Roland VS-300 Service Notes Download | Manualshive

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2-8

DA

C[0

..

9

]

/D

AC

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E

S

E

T

DA

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A

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[0..9]

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4

1

80

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6

1

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2

23

18

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C0

DA

C1

DA

C2

DA

C3

DA

C4

DA

C5

DA

C6

DA

C7

DA

C8

DA

C9

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L

T

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O

N

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C1

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VC

C3

T3

2

SB_A

0

SB_A

1

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SB_A

2

SB_A

3

SB_A

4

SB_A

5

SB_A

6

SB_A

7

SB_A

8

SB_A

9

SB_A

10

SB_A

11

SB_A

12

SB

_D

1

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2

SB

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3

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4

SB

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5

SB

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6

SB

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SB

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10

SB

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11

SB

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12

SB

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13

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14

SB

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15

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1

6

MD

1

7

MD

1

8

MD

1

9

MD

2

0

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2

1

MD

2

2

MD

2

3

MD

2

4

MD

2

5

MD

2

6

MD

2

7

MD

2

8

MD

2

9

MD

3

0

MD

3

1

MA

1

6

MA

1

7

MA

2

0

MA

2

1

MA

2

2

DAC_A0

DAC_A1

DAC_A2

DAC_A3

DAC_A4

DAC_A5

DAC_A6

DAC_A7

DAC_A8

DAC_A9

DACLAT0

DACLAT1

DACLAT2

DACLAT3

LL

AT

0

LL

AT

1

LL

AT

2

LL

AT

3

CC

H0

CC

H1

CC

H2

CC

H3

NN

CH

G0

NN

CH

G1

NN

CH

G2

NN

CH

G3

SCK0

SCK1

SCK2

SCK3

T61

T66

T3

5

T57

T64

T40

T65

M

A

[0..25

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M

D[

0..31

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T2

4

T2

3

T7

3

T7

2

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C3

VC

C3

T60

T63

T56

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SE

T

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2

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5

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A_

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T47
T55
T53
T51

T46

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C3

VC

C1

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PC

71

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0.

1u

PC

243

CE

0.

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PC

24

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23

4

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242

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64

CE

0.

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PC

72

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0

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24

7

CE

0.

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PC

24

5

CE

0.

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PC

24

6

CE

0

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PC

43

CE

0

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PC

231

CE

0.

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PC

23

2

CE

0.

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PC

44

CE

0.

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PC

45

CE

0.

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PC

48

CE

0

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PC

23

7

CE

0.

1u

R6

8

3

3

SA_A0

SA_A1

SA_A2

SA_A3

SA_A4

SA_A5

SA_A6

SA_A7

SA_A8

SA_A9

SA_A10

SA_A11

SA_A12

SA_D0

SA_D1

SA_D2

SA_D3

SA_D4

SA_D5

SA_D6

SA_D7

SA_D8

SA_D9

SA_D10

SA_D11

SA_D12

SA_D13

SA_D14

SA_D15

MD0

MD1

MD2
MD3
MD4

MD5

MD6

MD7

MD8

MD

9

MD

1

0

MD11

MD12
MD13

MD

1

4

MD

1

5

SA

_D

0

SA

_D

1

SA

_D

2

SA

_D

3

SA

_D

4

SA

_D

5

SA

_D

6

SA

_D

7

SA

_D

8

SA

_D

9

SA

_D

10

SA

_D

11

SA

_D

12

SA

_D

13

SA

_D

14

SA

_D

15

SA

_A

0

SA

_A

1

SA

_A

2

SA

_A

3

SA

_A

4

SA

_A

5

SA

_A

6

SA

_A

7

SA

_A

8

SA

_A

9

SA

_A

10

SA

_A

11

SA

_A

12

SB

_D

0

SB

_D

1

SB

_D

2

SB

_D

3

SB

_D

4

SB

_D

5

SB

_D

6

SB

_D

7

SB

_D

8

SB

_D

9

SB

_D

10

SB

_D

11

SB

_D

12

SB

_D

13

SB

_D

14

SB

_D

15

SB

_A

0

SB

_A

1

SB

_A

2

SB

_A

3

SB

_A

4

SB

_A

5

SB

_A

6

SB

_A

7

SB

_A

8

SB

_A

9

SB

_A

10

SB

_A

11

SB

_A

12

SB

_/

SO

E

SB

_/

SW

E

SA_/SW

E

SA_/SOE

T69

T34

T42

T54

T68

T45

T62

T6

7

T3

3

T2

8

VC

C3

SI

3_Y

B

SI

3_Z

B

SI

3_Y

A

SI

3_Z

A

SC

K

3

_Y

B

SC

K

3

_Z

B

SC

K

3

_Y

A

SC

K

3

_Z

A

VC

C3

SI

_B

3

SI

_A3

SC

K

3

SI

2_Y

B

SI

2_Z

B

SI

2_Y

A

SI

2_Z

A

SC

K

2

_Y

B

SC

K

2

_Z

B

SC

K

2

_Y

A

SC

K

2

_Z

A

VC

C3

SI

_B

2

SI

_A2

SC

K

2

VC

C3

PC

10

3

CE

0.

1u

PC

10

4

CE

0

.1u

R2

8

3

1

0

R2

8

4

1

0

R2

6

0

1

0

R2

5

9

1

0

R2

5

7

1

0

R2

5

8

1

0

R2

8

1

1

0

C

221

CE

22

0

p

R2

8

2

1

0

C

213

CE

22

0

p

C

212

CE

22

0

p

C

220

CE

22

0

p

R2

8

7

1

0

R2

8

8

1

0

R2

6

4

1

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R2

6

3

1

0

R2

6

2

1

0

R2

6

1

1

0

R2

8

5

1

0

C

223

CE

22

0

p

R2

8

6

1

0

C

215

CE

22

0

p

C

214

CE

22

0

p

C

222

CE

22

0

p

FL

5

EX

CM

L1

6A

2

70

U

FL

10

EX

CM

L1

6A

2

70

U

FL

3

EX

CM

L1

6A

2

70

U

FL

8

EX

CM

L1

6A

2

70

U

FL

4

EX

CM

L1

6A

2

70

U

FL

9

EX

CM

L1

6A

2

70

U

FL

2

EX

CM

L1

6A

2

70

U

FL

7

EX

CM

L1

6A

2

70

U

FL

1

EX

CM

L1

6A

2

70

U

FL

6

EX

CM

L1

6A

2

70

U

FL

30

EX

CM

L1

6A

2

70

U

FL

40

EX

CM

L1

6A

2

70

U

FL

24

EX

CM

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2

70

U

FL

15

EX

CM

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2

70

U

FL

29

EX

CM

L1

6A

2

70

U

FL

39

EX

CM

L1

6A

2

70

U

TP

3

0

1

TP

3

0

8

TP

2

9

9

TP

3

0

6

TP

3

0

0

TP

3

0

7

TP

2

9

8

TP

3

0

5

TP

2

9

7

TP

3

0

4

TP

3

2

0

TP

3

3

7

TP

3

1

4

TP

3

0

9

TP

3

1

9

TP

3

3

6

SI

1_Y

B

SI

1_Z

B

SI

1_Y

A

SI

1_Z

A

SC

K

1

_Y

B

SC

K

1

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B

SC

K

1

_Y

A

SC

K

1

_Z

A

VC

C3

SI

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1

SI

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SC

K

1

VC

C3

PC

10

5

CE

0.

1u

R2

9

1

1

0

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9

2

1

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6

8

1

0

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6

7

1

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6

5

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6

6

1

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9

0

1

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C

225

CE

22

0

p

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8

9

1

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C

217

CE

22

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p

C

216

CE

22

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p

C

224

CE

22

0

p

FL

28

EX

CM

L1

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70

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19

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CM

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2

70

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FL

26

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70

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FL

17

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FL

27

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CM

L1

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2

70

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FL

18

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CM

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2

70

U

FL

25

EX

CM

L1

6A

2

70

U

FL

16

EX

CM

L1

6A

2

70

U

TP

3

1

8

TP

3

1

3

TP

3

1

6

TP

3

1

1

TP

3

1

7

TP

3

1

2

TP

3

1

5

TP

3

1

0

VC

C3

SI

0_Y

B

SI

0_Z

B

SI

0_Y

A

SI

0_Z

A

SC

K

0

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B

SC

K

0

_Z

B

SC

K

0

_Y

A

SC

K

0

_Z

A

VC

C3

SI

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0

SI

_A0

SC

K

0

PC

10

6

CE

0.

1u

R1

2

6

10

0

R1

2

7

10

0

R1

2

5

10

0

R2

9

5

1

0

R2

9

6

1

0

R2

7

2

1

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7

1

1

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7

0

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6

9

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9

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C

227

CE

22

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219

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34

EX

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TP

3

2

4

TP

3

4

1

TP

3

2

2

TP

3

3

9

TP

3

2

3

TP

3

4

0

TP

3

2

1

TP

3

3

8

SI

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0

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SI

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[0

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SC

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DA

C_

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C_

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DA

C_

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C_

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C_

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2

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10

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17

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C

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HG

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12

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N

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C

LA

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CH

2

NC

HG

2

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CH

3

NC

HG

3

PC

11

9

CE

0

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4

2

1

0

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4

1

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9

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C

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[0.

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DA

C_

A[0

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9]

SB

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[0..15]

SB

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[0..

12]

SA

_A

[0

..

12]

GN

D

A1

VC

CI

O2

A2

I/O

A3

I/O

A4

I/O

A5

I/

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A7

I/

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A8

I/O

A6

I/

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A9

I/

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A1

0

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A1

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I/

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A1

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VC

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I/O

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NC

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GN

D

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VC

CI

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I/O

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I/O CLK

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I/O ASDO

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VC

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NC

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D3

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D4

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D5

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D6

NC

D7

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D8

NC

D9

I/

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D1

0

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GN

D_

P

LL

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3

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D1

4

I/O

D15

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I/O

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E2

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E3

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E4

I/O

E5

I/O

E6

VC

CI

O2

E7

GN

D

E8

GN

D

E9

VC

CI

O2

E1

0

GN

DA

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P

L

L2

E1

1

VC

CA_

P

LL

2

E1

2

NC

E13

I/O PL

L2_OUTp

E14

NC

E15

I/O

E16

DA

TA

0

F1

TC

K

F2

I/O

F3

I/O nCS

O

F4

NC

F5

I/O

F6

I/O

F7

I/O

F8

I/O

F9

I/O

F10

VC

CD_

P

LL

2

F1

1

GN

D_

P

LL

2

F1

2

NC

F13

NC

F1

4

I/

O

F1

5

I/

O

F1

6

TM

S

G1

TD

O

G2

VC

CI

O1

G3

NC

G4

nCE

G5

I/O

G6

I/O

G7

GN

D

G8

VC

CI

NT

G9

I/

O

G1

0

I/

O

G1

1

I/

O

G1

2

I/

O

G1

3

VC

CI

O3

G1

4

I/

O

G1

5

I/

O

G1

6

CLK1

H1

CLK0

H2

GN

D

H3

DCLK

H4

TD

I

H5

NC

H6

VC

CI

NT

H7

GN

D

H8

GN

D

H9

VC

CI

NT

H1

0

I/

O

H1

1

I/

O

H1

2

I/

O

H1

3

GN

D

H1

4

CLK5

H15

GND

H16

CLK3

J1

CLK2

J2

GN

D

J3

I/O

J4

nCONFIG

J5

VC

CI

NT

J7

GN

D

J8

NC

J6

GN

D

J9

NC

J10

I/

O

J11

I/

O

J12

MSEL0

J13

GN

D

J1

4

CLK6

J15

CLK7

J16

I/O

K1

I/O

K2

VC

CI

O1

K3

I/O

K4

I/O

K5

NC

K6

NC

K7

NC

K8

GN

D

K9

I/O

K10

I/

O

K1

1

MSEL1

K12

NC

K1

3

VC

CI

O3

K1

4

I/

O

K1

5

I/

O

K1

6

I/O

L1

I/O

L2

I/O

L3

I/O

L4

GN

D_

P

LL

1

L5

VC

CD_

P

LL

1

L6

I/O

L7

I/O

L8

I/

O

L9

I/O

L10

I/

O

L1

1

I/O

L12

CONF_DO

NE

L13

I/O

L14

I/O

L15

I/O

L16

I/O

M1

I/O

M2

I/O

M3

I/O

M4

VC

CA_

P

LL

1

M5

GN

DA

_

P

L

L

1

M6

VC

CI

O4

M7

GN

D

M8

GN

D

M9

VC

CI

O4

M1

0

I/

O

M1

1

I/O

M12

nS

TA

TU

S

M1

3

I/O

M14

I/O

M15

I/O

M16

I/O

N1

I/O

N2

NC

N3

NC

N4

GN

D_

P

LL

1

N5

NC

N6

NC

N7

I/O

N8

I/O

N9

I/O

N10

I/

O

N1

1

I/O

N12

I/O INIT_DO

NE

N13

I/O nCEO

N14

I/O

N15

I/O

N16

I/O

P1

I/O

P2

I/O

P3

I/O

P4

I/O

P5

NC

P6

VC

CI

O4

P7

GN

D

P8

GN

D

P9

VC

CI

O4

P1

0

I/

O

P1

1

I/

O

P1

2

I/

O

P1

3

I/

O

P1

4

I/

O

P1

5

I/O

P16

VC

CI

O1

R1

GN

D

R2

I/O

R3

I/O

R4

I/O

R5

NC

R6

I/O

R7

I/O

R8

I/O

R9

I/O

R10

I/O

R11

I/

O

R1

2

I/

O

R1

3

I/

O

R1

4

GN

D

R1

5

VC

CI

O3

R1

6

GN

D

T1

VC

CI

O4

T2

I/O

T3

I/O

T4

I/O

T5

I/O

T6

I/O

T7

I/O

T8

I/O

T9

I/O

T10

I/O

T11

I/

O

T1

2

I/

O

T1

3

I/

O

T1

4

VC

CI

O4

T1

5

GN

D

T1

6

IC16

EP

2C

5F

25

6

DD

A_

CL

K

DD

A_

S

to

M

DD

A_

M

to

S

/D

AC

_R

S

T

T3

7

T2

7

T3

6

T5

9

T2

6

MA18

MA19

SA

_D

[0

..15]

N

N

C

H

G

[0..3]

CC

H[0

..

3

]

LL

AT

[0

..

3

]

DA

C_

LA

T1

DA

C_

LA

T2

DA

C_

LA

T3

DA

CL

AT

0

DA

CL

AT

1

DA

CL

AT

2

DA

CL

AT

3

/R

E

S

E

T

2

/P

S_

SE

NS

CC

H0

CC

H1

CC

H2

CC

H3

NN

CH

G0

NN

CH

G1

NN

CH

G2

NN

CH

G3

LL

AT

0

LL

AT

1

LL

AT

2

LL

AT

3

SA

_/

SW

E

SA

_/

SO

E

SB

_/

SW

E

SB

_/

SO

E

SI_B0

SI_B1

SI_B2

SI_B3

SI_A0

SI_A1

SI_A2

SI_A3

R4

1

0

R3

6

0

R

112

0

R

100

0

PC

84

CE

0.

1u

PC

34

CE

0.

1u

PS

AV

E

C2

0

9

C

E

1

00p

R2

2

5

3

3

R2

1

6

1.0K

VC

C1

.2

VC

C1

.2

PC

23

6

CE

0

.1u

PC

23

9

CE

0.

1u

PC

42

CE

0.

1u

PC

70

CE

0.

1u

PC

69

CE

0.

1u

PC

23

8

CE

0.

