttle by little while supporting conveyor with the other NOTE hand Before starting adjustment ensure tapered grooves 1 2 and fixing bolts 3 4 are positioned correctly as shown in figure right To lower...

Page 10: ...fold belt Check installation positions of frames 2 Join frames See Joining Frames p 11 12 PACKAGING Frame joint Belt Head frame Tail frame and intermediate frame Intermediate take up unit Return rolle...

Page 11: ...stands and return rollers 3 Move tap pieces to installation positions of stands and return rollers Fix them temporarily and install stands and return rollers See p 8 9 4 When assembly is completed ta...

Page 12: ...stands NOTE If conveyor is bent or not level on top belt may stray to one side or the other If control unit is delivered in separate packaging install it as follows NOTE For constant speed type using...

Page 13: ...amage of belt and skirt fitting pieces reinstall skirt fitting pieces raised as required 14 35 Skirt S A1 model fixed type 14 35 Skirt S A1 model fixed type Insertion of Nuts When installing additiona...

Page 14: ...troller Variable speed Type 1 Make sure RUN STOP switch on speed controller is in STOP position Turn on power supply and ensure that power on indicator is illuminated 2 Set RUN STOP switch to RUN posi...

Page 15: ...Frequency 50 60Hz Variable speed range See NOTE above With RED ZONE General change gear ratio 1 76 Maximum change gear ratio 1 100 Without RED ZONE Maximum change gear ratio 1 66 Environmental condit...

Page 16: ...setting device B When the setting device B is initialized reset the upper limit to motor rotation of 2000r min For details refer to Brushless inverter instruction manual appendix Starting and Stopping...

Page 17: ...unit within the permissible range of ambient temperature from 10 to 40 Avoid freezing 7 Pay special attention not to allow any foreign matter dust iron powder etc to get into the control unit 8 Opera...

Page 18: ...unction against overload overcurrent overheat etc In emergency brushless inverter trips and alarm LED is illuminated in red NOTE 1 When brushless inverter trips immediately set RUN STOP switch to STOP...

Page 19: ...each side and remove the cover 2 sideways If difficult remove the entire control box from frame and then remove fixing bolts and cover In this case do not loosen any of the other bolts on sides of co...

Page 20: ...measure length between them 3 Take up belt 4 Measure length between two marks 1 again eg 1000 mm 1 1002 mm Belt expansion percentage 0 2 Standard belt expansion percentage Adjustment Using Intermedia...

Page 21: ...d tail pulleys etc for dirt Remove any dirt and clean Remove drive lower cover to check 4 Loading Condition Improper loading i e not centered may cause belt deviation 5 Dislodgment of V form Strip For...

Page 22: ...n side to which belt is deviating turn take up knob 1 clockwise Belt will then center itself Alternatively adjust on opposite side In this case turn take up knob 1 counterclockwise NOTE When drive uni...

Page 23: ...pulley of intermediate take up unit perform similarly 5 Adjustment for Reversible Operation First run belt in normal direction and make adjustments so that belt will center approximately Next reverse...

Page 24: ...bly mark initial position of take up pulley on frame Then fully loosen take up pulley by 1 turning take up knobs 11 2 Remove either head or tail pulley 3 Remove safety cover 7 with 2 attachment bolts...

Page 25: ...ttom cover 3 3 Remove the following bolts from drive unit side plate L Drive unit attachment bolts 4 4 bolts Brace SZ attachment bolts 5 2 bolts Drive pulley bearing attachment bolts 6 2 bolts Brace a...

Page 26: ...ble to move drive unit 1 along frame 2 If necessary relocate drive unit as follows 1 On right and left drive unit covers mark initial position L1 of take up pulley To loosen belt turn take 1 up knobs...

Page 27: ...ode Roller edge 30mm SZR A SZB B SZBV C 60m SHZB D SHZBV E Knife edge 30 SZKK F 60 SHZKK G 11 ROLLER EDGE KNIFE EDGE MODELS 11 1 COMPONENT NAMES Applied models Roller edge Unit1 Knife edge Unit1 Knife...

Page 28: ...ley of Roller edge Unit Snub pulley 1 is found in lower part of roller edge unit as shown in figures on next page On side to which belt is deviating slightly loosen snub pulley fixing bolt 2 with hexa...

Page 29: ...r edge unit from frame Remove edge roller and then remove snub SZBV model pulley See 2 Edge Roller Removal below For frame depth of 60mm SHZB SHZBV model Remove snub pulley bracket attachment bolts 6...

Page 30: ...t take up belt too much but only to extent that belt does not slip on drive pulley i e enough to drive belt NOTE Excessive belt take up may overload motor or shorten service lives of belt pulley etc 2...

Page 31: ...djusted retighten extension lock knobs 1 to fix telescopic frame 2 NOTE Slide telescopic frame 2 parallel to fixed frame 12 3 TAKING UP THE BELT When belt is slackened off take up belt as follows Take...

Page 32: ...xing the tilt angle take up belt slack For assembly operation and belt take up see p 8 19 13 3 BELT ALIGNMENT ADJUSTMENT When belt is not correctly aligned make adjustment as follows For prior checkin...

Page 33: ...1 Inspection repair 2 Replace motor and controller 3 Replace motor and controller 5 Conveyor will not start running unless belt is pulled 1 Belt has been taken up too much 2 Belt has something sticky...

Page 34: ...n Visual inspection and manual check Inspection and adjustment or replacement Pulleys and rollers Rotation malfunction loose attachment bolts Visual inspection and manual check Inspection repair Tight...

Page 35: ...35 MEMO...

Page 36: ...3 02 Particular attention is given to the manufacture and transportation of SANKI conveyors However if you need any information about the use or failure of the machine or any other matters please cont...

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