Section 1 Introduction
F103/4/5A Manual
www.rottlermfg.com
1-2
Description
The model F103/4/5A machine is a precision, single point boring, and high-speed surfacing unit. The
machine can be equipped with tooling and accessories for surfacing and re-boring most American
passenger car and truck engines, In-lines, as well as 90 and 60 degree V-types.
F103/4/5A machines can be easily tooled, to machine a wide range of engines, including European and
Asian engines, also, the machine can be easily adapted to perform other boring and surfacing operations.
The machine is designed, to maintain alignment of cylinder bores, and cylinder head, deck surfaces to the
pan rails and main bearing bore locations, as was done in the original factory machining. This overcomes
the many inaccuracies and out-of-alignment problems associated with clamping portable boring bars to
the cylinder head surface of blocks.
Convenient controls, fast block clamping, precise 3 axis CNC positioning and clamping, means
considerable savings in floor to floor time, and operator involvement.
Change over or resetting time required to set up V-type or in-line engines is a minimum, making this
machine highly suited to the jobber shop where engines cannot be run through in model lots.
All feeds and rapid travels are power operated and controlled form the control panel.
Disclaimer
The F103/4/5A Manual (henceforth to be referred to as the “Manual”) is proprietary to Rottler
Manufacturing LLC. (“Rottler Manufacturing”) and no ownership rights are hereby transferred. No part
of the Manual shall be used, reproduced, translated, converted, adapted, stored in a retrieval system,
communicated or transmitted by any means, for any commercial purpose, including without limitation,
sale, resale, license, rental or lease, without the prior express written consent of Rottler Manufacturing.
Rottler Manufacturing does not make any representations, warranties or guarantees, express or implied,
as to the accuracy or completeness of the Manual. Users must be aware that updates and amendments
will be made from time to time to the Manual. It is the user’s responsibility to determine whether there
have been any such updates or amendments. Neither Rottler Manufacturing nor any of its directors,
officers, employees or agents shall not be liable in any manner whatsoever to any person for any loss,
damage, injury, liability, cost or expense of any nature, including without limitation incidental, special,
direct or consequential damages arising out of or in connection with the use of the Manual.
Rottler Manufacturing and its employees or representatives are not responsible for any information
regarding final specifications of any workpiece that is created as a final product when using Rottler
equipment. It is the responsibility of the end user of Rottler equipment to determine the final dimensions
and finishes of the workpiece that they are working on. Any information regarding final dimensions and
finishes that appears in any Rottler literature or that is expressed by anyone representing Rottler is to
be regarded as general information to help with the demonstration of or for operator training of Rottler
equipment.
Summary of Contents for F103 Series
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Page 10: ...Section 1 Introduction F103 4 5A Manual www rottlermfg com 1 5...
Page 21: ...Section 2 Installation F103 4 5A Manual www rottlermfg com 2 10...
Page 26: ...Section 2 Installation F103 4 5A Manual www rottlermfg com 2 15...
Page 43: ...Section 2 Installation F103 4 5A Manual www rottlermfg com 2 32...
Page 99: ...Section 5 Operating Instructions F103 4 5A Manual www rottlermfg com 5 12...
Page 102: ...Section 5 Operating Instructions F103 4 5A Manual www rottlermfg com 5 15...
Page 105: ...Section 5 Operating Instructions F103 4 5A Manual www rottlermfg com 5 18...
Page 106: ...Section 5 Operating Instructions F103 4 5A Manual www rottlermfg com 5 19...
Page 115: ...Section 5 Operating Instructions F103 4 5A Manual www rottlermfg com 5 28...
Page 189: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 2 Grease Cross Reference Chart...
Page 190: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 3...
Page 191: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 4...
Page 192: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 5...
Page 196: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 9 Lubrication Locations...
Page 197: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 10 Lubrication Locations cont...
Page 199: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 12 Air Line Diagram...
Page 216: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 29...
Page 217: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 30...
Page 246: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 59...
Page 267: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 2 Rear Left Sheet Metal...
Page 268: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 3 Right Rear Sheet Metal...
Page 269: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 4 Air Control Door...
Page 270: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 5 Air Control Solenoid Pack...
Page 271: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 6 Oiler Door...
Page 274: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 9 Enclosure Inside Parts...
Page 275: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 10 Enclosure Panel...
Page 276: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 11 DIN Rail Components...
Page 278: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 13 Computer Components...
Page 279: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 14 Spindle Base Right Side...
Page 280: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 15 Spindle Base Left Side...
Page 282: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 17 Motor Housing Parts...
Page 283: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 18 Z Axis Motor Parts...
Page 284: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 19 Counter Balance Pulley Parts...
Page 288: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 23 Upper Spindle Ballscrew Parts...
Page 289: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 24...
Page 290: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 25 Lower Spindle Ballscrew Parts...
Page 291: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 26...
Page 297: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 32 Pendant Swing Arm...
Page 299: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 34 Pendant Components...
Page 300: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 35 Main Base Parts...
Page 303: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 38 Chip Shield Assembly...
Page 304: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 39 Front Cover and Lights...
Page 305: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 40 Oil Line Diagram...
Page 307: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 42...
Page 309: ...Section 9 Options F103 4 5A Manual www rottlermfg com 9 2...
Page 311: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 2...
Page 312: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 3...
Page 313: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 4...
Page 314: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 5...
Page 315: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 6...
Page 316: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 7...
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