1u

R

209

10

K

T3

0

R2

1

1

10

K

T3

9

R2

1

0

10

K

T4

4

VC

C3

GN

D

8

VC

C3

16

1A

1

2A

7

3A

9

4A

15

G

4

G

12

1Y

2

1Z

3

2Y

6

2Z

5

3Y

10

3Z

11

4Y

14

4Z

13

IC

32

HD

1

5

1

0

3

1

F

P

EL ET

VC

C

3

VC

C

3

VC

C

3

VC

C

3

A1

2

A2

3

A3

4

A4

5

A5

6

A6

7

A7

8

A8

9

Y1

18

Y2

17

Y3

16

Y4

15

Y5

14

Y6

13

Y7

12

Y8

11

E1

1

E2

19

VCC

20

GND

10

IC

41

TC

74

V

H

CT

5

4

1

A

FT

A1

2

A2

3

A3

4

A4

5

A5

6

A6

7

A7

8

A8

9

Y1

18

Y2

17

Y3

16

Y4

15

Y5

14

Y6

13

Y7

12

Y8

11

E1

1

E2

19

VCC

20

GND

10

IC

42

TC

74

V

H

CT

5

4

1

A

FT

VC

C

GN

D

8

VC

C3

16

1A

1

2A

7

3A

9

4A

15

G

4

G

12

1Y

2

1Z

3

2Y

6

2Z

5

3Y

10

3Z

11

4Y

14

4Z

13

IC

33

HD

1

5

1

0

3

1

F

P

EL ET

GN

D

8

VC

C3

16

1A

1

2A

7

3A

9

4A

15

G

4

G

12

1Y

2

1Z

3

2Y

6

2Z

5

3Y

10

3Z

11

4Y

14

4Z

13

IC

34

HD

1

5

1

0

3

1

F

P

EL ET

GN

D

8

VCC3

16

1A

1

2A

7

3A

9

4A

15

G

4

G

12

1Y

2

1Z

3

2Y

6

2Z

5

3Y

10

3Z

11

4Y

14

4Z

13

IC

35

HD

1

5

1

0

3

1

F

P

EL ET

VC

C

1

2

3

4

8

7

6

5

RA

53

EX

BV

8V

1

81

JV

1

2

3

4

8

7

6

5

RA

58

E

X

B

V

8

V

18

1JV

1

2

3

4

8

7

6

5

RA

55

EX

BV

8V

1

81

JV

No

M

o

u

n

t

PC

23

3

No

M

o

u

n

t

PC

24

4

N

oM

o

unt

R2

1

4

N

oM

o

unt

R2

1

8

SI

0_Y

B

SI

0_Z

B

SI

0_Y

A

SI

0_Z

A

SC

K

0_Y

B

SC

K

0_Z

B

SC

K

0_Y

A

SC

K

0_Z

A

SI

1_Y

B

SI

1_Z

B

SI

1_Y

A

SI

1_Z

A

SC

K

1_Y

B

SC

K

1_Z

B

SC

K

1_Y

A

SC

K

1_Z

A

SI

2_Y

B

SI

2_Z

B

SI

2_Y

A

SI

2_Z

A

SC

K

2_Y

B

SC

K

2_Z

B

SC

K

2_Y

A

SC

K

2_Z

A

SI

3_Y

B

SI

3_Z

B

SI

3_Y

A

SI

3_Z

A

SC

K

3_Y

B

SC

K

3_Z

B

SC

K

3_Y

A

SC

K

3_Z

A

LA

T0

LA

T1

LA

T2

LA

T3

CH

0

CH

1

/H

R

E

S

E

T

/P

_S

IDE

_

SE

N

S

CH

2

CH

3

NC

HG

0

NC

HG

1

NC

HG

2

NC

HG

3

/A

L

T

_D

C

L

K

/A

L

T

_C

O

N

F

_

DO

NE

/ALT_DAT

A

/A

L

T

_C

O

N

F

IG

/ALT_STA

TUS

DD

A_

CL

K

DD

A_

M

to

S

/F

0_I

N

T

R

E

Q

PS

AV

E

ENC_PHB

ENC_PHA

A4

1

A3

2

A2

3

A1

4

A0

5

CE

6

I/

O1

7

VC

C

11

VS

S

12

I/

O5

13

WE

17

A1

5

18

A1

4

19

A1

3

20

A1

2

21

NC

22

NC

23

A1

1

24

A1

0

25

A9

26

A8

27

NC

28

I/

O9

29

VC

C

33

VS

S

34

I/

O13

35

BL

E

39

BH

E

40

OE

41

A7

42

A6

43

A5

44

I/

O2

8

I/

O3

9

I/

O4

10

I/

O6

14

I/

O7

15

I/

O8

16

I/

O10

30

I/

O11

31

I/

O12

32

I/

O14

36

I/

O15

37

I/

O16

38

IC

28

CY

7C

10

2

1

CV3

3

-1

2Z

XC

A4

1

A3

2

A2

3

A1

4

A0

5

CE

6

I/

O1

7

VC

C

11

VS

S

12

I/

O5

13

WE

17

A1

5

18

A1

4

19

A1

3

20

A1

2

21

NC

22

NC

23

A1

1

24

A1

0

25

A9

26

A8

27

NC

28

I/

O9

29

VC

C

33

VS

S

34

I/

O13

35

BL

E

39

BH

E

40

OE

41

A7

42

A6

43

A5

44

I/

O2

8

I/

O3

9

I/

O4

10

I/

O6

14

I/

O7

15

I/

O8

16

I/

O10

30

I/

O11

31

I/

O12

32

I/

O14

36

I/

O15

37

I/

O16

38

IC

10

CY

7C

10

2

1

CV3

3

-1

2Z

XC

DA

C_

LA

T0

DA

C_

LA

T1

DA

C_

LA

T2

DA

C_

LA

T3

/D

AC

_R

E

SE

T

/R

E

S

E

T2

/P

S_

SE

NS

/A

L

T

_R

E

SE

T

DDA_StoM

/FPGA

_WE

/RRD

/CCS5

M

A

[0..25

]

M

D

[0..31

]

MAIN BOARD_Circuit Diagram 4/9

«
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51
52
53
54
55
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Summary of Contents for VS-300

Page 1: ... for the purposes of selling and providing to the customers maintenance service of VS 640 540 420 300 3 REUSE Authorized persons shall not disclose transfer rent or distribute this Service Note to or allow this Service Note to be used in any manner by any third party other than authorized persons 4 REPRODUCTION Authorized persons shall not copy change or alter this Service Note without permission ...

Page 2: ...2 CARRIAGE BELT REPLACEMENT 3 69 3 13 ENCODER SCALE REPLACEMENT 3 74 3 14 GRIT ENCODER REPLACEMENT 3 76 3 15 PINCH ROLLER REPLACEMENT 3 80 3 16 CUTTER PROTECTION REPLACEMENT 3 81 3 17 CUT RIBBON CABLE REPLACEMENT 3 82 3 18 LINEAR ENCODER BOARD REPLACEMENT 3 88 3 19 HOW TO FOLD RIBBON CABLE TO THE HEAD 3 93 3 20 INK TUBE REPLACEMENT 3 96 3 21 RIBBON CABLE MAIN BOARD TO CARRIAGE BOARD REPLACEMENT 3 ...

Page 3: ...20 300 Section 1 and Section 2 7 3 SPECIFICATION has been revised Kato Misako 3 2011 7 15 Sect1 has been revised 1 1 COVERS 1 3 DRIVE UNIT 1 5 BASE FRAME VS 640 540 1 9 TOOL CARRIAGE 1 10 WIPER and CAP SYSTEMs 1 11 INK SYSTEM 1 12 ACCESSORY 3 5 CAP TOP REPLACEMENT has been revised 3 20 INK TUBE REPLACEMENT has been revised 3 21 RIBBON CABLE MAIN BOARD TO CARRIAGE BOARD REPLACEMENT has been revised...

Page 4: ...en The specific thing that must not be done is indicated by the design contained within the circle The symbol at left means not to touch The symbol alerts the user to things that must be carried out The specific thing that must be done is indicated by the design contained within the circle The symbol at left means the power cord plug must be unplugged from the outlet The symbol alerts the user to ...

Page 5: ...emperature The platen and dryer become hot Exer cise caution to avoid fire or burns Flammable Ink and discharged ﬂuid are ﬂammable Keep away from open ﬂame Ink Is Toxic Ink and discharged ﬂuid are toxic Avoid contact with the body Use only in a well ventilated area Flammable Ink and discharged ﬂuid are ﬂam mable Keep away from open ﬂame Caution High Voltagve Cover removal may pose hazard of shock ...

Page 6: ...HE SPECIFIED TYPE AND CURRENT RATING F80L HS Electric charge Do not touch when power is on The wiring terminal untended for connec tion of the protective earthing conductor associated with the supply wiring Do not disconnect the cable of this termi nal except the time of replacement ...

Page 7: ...S 640 ZAH2971 and below VS 540 ZAH1721 and below 1 1 S9 15 14 25 16 19 1 11 7 13 22 26 24 27 28 23 17 31 32 2 30 20 20 21 12 29 10 6 18 18 3 4 33 37 37 34 36 35 38 39 S1 S1 S5 S1 S1 S1 S1 S1 S1 S1 S5 S1 S1 S1 S10 S3 S1 S1 S1 S2 S4 S1 S7 S6 S6 S8 S6 ...

Page 8: ...1 1000006511 COVER RAIL F VS 640 1 1000007208 COVER RAIL F VS 540 1 14 1000006509 COVER SIDE L VS 640 1 15 1000006508 COVER SIDE R VS 640 1 16 1000006792 COVER UNDER L VS 640 1 17 1000006756 COVER UNDER R VS 640 1 18 12239406 CUSHION TM 96 6 2 19 1000006770 FRAME AUTOCUTTER VS 640 1 20 22495102 KEY TOP CLEAR GX 24 2 21 22495101 KEY TOP WHITE GX 24 7 22 1000004160 LABEL REFLECTION XC 540 LA1041 1 2...

Page 9: ...S 540 ZAH1722 and above 1 3 Revised 3 S9 15 14 25 16 19 1 11 7 13 22 26 24 27 28 23 17 31 32 2 30 20 20 21 12 29 10 6 18 18 3 4 33 37 37 34 36 35 38 39 40 S1 S1 S5 S1 S1 S1 S1 S1 S1 S1 S5 S1 S1 S1 S10 S3 S1 S1 S1 S2 S4 S1 S7 S6 S6 S8 S6 S1 S1 S1 S1 ...

Page 10: ... F VS 540 1 Revised 3 Refer to the Service Information VS640 016 14 1000006509 COVER SIDE L VS 640 1 15 1000006508 COVER SIDE R VS 640 1 16 1000006792 COVER UNDER L VS 640 1 17 1000006756 COVER UNDER R VS 640 1 18 12239406 CUSHION TM 96 6 2 19 1000006770 FRAME AUTOCUTTER VS 640 1 20 22495102 KEY TOP CLEAR GX 24 2 21 22495101 KEY TOP WHITE GX 24 7 22 1000004160 LABEL REFLECTION XC 540 LA1041 1 23 1...

Page 11: ...ZAH0635 and below VS 300 ZAH0667 and below 1 5 1 33 36 35 27 25 7 14 10 S4 S1 S10 16 19 S2 S5 S1 S1 17 22 26 24 15 S1 S5 S1 28 2 4 6 20 21 30 32 3 S3 S1 S1 S8 S6 S6 S6 S7 29 23 39 38 34 37 37 11 13 S1 S1 S1 18 12 S1 S1 S1 31 S1 S9 ...

Page 12: ...1 1000007237 COVER RAIL F VS 420 1 1000007253 COVER RAIL F VS 300 1 qt indicates the number of parts that is described in the figure 14 1000006509 COVER SIDE L VS 640 1 15 1000006508 COVER SIDE R VS 640 1 16 1000006792 COVER UNDER L VS 640 1 17 1000006756 COVER UNDER R VS 640 1 18 12239406 CUSHION TM 96 6 2 19 1000006770 FRAME AUTOCUTTER VS 640 1 20 22495102 KEY TOP CLEAR GX 24 2 21 22495101 KEY T...

Page 13: ...bove VS 300 ZAH0668 and above 1 7 Revised 3 1 33 36 35 14 10 S4 S1 S10 16 19 S2 S5 S1 S1 17 22 26 24 15 S5 2 4 6 20 21 30 32 3 S3 S1 S1 S8 S6 S6 S6 S7 29 23 39 38 34 37 37 11 13 S1 S1 S1 18 12 S1 S1 S1 31 S1 S9 25 7 27 28 40 S1 S1 S1 S1 S1 S1 ...

Page 14: ... F VS 300 1 Revised 3 Refer to the Service Information VS640 016 14 1000006509 COVER SIDE L VS 640 1 15 1000006508 COVER SIDE R VS 640 1 16 1000006792 COVER UNDER L VS 640 1 17 1000006756 COVER UNDER R VS 640 1 18 12239406 CUSHION TM 96 6 2 19 1000006770 FRAME AUTOCUTTER VS 640 1 20 22495102 KEY TOP CLEAR GX 24 2 21 22495101 KEY TOP WHITE GX 24 7 22 1000004160 LABEL REFLECTION XC 540 LA1041 1 23 1...

Page 15: ...37 25 16 39 34 2 26 20 23 17 40 42 10 18 31 41 13 11 4 38 S5 S20 S11 S5 S9 S16 S18 S19 S9 S9 S16 S16 S17 S5 S1 S2 S11 S19 S13 S13 S13 S12 S18 S7 S17 S8 S18 S7 S17 S16 S18 S14 S19 S13 S5 S19 S23 S4 S12 S3 S22 S22 S19 S19 S16 S16 S10 S16 S16 S6 S15 S6 S15 S16 S21 S21 S16 S16 S10 S3 S3 S19 ...

Page 16: ... PCS 2 16 1000006808 FRAME RAIL STAY VS 640 1 S16 31049169AS SCREW SET CAP M4 8 3CBC PW 20PCS 13 17 1000006729 FRAME SIDE L VS 640 1 S17 31049173AS SCREW SET CAP M4 10 NI 50 PCS 5 18 1000006768 FRAME SIDE R VS 640 1 S18 31049137AS SCREW SET CAP M4 25 3CBC 20 PCS 7 19 22305101 GUIDE LEVER SP 300 1 S19 31069104 SCREW CAP M4 6 FL NI 17 20 1000006410 HOLDER PUMP TUBE SP 300I 1 S20 31179106 SCREW JACK ...

Page 17: ... 57 59 58 60 62 54 63 64 65 66 67 68 69 70 71 55 72 74 75 76 77 78 79 80 S1 S1 S1 S1 S2 S2 S3 S4 S5 S5 S5 S5 26 61 73 S6 S7 S7 81 S7 S7 S7 S7 S7 S7 S7 S7 S7 S7 S7 S7 S7 S7 S7 S7 S7 S8 S8 S7 S7 S7 S8 S8 S8 S9 S9 S10 S10 S10 S11 23 S11 S11 S11 S11 S11 S11 S11 S11 S12 S13 S14 S14 S15 S7 S17 S17 S17 S18 S18 S19 S19 S20 S14 S20 S23 S20 S20 S20 S20 S20 S21 S20 S22 S24 S16 S21 82 S11 Revised3 Revised3 Re...

Page 18: ... GEAR VS 640 1 28 1000006777 FLANGE MOTOR SCAN VS 640 1 1000006762 FRAME SCAN MOTOR VS 640 1 PARTS LIST Supplemental Parts 1000008039 FRAME SCAN MOTOR VS 640_01 1 Parts No Parts Name qt 30 21685128 GEAR H300 S10 B6C16POM 1 S1 31029106 BUSH SQUARE SB 6025 4 31 1000001905 GEAR H187S20 B8 1 S2 31329501AS CLAMP SET PUSH MOUNT RT30SSF5 20P 2 32 1000006711 GUIDE CABLE FLEX CUT VS 640 2 S3 3000000033 CLA...

Page 19: ...59 58 60 62 54 63 64 65 66 67 68 69 70 71 55 72 74 75 76 77 78 79 80 S1 S1 S1 S1 S25 S2 S2 S3 S4 S5 S5 S5 S5 S7 S7 81 S7 S7 S7 S7 S7 S7 S7 S7 S7 S7 S7 S7 S7 S7 S7 S7 S7 S8 S8 S7 S7 S7 S8 S8 S8 S9 S9 S10 S10 S10 S11 23 S11 S11 S11 S11 S11 S11 S11 S11 S12 S13 S14 S14 S15 S7 S17 S17 S17 S18 S18 S19 S19 S20 S14 S20 S23 S20 S20 S20 S20 S20 S21 S20 S22 S24 S16 S21 26 61 73 S6 82 S11 Revised3 Revised3 Re...

Page 20: ... VS 640 1 28 1000006777 FLANGE MOTOR SCAN VS 640 1 1000006762 FRAME SCAN MOTOR VS 640 1 PARTS LIST Supplemental Parts 1000008039 FRAME SCAN MOTOR VS 640_01 1 Parts No Parts Name qt 30 21685128 GEAR H300 S10 B6C16POM 1 S1 31029106 BUSH SQUARE SB 6025 4 31 1000001905 GEAR H187S20 B8 1 S2 31329501AS CLAMP SET PUSH MOUNT RT30SSF5 20P 2 32 1000002591 GUIDE CABLE FLEX CUT VP 540 2 S3 3000000033 CLAMP WI...

Page 21: ...50 S19 S10 S10 S20 38 14 54 34 46 S17 S17 S7 S7 S1 S1 S4 S3 79 S1 S7 S7 S7 S7 S11 S11 S11 76 68 17 32 45 33 S13 S14 81 43 21 54 20 62 63 57 9 16 S14 S2 S5 S5 S12 S18 S9 S16 72 S20 S20 S17 S17 S15 S22 S18 S9 S8 S8 S7 S8 S19 31 7 11 11 S10 50 53 S20 S5 S24 S7 S8 15 27 67 5 30 66 51 78 77 36 18 59 35 25 47 80 S14 69 S7 S25 S7 S7 S21 26 61 73 S6 82 S11 Revised3 Revised3 Revised3 Revised3 Revised3 ...

Page 22: ...006762 FRAME SCAN MOTOR VS 640 1 qt indicates the number of parts that is described in the figure 1000008039 FRAME SCAN MOTOR VS 640_01 1 PARTS LIST Supplemental Parts 30 21685128 GEAR H300 S10 B6C16POM 1 Parts No Parts Name qt 31 1000001905 GEAR H187S20 B8 1 S1 31029106 BUSH SQUARE SB 6025 4 32 1000007226 GUIDE CABLE FLEX CUT VS 420 2 S2 31329501AS CLAMP SET PUSH MOUNT RT30SSF5 20P 2 33 100000723...

Page 23: ...1 12 49 S5 50 S19 S10 S10 S20 38 14 54 34 46 S17 S17 S7 S7 S1 S1 S4 S3 79 S1 S7 S7 S7 S7 S7 S11 S11 S11 76 68 17 32 45 33 S13 S14 81 43 21 54 20 62 63 57 9 16 S14 S2 S5 S5 S12 S18 S9 S16 72 S20 S20 S17 S17 S15 S22 S18S9 S8 S8 S7 S8 S19 31 7 11 11 S10 50 53 S20 S5 S24 S7 S8 15 27 67 5 30 66 51 78 77 36 18 59 35 25 47 80 S14 69 S7 S25 S21 26 61 73 S6 82 S11 Revised3 Revised3 Revised3 ...

Page 24: ...FLANGE MOTOR SCAN VS 640 1 1000006762 FRAME SCAN MOTOR VS 640 1 PARTS LIST Supplemental Parts 1000008039 FRAME SCAN MOTOR VS 640_01 1 Parts No Parts Name qt 30 21685128 GEAR H300 S10 B6C16POM 1 S1 31029106 BUSH SQUARE SB 6025 4 31 1000001905 GEAR H187S20 B8 1 S2 31329501AS CLAMP SET PUSH MOUNT RT30SSF5 20P 2 32 1000002667 GUIDE CABLE FLEX CUT VP 300 2 S3 3000000033 CLAMP WIRE PLESS RFC 45VO 4 33 1...

Page 25: ...6 5 30 13 33 14 2 11 35 23 21 10 10 26 20 24 24 29 29 7 31 9 8 8 15 12 19 37 37 38 39 40 18 38 S2 S2 S2 S3 S3 S2 S2 S12 S2 S2 S7 S2 S2 S6 S2 S2 S13 S2 S2 S4 S14 S5 S5 S9 S9 S1 S2 S8 S3 S11 S3 S15 S10 Cut off 10mm when using the tube Cut off 220mm when using the tube ...

Page 26: ...239125AS SCREW SET W SEMS M3 8 SUS 50 PCS 2 14 1000006805 COVER PRINT JUNCTION VS 640 1 S15 31199905AS SCRW SET SET CONE M3 16 NI 20 PCS 1 15 1000006526 DAMPER INK VS 640 4 qt indicates the number of parts that is described in the figure 16 1000006718 FRAME CARRIAGE U D VS 640 1 17 1000006525 GUIDE CARRIAGE CAP VS 640 1 18 6701409010 ASSY HEAD INKJET VS 640 1 19 1000006529 JOINT HEAD VS 640 4 20 1...

