Rockwell Automation Reliance Electric MD65 User Manual Download

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E-4

MD65 AC Drive User Manual

E.2

EMC Line Filters

Table E.2 – EMC Line Filters

Drive Ratings

S Type Filter

Model Number

This filter is suitable for use with a cable length of at least 10 meters
(33 feet) for Class A and 1 meter for Class B environments.

L Type Filter

Model Number

This filter is suitable for use with a cable length of at least 100 meters
for Class A and 5 meters for Class B environments.

Input Voltage

120V 50/60 Hz
1-Phase

0.4

0.5

–

6MDF-018BL

0.75

1.0

–

6MDF-018BL

1.1

1.5

–

6MDF-018BL

240V 50/60 Hz
1-Phase

0.4

0.5

These ratings can be ordered with internal “S Type” filters.

6MDF-018BL

0.75

1.0

6MDF-018BL

1.5

2.0

6MDF-018BL

2.2

3.0

6MDF-025CL

240V 50/60 Hz
3-Phase

0.4

0.5

6MDF-021BS

Filter must be Series B or later.

6MDF-021BL

0.75

1.0

6MDF-021BS

6MDF-021BL

1.5

2.0

6MDF-021BS

6MDF-021BL

2.2

3.0

6MDF-021BS

6MDF-021BL

3.7

5.0

6MDF-021BS

6MDF-021BL

5.5

7.5

6MDF-034CS

6MDF-034CL

7.5

10.0

6MDF-034CS

6MDF-034CL

480V 50/60 Hz
3-Phase

0.4

0.5

6MDF-012BS

6MDF-012BL

0.75

1.0

6MDF-012BS

6MDF-012BL

1.5

2.0

6MDF-012BS

6MDF-012BL

2.2

3.0

6MDF-012BS

6MDF-012BL

4.0

5.0

6MDF-012BS

6MDF-012BL

5.5

7.5

6MDF-018CS

6MDF-018CL

7.5

10.0

6MDF-018CS

6MDF-018CL

11.0

15.0

6MDF-026CS

6MDF-026CL

600V 50/60 Hz
3-Phase

0.75

1.0

–

6MDF-008BL

1.5

2.0

–

6MDF-008BL

2.2

3.0

–

6MDF-008BL

4.0

5.0

–

6MDF-008BL

5.5

7.5

–

6MDF-015BL

7.5

10.0

–

6MDF-015BL

11.0

15.0

–

6MDF-022BL

Summary of Contents for Reliance Electric MD65

Page 1: ...erutilized and idle equipment along with credit for buybacks and trade ins Custom engineering so your equipment works exactly as you specify Critical and expedited services Leasing Rentals Demos In stock Ready to ship TAR certified secure asset solutions Expert team I Trust guarantee I 100 satisfaction All trademarks brand names and brands appearing herein are the property of their respective owne...

Page 2: ...Instruction Manual MD65 AC Drive User Manual Version 2 0 D2 3519 2 ...

Page 3: ...ury or loss of life ATTENTION The drive can operate at and maintain zero speed The user is responsible for assuring safe conditions for operating personnel by providing suitable guards audible or visual alarms or other devices to indicate that the drive is operating or may operate at or near zero speed Failure to observe this precaution could result in severe bodily injury or loss of life ATTENTIO...

Page 4: ...r 4 Grounding the Drive 4 1 RFI Filter Grounding 4 2 Chapter 5 Installing Power Wiring 5 1 Opening the Cover 5 1 5 2 Verifying Drive AC Input Ratings Match Available Power 5 2 5 2 1 Ungrounded Distribution Systems 5 2 5 2 2 Input Power Conditioning 5 4 5 3 Power Wiring Specifications 5 4 5 4 Power Terminal Block Connections 5 5 5 5 Fuses and Circuit Breakers 5 6 5 6 Motor Cable Types Acceptable fo...

Page 5: ...rs 8 6 Chapter 9 Parameter Descriptions 9 1 Basic Program Group Parameters 9 2 9 2 Advanced Group Parameters 9 8 9 3 Display Group Parameters 9 46 Chapter 10 Troubleshooting the Drive 10 1Fault Codes 10 1 10 1 1Manually Clearing Faults 10 2 10 1 2Automatically Clearing Faults Auto Restart Feature 10 2 10 2Troubleshooting Tables 10 7 10 2 1Problem Drive Does Not Start From Terminal Block Start or R...

Page 6: ...s Cross Referenced by Name C 1 Appendix D CE Conformance Requirements D 1 Appendix E Accessories E 1 Appendix F RS485 MDI Protocol F 1 Appendix G RJ45 Splitter Cable G 1 Appendix H StepLogicTM Basic Logic and Time Counter Functions H 1 Appendix I PID Setup I 1 Index Index 1 ...

Page 7: ...IV MD60 AC Drive User Manual ...

Page 8: ...Figure 6 3 Accel Decel Selection 6 11 Figure 8 1 Integral Keypad 8 1 Figure 9 1 Accel Time 1 P039 9 6 Figure 9 2 Decel Time 1 P040 9 7 Figure 9 3 Accel Time 2 A067 9 18 Figure 9 4 Decel Time 2 A068 9 19 Figure 9 5 DC Brake Level A081 9 21 Figure 9 6 S Curve A083 Example 9 22 Figure 9 7 Boost Select A084 9 23 Figure 9 8 Start Boost A085 9 24 Figure 9 9 Motor OL Select A090 9 25 Figure 9 10 Derating...

Page 9: ...VI MD65 AC Drive User Manual ...

