Section 3 Safety
F103/4/5A Manual
www.rottlermfg.com
3-6
Emergency Procedure
Assuming one of the following has occurred: tool bit set completely off size, work piece or spindle base
not clamped, spindle is not properly centered, and these mistakes will become obvious the minute the cut
starts
PRESS THE EMERGENCY STOP BUTTON
(on the front control panel)
IMMEDIATELY!
Find out what the problem is; return the spindle to its up position without causing more damage. To
restart the machine, turn the Emergency Stop Button CW until the button pops out
Be alert to quickly stop the machine in the event of a serious disruption of the boring process either at the
top or bottom of the bores.
“REMEMBER”
metal cutting tools have the speed and torque to severely injure any part of the human
body exposed to them.
Computer and Controller System Safety
The computer and controller are located in the main rear electrical enclosure. This unit is a full computer,
running Windows 7 64 Bit operating system. Contact the factory if more information on the computer
system is required.
The computer in this machine has the ability to connect to the World Wide Web via
Ethernet or Wireless using a USB wireless (Wi-Fi) adapter. Updating the Rottler
software should ONLY be done when directed to do so by a Rottler service technician. Updating Rottler
Software when not directed by Rottler personnel will result in a non-operational machine.
The machine should be hooked up to the Internet anytime it is on. The software on the machine will
automatically connect to our server to send back useful information on machine status.
Any “IT” personnel should
ALWAYS
get approval from Rottler before doing ANYTHING on the computer.
This machine is capable of causing severe injury or death. Doing any of the
following without Rottler’s direct consent may cause severe injury or death.
Do not attempt to install USB
devices in the PCI ports. These
ports have high voltage and any attempt to connect a USB
device in these ports will result in destruction of that device.
There is also the possibility of damage to the computer system
of the machine.
Downloading any program or changing any Rottler or Computer settings may cause
the machine and/or software to become unstable. DO NOT install ANY screen
saver, Anti-Virus, Spyware or any type of Security software on the computer. This could create a
hazardous environment for the operator and personnel around the machine. Performing any of the above
will also result in the machine warranty being NULL and VOID.
DO NOT connect any type of external hardware to the computer via USB or any
other means. Do not install any type of Device Driver. This could create a
hazardous environment for the operator and personnel around the machine. Performing any of the above
will also result in the machine warranty being NULL and VOID.
Summary of Contents for F103 Series
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Page 10: ...Section 1 Introduction F103 4 5A Manual www rottlermfg com 1 5...
Page 21: ...Section 2 Installation F103 4 5A Manual www rottlermfg com 2 10...
Page 26: ...Section 2 Installation F103 4 5A Manual www rottlermfg com 2 15...
Page 43: ...Section 2 Installation F103 4 5A Manual www rottlermfg com 2 32...
Page 99: ...Section 5 Operating Instructions F103 4 5A Manual www rottlermfg com 5 12...
Page 102: ...Section 5 Operating Instructions F103 4 5A Manual www rottlermfg com 5 15...
Page 105: ...Section 5 Operating Instructions F103 4 5A Manual www rottlermfg com 5 18...
Page 106: ...Section 5 Operating Instructions F103 4 5A Manual www rottlermfg com 5 19...
Page 115: ...Section 5 Operating Instructions F103 4 5A Manual www rottlermfg com 5 28...
Page 189: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 2 Grease Cross Reference Chart...
Page 190: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 3...
Page 191: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 4...
Page 192: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 5...
Page 196: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 9 Lubrication Locations...
Page 197: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 10 Lubrication Locations cont...
Page 199: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 12 Air Line Diagram...
Page 216: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 29...
Page 217: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 30...
Page 246: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 59...
Page 267: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 2 Rear Left Sheet Metal...
Page 268: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 3 Right Rear Sheet Metal...
Page 269: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 4 Air Control Door...
Page 270: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 5 Air Control Solenoid Pack...
Page 271: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 6 Oiler Door...
Page 274: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 9 Enclosure Inside Parts...
Page 275: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 10 Enclosure Panel...
Page 276: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 11 DIN Rail Components...
Page 278: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 13 Computer Components...
Page 279: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 14 Spindle Base Right Side...
Page 280: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 15 Spindle Base Left Side...
Page 282: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 17 Motor Housing Parts...
Page 283: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 18 Z Axis Motor Parts...
Page 284: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 19 Counter Balance Pulley Parts...
Page 288: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 23 Upper Spindle Ballscrew Parts...
Page 289: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 24...
Page 290: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 25 Lower Spindle Ballscrew Parts...
Page 291: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 26...
Page 297: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 32 Pendant Swing Arm...
Page 299: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 34 Pendant Components...
Page 300: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 35 Main Base Parts...
Page 303: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 38 Chip Shield Assembly...
Page 304: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 39 Front Cover and Lights...
Page 305: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 40 Oil Line Diagram...
Page 307: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 42...
Page 309: ...Section 9 Options F103 4 5A Manual www rottlermfg com 9 2...
Page 311: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 2...
Page 312: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 3...
Page 313: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 4...
Page 314: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 5...
Page 315: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 6...
Page 316: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 7...
Page 317: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 8...
Page 318: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 9...