Page 27: ...3 21 22 20 23 16 16 23 19 11 17 15 4 17 5 3 12 2 14 24 13 9 9 6 6 10 10 8 20 11 15 S5 S15 S15 S6 S7 S6 S7 S9 S16 S5 S3 S16 S16 S5 S12 S12 S6 S16 S11 S4 S14 S16 S14 S16 S16 S1 S8 S16 S16 S5 S10 S9 S13 S6 S5 S16 S5 S5 S14 S3 S14 S8 S9 S9 S2 S11 S5 S13 ...

Page 28: ...3 35 NI 50 PCS 6 1000006507 BED VS 640 VS 640 1 S12 31019115AS SCREW SET BINDING M3 4 3CBC 100 PCS 4 1000002147 BED VP 540 VS 540 1 S13 31049170AS SCREW SET CAP M3 8 NI 50 PCS 2 1000004791 CABLE ASSY HEATER RS 640 VS 640 2 S14 31049169AS SCREW SET CAP M4 8 3CBC PW 20PCS 18 1000002183 CABLE ASSY HEATER VP 540 VS 540 2 S15 31049173AS SCREW SET CAP M4 10 NI 50 PCS 4 9 1000002181 CABLE ASSY THERMISTOR...

Page 29: ...3 11 11 S11 S11 S1 S8 S5 20 S8 20 S16 S16 S14 S14 S4 21 22 S9 S9 S10 S13 S13 16 16 6 23 23 S5 19 S1 14 18 3 24 24 15 15 S12 S12 S2 S3 S3 S3 S5 10 10 9 2 4 8 3 17 17 5 4 1 S5 S15 S15 13 S7 S14 S5 S9 S16 S16 S6 S6 S6 S6 S7 S5 S16 12 ...

Page 30: ...ET BINDING M3 35 NI 50 PCS VS 300 3 1000002183 CABLE ASSY HEATER VP 540 2 S12 31019115AS SCREW SET BINDING M3 4 3CBC 100 PCS 4 1000002755 CABLE ASSY HEATER VP 300 2 S13 31049170AS SCREW SET CAP M3 8 NI 50 PCS 2 9 1000002181 CABLE ASSY THERMISTOR VP 540 2 S14 31049169AS SCREW SET CAP M4 8 3CBC PW 20PCS 10 10 1000002184 CABLE ASSY THERMOSTAT VP 540 2 S15 31049173AS SCREW SET CAP M4 10 NI 50 PCS 4 10...

Page 31: ...29106 BUSH SQUARE SB 6025 3 13 23475197 CABLE CARD 25P1 105L BB FJ 540 1 S3 31289105AS CUPSCREW SET M3 6 3CBC 100 PCS 2 15 1000006771 CHASSIS VS 640 1 S4 31289111AS CUPSCREW SET M4 6 NI 100 PCS 1 16 11769118 CLAMP FCM2 S6 14 1 S5 31289109AS CUPSCREW SET M3 4 NI 100 PCS 21 17 1000006174 FAN 9A0624H414 1 S6 31279116 LABEL EARTH MARK 1 NO E 580 1 18 12399353 FILTER E TFT 081813N F 540 1 S7 31279121 L...

Page 32: ...745101 COLLAR P ROLLER PNC 960 1 4 22195153 FRAME PINCH ROLL SP 540V 1 5 22145416 LEVER P ROLLER PNC 960 1 6 11539104 PIN 3 35 SUS M6 1 7 22145831 PIN NO 1 214 831 1 8 22145832 PIN NO 2 214 832 1 9 22055264 PLATE GUIDE P PNC 960 1 10 21565103 P ROLLER FD16S4 B10 TYPE2 1 11 21565102 P ROLLER TD16S4 B10 TYPE2 1 12 22625101 SPRING PINCH LEFT SP 300 1 13 1000002648 SPRING PINCH LEFT VP 540 1 14 226251...

Page 33: ...84 FLANGE GUIDE 3 XC 540 2 24 1000007016 STAND BASE VS 640 2 12 1000004722 GEAR S32 B5M0 8 RS 540 1 PARTS LIST Supplemental Parts 13 1000003545 KNOB BOLT 117 10313 2 Parts No Parts Name qt 14 1000001090 LABEL CLAMP L AJ 1000 LA913 1 S1 31049157 SCREW CAP M6 20 3CBC PW SW 26 15 1000001089 LABEL CLAMP R AJ 1000 LA912 1 S2 3000000110 NUT SET SQUARE M6 11 3 3C 50PCS 2 1000004764 PIPE FEEDER SHAFT RS 6...

Page 34: ... 1 S4 31289109AS CUPSCREW SET M3 4 NI 100 PCS 4 11 22025646 COVER BELT HOLDER EGX 600 2 S5 31289102AS CUPSCREW M3 6 NI 7 12 1000002570 COVER CARRIAGE BOARD VP 540 1 S6 31299102AS RIVET SET NYLON P2655B 20 PCS 6 13 22025269 COVER CARRIAGE CM 500 1 S7 31019148AS SCREW SET BINDING M2 6 4 NI 100 PCS 1 14 21655232 HOLDER BELT EGX 600 2 S8 31019118AS SCREW SET BINDING M3 10 3CBC 100PCS 1 15 21495115 SCR...

Page 35: ...1 43 1000002119 TUBE EPDM ID2 OD4 310MM 1 17 1000006519 HOLDER WIPER VS 640 2 44 6700319010 ASSY PUMP SUB XC 540 1 18 22435106 MOTOR 103 593 1041 2 PARTS LIST Supplemental Parts 19 1000006755 PAD WIPE VS 640 1 Parts No Parts Name qt 20 1000006750 PLATE P MOTOR VS 640 1 S1 31029101 BUSH NB 19 1 21 1000006726 PLATE SENS WIPER VS 640 1 S2 31029803AS BUSH SET ROLL 3 5 3C 20PCS 1 22 1000006738 PLATE WI...

Page 36: ... 300 ZAH0667 and below 1 30 17 9 27 26 25 10 18 21 19 7 24 29 8 38 20 16 30 32 20 28 8 42 40 35 36 34 12 13 14 6 11 33 39 23 5 5 37 31 15 3 5 5 1 1 22 22 22 22 4 4 4 41 46 46 43 43 44 44 44 44 44 45 45 44 S1 S1 S1 S1 S1 S3 S1 S1 S4 S5 S2 S1 S1 S2 S1 S1 S1 S8 S7 S11 S11 S9 S5 S1 S1 S10 S5 S12 S1 ...

Page 37: ...0 1 45 1000007021 ASSY TUBING 3 500MM VS 640 7 17 1000006742 COVER BOARD I C VS 640 1 46 1000007022 ASSY TUBING 6 42MM VS 640 8 18 12029300 COVER HOLDER IC FJ 50 1 1000006743 COVER SENSOR I C VS 640 8 PARTS LIST Supplemental Parts 1000007298 COVER SENSOR I C VS 640_01 8 Parts No Parts Name qt 20 21685122 GEAR S10S20 2 S1 31289109AS CUPSCREW SET M3 4 NI 100 PCS 68 21 11659218 HOLDER IC SC 500 8 S2 ...

Page 38: ...ve 1 32 Revised 3 17 9 27 26 25 10 18 21 19 7 24 29 8 38 20 16 30 32 20 28 8 42 40 35 36 34 12 13 14 6 11 33 39 23 5 5 37 31 15 3 5 5 1 1 22 22 22 22 4 4 4 46 46 43 43 44 44 44 44 44 45 45 44 S1 S1 S1 S1 S1 S3 S1 S1 S4 S5 S2 S1 S1 S2 S1 S1 S1 S8 S7 S11 S11 S9 S5 S1 S1 S10 S5 S12 S1 51 47 49 48 52 S14 S1 50 36 S13 ...

Page 39: ...00008571 STAY SPRING PRESS VS 640 1 19 1000007298 COVER SENSOR I C VS 640_01 8 20 21685122 GEAR S10S20 2 PARTS LIST Supplemental Parts 21 11659218 HOLDER IC SC 500 8 Parts No Parts Name qt 22 11659149 HOLDER RING O 2FAI FJ 50 16 S1 31289109AS CUPSCREW SET M3 4 NI 100 PCS 84 23 1000006911 LEVER TUBE VALVE VS 640 1 S2 31199701AS SCREW SET SET WP M3 3 NI 20 PCS 4 24 22435106 MOTOR 103 593 1041 1 S3 3...

Page 40: ... 430mm 3FAI Tube 80mm 3FAI Tube 80mm 3 3FAI Adapter Y Joint 3FAI 6Link Tube No 1 3FAI 6Link Tube No 2 3FAI 6Link Tube No 3 3FAI 6Link T ube No 4 3FAI 6Link Tube No 5 3FAI 6Link Tube No 6 3FAI Tube 250mm 3FAI Tube 250mm 3FAI 4Link Tube No 8 3FAI 4Link Tube No 7 3FAI 4Link Tube No 10 3FAI 4Link Tube No 9 Y Joint 3FAI Tube 20mm 3FAI Tube 20mm Chock Valve Tube 42 1 0mm Chock Valve Tube 42 1 0mm Chock ...

Page 41: ... 3FAI 6Link Tube No 6 3FAI Tube 250mm 3FAI Tube 250mm 3FAI 4Link Tube No 8 3FAI 4Link Tube No 7 3FAI 4Link Tube No 10 3FAI 4Link Tube No 9 Y Joint 3FAI Tube 20mm 3FAI Tube 20mm Chock Valve Tube 42 1 0mm Chock Valve Tube 42 1 0mm Chock Valve Tube 42 1 0mm Chock Valve Tube 42 1 0mm Chock Valve Tube 42 1 0mm Chock Valve Tube 42 1 0mm Chock Valve Tube 42 1 0mm Chock Valve Tube 42 1 0mm Chock Unit Pump...

Page 42: ...d below VS 300 ZAH0667 and below 1 12 ACCESSORY 1 36 117V 230V 240VA 240VE 230V BR 1 15 16 17 17 37 40 2 6 32 18 18 42 48 48 43 7 8 8 24 45 46 47 47 24 3 4 5 11 19 20 21 25 23 33 36 34 23 26 13 50 14 28 27 30 31 44 49 51 9 12 10 13 22 29 35 35 39 38 41 41 S2 S4 S4 S3 S1 ...

Page 43: ...40 2 1000007267 CARTON SLEEVE VS 420 2 48 1000003861 SHEET MIRROR XJ 740 2 1000007273 CARTON SLEEVE VS 300 2 49 1000006799 STOPPER CARRIAGE VS 640 1 15 1000006875 CARTON STAND LEG L R VS 640 2 1000006879 TRAY SKID VS 640 1 1000006869 CARTON STAND VS 640 1 1000007265 TRAY SKID VS 540 1 1000007262 CARTON STAND VS 540 1 1000007271 TRAY SKID VS 420 1 1000007268 CARTON STAND VS 420 1 1000007275 TRAY SK...

Page 44: ...ve VS 300 ZAH0668 and above 1 12 ACCESSORY 1 38 Revised 3 117V 230V 240VA 240VE 230V BR 1 15 16 17 17 37 40 2 6 32 18 18 42 48 48 43 7 8 8 24 45 46 47 47 24 3 4 5 11 19 20 21 25 23 33 36 34 23 26 13 50 14 28 27 30 31 44 49 51 9 12 10 13 22 29 35 35 39 38 41 41 S2 S4 S4 S3 S1 ...

Page 45: ...650 CARTON SLEEVE VS 420_01 2 48 1000003861 SHEET MIRROR XJ 740 2 1000008651 CARTON SLEEVE VS 300_01 2 49 1000008642 STOPPER CARRIAGE LONG VS 640 1 15 1000006875 CARTON STAND LEG L R VS 640 2 1000006879 TRAY SKID VS 640 1 1000006869 CARTON STAND VS 640 1 1000007265 TRAY SKID VS 540 1 1000007262 CARTON STAND VS 540 1 1000007271 TRAY SKID VS 420 1 1000007268 CARTON STAND VS 420 1 1000007275 TRAY SKI...

Page 46: ...2 1 17 36 15 26 18 31 43 40 16 20 9 10 30 46 33 24 8 21 23 7 29 34 35 44 42 45 6 19 13 11 42 42 37 32 14 14 44 39 38 38 41 41 44 13 11 1 2 3 4 5 38 38 41 41 25 22 2 1 WIRING MAP 2 Electrical Section ...

Page 47: ... 25P1 105L BB FJ 540 30 1000006704 CABLE CARD 40P1 400L BB HIGH V 31 1000006821 CABLE CARD 26P1 2330L BB HIGH V VS 640 1000007173 CABLE CARD 26P1 2070L BB HIGH V VS 540 1000007176 CABLE CARD 26P1 1770L BB HIGH V VS 420 1000007174 CABLE CARD 26P1 1470L BB HIGH V VS 300 32 1000006703 CABLE CARD 29P1 276L BBR HIGH V 33 1000006822 CABLE CARD 15P1 2850L BB HIGH V VS 640 23475238 CABLE CARD 15P1 2570L B...

Page 48: ...2 3 DIP SW Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 Bit 6 Bit 7 Bit 8 OFF OFF OFF OFF OFF OFF OFF OFF 2 2 MAIN BOARD MAIN BOARD_Arrangement Diagram Component Side It indicates the version of the Board ...

Page 49: ...2 4 MAIN BOARD_Arrangement Diagram Soldering Side ...

Page 50: ...6 A7 VSSQ D10 VDDQ C12 VDDQ C11 MD4 CE2B A10 A24 A12 VSSQ D12 A23 B12 A22 A13 VSSQ D11 MD5 RAS2 B10 DACK0 A9 A25 B11 MD3 CE2A A11 VSS CPG B3 VDD CPG A3 XTAL A2 NC U4 NC V18 NC C5 NC D16 EXTAL A1 VSS PLL1 D5 VSS D7 NC N4 NC C6 VDD PLL2 A4 VSS PLL2 D6 VDD PLL1 B4 TDO A6 NC H18 NC N3 VDDQ C9 TMS B6 VDD C7 ASEBRK BRKACK B7 VSSQ D9 NC H17 CKIO2ENB C3 TRST C4 TDI B5 TCK A5 IC7 HD6417297BP267 1 2 IC40A S...

Page 51: ...V 1 2 3 4 8 7 6 5 RA6 EXBV8V330JV 1 2 3 4 8 7 6 5 RA70 EXBV8V560JV 1 2 3 4 8 7 6 5 RA71 EXBV8V560JV 1 2 3 4 8 7 6 5 RA54 EXBV8V560JV 1 2 3 4 8 7 6 5 RA56 EXBV8V560JV 1 2 3 4 8 7 6 5 RA57 EXBV8V560JV 1 2 3 4 8 7 6 5 RA59 EXBV8V560JV 1 2 3 4 8 7 6 5 RA30 EXBV8V560JV 1 2 3 4 8 7 6 5 RA21 EXBV8V560JV 1 2 3 4 8 7 6 5 RA26 EXBV8V560JV 1 2 3 4 8 7 6 5 RA34 EXBV8V560JV 1 2 3 4 8 7 6 5 RA9 EXBV8V330JV 1 2 ...

Page 52: ...IN3 LED SW0 SW1 SW2 I O 1 I O 2 I O 3 I O 4 I O 5 I O 6 I O 7 I O 8 VCCIO1 9 GNDIO 10 GNDINT 11 IO GCLK0 12 VCCINT 13 IO GCLK1 14 I O 15 I O 16 I O 17 I O 18 I O 19 I O 20 I O 21 TMS 22 TDI 23 TCK 24 TDO 25 I O 26 I O 27 I O 28 I O 29 I O 30 VCCIO1 31 GNDIO 32 I O 33 I O 34 I O 35 I O 36 IO GNDINT 37 I O 38 IO VCCINT 39 I O 40 I O 41 I O 42 IO DEV_OE 43 IO DEV_CLRn 44 VCCIO1 45 GNDIO 46 I O 47 I O...

Page 53: ...A15 GND A16 VCCIO1 B1 GND B2 I O B3 I O B4 I O B5 I O B6 I O B7 NC B8 I O B9 I O B10 I O B11 I O B12 I O B13 I O B14 GND B15 VCCIO3 B16 I O C1 I O CLKUSR C2 I O ASDO C3 I O C4 I O C5 I O C6 VCCIO2 C7 GND C8 GND C9 VCCIO2 C10 I O C11 I O C12 I O C13 I O C14 NC C15 NC C16 NC D1 NC D2 I O D3 I O D4 I O D5 I O D6 NC D7 I O D8 NC D9 I O D10 I O D11 GND_PLL2 D12 I O D13 I O D14 I O D15 I O D16 I O E1 I ...

Page 54: ...JV A1 2 A2 3 A3 4 A4 5 A5 6 A6 7 A7 8 A8 9 Y1 18 Y2 17 Y3 16 Y4 15 Y5 14 Y6 13 Y7 12 Y8 11 E1 1 E2 19 VCC 20 GND 10 IC4 TC74VHCT541AFT A0 2 A1 3 A2 4 A3 5 A4 6 A5 7 A6 8 A7 9 B0 18 B1 17 B2 16 B3 15 B4 14 B5 13 B6 12 B7 11 E 19 DIR 1 VCC 20 GND 10 IC5 SN74LVC245APWR A1 2 A2 3 A3 4 A4 5 A5 6 A6 7 A7 8 A8 9 Y1 18 Y2 17 Y3 16 Y4 15 Y5 14 Y6 13 Y7 12 Y8 11 E1 1 E2 19 VCC 20 GND 10 IC45 TC74VHCT541AFT ...

Page 55: ... 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 CN14 36FMN BTK 1 2 3 4 5 6 7 8 9 CN18 53398 09 3 1 2 TR14 2SC4131 3 1 2 TR6 2SC4131 3 1 2 TR2 2SC4131 3 1 2 TR11 2SC4131 3 1 2 TR10 2SA1746 3 1 2 TR1 2SA1746 3 1 2 TR7 2SA1746 3 1 2 TR15 2SA1746 3 1 2 TR16 2SA1213 3 1 2 TR8 2SA1213 3 1 2 TR3 2SA1213 3 1 2 TR9 2SA1213 3 1 2 TR13 2SC2873 3 1 2 TR5 2SC28...

Page 56: ...acitors at FPGA side oriented to SDRAM Place one on each side of FPGA as close as possible Place one capacitor on each other side of FPGA Place one capacitor close to each VCCA pin Place one on each side of FPGA as close as possible Place at FPGA side opposite to 1 2V regulator VCCC1 2 VCCD_PLL1 N4 VCCINT F7 GND J11 Power Supply VCCA_PLL2 F12 GNDA_PLL2 E12 VCCINT F11 VCCINT G6 VCCINT G7 VCCINT G8 ...

