INSTALLATION REPORT
REV 062718
F100 SERIES
OFFICE USE ONLY
Route to: Servicer Mgr Accounting Andy Accounting
Warranty Exp Date
________
ROTTLER MANUFACTURING MUST HAVE THIS REPORT RETURNED
TO PROPERLY QUALIFY WARRANTY ON EQUIPMENT
Customer:____________________________ Address:_______________________________________
City:_________________________________ State:_____ Zip:_________ Phone:_______________
Country:______________________________
Machine Model:___________ Serial Number:__________ Representative:________________________
MACHINE INSTALLATION:
Electrical information MUST be complete to validate this report.
______Customer has read and fully understands importance of machine location as explained in the
installation section of the manual.
The following is the customer’s responsibility prior to the arrival of Rottler
technician. Please initial each item when it is completed.
Customer must provide foundation and hold down bolt system, see following attached drawing
and document “F70 and F100 Series Foundation and Hold Down Requirements”
VERY IMPORTANT:
Modern design machines contain electronic low voltage
circuitry that provides great advantages and a better machine life. BUT, you
must have an excellent, stable, isolated power supply along with an isolated
ground. If not, electrical noise problems are likely to interfere with machine
operation unexpectedly.
Customer is responsible for providing electricity to machine in a manner that meets the local
electrical code requirements.
______Remove machine from truck. Weight: F103 14,000 lbs (6,350 kg) F104 16,000 lbs (7257 kg) F105
18,000 lbs (8165 kg) F107 45,000 lbs (20,412 kg) F109 50,000 lbs (22680 kg).
______If the machine was shipped in a container follow the removal procedure in the installation section
of the manual. (F103, F104, F105 only)
______Remove fixturing and misc. parts from machine and clean.
______Install machine on foundation with supplied jack pads under jacking bolts.
______Install hold down nuts and bolts, see attached document. – This must e done first.
______Rough Level the machine using a precision level so there is equal tension on all bolts.
______This machine requires between 208 and 240 Volts AC, Three Phase, 50/60 Hz, isolated power
supply. For voltages above 240 or below 208 VAC, a 17kva transformer will be required and
is available at Rottler. Please specify voltage when ordering. Measure the incoming voltage
between L1 and L2, L2 and L3, and L1 and L3. Current requirements for this machine is 60 amps.
Measure the incoming AC voltage at least twice during installation.
1. L1to L2 __________VAC, L2 to L3 __________ VAC, L1 to L3 __________
2. L1to L2 __________VAC, L2 to L3 __________ VAC, L1 to L3 __________
Summary of Contents for F103 Series
Page 2: ......
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Page 10: ...Section 1 Introduction F103 4 5A Manual www rottlermfg com 1 5...
Page 21: ...Section 2 Installation F103 4 5A Manual www rottlermfg com 2 10...
Page 26: ...Section 2 Installation F103 4 5A Manual www rottlermfg com 2 15...
Page 43: ...Section 2 Installation F103 4 5A Manual www rottlermfg com 2 32...
Page 99: ...Section 5 Operating Instructions F103 4 5A Manual www rottlermfg com 5 12...
Page 102: ...Section 5 Operating Instructions F103 4 5A Manual www rottlermfg com 5 15...
Page 105: ...Section 5 Operating Instructions F103 4 5A Manual www rottlermfg com 5 18...
Page 106: ...Section 5 Operating Instructions F103 4 5A Manual www rottlermfg com 5 19...
Page 115: ...Section 5 Operating Instructions F103 4 5A Manual www rottlermfg com 5 28...
Page 189: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 2 Grease Cross Reference Chart...
Page 190: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 3...
Page 191: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 4...
Page 192: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 5...
Page 196: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 9 Lubrication Locations...
Page 197: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 10 Lubrication Locations cont...
Page 199: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 12 Air Line Diagram...
Page 216: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 29...
Page 217: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 30...
Page 246: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 59...
Page 267: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 2 Rear Left Sheet Metal...
Page 268: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 3 Right Rear Sheet Metal...
Page 269: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 4 Air Control Door...
Page 270: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 5 Air Control Solenoid Pack...
Page 271: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 6 Oiler Door...
Page 274: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 9 Enclosure Inside Parts...
Page 275: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 10 Enclosure Panel...
Page 276: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 11 DIN Rail Components...
Page 278: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 13 Computer Components...
Page 279: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 14 Spindle Base Right Side...
Page 280: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 15 Spindle Base Left Side...
Page 282: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 17 Motor Housing Parts...
Page 283: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 18 Z Axis Motor Parts...
Page 284: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 19 Counter Balance Pulley Parts...
Page 288: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 23 Upper Spindle Ballscrew Parts...
Page 289: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 24...
Page 290: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 25 Lower Spindle Ballscrew Parts...
Page 291: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 26...
Page 297: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 32 Pendant Swing Arm...
Page 299: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 34 Pendant Components...
Page 300: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 35 Main Base Parts...
Page 303: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 38 Chip Shield Assembly...
Page 304: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 39 Front Cover and Lights...
Page 305: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 40 Oil Line Diagram...
Page 307: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 42...
Page 309: ...Section 9 Options F103 4 5A Manual www rottlermfg com 9 2...
Page 311: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 2...
Page 312: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 3...
Page 313: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 4...
Page 314: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 5...
Page 315: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 6...
Page 316: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 7...
Page 317: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 8...
Page 318: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 9...