Rottler F103 Series, Installation Manual, Operation And Maintenance Manual

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Section 2 Installation F103/4/5A Manual
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______Measure each leg of the incoming supply to ground. Sometimes you may find a “high” leg to
ground. When this happens make sure the high leg is running to L3.
L1 to ground __________VAC L2 to ground __________VAC L3 to ground __________VAC
Neutral and machine ground are not the same thing. You should measure an
open circuit between Neutral and ground.
IF VOLTAGE IS OUTSIDE THE CORRECT RANGE AT ANY TIME THE
MACHINE WILL NOT OPERATE PROPERLY AND MAY BE DAMAGED.
______Air of the proper pressure and capacity connected to the machine. Air supply must be free from oil
and water. Oil or water will damage electrical and air components.
______Customer should attempt to have junk work piece available.
______Have the operator read through the operation manual before training begins. This will help him
be familiar with the button pushing sequences. Have the operator read through the manual again
after training and some of the sequences will make more sense.
______Have Internet connection available for the machine. Either via Ethernet cable or Wireless. The
machine comes equipped with a wireless USB adapter.
The following is the Rottler technician’s responsibility
______Check column top and spindle base bottom for rust and nicks if spindle must be installed. Clean
and stone as required.
______When lifting spindle unit, keep in mind the front to back center of gravity is located approximately
12 inches from the front end and has a tendency to lean forward.
______Each main system is protected internally by circuit breakers. Green indicates the breaker is
“tripped” and red indicates the breaker is “Hot” (conducting electricity).
______Clean any rust inhibitor from the machine surfaces. Move the column from side to side continually
cleaning the machine base until all inhibitor is removed.
______Install spindle unit on column, if required, using one of the approved methods described in the
operation manual. (Spindle unit weighs 6,000 lbs, 2,800 Kgs.)
Using fork lift angle iron brackets
______Bolt brackets to each side of the spindle base.
______Use large C-clamps to clamp the fork lift forks to the angle iron brackets. This will prevent any
accidental slips. Loosen 1/2 13 x 3 1/2 Inch bolts on pendent arm to allow it to be moved out of
the way.
______Use a forklift to lift the spindle unit onto the column. Be careful to watch clearance of all items.
______Install the Right (Fixed Side Rail) and removable dowel pins. Torque Side Rail bolts to 80 Ft/lbs.
______Lift spindle unit into place. Push spindle base up against Right Side Rail.
______Install left side rail (9202A) with 2 Belleville’s (9024E) opposing each other () on each set screw
(9202D), torque side rail bolts to 80 Ft/lbs.
______Adjust the adjustable screws (9202D) on SIDE rails by tightening them until they bottom out, then
unscrewing them 1/8 turn.
______Measure the protrusion of the Sides Rails above the spindle base and record.
Right: Front _________ Rear _________
Left Front _________ Rear _________
______Install the Right and Left Top Rails.
______Install top rails (9202B) with 2 Belleville’s opposing each other () on each adjustable set screw
(9202D). Torque to 80 lbs.