Page 57: ... 80 VDDQ 81 DQ13 82 DQ14 83 VSSQ 84 DQ15 85 VSS 86 A1 26 A2 27 A4 61 A5 62 A6 63 A7 64 A8 65 A9 66 BA1 23 IC50 MT48LC4M32B2P 6 NA 0 25 LED_0 SDR_CLK MII_RXCLKP MII_RXDVP MII_RXERP MII_CRS MII_MDIO MII_COL MII_RXDVP MII_RXDV MII_RXCLKP MII_RXERP MII_RXER RDRS MII_MDC MII Transceiver TDRS VTAP MII_RXD3 MII_RXD2 MII_RXD1 MII_RXD0 MII_TXEN MII_TXD3 MII_TXD2 MII_TXD1 MII_TXD0 for Strapping Options LED_...

Page 58: ...X 9 S_RX 11 BOOTSRC 13 GND 15 SE_SW_CS 2 SE_BOOT_CS 4 SE_D 6 SE_Q 8 SE_CLK 10 NC 12 NC 14 NC 16 3 3V SE_HOLD MR 5V S_TX S_RX BOOTSRC GND JTAG_TDO SE_CS SE_D SE_Q SE_CLK JTAG_TDI JTAG_TCK JTAG_TMS s i c e r B s i c e r B Nios2 signal names derections relate to header mounted on printserver PCB ST1 PS 16PE D4T1 B1E HOLD 1 VCC 2 NC 3 CS 7 Q 8 WP 9 VSS 10 D 15 SCLK 16 NC 4 NC 5 NC 6 NC 11 NC 12 NC 13 ...

Page 59: ...2 14 2 3 SERVO BOARD SERVO BOARD_Arrangement Diagram Component Side It indicates the version of the Board ...

Page 60: ...2 15 SERVO BOARD_Arrangement Diagram Soldering Side ...

Page 61: ...APh Stp1BPh Stp2Decay Stp2APWM Stp2BPWM Stp2APh Stp2BPh X_PWM X_PWM X_En Y_PWM Y_PWM Y_En Sol_PWM Sol_PWM Sol_En X_En_Pha X_En_Phb VCC3 R64 2 2K C72 CE0 022u R74 3 3K R131 1 5K VM C69 CE0 022u R75 3 3K R128 1 5K C70 CE0 022u R25 47K R129 1 5K C73 CE0 022u R132 2 2K R73 3 3K X_CURNT Y_CURNT SOL_CURNT SOL_CURNT_AD Y_CURNT_AD X_CURNT_AD SOL_CURNT_AD Y_CURNT X_CURNT VM_Voltage 1 2 3 JP3 DSP03 003 432G...

Page 62: ...V 1 3 2 D44 DAN217U C104 CE0 22u 50V C108 CE0 22u 50V Y_PWM Y_PWM Sol_PWM Y_En Sol_En TP69 TP77 TP76 TP78 TP75 Y_En X_CURNT FL17 EXCML20A390U FL18 EXCML20A390U CropMark Crop_ON VCC PinchPos TP47TP48TP49 10 9 8 IC1C NJM3403AM 24V C113 CE0 1u R13 100 C4 CE470p R6 100K R141 10K NON R51 10K 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 CN6 52808 1591 VCC To CUT CARRIAGE BOARD Scan_Encoder_Phase_A Scan_Encoder_P...

Page 63: ...Q2 17 Q3 16 Q4 15 Q5 14 Q6 13 Q7 12 Q8 11 E1 1 E2 19 IC12 74VHCT541 FANPWM1 FANPWM2 CropOn FANPWM1 FANPWM2 12 13 IC7F 74LVC14 10 11 IC7E 74LVC14 MTD_En0 TP67 TP66 MTD_En0 MTD_En1 MTD_En2 R22 10K R23 10K VCC Crop_ON TP6 TP21 A_I3 B_I3 A_I3 B_I3 FL6 EXCML20A390U FL4 EXCML20A390U FL5 EXCML20A390U D30 DG1S6 D38 DG1S6 D36 DG1S6 D40 DG1S6 D29 DG1S6 D37 DG1S6 D31 DG1S6 D39 DG1S6 FL3 EXCML20A390U Stp0APh ...

Page 64: ...Head_Slow_Power_On IN 1 GND 2 OUT 3 IC13 UPC2933T VCC3 C29 100u 25V C71 CE0 1u R127 10K VCC D5 1SS355 1 2 3 Q3 2SK2796STR E R151 1 0K R150 100 C94 CE470p D42 PTZ43A VM R149 47 1W C3 1000u 63V D1 DE3L20U 7061 Q2 2SJ553S R152 1K 0 5W R147 2 2K 0 5W 3 1 2 Q5 DTC114EK VMTD 41V R24 47 1W 41V 1 2 3 4 5 6 CN1 B6P VH PowerON To SW POWER SUPPLY R148 15K 3 1 2 Q6 DTC114EK Slow_Power_ON BR1 RXEF185 C83 CE0 1...

Page 65: ...2 20 2 4 CARRIAGE BOARD CARRIAGE BOARD_Arrangement Diagram Component Side ...

Page 66: ...6 27 28 29 CN10 52808 29 sck si7 si1 si2 si3 si4 si8 si5 si6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 CN8 52808 29 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 CN9 52808 29 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 CN7 52808 29 GND_COM2A GND_COM1A GND_COM1B GND_COM1B 3 3 VHV0 3 3 VHV0 COM1A CO...

Page 67: ...4 IC100A BA 10358F 5 5 PinchPos Crop_ON CropSens So1 So1 So1 So1 PinchPos Crop_ON Crop_Sens 1 2 CN101 ILS 2T 1 2 3 4 CN103 53398 04 1 2 3 CN102 53398 03 CUT CARRIAGE BOARD 5 Vout B 4 Vout A 3 GND 2 VCC 1 K 6 An 5 IC200 KE 2107 18 R200 150 C200 CE0 1u 5 LENC_PHA LENC_PHB 1 2 3 4 CN200 CABLE ASSY LINEAR ENCODER VP 540 LINEAR ENCODER BOARD K A D201 UDZS 7 5B K A D200 UDZS 7 5B GRIT ENCODER BOARD R300...

Page 68: ...2 23 2 5 SUB BOARD SUB BOARD_Arrangement Diagram Component Side ...

Page 69: ...1 EVQ21305R SW505 EVQ21305R SW504 EVQ21305R SW502 EVQ21305R SW500 EVQ21305R SW508 EVQ21305R SW506 EVQ21305R SW507 EVQ21305R R502 100 Q500 2SK2796S TR R503 10K RS R W E VLED VLSS VSS VDD V0 OC 1 CLK 11 1D 2 2D 3 3D 4 4D 5 5D 6 6D 7 7D 8 8D 9 1Q 19 2Q 18 3Q 17 4Q 16 5Q 15 6Q 14 7Q 13 8Q 12 GND 10 VCC 20 IC500 TC74VHCT574AFT PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7 1 2 IC502A TC74VHC14FT 8 9 10 IC503C TC74VHC...

Page 70: ...5 6 7 CN1110 B4P7 VH 1 2 3 CN1108 B2P3 VH 1 2 3 4 CN1100 5267 04 to Dryer Thermistor Board to Print Thermistor Board to FAN to Servo Board to FAN FAN JUNCTION BOARD 1 2 3 4 5 6 7 8 CN400 53398 08 1 2 CN402 5267 02 1 2 CN401 5267 02 1 2 CN404 53014 02 1 2 CN403 53014 02 CROP MARK SENSOR BOARD 1 TH600 103KT TH601 103KT THERMISTOR BOARD 2 1 2 CN600 53398 02 1 2 CN601 53398 02 CARTRIDGE IC BOARD 8 1 2...

Page 71: ...92132 4 1 2 3 4 CN15 292132 4 1 2 3 4 CN14 292132 4 1 2 3 4 CN13 292132 4 1 2 3 4 CN12 292132 4 1 2 3 4 CN11 292132 4 1 2 3 4 CN10 292132 4 To Ink 8 To Ink 7 To Ink 6 To Ink 5 To Ink 4 To Ink 3 To Ink 2 To Ink 1 5 7 4 8 3 9 2 10 6 1 RA8 EXBA10E103J 5 7 4 8 3 9 2 10 6 1 RA9 EXBA10E103J 3 3 3 3 1 2 3 4 8 7 6 5 RA7 EXBV8V101JV C34 CE470p 1 2 3 4 8 7 6 5 RA6 EXBV8V101JV 1 2 3 4 8 7 6 5 RA4 EXBV8V101JV...

Page 72: ...VE A K NoMount D902 D1FL20U 3 1 2 NoMount Q900 DTC114EK 1 2 3 NoMount CN900 53014 03 MAINTENANCE COVER_R 5 A K NoMount D903 D1FL20U 3 1 2 NoMount Q901 DTC114EK 1 2 NoMount CN908 5267 02 to RELAY BOARD 1 2 3 4 5 CN906 53014 05 MIX_PUNP_ A MIX_PUNP_ A MIX_PUNP_ B MIX_PUNP_ B from SERVO BOARD 1 2 3 NoMount CN907 53398 03 to MAIN BOARD NoMount C905 CE0 1u F_MOTOR_ F_MOTOR_ 1 2 3 4 CN905 5267 04 P M C9...

Page 73: ...r IC301 Circulation Pump Motor Driver 15189111 IC LINEAR MTD2005F 3072 IC14 Wipe Motor Driver 15119119 TR MOS UPA1759G E2 A IC10 Fan Driver 15119119 TR MOS UPA1759G E2 A IC207 Relay Driver 12559102 FUSE 11CT 3 15A F1 DC Fuse for Step Motor Driver 15189116 IC LINEAR L6234PD013TR ET IC2 Solenoid Drive Control 15189116 IC LINEAR L6234PD013TR ET IC3 Solenoid Drive Control Parts No Parts Name Descripti...

Page 74: ...c devices You can do so by touching an unpainted metal surface on the chassis You can also take the following steps to prevent damage from electrostatic discharge ESD z When unpacking a static sensitive device from its shipping carton do not remove the device from the antistatic packing material until you are ready to install the device to the machine Just before unwrapping the antistatic packagin...

Page 75: ...e 12min CARRIAGE BELT REPLACEMENT 35min 1 BELT TENSION ADJUSTMENT 2 BELT POSITION ADJUSTMENT 3 LIMIT CUT DOWN POSITION INITIALIZE 4 CUTTING QUALITY CHECK Adj Time 20min Total Time 55min MAIN BOARD REPLACEMENT In case that the parameters cannot be transferred by Peck 35 min 1 BATTERY INSTALLATION 2 FIRMWARE INSTALLATION 3 SYSTEM PARAMETER INITIALIZE 4 TIME AND DATE SETTING Set the date and time in ...

Page 76: ...formed in the SUB MENU KEY CHECK Adj Time 3min Total Time 10min SERVO BOARD REPLACEMENT 18min 1 I S CHECK It can be performed in the I S MENU I S CHECK 2 IC CHECK It can be performed in the I S MENU CARTRIDGE IC CHECK 3 FAN CHECK It can be performed in the SUB MENU FAN CHECK VACUUM FAN to check that there is a operation sound of the vacuum fans 4 PUMP CHECK It can be performed in the I S MENU PUMP...

Page 77: ... to disconnect the power cord Turn off the Sub Power SW and then turn off the Main Power SW Open the Front Cover and move the Tool Carriage with the Head Carriage leftwards to the position where it is not above the Capping Unit Then disconnect the Tool Carriage from the Head Carriage Remove the Carriage Cover The positions of fixing screws for the Carriage Cover are at the left right and top of th...

Page 78: ...dle Disconnect all Head Ribbon Cables from the Head Put the disconnected Head Ribbon Cables underneath the Carriage Board Unhook the Head Cover from the Head Open the Wire Saddles for bundling the ink tubes and pull the ink tubes toward you ...

Page 79: ...e Head Board the Head will be broken Left Right Screw Screw Pull up the Damper the ink tubes and the Head Covers slow ly with opening the Hook of the Head Cover Do not touch the valve of the Damper When you touch the valve the ink leaks from the Damper Remove the screws as shown in the figure and remove the Head Valve ...

Page 80: ...Cover to the Head until the hook of the Head Cover clicks into place Hook Connect the Head Ribbon Cables to the Head Check whether the Head Ribbon Cables are connected to the correct connectors 1 2 3 4 1 2 3 4 Do not touch the valve of the Damper When you touch the valve the ink leaks from the Damper Do not connect the cables to the wrong connector or connect the cables halfway The Head will be br...

Page 81: ...the figure You do not have to care about the order for fixing the screws Use the 6kgf cm torque driver ST 056 and the hexagonal bit 1000006902 TOOL BIT HEXAGO NAL ST 118 to tighten up the screws Left Screw Right Screw 15 Fix the Right Top Cover 16 Right Top Cover Connect the Tool Carriage to the Head Carriage Then move the Head Carriage by hand to the lock position ...

Page 82: ... turn on the Sub Power SW while pressing the left right and down keys to enter the Service Mode In PRINT MENU HEAD RANK menu input the Head Rank shown in the figure printed on the label on the carton box of the Head Input the Head Rank by selecting the digit with the left and right keys and changing the parameters with the up and down keys Press the ENTER key to save the settings Head Rank Carton ...

Page 83: ...cratchy printing or a blurred printing perform the cleaning again 3 4 3 HEAD ALIGNMENT 4 4 8 CROP CUT ADJUSTMENT 5 4 9 PRINT CUT POSITION ADJUSTMENT 20 Clear the Head information Perform SERVICE MODE HISTORY MENU HEAD GROUP SHOT COUNT 1 to SHOT COUNT 8 CLEAR SHOT COUNT 1 333333 KShot HISTORY MENU HEAD GROUPE SHOT COUNT 1 CLEAR SERVICE MENU HISTORY MENU ENTER ...

Page 84: ... Chock Valve changes and this affects the ink firing Before replacing the damper check which ink is filled in the damper that you will replace by referring the following im age Turn off the Sub Power SW and then turn off the Main Power SW 8 colors Ink cartridge 1 2 3 4 5 6 7 8 Slot Print head A B C E Lc C Lm M Y K Mt W P P D F G H 6 colors 1 2 3 4 5 6 7 8 Slot Print head P P Lc C Lm M Y K C M A B ...

Page 85: ...apping Unit Then disconnect the Tool Carriage from the Head Carriage Remove the Carriage Cover The positions of fixing screws for the Carriage Cover are at the left right and top of the cover Disconnect all Head Ribbon Cables from the Head Put the disconnected Head Ribbon Cables underneath the Carriage Board The Head Carriage Cover has six screws 1 2 ...

Page 86: ...s toward you To prevent the ink from leaking or spattering put the cloth on the Right Under Cover When the ink drops on the Head Board the Head will be broken Pull up the Damper the ink tubes and the Head Covers slow ly with opening the Hook of the Head Cover Do not touch the valve of the Damper When you touch the valve the ink leaks from the Damper Valve ...

Page 87: ...h supporting the bottom of the Damper Insert the new Damper into the Head Cover 13 12 Pull out the Damper from the Head Cover 11 The Damper has no particular right or left orienta tion Opening the both ends of the Damper Joint makes you fix it easily Check whether the Damper Joint cannot be re moved by pulling up it 10 Damper Joint Head Cover Damper Head Cover Damper Damper Joint ...

Page 88: ...e hook of the Head Cover Press the Head Cover to the Head until the hook of the Head Cover clicks into place Do not touch the valve of the Damper When you touch the valve the ink leaks from the Damper Bundle the ink tubes with the wire saddles with pushing ink tubes toward the back of the Head Carriage Wire Saddle Do not connect the cables to the wrong connector or connect the cables halfway The H...

Page 89: ...Chock Valve 19 Fix the Right Top Cover 20 Right Top Cover Check whether the Head Ribbon Cables are connected to the correct connectors Connect the Tool Carriage to the Head Carriage Then move the Head Carriage by hand to the lock position ...

Page 90: ...ollowing the message CHOCK CL START SUB MENU CHOCK CL SERVICE MENU SUB MENU ENTER Perform FUNCTION CLEANING POWERFUL CL once CLEANING POWERFUL CL FUNCTION CLEANING ENTER Turn on the Main Power SW and then turn on the Sub Power SW while pressing the left right and down keys to enter the Service Mode ...

Page 91: ...n the figure appears remove the Right Cover Touch the location shown in the figure to discharge any static electricity And the preparation completes when the message shown in the figure appears 1 ON Turn off the Sub Power SW and then turn off the Main Power SW MENU SUB MENU SUB MENU MAINTENANCE MAINTENANCE REPLACE WIPER FINISHED OPEN COVER R ...

Page 92: ... the Hook the Wiper may be removed during the operation Detach the Hook to the hole on the Felt Wiper with the twee zers When there is any buildup of ink on the Wiper Frame and the Wiper Scraper clean them with the Cleaning Stick When you press the Wiper Frame it will rotate and you can return it to the original position Even if you rotate the Wiper Frame and change its position there is no proble...

Page 93: ...NANCE REPLACE WIPER The Head Carriage moves to the lock position and perform the cleaning automatically Then the message shown in the figure appears after finishing the cleaning 8 Fix the Right Cover and press the ENTER key ...

Page 94: ...igure to discharge any static electricity And the preparation are complete when the message shown in the figure appears Turn off the Sub Power SW and then turn off the Main Power SW FINISHED Select SUB MENU MAINTENANCE REPLACE FELT in the Users Menu and press the ENTER key OPEN COVER R MENU SUB MENU SUB MENU MAINTENANCE MAINTENANCE REPLACE FELT ...

Page 95: ... during the operation Detach the Hook to the hole on the Felt Wiper with the twee zers When there is any buildup of ink on the Wiper Frame and the Wiper Scraper clean them with the Cleaning Stick When you press the Wiper Frame it will rotate and you can return it to the original position Even if you rotate the Wiper Frame and change its position there is no problem because the machine always detec...

Page 96: ...NTENANCE REPLACE FELT Fix the Right Cover and press the ENTER key The Head Carriage moves to the lock position and perform the cleaning automatically Then the message shown in the figure appears after finishing the cleaning ...

Page 97: ...Remove the Right Cover Remove the Right Under Cover 1 OFF Right Cover Right under Cover Turn off the Sub Power SW and then turn off the Main Power SW Move the Head Carriage leftwards to the position where it is not above the Capping Unit ...

Page 98: ...e Cap Top Remove the tubes of the Cap Top from the Pump Remove the Spring Open the Wire Saddles for bundling the tubes of the Cap Top 5 Wire Saddle Do not lose the Spring becasue it is small T shape hook Be careful with the ink leakage from the tubes when you pull up the Cap Top Spring ...

Page 99: ...ou fix the Cap Top fit the Spring in the Groove on the bottom of the Cap Top Fix the Spring Connect the tubes of the Cap Top to the Pump Both tubes can be connected to the both connectors shown in the figure Groove Spring Be sure to wipe off the ink if ink is adhered to the joints Revised 3 ...

Page 100: ...he tubes of the Cap Top with the Wire Saddles Wire Saddle ON Move the Head Carriage by hand to the lock position Perform FUNCTION CLEANING POWERFUL CL once CLEANING POWERFUL CL FUNCTION CLEANING ENTER Turn on the Main Power SW and then turn on the Sub Power SW while pressing the left right and down keys to enter the Service Mode ...

Page 101: ...3 28 Fix the Right Under Cover 16 Be careful not to pinch the tubes of the Cap Top with the Right Under Cover Right Under Cover ...

Page 102: ... Right Cover Top Cover Front Rail Cover Remove the following covers in order 1 Right Cover 2 Front Cover 3 Front Rail Cover 4 Left Cover 5 Top Cover Separate the Tool Carriage from the Head Carriage Remove the Tool Carriage Cover Remove the four rivets shown in the figure to remove the Tool Carriage Board Cover ...

Page 103: ...e Board Stay Disconnect the Crop Mark Sensor Pinch Roller Sensor and Solenoid wirings Remove the two screws fixing the Tool Carriage Board Remove the two screws to remove the Tool Carriage Board Stay from the Tool Carriage Assy Remove the two screws as shown in the figure to remove the Tool Carriage Assy ...

Page 104: ... lose the spring Spring Rear side Tool Carriage Auto Sheet Cutter Screw Screw Fix the Auto Sheet Cutter to the new Tool Carriage Do not forget to fix the spring Spring Rear side Screw Step Fix the Tool Carriage by pushing it toward the step of the Cut Carriage Stay Cut Carriage Stay Tool Carriage Fix the new Tool Carriage Assy with two screws while push ing it upwards ...

Page 105: ...ge Board Cover Fix the Tool Carriage Assy to the Tool Carriage Board Stay with the two screws as shown in the figure Fix the Tool Carriage Board with the two screws as shown in the figure Connect the Crop Mark Sensor Pinch Roller Sensor and Solenoid wirings Fix the Tool Carriage Board Cover with the four rivets shown in the figure ...

Page 106: ...stments and settings 1 4 4 LIMIT POSITION CUT DOWN POSITION INITIALIZE 2 4 11 TOOL HEIGHT ADJUSTMENT 3 4 12 TOOL PRESSURE ADJUSTMENT 4 4 7 CROP MARK SENSOR ADJUSTMENT 5 4 8 CROP CUT ADJUSTMENT 6 4 9 PRINT CUT POSITION ADJUSTMENT Remove the Tool Carriage Cover ...

Page 107: ... Sub Power SW and then turn off the Main Power SW When removing the Panel Cover remove the sensor with the ca ble and the ribbon cable from the Panel Board Remove the following covers in order 1 Right Cover 2 Right Top Cover 3 Chassis Cover 4 Panel Cover 5 Right Under Cover 6 Right Frame Disconnect the connector of the Motor Cable ...

Page 108: ...w near the spring is differ ent from the others Remove the three screws shown in the figure to remove the motor from the Flange And fix a new motor to the Flange Be careful with the fixing direction of the Flange in relation to the motor cables Fix the Flange with the three screws temporarily The fixing direction of one screw near the spring is differ ent from the others ...

Page 109: ... 11 8 9 10 1 2 Spring Fix the spring Unlock the Head Carriage Turn the Drive Gear by hand to check if the gears mesh to gether Tighten up the three screws to fix the Flange in the order shown in the figure ...

Page 110: ... Cable Apply a proper quantity of grease FLOIL G902 to gears of the motor and Drive Gear Turn the Drive Gear by hand for short steps back and forth to check if there is no backlash all the way around Move the Head Carriage by hand to the lock position ...

Page 111: ...the SERVO LOCK CHECK After turning on the Main Power SW turn on the Sub Power SW while pressing the left right and down keys to enter the Service Mode Fix the Right Frame and Panel Cover In MOTOR MENU SERVO LOCK menu select S Move the Head Carriage left and right by hand and make sure the value on the LCD changes depending on the head position Press the ENTER key to excite the motor Check the Head...

Page 112: ...r working hours Go back to the Service Menu and select HISTORY MENU MOTOR GROUP MOTOR HOURS S CLEAR and press the ENTER key The motor working hours will be re set to 0 Perform the AGING Go back to the MOTOR MENU and select AGING SCAN and press the ENTER key Make sure the machine per forms AGING and then finish it by pressing ENTER key Do not load any media when performing AGING ...

Page 113: ...ame Stay 3 8 FEED MOTOR REPLACEMENT Turn off the Sub Power SW and then turn off the Main Power SW When removing the Panel Cover remove the sensor with the cable and the ribbon cable from the Panel Board Remove the following covers in order 1 Right Cover 2 Right Top Cover 3 Chassis Cover 4 Panel Cover 5 Right Under Cover 6 Right Frame ...

Page 114: ...coder Stopper Remove the Grit Encoder Make sure not to scratch or leave any fingerprints on the Grit Encoder Remove the Grit Encoder Board Grit Encoder Board Grit Encoder Stopper Grit Encoder Move the Head Carriage leftwards by hand ...

Page 115: ...r Cover 8 10 Remove the Feed Motor Cable with the junction cable from the Junction Board Remove the spring 11 Remove the screw fixing the Cable Support and make it floated 9 Inner Cover Cable Support Junction Board Spring ...

Page 116: ... the Feed Motor The bottom screw shown in the figure is removed through the slit on the bottom of the Bed Pull out the Feed Motor leftward and taking out it from the rear side of the Cap Top unit 14 Remove the Feed Motor Cable from the connector of the junction cable ...

Page 117: ...16 Connect the Feed Motor Cable to the junction cable Remove the three screws as shown in the figure to remove the motor from the Flange And fix a new motor to the Flange Be careful with the fixing direction of the Flange in relation to the motor cables Fix the Flange with the three screws temporarily ...

Page 118: ...ix the bottom screw temporarily through the slit on the bot tom of the Bed Spring 1 2 3 Turn the Drive Gear by hand to check if the gears mesh to gether Tighten up the three screws to fix the Flange in the order shown in the figure ...

Page 119: ...ction Board Fix the Cable Support Cable Support Fix the Inner Cover Inner Cover Apply a proper quantity of grease FLOIL G902 to gears of the motor and Drive Gear Turn the Drive Gear by hand for short steps back and forth to check if there is no backlash all the way around ...

Page 120: ...ween the gap of sensor Adjust the position of the sensor so that the clearance with the Grit Encoder is around 1mm Fix the Grit Encoder The both sides of the Grit Encoder is the same When fixing the Grit Encoder make sure not to scratch or leave any fingerprints on it Grit Encoder Grit Encoder Stopper Grit Encoder Board 1mm Move the Head Carriage by hand to the lock position ...

Page 121: ...heck that the Grit Encoder does not touch the sensor Right Frame Panel Board When fixing the Panel Cover fix the sensor with the sensor cable and the ribbon cable to the Panel Board Perform the SERVO LOCK CHECK After turning on the Main Power SW turn on the Sub Power SW while pressing the left right and down keys to enter the Service Mode ...

Page 122: ... MOTOR MENU and select AGING FEED and press the ENTER key Make sure the machine per forms AGING and then finish it by pressing ENTER key Do not load any media when performing AGING Check the Grit Encoder Go back to the MOTOR MENU and select G ENC CHECK and press the ENTER key Make sure the Grit En coder functions correctly by confirming the display to show G ENC CHECK COMPLETED In case that G ENC ...

Page 123: ... MOTOR GROUP MOTOR HOURS F CLEAR SERVICE MENU HISTORY MENU ENTER Clear the motor working hours Go back to the Service Menu and select HIS TORY MENU MOTOR GROUP MOTOR HOURS F CLEAR and press the ENTER key The motor work ing hours will be reset to 0 ...

Page 124: ... SW and then turn off the Main Power SW Remove the Right Cover Move the Head Carriage leftwards to the position where it is not above the Capping Unit When removing the Panel Cover remove the sensor with the cable and the ribbon cable from the Panel Board Remove the Panel Cover and the Right Under Cover ...

Page 125: ...the connector 5 6 7 8 Remove the tubes of the Cap Top and the drain tube Remove the two screws fixing the Pump Unit Stay and take out the Pump Unit Remove the two screws shown in the figure and remove the Pump Unit Stay Pump Unit Stay ...

Page 126: ...he two screws shown in the figure Be careful with the position to connect each tube Connect the tubes of the Cap Top and the drain tube to the Pump Unit 9 Remove the three screws shown in the figure and remove the motor from the Pump Then fix the new Pump to the motor Pump Unit Stay Drain tube Tubes of the Cap Top ...

Page 127: ...t Frame Panel Board When fixing the Panel Cover fix the sensor with the sensor cable and the ribbon cable to the Panel Board Move the Head Carriage by hand to the lock position Turn on the Main Power SW and then turn on the Sub Power SW while pressing the left right and down keys to enter the Service Mode ...

Page 128: ...TIMES 9134 times SERVICE MENU HISTORY MENU PUMP TIMES CLEAR HISTORY MENU MOTOR GROUP Clear the pump times Select SERVICE MENU HISTORY MENU MOTOR GROUP PUMP TIMES CLEAR and press the ENTER key Select SERVICE MENU I S MENU PUMP CHECK and perform PUMP SUCTION and PUMP RELEASE to check the pumps work correctly ...

Page 129: ...4 CN15 CN17 CN22 CN9 CN7 CN4 CN8 CN19 CN5 3 10 BOARDS REPLACEMENT MAIN BOARD SW POWER SUPPLY BOARD LAYOUT IN CHASSIS MAIN BOARD SERVO BOARD POWER BOARD SW POWER SUPPLY MAIN BOARD CONNECTOR LAYOUT MAIN BOARD REPLACEMENT ...

Page 130: ...3 4 ON OFF Start the Peck Turn on the Main Power SW Rear View Perform Get Report and Get Parameters and save the Service Report and the parameters Turn off the Main Power SW and pull out the Power Cord Rear View ...

Page 131: ...ure Screw Top View Chassis Cover Right Cover Right Top Cover CN904 CN905 CN906 CN2 CN11 CN1103 CN1104 CN1105 CN1106 CN1107 CN1108 CN405 CN207 CN400 CN11 CN4 CN1 CN3 CN404 CN403 CN7 CN401 Remove the four screws shown in the figure Screw Disconnect the cables and release the cables from the clamps Disconnect all the cables from the Servo Board ...

Page 132: ...out the Chassis to the front side Remove the four screws shown in the figure to remove the Servo Board Disconnect the connector and flexible cable shown in the fig ure and fix them to the new Main Board Remove the four screws shown in the figure and replace with the new Main Board ...

Page 133: ...CN400 CN11 CN4 CN1 CN3 CN404 CN403 CN7 CN401 CN904 CN905 CN906 CN2 CN11 CN1103 CN1104 CN1105 CN1106 CN1107 CN1108 Fix the Servo Board with the four screws shown in the figure Put back the Chassis Connect all the cables to the Servo Board Connect the cables and bundle the cables with the clamps ...

Page 134: ...IRMWARE 4 IP ADDRESS SETTING Start the machine with the Service Mode and set in the User Menu 5 PUT PARAMETER Refer to 4 2 HOW TO UPGRADE INSTALL FIRMWARE 6 TIME AND DATE SETTING Set the date and time in the SERVICE MENU SUB MENU CLOCK Set the DATE in order of the Year Month Day 7 SENSOR CHECK It can be performed in the Sensor Check 8 CROP MARK SENSOR ADJUSTMENT Refer to 4 7 CROP MARK SENSOR ADJUS...

Page 135: ...can be set in the SUB MENU SERIAL NO 8 INK TYPE SETTING 9 SENSOR CHECK It can be performed in the Sensor Check 10 LIMIT CUT DOWN POSITION INITIALIZE Refer to 4 4 LIMIT POSITION CUT DOWN POSITION INITIALIZE 11 FLUSHING POSITION ADJUSTMENT Refer to 4 6 FLUSHING POSITION ADJUSTMENT Perform the required adjustment depending on the serial number 12 LINEAR ENCODER SETUP Refer to 4 5 LINEAR ENCODER SETUP...

Page 136: ...SUPPLY REPLACEMENT 41V Connected to the CN1 and CN405 on the SER VO BOARD and CN22 on the Main Board Connected to the CN302 on the Power Board Turn off the Sub Power SW and then turn off the Main Power SW and pull out the Power Cord Remove the Right Cover the Right Top Cover and the Chas sis Cover ...

Page 137: ...1107 CN1108 Remove the four screws shown in the figure Top View Screw Disconnect the cables and release the cables from the clamps Do not forget to disconnect t h e c a b l e s shown in the figure Pull out the Chassis to the front side Disconnect all the cable from the SW Power Supply ...

Page 138: ... new SW Power Supply Connect all the cables to the SW Power Supply In case that the volume is accidentally turned around adjust the output voltage value to 41 0 1 Volume Put back the Chassis Fix the Chassis with the four screws shown in the figure Top View Do not forget to connect the cables shown in the figure Connect the cables and bundle the cables with the clamps ...

Page 139: ...cause heat explosion and fire Put tape around the lithium battery for insulation for disposal or preservation It may cause heat explosion and fire Turn off the Sub Power SW and then turn off the Main Power SW Remove the Chassis Cover Remove the battery on the Main Board by pushing it down and tilting towards right Main Board Socket ...

Page 140: ...attery with new one Be careful with the direction of the battery Main Board Socket Battery Turn on the Main Power SW then turn on the Sub Power SW while pressing the left right and down keys to enter the Service Mode Select SUB MENU CLOCK TIME and set the time and press ENTER key The display of B which shows a battery exhaus tion disappears by this step Select SUB MENU CLOCK DATE and set the date ...

Page 141: ...3 68 7 8 OFF Dispose of the battery Turn off the Sub Power SW and then turn off the Main Power SW Fix the Chassis Cover ...

Page 142: ...nt belt and pass the new belt at the same time as removing the current belt There is a possibility that the new belt cannot be fixed without connecting the new belt to the current belt Turn off the Sub Power SW and then turn off the Main Power SW Remove the Covers in order 1 Front Cover 2 Right Cover 3 Right Top Cover 4 Left Cover 5 Front Rail Cover 6 Top Cover 7 Ink Cartridge Cover Separate the T...

Page 143: ...sor Cable Crop Mark Sensor Cable Tool Carriage Board Remove the Tool Carriage Board from the Tool Carriage Stay Remove the four rivets as shown in the figure to remove the Tool Carriage Board Cover Disconnect the Crop Mark Sensor Pinch Roller Sensor and Solenoid wirings Tool Carriage Board Cover ...

Page 144: ...e two fixing screws as shown in the figure And loosen the Adjustment Screw Adjustment Screw Fixing Screw Top View Left Side of the BELT Loosen the four screws as shown in the figure Remove the Carriage Belt from the plate and connect the new belt with the scotch tape New Belt Tape Carriage Belt Tool Carriage Board Stay ...

Page 145: ...rriage Belt are not overlapped OK Be careful with the fixing direction of the plastic plate and the fixing order of the plates Cross section diagram Plastic Plate Belt Holder Screw Metal Plate Cross section diagram Carriage Belt Plastic Plate Belt Holder Screw Carriage Belt Screw Carriage Belt Carriage Belt Metal Plate Metal Plate Carriage Belt Carriage Belt Belt Holder Plastic Plate Screw Metal P...

Page 146: ... Mark Sensor Pinch Roller Sensor and So lenoid wirings Crop Mark Sensor Cable Solenoid Cable Pinch Roller Sensor Cable Move the Head Carriage in a whole width of the Guide Rail several times to remove the slack in the Carriage Belt Then carry out the following adjustments 1 4 13 BELT TENSION ADJUSTMENT 2 4 14 BELT POSITION ADJUSTMENT 3 4 4 LIMIT POSITION CUT DOWN POSITION INITIALIZE 4 CUTTING QUAL...

Page 147: ...r 7 Ink Cartridge Cover Move the Head Carriage leftwards Remove the Encoder Scale by removing the plate fixing the Encoder Scale at its right end and the spring on its left end Spring Encoder Scale Plate Remove the Spring Plate from the Encoder Scale and fix it to the new Encoder Scale where there is no cutout on it Make sure not to scratch or put grease on the En coder Scale when fixing it Do not...

Page 148: ...nd Make sure that the Encoder Scale is in place Do not loosen or tighten the screws fixing the Encoder Plate Spring Encoder Scale Plate Screw Encoder Plate Guide Rail Encoder Scale Move the Head Carriage in a whole width of the machine Make sure that the Encoder Scale doesn t make contact with the Encoder Module and also Encoder Scale is between the slit of the Encoder Module Carry out the 4 6 LIN...

Page 149: ...ver Panel Cover Right Side Frame Stay Turn off the Sub Power SW and then turn off the Main Power SW When removing the Panel Cover remove the sensor with the cable and the ribbon cable from the Panel Board Remove the following covers in order 1 Right Cover 2 Right Top Cover 3 Chassis Cover 4 Panel Cover 5 Right Under Cover 6 Right Frame ...

Page 150: ...or leave any fingerprints on the Grit Encoder Remove the Grit Encoder Board Grit Encoder Board Grit Encoder Stopper Grit Encoder Fix the Grit Encoder The both sides of the Grit Encoder is the same When fixing the Grit Encoder make sure not to scratch or leave any fingerprints on it Grit Encoder ...

Page 151: ...he Grit Encoder is in between the gap of sensor Adjust the position of the sensor so that the clearance with the Grit Encoder is around 1mm Grit Encoder Stopper Grit Encoder Board Rotate the Shaft to check that the Grit Encoder does not touch the sensor Turn on the Main Power SW and then turn on the Sub Power SW while pressing the left right and down keys to enter the Service Mode ...

Page 152: ... Cover 5 Right Under Cover 6 Right Frame Check the GRIT ENCODER Go back to the MOTOR MENU and select G ENC CHECK and press the ENTER key Make sure the Grit Encoder functions correctly by confirming the display shows G ENC CHECK COMPLETED In case that G ENC CHECK FAILED appears check the followings 1 Grit Encoder is fixed correctly 2 Feed Motor is fixed correctly 3 There is no scratches or finger p...

Page 153: ... the Pinch Roller Fixing operation becomes easy when you put the washers to the Pinch Roller with grease Fix the E Ring and check that the Pinch Roller rotates smoothly E Ring Washer Conical type is used on both left right Pinch Rollers and flat type is used for the Middle Pinch Rollers The violet marking is done on the outer side of left and right Pinch Rollers There is no marking on the middle P...

Page 154: ...tection Wipe and remove the adhesion on the Bed with alcohol Cutter Protection Install the Cutter Protection from 1mm from right edge of the Bed Make sure that the Cutter Protection is not bumpy 3 16 CUTTER PROTECTION REPLACEMENT Cutter Protection Cutter Protection ...

Page 155: ...ail Cover Remove the following covers in order 1 Right Cover 2 Right Top Cover 3 Chassis Cover 4 Front Cover 5 Front Rail Cover 6 Left Cover 7 Top Cover Separate the Tool Carriage from the Head Carriage Remove the Tool Carriage Cover Remove the four rivets shown in the figure to remove the Tool Carriage Board Cover Right Top Cover Chassis Cover ...

Page 156: ...from the Carriage Board 6 Remove the three screws shown in the figure and remove the Cable Support For VS 640 540 Pull the Cut Ribbon Cable to access the screws Cable Holder 7 Cut Ribbon Cable Cable Support Remove the two Cable Holders at the rear side of the ma chine ...

Page 157: ...nnect the Cut Ribbon Cable from the Servo Board and take out it from the Cable Guides Cable Guide Cut Ribbon Cable 8 Remove the 12 rivets fixing the Cut Ribbon Cable and Cable Holder shown in the figure Cable Guide ...

Page 158: ... fits to the Inner Cable Guide Connect the Cut Ribbon Cable to the Servo Board and put it between the Cable Guides Cut Ribbon Cable Cut Ribbon Cable Inner Cable Guide Inner Cable Guide Outer Cable Guide Outer Cable Guide 11 Fix the 12 rivets fixing the Cut Ribbon Cable and Cable Hold er shown in the figure ...

Page 159: ...le does not jam Then move the Head Carriage by hand to the lock position 15 13 12 Fix the two Cable Holders at the rear side of the machine Fix the Cable Holder and connect the Cut Ribbon Cable to the Carriage Board Cable Holder Cut Ribbon Cable Connect the Tool Carriage to the Head Carriage by hand ...

Page 160: ...screws shown in the fig ure For VS 640 540 Pull the Cut Ribbon Cable to access the screws Cable Support Tool Carriage Cover Tool Carriage Board Cover Fix the Tool Carriage Cover Fix the Tool Carriage Board Cover with the four rivets shown in the figure ...

Page 161: ...off the Sub Power SW and then turn off the Main Power SW Open the Front Cover and move the Tool Carriage and the Head Carriage leftwards to the position where it is not above the Capping Unit Then disconnect the Tool Carriage from the Head Carriage Remove the Carriage Cover The fixing screws for the Carriage Cover is at the left right and top of the cover Chassis Cover ...

Page 162: ...he Print Carriage Board 6 Remove the two rivets fixing the Print Junction Cover Print Junction Cover 7 Remove four screws fixing the Print Carriage Board 8 Disconnect the Linear Encoder Board Cable and the Head Up Down Sensor Cable from the Print Carriage Board ...

Page 163: ... Encoder Scale 12 Fix the Linear Encoder Board with the Stay by erecting the Print Carriage Board as shown in the figure Make sure that the En coder Scale doesn t make contact with the Encoder Module and also Encoder Scale is between the slit of the Encoder Module Connect the Linear Encoder Board Cable and the Head Up Down Sensor Cable to the Print Carriage Board Linear Encoder Board with the Stay...

Page 164: ... the Print Junction Cover with the two rivets shown in the figure Fix the Print Carriage Board with the four screws shown in the figure Carriage Cover Remove the Carriage Cover The fixing screws for the Carriage Cover is at the left right and top of the cover Print Junction Cover ...

Page 165: ...rriage in a whole width of the machine Make sure that the Encoder Scale doesn t make contact with the Encoder Module and also Encoder Scale is between the slit of the Encoder Module again Carry out the 4 5 LINEAR ENCODER SETUP ...

Page 166: ... cable and the procedure are different from each connector Refer to the following list and procedures and fold the ribbon cables Connector A 1000006702 CABLE CARD 29P1 256L BB HIGH V Connector B 1000006702 CABLE CARD 29P1 256L BB HIGH V Connector C 1000006703 CABLE CARD 29P1 276L BBR HIGH V Character side 18 5mm Character side 18 5mm Plain side 90 degree 18 5mm Plain side 20 5mm 18 5mm Plain side ...

Page 167: ...o difference between left and right direc tion 3 Fold back the ribbon cable at the 20 5mm point 1 Place the ribbon cable whose plain side faces up Plain side 18 5mm Plain side 20 5mm Character side 18 5mm Plain side 20 5mm Character side Plain side Connector B 1000006702 CABLE CARD 29P1 256L BB HIGH V Connector B 1000006702 CABLE CARD 29P1 256L BB HIGH V ...

Page 168: ...d should be placed at the left side 3 Fold back the ribbon cable at the 20 5mm point 1 Place the ribbon cable whose plain side faces up Plain side Black Band 18 5mm Plain side 20 5mm Character side 18 5mm Plain side 20 5mm Character side Plain side Connector C 1000006703 CABLE CARD 29P1 276L BBR HIGH V Connector C 1000006703 CABLE CARD 29P1 276L BBR HIGH V ...

Page 169: ...Dummy Cartridges Do not use the Dummy Car tridge which has been used for more than 10 times If you use such Dummy Cartridge the ink line may not be sealed completely Turn off the Sub Power SW and then turn off the Main Power SW Front Cover Left Cover Right Cover Top Cover Front Rail Cover Remove the following covers in order 1 Right Cover 2 Right Top Cover 3 Chassis Cover 4 Front Cover 5 Front Rai...

Page 170: ...port by removing the three screws shown in the figure For VS 640 540 Remove the Left Cover Sensor from the Plate by removing the two screws shown in the figure Remove the Plate fixed to the Left Cover Sensor Cable by removing the two screws shown in the figure ...

Page 171: ...3 98 9 Cut Cable Guide 8 Left Support Frame Remove the Left Support Frame by removing the two screws shown in the figure Remove the Cut Cable Guide by removing the three screws shown in the figure ...

Page 172: ...twards to the position where it is not above the Capping Unit Then disconnect the Tool Carriage from the Head Carriage Remove the Carriage Cover The positions of screws fixing the Carriage Cover are at the left right and top of the Carriage Cover The Head Carriage Cover has six screws Y Tube Joint Damper Joint Open the Wire Saddles fixing the Ink Tubes and put the clear tape at the tip of the Ink ...

Page 173: ...40_01 1000007210 TUBE SJ RDG3 4 LINK6 VS 540 1000007239 TUBE SJ RDG3 4 LINK6 VS 420 1000007255 TUBE SJ RDG3 4 LINK6 VS 300 No 7 to 10 1000006797 TUBE SJ RDG3 4 LINK4 VS 640 1000007211 TUBE SJ RDG3 4 LINK4 VS 540 1000007240 TUBE SJ RDG3 4 LINK4 VS 420 1000007256 TUBE SJ RDG3 4 LINK4 VS 300 Number Label Number Label The Ink Tube Head Carriage Side from No 7 to No 10 are connected to the Circulating ...

Page 174: ...e fixing the Ink Tubes and pull up the Ink Tube from No 7 to No 10 on the Support Frame Open the Wire Saddle fixing the Ink Tubes at the rear of the Head Carriage And pull out the Ink Tubes from the Cable Tie and the Tube Guide No 1 to 6 1000007188 TUBE SJ RDG3 4 LINK6 VS 640_01 1000007210 TUBE SJ RDG3 4 LINK6 VS 540 1000007239 TUBE SJ RDG3 4 LINK6 VS 420 1000007255 TUBE SJ RDG3 4 LINK6 VS 300 No ...

Page 175: ...e Ink Tube Be careful with the ink in the Ink Tubes when you cut the Ink Tube Remove the Ink Tubes with the Tube Guides from the Holder Cable Plate and the Support Frame When you move the Head Carriage to the center of the machine you can take out the Ink Tubes easily Remove the Tube Guides from the Ink Tubes and fix them to the new Ink Tubes ...

Page 176: ... TUBE SJ RDG3 4 LINK4 VS 640 1000007211 TUBE SJ RDG3 4 LINK4 VS 540 1000007240 TUBE SJ RDG3 4 LINK4 VS 420 1000007256 TUBE SJ RDG3 4 LINK4 VS 300 Number on the Ink Tube Head Carriage Side Tube Guide Put the Ink Tubes with the Tube Guide on the Support Rail Frame Pass the Ink Tubes through the Cable Tie at the rear of the Head Carriage Tube Guide Cable Tie Connect the Ink Tubes to the Damper Joints...

Page 177: ... the front of the Head Carriage If you do not fix the Ink Tubes as shown in the fig ure the Ink Tubes would pull up the Head Carriage and the Head Carriage would be tilted Fix the Ink Tubes with the three Wire Saddles at the rear of the Head Carriage Push the Ink Tubes toward the Tube Guide and fix them with the Wire Saddle When you connect the Ink Tubes the Ink Tubes may bend Do not use the bent ...

Page 178: ...0 1000007239 TUBE SJ RDG3 4 LINK6 VS 420 1000007255 TUBE SJ RDG3 4 LINK6 VS 300 No 7 to 10 1000006797 TUBE SJ RDG3 4 LINK4 VS 640 1000007211 TUBE SJ RDG3 4 LINK4 VS 540 1000007240 TUBE SJ RDG3 4 LINK4 VS 420 1000007256 TUBE SJ RDG3 4 LINK4 VS 300 Number on the Ink Tube Head Carriage Side Tube Guide When you connect the Ink Tubes the Ink Tubes may bend Do not use the bent Ink Tube No 1 to 6 1000007...

Page 179: ...Guide Cable Support 27 Move the Head Carriage to the position of the right figure Then check the clearance between the Ink Tube and the Guide Cable Support is less than 6mm Using a 6mm hex wrench is easy to check Adjustment is not necessary if the clearance is less than 6mm Go to 31 step Revised 3 28 Move the Head Carridge to the capping position Then open the clamps that bundle the Ink Tube Revis...

Page 180: ... the Ink Tubes to the Print Head side If the cable tie is extremely loosen tighten it Be careful not to make it too tight Revised 3 30 Fix the Ink Tubes with the clamps Perform 27 step Checking the clearance again Revised 3 ...

Page 181: ... the Cut Cable Guide with the three screws shown in the figure If the Head Carriage is not locked lock it Fix the Left Support Frame with the two screws shown in the figure Fix the Plate fix to the Left Cover Sensor Cable with the two screws shown in the figure ...

Page 182: ...es make physical contact with the Rail remove the Ink Tubes with the Tube Guides from the Cable Holder Plate and the Sup port Frame Then fix the Ink Tubes with the Tube Guides again 35 Cut Cable Support Fix the Cut Cable Support with the three screws shown in the figure For VS 640 540 34 Fix the Left Cover Sensor Cable with the two screws shown in the figure ...

Page 183: ...the left right and down keys to enter the Service Mode MENU SERVICE MENU MENU 37 38 Select SERVICE MENU SUB MENU FILL INK and per form Ink Filling by following the sequences It takes about 10 minutes to finish PUMP UP EMPTY DRAIN BOTTLE SERVICE MENU SUB MENU SUB MENU FILL INK ENTER ...

Page 184: ...lowing covers in order 1 Right Cover 2 Right Top Cover 3 Chassis Cover 4 Front Cover 5 Front Rail Cover 6 Left Cover 7 Ink Cartridge Cover 8 Top Cover Front Cover Left Cover Right Cover Top Cover Front Rail Cover Right Top Cover Chassis Cover Ink Cartridge Cover Cut Cable Support Remove the Cut Cable Support by removing the three screws shown in the figure For VS 640 540 ...

Page 185: ...the Plate by removing the two screws shown in the figure Remove the Plate fixed to the Left Cover Sensor Cable by removing the two screws shown in the figure Left Support Frame Remove the Left Support Frame by removing the two screws shown in the figure ...

Page 186: ...le Guide by removing the three screws shown in the figure Open the Front Cover and move the Tool Carriage and the Head Carriage leftwards to the position where it is not above the Capping Unit Then disconnect the Tool Carriage from the Head Carriage ...

Page 187: ...e Carriage Cover are at the left right and top of the Carriage Cover The Head Carriage Cover has six screws Open all Wire Saddles fixing the Ink Tubes shown in the fig ure Remove the Ink Tubes with the Tube Guides from the Holder Cable Plate and the Support Rail Frame Support Rail Frame Open the Cable Clamp and remove the Cable Tie from the Cable Clamp ...

Page 188: ...with the Tube Guides rightward and re move the Ribbon Cables from the Carriage Board Remove the Ribbon Cables from the Main Board and remove the Cable Clamp from the Ribbon Cables Carriage Board Remove the Ferrite Core from the Ribbon Cables Open the four Clamps shown in the figure ...

Page 189: ... 18 Remove the Boards fixed to the Ribbon Cables and remove the Ferrite Core from the Ribbon Cables Remove the Ferrite Core from the Ribbon Cables and take out the Ribbon Cables from the machine Character Side Ribbon Cable Ferrite Core ...

Page 190: ...n Board Carriage Board Character side No 1 Ribbon Cable No 2 Ribbon Cable No 3 Ribbon Cable Fold the new Ribbon Cable by referring the figure below The position to fold the Ribbon Cable is different depending on the position to fix the Ribbon Cable to the Carriage Board There is no difference between left and right direc tion Pass the three Ferrite Cores through the Ribbon Cables and locate the Fe...

Page 191: ...r Cable Sheets and the Holder Cable Plate Character Side Ribbon Cable Carriage Board Connect the Ribbon Cables to the Carriage Board Fix the Ink Tubes with the Tube Guides to the Holder and the Plate Holder Cable Plate Confirm that the Cables fit in the grooves of the Tube Guides Tube Guide Cables ...

Page 192: ...le Plate and the Holder Cable Sheets to the Tube Guides by referring the following figures Holder Cable Plate Ribbon Cable x 1 Ribbon Cable x 2 Cable Holder Cable Holder Holder Cable Sheet x 2 Tube Guide Holder Cable Plate Cross Section Cross Section Ink Tube Holder Cable Plate Cable Holder Ribbon Cable Holder Cable Sheet Ribbon Cable Cable Holder ...

Page 193: ...Board And move the Ferrite Core to the position shown in the fig ure Pull out the Ribbon Cables to the position near the Scan Mo tor and fix them with the Board Scan Motor Board Ferrite Core Connect the Ribbon Cables to the Main Board Put the Ferrite Core on the Cable Clamp and close the Cable Clamp Main Board Cable Clamp ...

Page 194: ...able Clamp to cover the Ferrite Core 6mm hex wrench Guide Cable Support 31 Move the Head Carriage to the position of the right figure Then check the clearance between the Ink Tube and the Guide Cable Support is less than 6mm Using a 6mm hex wrench is easy to check Adjustment is not necessary if the clearance is less than 6mm Go to 35 step Revised 3 ...

Page 195: ...k Tubes to the Print Head side 32 Move the Head Carridge to the capping position Then open the clamps that bundle the Ink Tube If the cable tie is extremely loosen tighten it Be careful not to make it too tight Revised 3 Revised 3 ...

Page 196: ...ith the two screws shown in the figure 34 Fix the Ink Tubes with the clamps Perform 31 step Checking the clearance again 35 Cut Cable Guide Fix the Cut Cable Guide with the three screws shown in the figure If the Head Carriage is not locked lock it Revised 3 ...

Page 197: ...the Left Cover Sensor Cable with the two screws shown in the figure Fix the Left Cover Sensor Cable with the two screws shown in the figure Cut Cable Support Fix the Cut Cable Support with the three screws shown in the figure For VS 640 540 ...

Page 198: ...ly to check that the Tube Guides make physical contact with the Rail When the Tube Guides make physical contact with the Rail remove the Ink Tubes with the Tube Guides from the Cable Holder Plate and the Sup port Frame Then fix the Ink Tubes with the Tube Guides again ...

Page 199: ...uch any of electronic devices You can do so by touching an unpainted metal surface on the chassis You can also take the following steps to prevent damage from electrostatic discharge ESD z When unpacking a static sensitive device from its shipping carton do not remove the device from the antistatic packing material until you are ready to install the device to the machine Just before unwrapping the...

Page 200: ...EAR ENCODER SETUP POS 1361 00mm PERFORMING PERFORMING PRINT MENU LINEAR CALIB NOW PROCESSING LINEAR CALIB SETUP COMPLETED LINEAR CALIB FAILED TO SETUP TEST PATTERN FILL PERFORMING TEST PATTERN FLUSHING ADJ 0 00mm 0 40mm BI DIR CHECK PERFORMING PRINT MENU FLUSHING ADJ NOW PROCESSING LINEAR CALIB 0 18 This menu is used for Calibration Refer to 4 10 CALIBRATION NOW PROCESSING TEST PRINT TEST PRINT TE...

Page 201: ...ge to SLOT12 From SLOT1 to 8 in order IC CHECK COMPLETED IC CHECK SYSTEM ERROR IC CHECK COMPLETED IC CHECK SLOT1 ERROR Remove all cartridges before pressing ENTER key All cartridges must be removed before entering IC HECK menu It detects Ink Cartridge IC writes and loads information and checks the communication First it confirms if there is the driver for IC detection The message below is shown wh...

Page 202: ...G MENU CROPMARK SENSE ADJUST ADJUST 2 1 FORCE ADJUST 200gf 200gf 56 57 CUTTING MENU CROP CUT ADJ CROP CUT ADJ TEST PRINT CROP CUT ADJ SETTING S 0 40 0 40mm CROP CUT ADJ TEST PRINT 2 PERFORMING PERFORMING MIN 0 7V MAX2 3 2 0V F 0 30 0 30mm This is for adjusting the level of Crop Mark Sensor Refer to 4 7 CROP MARK SENSOR ADJUSTMENT This is for adjusting the Crop Mark Sensor sensitivity There are 3 l...

Page 203: ...mains C Cartridge inserted Ink remains E Cartridge not inserted Ink empty Cartridge inserted Ink empty This is for checking Thermistor It displays the temperature read from the thermistor placed on the board of the Head1 The temperature on the left is in Celsius and the right is in Fahrenheit Since the temperature of the device possibly rises it normally shows higher temperature than the room temp...

Page 204: ...E THE VALVE appears If the Ink Cartridge is removed If ink gets empty If five minutes have passed after OPEN THE VALVE appear SUB MENU 12345678 12345678 123456 123456 12345678 12345678 12345678 12345678 Goes next when cartridge is set 12345678 12345678 12345678 12345678 12345678 12345678 12345678 12345678 12345678 12345678 123456 123456 12345678 12345678 123456 123456 123456 123456 123456 123456 H...

Page 205: ... that never been pressed are displayed with a buzzer This means that if a buzzer does not go off when exiting all keys are checked properly The power cannot be turned off with the Sub Power SW while performing this menu This is for displaying and editing the date and time When it detects the battery exhaustion B is indicated on the time display In this case battery needs to be replaced However B d...

Page 206: ... and the setting is back to STOP when entering the Service Mode next time This is the software switch for switching the setting of supporting functions Normally it is not necessary to change Each bit can be selected by and keys and switched by and keys Press ENTER key to save the settings There are 16 pages of 8 bit System Switches All the default of the items not shown here is 0 CAUTION The machi...

Page 207: ...been performed H1 times RUB H2 Number of times the Rubbing has been performed H2 times NORMAL CL H1 Number of times the Normal Cleaning has been performed H1 times MEDIUM CL H1 Number of times the Medium Cleaning has been performed H1 times POWERFUL CL H1 Number of times the Powerful Cleaning has been performed H1 times AUTO CL H1 Number of times the Automatic Cleaning has been performed H1 times ...

Page 208: ...em Contents Unit Reference POWER ON COUNT Number of times Sub Power has been turned on times POWER ON TIME Total time of Sub Power ON hour Sleep time is excluded SLEEP TIME Total time of the machine in Sleep Mode hour SHEETCUT COUNT Number of times the Sheet Cut has been performed times It counts Auto Sheet Cut performed by both printer and RIP CLEAR ALL Clear all the value in the SYSTEM GROUP ERR...

Page 209: ...on Full width scanning Scan interval Sleep Sleep interval 1 00 FULL Enable 30 min Sheet remain Periodic cleaning 0 0m NONE 0 0 sec Vacuum power Set remain at loading Heater setting PRINT Heater setting DRYER Feed for dry Auto Disable 40 C 104 F Disable Preheating Drying Time PREHEAT 0 min 35 C 94 F NAME1 0 00 Scan interval Edge detection Full width S 35 C 94 F 40 C 104 F 0 0 sec Enable FULL Prehea...

Page 210: ...l cleaning count times 1 Error group Service call count Service call history Motor error feed Motor error scan Low temperature error High temperature error Emergency capping Start uncapped 0 times 0 times 0 times 0 times 2 times PRINT DRYER 0 times 2 times System group Power on count Power on time 97 times 37 hours Sleep time Sheet cut count 2 hours 33 times Peck used count 0 times Heater group He...

Page 211: ... 48 Setup done Width 1222mm Env 0 011 10 03 10 12 08 Setup done Width 1222mm Env 0 012 10 03 10 12 07 Setup done Width 1315mm Env 0 012 10 03 10 11 50 Setup done Width 1217mm Env 0 014 10 03 10 11 36 Setup done Width 1315mm Env 0 017 10 03 10 15 53 Setup done Width 932mm Env 0 028 10 03 10 14 55 Setup done Width 932mm Env 0 034 10 03 10 14 32 Setup done Width 932mm Env 0 031 10 03 10 17 05 Sub pow...

Page 212: ... default It is necessary to initialize the limit position after this initialization SERVICE CALL 0101 occurs without initializing the limit position LANGUAGE UNIT SELECTION SERVICE REPORT PRINTING Turn on the Sub Power SW while pressing key to start the machine in the service report printing mode The service report will be printed automatically when the media is set up It prints with Black ink Pri...

Page 213: ... SUM ERROR will be displayed Press ENTER to upgrade F W System Parameter Initialize All parameters will be initialized Press ENTER to start initialize Limit Position Cut Down Position Initialize Press ENTER to initialize Limit Position Then set up Cut Down Position Service Report Service Report will be printed It is the same as the Service Report in the Service Menu ENTER ENTER Function for Users ...

Page 214: ... 4 Network cable A cross cable is required when you connect the printer to PC directly HOW TO UPGRADE FIRMWARE Referential Time 5 min Check the IP address of the printer Turn on the Main Power SW and Sub Power SW then press MENU key Select SYSTEM INFO NETWORK IP ADDRESS Turn off the Sub Power SW MENU SYSTEM INFO SYSTEM INFO NETWORK NETWORK IP ADDRESS IP ADDRESS 192 168 000 100 MENU ...

Page 215: ...ton Select Type4 SPi VS etc from Product Also select Via Network and input IP ad dress of the printer Click OK button Peck screen is displayed again Click Firmware Upgrade button OPEN screen is displayed Select the rmware le and click Open The firmware will be sent to the printer ...

Page 216: ...tically When upgrade is completed the Sub Power SW turns off automatically HOW TO INSTALL FIRMWARE Referential Time 10 min This is required when a new Main Board without the firmware is installed Press ENTER key to set the machine ready to receive the firmware FIRMWARE V3 0 ERASING WRITING VERIFYING NG COMPLETED DATA ERROR DEVICE ERROR NG NG NG DEVICE ERROR DEVICE ERROR ...

Page 217: ...or receiving the firmware by pressing ENTER key 3 WAITING 000 000 000 000 IP ADDRESS 192 168 000 100 SUBNET MASK 255 255 255 000 GATEWAY ADDR 000 000 000 000 WAITING 192 168 000 100 MENU 4 5 The setting made here is only temporary for the firm ware installation and it is not saved Start the Peck on PC Peck screen is displayed and click Select Port button Select Type4 Spi VS etc from Product Also s...

Page 218: ...irmware le and click Open The firmware will be sent to the printer It starts loading the firmware The firmware installation is completed when COMPLETED message is displayed Turn off the Sub Power SW FIRMWARE V3 0 ERASING WRITING VERIFYING NG COMPLETED DATA ERROR DEVICE ERROR NG NG NG DEVICE ERROR DEVICE ERROR ...

Page 219: ...ff automatically when it is completed 11 9 10 Enter the NETWORK menu and input IP AD DRESS SUBNET MASK and GATEWAY ADDR Turn off the Sub Power when the network setting is completed MENU SERVICE MENU MENU SYSTEM INFO SYSTEM INFO NEETWORK NETWORK IP ADDRESS NETWORK SUBNET MASK IP ADDRESS 192 168 000 100 SUBNET MASK 255 255 255 000 GATEWAY ADDR 000 000 000 000 NETWORK GATEWAY ADDR SELECT MODEL VS 640...

Page 220: ...in Board replacement Click Open Peck starts to send the System Parameter to the printer Click Get Report button to import the System Report file Confirm that the System Parameter is reloaded properly The network settings set at the step 11 are replaced with the ones saved in the System Parameter as Put Parameters is executed Please do the network settings again if necessary ...

Page 221: ...erate this alignment when the head is replaced If the heads are not aligned printing problems such as banding fine lines and gap between bands could occur The PET G is required for this alignment Please DO NOT use Take Up Unit for this alignment Remove the Right Cover and Right Top Cover 3 Remove the Head Carriage Cover Lock the Head Carriage 1 2 Right Top Cover Right Cover The Head Carriage Cover...

Page 222: ...K CMYKLcLm CMYKLcLmWMT Firmware Ver 1 30 Firmware Ver 1 30 6 Test pattern is printed The test pattern is different depending on the ink type The printed test pattern can be fed forward and back ward by and keys to be seen easily Head can be adjusted with the existing test pattern by selecting PRINT MENU HEAD ADJUST BIAS 2 Adjustment can be performed by whichever of test pattern Because the machine...

Page 223: ... in order as shown in the figure using the Torque Driver ST 056 When adjusting the head position turn the screw CW Turning the screw CWW is only when fitting back the misalignment 8 Insert the 1 5 mm Hexagonal Wrench through the hole of the Head Carriage then turn the Adjustment Screw to make the lines of each color in the test pattern straight Position of the printing moves one line by turning th...

Page 224: ...EFAULT BI DIR DEFAULT TEST PRINT SERVICE MENU PRINT MENU H1 No 2 0 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 40 H1 No 1 0 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 40 H1 No 3 0 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 40 H1 No 18 0 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 40 H1 No 19 0 12 13 14 15 16 17 18 19 20 ...

Page 225: ...mit Sensor after completing the adjustment When the Limit Position is not correctly set it may cause some problems such as a head capping error and a head carriage lock error Also when the cutter down position is not correct there will be some problems such as a cutter down error when separating the sheet Remove the Right Cover Connect the Tool Carriage to the Head Carriage And lock the Head Carri...

Page 226: ... in the Cut Down condition move the Tool Carriage with your hand until it makes full contact with the Auto Cutter Frame Press ENTER key to perform the Cut Down Position Initial ize After initialize is completed the message is displayed Perform the following adjustment 4 6 FLUSHING POSITION ADJUSTMENT DETECTING SETTING UP CUTTER DOWN POS SETTING UP THE LIMIT DETECTING INITIALIZATION COMPLETED SETTI...

Page 227: ...ed when Limit Sensor Encoder Scale or Encoder Module is replaced or the position is adjusted Make sure to unload the media Lower the Pinch Rollers Also be sure to remove the Media Clamps Select PRINT MENU LINEAR ENCODER and press EN TER key Turn on the Sub Power SW while pressing and keys to enter the Service Mode 1 PRINT MENU LINEAR ENCODER NOW PROCESSING POS 1361 00mm SERVICE MENU PRINT MENU MEN...

Page 228: ...R ENCODER SETUP is completed perform the LINEAR CALIB in the Service Menu In case of an error check the followings Dirt Scratch on the Encoder Scale Dirt Scratch on the Encoder Module Encoder Scale is not between the Encoder Module Backlash of the Carriage Motor Gear and the Drive Gear Fixation between the Carriage and the Carriage Belt Bad Contact in the cables LINEAR ENCODER SETUP FAILED LINEAR ...

Page 229: ...thout this adjustment the Flushing may not be performed properly 2 4 1 The Head height should be set LOW High Low 3 Remove the Right Cover OFF Right Cover Turn off the Sub Power SW and then turn off the Main Power SW Move the Head Carriage leftwards to the position where it is not above the Capping Unit ...

Page 230: ... you press MENU key before pressing ENTER to set the position the flushing position is not updated and exits to the menu 8 7 Select PRINT MENU FLUSHING ADJ and press EN TER key The Head Carriage automatically moves to the current flush ing position SERVICE MENU PRINT MENU FLUSHING ADJ 0 00mm 0 40mm PRINT MENU FLUSHING ADJ Turn on the Sub Power SW while pressing and keys to enter the Service Mode M...

Page 231: ...s changed When it needs to be adjusted for a particular media use the media instead of SV GG However in this case the ad justment is to be optimized for the media and it may affect the crop mark detection on other media The result of the crop mark recognition on Roland media is not assured when any media other than SV GG is used for this adjust ment The Print Heater and Dryer must be off during th...

Page 232: ...e machine Select CUTTING MENU CROPMARK SENS OUTLEVEL CHECK and press ENTER key A Crop Mark will be printed After printing a Crop Mark the Tool Carriage moves to above the Crop Mark automatically It is not necessary to adjust when the MAX voltage is 2 7 0 2V MENU SERVICE MENU MENU Min2 5V Max2 7V 2 5V SERVICE MENU CUTTING MENU CROPMARK SENSE OUTLEVEL CHECK CUTTING MENU CROPMARK SENSE ツールキャリッジボードカバー...

Page 233: ...in2 5V Max2 7V 2 5V Min2 5V Max2 7V 2 5V VR 9 8 If the MAX voltage is not proper refer to the voltage dis played in on the lower screen Adjust the VR on the Tool Carriage Board so that the voltage in to be 2 7 0 2V Perform OUTLEVEL CHECK again and confirm that the MAX voltage is proper If the voltage is not proper adjust the voltage again ...

Page 234: ...ENABLE is selected for AUTO ENV MATCH Also Take up Unit must not be used during this adjustment Perform Bidirectional Adjustment referring to 4 3 HEAD AD JUSTMENT TEST PRINT 2 Select CUTTING MENU CROP CUT ADJ TEST PRINT 2 and press ENTER key The test print and cut will be performed Turn on the Sub Power SW while pressing and keys to enter the Service Mode Set up media on the machine 1 Any media ca...

Page 235: ...s detected by the Crop Mark Sensor and its contour is cut Confirm the cut line position on the print visually 0 0 0 0 0 0 0 0 0 0 Scan 0 0 0 0 0 0 0 0 0 0 Feed 0 CUTTING MENU CROP CUT ADJ F 0 30 0 30mm S 0 40 0 40mm CROP CUT ADJ SETTING TEST PATTERN Correction value scale Broken line is indicating the cut line CROP CUT ADJ TEST PRINT CUTTING MENU CROP CUT ADJ Cut line F Feed direction S Scan direc...

Page 236: ...mpleted if the position error of cut line is within 0 1mm If not select SETTING menu again for fur ther adjustment Fine Adjustment Perform the test print again for confirmation Adjustment is completed if the position of cut line is satisfactory If not repeat the adjustment again Before adjustment After adjustment Broken line is indicating the cut line F S CUTTING MENU CROP CUT ADJ F 0 30 0 30mm S ...

Page 237: ...elected for AUTO ENV MATCH Also Take up Unit must not be used during this adjustment TEST PRINT 2 Select CUTTING MENU PRINT CUT ADJ TEST PRINT 2 and press ENTER key The test print and cut will be performed 2 Perform Bidirectional Adjustment referring to 4 3 HEAD AD JUSTMENT Turn on the Sub Power SW while pressing and keys to enter the Service Mode Set up media on the machine 1 For this step use th...

Page 238: ...INT CUT ADJ TEST PRINT CUTTING MENU PRINT CUT ADJ 0 0 0 0 0 0 0 0 0 0 Scan 0 0 0 0 0 0 0 0 0 0 Feed 0 CUTTING MENU PRINT CUT ADJ F 0 30 0 30mm S 0 40 0 40mm PRINT CUT ADJ SETTING If it is difficult to see the cut line visually use a mag nifier F Feed direction S Scan direction Left Current value Right New value Setting range 5 00mm In 0 01mm unit key Value of F towards key Value of F towards key V...

Page 239: ...nt based on the mark on the right Adjustment is completed if the position error of cut line is within the range below If not select SETTING menu again for further adjustment Fine Adjustment Perform the test print again for confirmation Adjustment is completed if the position of cut line is satisfactory If not repeat the adjustment again Left Broken line is indicating the cut line Right Base Center...

Page 240: ... original data Take up Unit must not be used during this adjustment Select PRINT MENU CALIB DEFAULT TEST PRINT and press ENTER key Test Pattern will be printed Test print requires 510mm or more of the media setup width Measure the length of the feed direction and use the value to calculate the calibration amount with the formula shown at 4 Test pattern is always printed with offset 0 00 Even if a ...

Page 241: ... the setting 4 5 Calculate the amount to be calibrated with the formula as shown in the figure Calibration Value 400 x 100 Parameters can be entered with an increment of 0 01 MAX 2 00 to MIN 2 00 Measured Length Measured Length PRINT MENU CALIB DEFAULT SETTING 0 00 0 15 CALIB DEFAULT SETTING SERVICE MENU PRINT MENU ...

Page 242: ...riage Position the Pinch Rollers as shown in the figure and lower the loading lever 4 3 4 11 TOOL HEIGHT ADJUSTMENT Referential Time 5min 1 Disconnect the Tool Carriage from the Head Carriage 2 Remove the Right Cover White Dummy Pen Pinch Roller Grit Roller ...

Page 243: ...n end and bed to be 2 5 mm to 2 6 mm Perform 4 12 TOOL PRESSURE ADJUSTMENT Connect the Tool Carriage to the Head Carriage Lock the Head Carriage And move the Tool Carriage to the right side of the bed Adjustment Screw Tool Carriage Cover 5 Remove the Tool Carriage Cover ...

Page 244: ... tool pressure during cutting Before this adjustment it is necessary to perform 4 11 TOOL HEIGHT ADJUSTMENT 2 3 Install the White Dummy Pen ST 006 to the Tool Carriage 1 Remove the Covers in order 1 Right Cover 2 Left Cover 3 Front Cover 4 Front Rail Cover 5 Top Cover Right Cover Front Cover Left Cover Top Cover Front Rail Cover Pinch Roller Grit Roller White Dummy Pen ...

Page 245: ...ect the Tool Carriage to the Head Carriage Lock the Head Carriage And move the Tool Carriage to the right side of the bed MENU SERVICE MENU MENU Remove the Tool Carriage Cover Tool Carriage Cover Turn on the Sub Power SW while pressing and keys to enter the Service Mode ...

Page 246: ...ect FORCE ADJUST 30gf and press PAUSE key to move the Tool Carriage down Select FORCE ADJUST 200gf and press PAUSE key to move the Tool Carriage down Select CUTTING MENU FORCE ADJUST 8 MENU SERVICE MENU CUTTING MENU FORCE ADJUST SERVICE MENU CUTTING MENU CUTTING MENU FORCE ADJUST 30gf 17 16 FORCE ADJUST 30gf PAUSE ST 013 30gf 17 16 ENTER CUTTING MENU FORCE ADJUST 200gf 56 57 FORCE ADJUST 200gf PAU...

Page 247: ...o be 195 to 205gf 1 9N to 2 0N Press ENTER key to save the settings 12 13 Select 30gf menu under FORCE ADJUST menu Confirm that the force is 25 to 35gf 0 25N to 0 35N when the tip of the pen leaves the bed by lifting the Tool Holder with the Dial Tension Meter ST 013 If the value of the force is not proper repeat the adjustment again ST 013 30gf 17 16 ENTER ST 002 200gf 56 57 ENTER ...

Page 248: ... 62kgf 0 71kgf If the tension is improper move on to the next step and adjust the belt tension 1 Remove the Covers in order 1 Right Cover 2 Left Cover 3 Front Cover 4 Front Rail Cover 5 Top Cover 6 Ink Cartridge Cover Right Cover Left Cover Front Cover Front Rail Cover Top Cover Ink Cartridge Cover Belt Cut Cable Guide 2 1 Model Position of the Grit Roller Measured Value VS 640 The fifth from the ...

Page 249: ...higher when the screw contacts with Idle Pulley Holder The gap between the screws and Idle Pulley can be seen from both front side and rear side of the ma chine Screws 3mm Fixing Screw Top view Fixing Screw Adjustment Screw 6 7 Turn the screw CW Tension is increased Turn the screw CCW Tension is decreased Tighten the two Fixing Screws shown in the figure and again confirm that the tension is withi...

Page 250: ...own in the figure to slightly contact with Idle Pulley Holder Move on to 4 14 BELT POSITION ADJUSTMENT 8 Make sure not to tighten the screws too tight It may move the fixed Idle Pulley Holder acciden tally Screws Idle Pulley Holder ...

Page 251: ...ULLEY SIDE Perform the Aging test for the belt Select MOTOR MENU AGING SCAN and press ENTER key Turn on the Sub Power SW while pressing and keys to enter the Service Mode 2 Remove the Covers in order 1 Right Cover 2 Left Cover 3 Front Cover 4 Front Rail Cover 5 Top Cover 6 Right Top Cover 7 Chassis Cover 8 Ink Cartridge Cover MENU SERVICE MENU MENU SERVICE MENU MOTOR MENU AGING SCAN MOTOR MENU AGI...

Page 252: ...he position is proper skip this adjustment and go to ADJUSTMENT ON THE IDLE PULLEY SIDE described in the later step of this adjustment leaving the belt aging on When the position is improper make adjustment as follows Belt partly touching the Flange is acceptable Press ENTER key to cancel Aging Remove the Right Under Cover and Right Side Frame SCAN NOW AGING Right Under Cover Right Side Frame Flan...

Page 253: ...t Screw as fol lows Belt leans to the front side of the machine Turn the screw carefully in CW loosening Belt leans to the rear side of the machine Turn the screw carefully in CCW tightening AGING SCAN Adjustment Screw Touching the Flange on the FRONT side of machine Touching the Flange on the REAR side of machine Fixing Screw Loosen the screws about a few rounds for the bottom of the screw head n...

Page 254: ...he belt aging on and go to the fol lowing ADJUSTMENT ON THE IDLE PULLEY SIDE Belt partly touching the Flange is acceptable ADJUSTMENT ON THE IDLE PULLEY SIDE Confirm the position of the belt The position is proper when the belt is not touching the Flanges excessively When the position is proper close this BELT POSITION ADJUSTMENT When it is improper make adjustment as follows Press ENTER key to ca...

Page 255: ...the tip of the screw and Idle Pulley Holder Press ENTER key to restart Aging Insert a wrench through the holes on the Side Frame and ad just the belt position turning the screw 1 and 2 as follows Belt leans to the front side of the machine Turn the screw 1 carefully in CW to press it to the Idle Pulley Holder Make sure to have a gap of three millimeters between the screw 2 and Idle Pulley Holder w...

Page 256: ...n one of the screws that has no contact with the Idle Pulley Holder to slightly touch the Idle Pulley Holder Tighten the two fixing screws as shown in the figure Confirm that the belt is not touching the Pulley Flanges ex cessively When the belt is in improper position adjust it again When it is proper press ENTER key to cancel Aging SCAN NOW AGING Screws Fixing Screw Fixing Screw Screw 1 Idle Pul...

Page 257: ...4 59 22 Fix the Right Side Frame by sliding it from behind to hook the tab as shown in the fig ure ...

Page 258: ... properly Confirm that the cable of Take up Unit is connected to the connector and turn on the Main Power SW Turn on the Sub Power SW while pressing and keys to enter the Service Mode 2 MENU SERVICE MENU MENU Select SUB MENU TU CHECK TU Rear View SUB MENU TU CHECK TU START START TU CHECK TU SERVICE MENU SUB MENU ...

Page 259: ... is selected and press ENTER key to turn on the Take up Unit Set AUTO switch of the Take up Unit to either FORWARD or BACKWARD Move the Dancer Roller up and down by hand and confirm that the drive part rotates The operation status of Take up Unit can be con firmed also on the LCD is displayed on the right side of upper LCD while driving and not displayed while not driving Drive Part Dancer Roller ...

Page 260: ...Dancer Roller up and down by hand and confirm that the drive part does not rotate Drive Part The setting of STOP is canceled when exiting the menu The initial setting is START every time en tering TU menu Dancer Roller ...

Page 261: ...urpose TOOL HEIGHT ADJUSTMENT TOOL PRESSURE ADJUSTMENT Parts No ST 013 Parts Name DIAL TENSION METER DT 100 Purpose TOOL PRESSURE ADJUSTMENT Parts No ST 001 Parts Name TENSION GAUGE 2000GF 2000CN Purpose BELT TENSION ADJUSTMENT Parts No ST 037 Parts Name CLEANING STICK TX712A Purpose HEAD CLEANING Parts No 21755107 Parts Name CLEANING LIQUID SL 500ML Purpose HEAD CLEANING SOL Parts No 21755102 Par...

Page 262: ...he head carriage in the scan direction THERMOSTAT HEATER If the Heater exceeds the limit temperature it stops the power supply THERMOSTAT DRYER If the Dryer exceeds the limit temperature it stops the power supply FRONT PAPER SENSOR It detects the front edge of the media THERMISTOR HEATER It takes the temperature of the Heater THERMISTOR DRYER It takes the temperature of the Dryer Left side of the ...

Page 263: ... the Wiper movement ENCODER MODULE It detects the coordinates in the carriage moving direction and also generates the print signal HEAD UP DOWN SENSOR It detects the position of the Head Height Lever THERMISTOR It takes the temperature around the Head ...

Page 264: ...CROP MARK SENSOR It detects the Crop Mark INK EMPTY SENSOR It detects whether the Ink Cartridge is empty or not INK CARTRIDGE IC SENSOR It communicates with the IC chip of the Ink Cartridge INK CARTRIDGE SENSOR It detects whether the Ink Cartridge is installed or not ...

Page 265: ...lity 8 PERIODIC CL setting Set PERIODIC CL to NONE or Page User s Manual When this is set to 1 min to 990 min self cleaning is performed while printing is paused And it may cause uneven printing before and after cleaning 9 Wrong profile for the media Use the suitable profile 10 Head Rank is not correct Set Head Rank 3 1 HEAD REPLACEMENT Head Rank setting affects the amount of the ink fired If it i...

Page 266: ...HE METALLIC SILVER INK NO CHECK ACTION REFERENCE OUTLINE 1 Heater temperature is not appropriate Set appropriate temperature User s Manual If the temperature settings of Print heater and Dryer are not appropriate to dry the metallic silver ink the ink may not dry The ambient temperature should be appropriate to obtain the correct temperature of heaters as specified 2 Media is not appropriate Use a...

Page 267: ...ubbles inside the lines can be removed by performing CHOKE CL in the service menu Eliminate the looseness of the tube joint If the tube has air due to the looseness of the tube joint fix the joint and remove the air 6 Broken Ink Tube Replace Ink Tube 3 20 INK TUBE REPLACEMENT 7 Broken Head Replace Head 3 1 HEAD REPLACEMENT 8 Broken Main Board Replace Main Board 3 10 BOARDS REPLACEMENT 6 5 SHIFTING...

Page 268: ...pear 3 There is dirt in teeth of the gear Clean the gear When there are foreign substances on the teeth of the gear the movement of the Head Carriage changes at the position where there is dirt And it results in the periodical vertical banding 6 8 MISSING DOT OR DEFLECTED DOT APPEARS WHEN PRINTING AFTER A LONG INTERVAL NO CHECK ACTION REFERENCE OUTLINE 1 Check the main power switch Do not switch o...

Page 269: ...not correctly done Actions 1 Perform ADJUST BI DIR in the User menu 2 Perform PRINT CUT ADJ in the User menu Possible Causes 1 Expansion Contraction of the Encoder Scale 2 There is some setting value other than 0 set in CUTTING MENU CALIBRATION SCAN SETTING 3 Expansion Contraction of the media 4 There is a problem in reading the Encoder Scale Actions 1 Enable CUTTING MENU AUTO ENV MATCH in the Use...

Page 270: ...file into 2 or more and output them as separate jobs in order to make the feeding distance of each job shorter Symptom 4 Symptom1 2 and 3 are Mixed or Details are Not Clear Actions 1 Enable CUTTING MENU AUTO ENV MATCH in the User menu 2 Set 0 in CUTTING MENU CALIBRATION SCAN SETTING and FEED SETTING in the User menu 3 Perform ADJUST BI DIR in the User menu 4 Perform PRINT CUT ADJ in the User menu ...

Page 271: ... adjustment is not correctly done 2 Crop mark sensor adjustment is not correctly done Actions 1 Perform ADJUST BI DIR in the User menu 2 Perform CROP CUT ADJ in the User menu 3 Perform the crop mark sensor adjustment by executing CROPMARK SENS OUTLEVEL CHECK in the Service menu ...

Page 272: ...t Tension 15 Solenoid IC on Servo Board is damaged Replace IC2 and IC3 on the Servo Board When the driver IC that drives solenoid is damaged rarely abnormal tool pressure is given In this case the blade hits the bed and jumps when it goes down and it results in stitch cutting 6 12 MEDIA SKEW NO CHECK ACTION REFERENCE OUTLINE 1 Fixing of the Media Holders Fix the Media Holders firmly User s Manual ...

Page 273: ...0010 0040 0080 00C0 0050 0090 Feed Motor Deviation Error The order from the CPU does not match the feedback of the Feed Motor Feed Motor Overcurrent Error 1 Big load is put on the motor movement instantaneously External factors 1 Media Jamming 2 Pull or Move the Carriage by hands 3 Carriage runs into a thing or hands 4 Media is stuck because it is caught by the paper pipe 5 Media is pulled forcedl...

Page 274: ...the Power Board is broken Replace the Fuse on the Power Board The temperature of the Heater does not rise if the Fuse FS1100 or FS1101 is blown out on the Power Board FS1100 for Print Heater FS1101 for Dryer 8 Power Board is broken Replace the Power board The Heater does not work correctly because the signal to the Heater is not transferred correctly 6 15 THE TAKE UP UNIT DOES NOT OPERATE OPTION N...

Page 275: ...oblem is on the printer or the network by connecting the PC and the printer directly with a crossover cable 4 Main board is damaged Replace the Main board Main board may be damaged if the problem is not solved by the measures above 6 17 ERROR MESSAGE NO CHECK ACTION REFERENCE OUTLINE Restart the machine Restart the machine and see if the same error occurs again Refer to SERVICE CALL as follows 6 1...

Page 276: ...or loose with the scan axis related parts 0105 Tool Carriage Connection Error Check the mechanical Backlash or loose with the Tool Carriage part Connection Part Replacement Limit Position Initialize 0106 Machine fails to disconnect the Tool Carriage from the Head Carriage Check the mechanical Backlash or loose with the Tool Carriage part Connection Part Replacement Limit Position Initialize 0107 L...

Page 277: ...or for Print Heater Check cable connection around Thermistor Thermistor replacement 0135 Print Heater temperature has reached 60 C and above Check Print Heater Check Thermostat Check Thermistor 0140 There is a problem with Thermistor for dryer Check Cable connection around Thermistor Thermistor replacement 0145 Dryer temperature has reached 80 C and above Check Dryer Check Thermostat Check Thermis...

Page 278: ...lled location Combustion or explosion may be a danger It may cause fire or explosion Operating the machine in a dark and clattered location may result in such accidents as your inadvertent stumbling and getting caught in the machine Ensure adequate ventilation for the work area Failing to perform ventilation may result in a health hazard or danger of combustion due to ink fumes Connect to an elect...

Page 279: ...7 2 Unpacking Manual CD ROM DVD ROM etc ...

Page 280: ...left each Middle pinch rollers VS 640 6 VS 540 5 VS 420 3 VS 300 2 Blade holder Blade Pin one for each Replacement blades for separating knife 1 Drain bottles 2 Dummy cartridges 6 SOL INK cleaning cartridges 2 Replacement wiper 1 Replacement felt wiper 1 Tweezers 1 Software RIP 1 User s Manual 1 Setup guide 1 Special Color Ink Guide 1 Cartridge slot label 1 Cleaning fluid 1 Cleaning sticks 10 Inkj...

Page 281: ...leaning liquid to the Cap Top before performing the initial FILL INK because the Cap Top can not keep the air tight in case of the Cap Top is dry In the case of 4 colors of CMYK CMYK mode In the case of 6 colors CMYKLcLm mode In the case of 8 colors WMT mode Revised 3 Installing the Ink Cartridges Affixing the Cartridge slot Labels Using the bundled cartridge slot label black label mask the colors...

Page 282: ...MPORTANT When the message EMPTY DRAIN BOTTLE appears be sure to discard If not discarded at this step the discharged ink will overflow Dummy cartridges MAX ink cartridges Cleaning cartridges If it is hard to remove the dummy cartridges use the retainer If you attempt to remove them strongly by hand the dummy cartridge may be shaved and its scraps may enter the ink line Retainer Installing the Blad...

Page 283: ...ess Ultimate Service Pack 1 32 bit edition Windows Vista Business Ultimate 32 bit edition Windows XP Professional Service Pack 2 or later Windows 2000 Service Pack 4 Processor 2 0 GHz or faster Pentium 4 2 0 GHz or faster Core 2 Duo recommended Memory RAM 512 MB of RAM 1 GB or more recommended For Windows Vista 7 1 GB 2 GB or more recommended Video card and monitor A resolution of 1 280 x 1 024 or...

Page 284: ...mail address is required When you make the management settings you will become able to use OnSupport Mail function and the Device Firmware Update function To update the firmware you need to log in OnSupport with the computer with which you made the management settings Operating system OS Windows 7 Professional Ultimate 32 bit edition Windows Vista Business Ultimate Service Pack 1 32 bit edition Wi...

Page 285: ...e media feeding place the middle pinch rollers above all the grit rollers that lie between the left and right pinch rollers Checking for Remaining Ink and Replacing Cartridges How to Replace Ink Cartridges IMPORTANT The remaining ink amount shown on the machine and VersaWorks is only an approximate guide which may differ somewhat from the actual amount remaining IMPORTANT Shake the cartridge gentl...

Page 286: ...e of discharged ink make sure to reset the discharged fluid count from MENU SUB MENU MAINTENANCE DRAIN BOTTLE and press the ENTER key Otherwise CHECK DRAIN BOTTLE message appears at the inappropriate timing Never place discarded fluid in the location close to fire To store discharged fluid temporarily use the included drain bottle or durable sealed container such as a metal can or polyethylene tan...

Page 287: ...ansferring the Unit Switch on the sub power once a month PRESS THE POWER KEY TO CLEAN message appears once a month Part of Practice Fully Utilizing Preset Function Saving Various Settings as a Name Assigned Preset Loading a Saved Preset All menu items listed below can be saved in Presets PRINT Print heater DRYER PREHEATING DRYING TIME ADJUST BI DIR SIMPLE SETTING ADJUST BI DIR DETAIL SETTING CALIB...

Page 288: ...tion During Cutting CUTTING MENU CALIBRATION Correcting Misalignment of the Printing and Cutting Positions PRINT CUT ADJ Print Cut Position Adjustment Prioritize The Suttings Setting of This Machine to The Settings of a Computer Side CUTTING PRIOR The optimal temperature for the media varies according to the type of media and differences in the print mode If the ink forms lumps or smudges raise th...

Page 289: ...Never operate the MANUAL switch when the loading lever is lowered Never use UP cursor key of the printer to feed the media in reverse IMPORTANT This function is for correcting the Print Cut misalignment caused by the stretch shrinkage of Encoder Scale Make sure to set it to ENABLE at all times AUTO ENV MATCH ENABLE default If misalignment occurs when performing Print Cut with Crop Marks printed pe...

Page 290: ...th White CMYKLcLm Color Both or Individually Determining What Happens When Ink Runs Out EMPTY MODE Returning All Settings to Their Initial Values IMPORTANT In the print mode which uses Mt ink it may not dry fully depending on the media In that case set SCAN INTERVAL or raise the temperature of the heaters All 8 colors CMYKLcLmWMt cannot be printed simultaneously The following printings are availab...

Page 291: ...te Adding Media Profiles to VersaWorks IMPORTANT In the print mode for Mt ink the ink may not dry fully depending on the type of the media Confirm the proper printing result in a trial printing beforehand Job outputting from Roland VersaWorks Explain each procedure as follows on a job outputting from Roland VersaWorks Printing Cutting Printing and cutting Print then Cutting with Crop Marks Refer t...

Page 292: ... Do Not Move When the print carriage does not return to the standby position capping needs to be done manually by user Consumable Parts and Replacement Cycle Parts Name Replacement Cycle Print Head 6 billion shots nozzle 6 000 000 kshots Wiper Wiping 3000 times Felt Wiper Wiping 800 times Cap Top 6 months Scan Motor 3000 hours Ink Tube 3000 hours Sponge for Wipers Replace it appropriately diagnosi...

Page 293: ...f the cleaning or the wiping times of the history report Replacement Cycle Wiping count 3 000 times Perform Cleaning Determine if it should be repalced on the performance of the cleaning or the wiping times of the history report Replacement Cycle Wiping count 800 times Upgrade the firmware to the latest version Upgrade the firmware if the installed firmware is not the latest version Determine if i...

Page 294: ...lity when cutting 3 5 0 1 mm or less Alignment accuracy for printing and cutting 3 6 0 5 mm or less Alignment accuracy for printing and cutting when reloading media 3 7 Error of less than 0 5 of distance traveled or 3 mm whichever is greater Media heating system 8 Print heater setting range for the preset temperature 30 to 45 C 86 to 112 F Dryer setting range for the preset temperature 30 to 50 C ...

Page 295: ... 000 mm 42 inch model Length 3 000 mm 30 inch model Length 3 000 mm 6 Provided that media length is under 3 000 mm 7 Data size 64 inch model 1 000 mm in the media feed direction 1 600 mm in the carriage movement direction 54 inch model 1 000 mm in the media feed direction 1 346 mm in the carriage movement direction 42 inch model 1 000 mm in the media feed direction 1 046 mm in the carriage movemen...

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