Page 10: ...Examples 6 9 Table 8 1 LED Descriptions 8 2 Table 8 2 Key Descriptions 8 3 Table 8 3 Viewing and Adjusting Basic P and Advanced A Parameters 8 5 Table 8 4 Viewing the Display d Parameters 8 6 Table 9 1 Trip Points for Digital Output Relay 9 13 Table 9 2 On Off Points for the Opto Outputs 9 16 Table 9 3 A064 Options 9 17 Table 9 4 Analog Output Signal Mode Selections 9 17 Table 9 5 Selecting the Re...

Page 11: ...VIII MD65 AC Drive User Manual ...

Page 12: ... com or http www reliance com docs_onl online_stdrv htm 1 1 Getting Assistance from Reliance Electric If you have any questions or problems with the products described in this instruction manual contact your local Reliance Electric sales office For technical assistance call 1 864 284 5053 Before calling please review the troubleshooting section of this manual and check the Reliance Electric Standa...

Page 13: ...1 2 MD65 AC Drive User Manual ...

Page 14: ...1 Figure 2 1 Identifying the Drive by Model Number 1 MD60 Drive 2 MD65 Drive 6MD V N 2P3 1 0 2 6MD Product Family 115V 230 VAC 2P3 2 3 A 0 5 HP 5P0 5 0 A 1 HP 6P0 6 0 A 1 5 HP 8P0 8 A 2 HP 012 12 A 3 HP 017 17 5 A 5 HP 024 24 A 7 5 HP 033 33 A 10 HP 460 VAC 1P4 1 4 A 0 5 HP 2P3 2 3 A 1 HP 4P0 4 A 2 HP 6P0 6 A 3 HP 010 10 5 A 5 HP 012 12 A 7 5 HP 017 17 A 10 HP 024 24 A 15HP A 1 Phase 240 VAC V 1 P...

Page 15: ...al S Type EMC Filter 0 4 0 5 2 3A 6MDAN 2P3112 B 0 75 1 0 5 0A 6MDAN 5P0112 B 1 5 2 0 8 0A 6MDAN 8P0112 B 2 2 3 0 12 0A 6MDAN 012112 C 240V 50 60 Hz 1 Phase No Filter 0 4 0 5 2 3 A 6MDAN 2P3102 B 0 75 1 0 5 0 A 6MDAN 5P0102 B 1 5 2 0 8 0 A 6MDAN 8P0102 B 2 2 3 0 12 0 A 6MDAN 012102 C 240V 50 60 Hz 3 Phase No Filter 0 4 0 5 2 3 A 6MDBN 2P3102 B 0 75 1 0 5 0 A 6MDBN 5P0102 B 1 5 2 0 8 0 A 6MDBN 8P01...

Page 16: ...eparately MDCOMM DNET Communication Module Cover B Frame Drive 6MD COMMCVR B Communication Module Cover C Frame Drive 6MD COMMCVR C Serial Converter Module RS485 to RS232 includes Serial Converter and cable MDCOMM 232 VS Utilities Software CD RECOMM VSUTIL NEMA 1 IP30 Kit B Frame drive includes conduit box with mounting screws and plastic top panel 6MD NM1B NEMA 1 IP30 Kit C Frame drive includes c...

Page 17: ...l mount for Remote Handheld OIM MDBZL N1 OIM Cable 1 0 meter OIM to RJ45 cable MDCBL CC1 OIM Cable 2 9 meter OIM to RJ45 cable MDCBL CC3 RJ45 Cable 2 0 meter RJ45 to RJ45 cable male to male connectors MDCBL RJ45 Serial Cable 2 0 meter serial cable with a locking low profile connector to connect to the serial converter and a 9 pin sub miniature D female connector to connect to a computer RECBL SFC ...

Page 18: ...th the drive installation ATTENTION Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install adjust operate or service this equipment Read and understand this manual and other applicable manuals in their entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life...

Page 19: ...clearances Refer to section 3 1 3 for drive mounting dimensions Table 3 1 Ambient Operating Temperatures and Mounting Clearances Ambient Temperature Enclosure Rating Minimum Mounting Clearances Minimum Maximum 10 C 14 F 40 C 104 F IP20 Open Type Use Mounting Option A figure 3 1 IP30 NEMA 1 UL Type 11 Use Mounting Option B figure 3 1 50 C 122 F IP20 Open Type Use Mounting Option B figure 3 1 1 Rati...

Page 20: ...he MD65 drive Dimensions are in millimeters and inches Weights are in kilograms and pounds See table 2 1 for drive ratings by frame Frame A B C D E F Shipping Weight B 100 3 94 180 7 09 136 5 35 87 3 43 168 6 61 87 4 3 44 2 2 4 9 C 130 5 1 260 10 2 180 7 1 116 4 57 246 9 7 1 4 3 9 5 Figure 3 2 Drive Dimensions and Weights 1 C Frame does not have DIN rail mounting A E B D C F 5 5 0 22 Front Side ...

Page 21: ...unication Option Frame B Side View Bottom View Side View Bottom View Frame C 33 0 1 30 74 3 2 93 109 9 4 33 64 1 2 52 79 1 3 11 22 2 0 87 25 6 1 01 40 6 1 60 213 8 39 60 0 2 36 111 2 4 38 152 2 5 99 107 0 4 21 66 0 2 60 22 2 0 87 28 5 1 12 24 0 0 94 320 12 56 All dimensions are in mm in ...

Page 22: ...tom VIew Frame B Side View Bottom VIew Frame C 64 0 2 52 25 0 0 98 22 2 0 87 76 3 3 00 105 3 4 15 134 3 5 29 50 0 1 97 77 5 3 05 22 5 0 89 244 9 61 25 0 0 98 45 7 1 80 109 8 4 32 144 8 5 70 179 8 7 08 69 2 2 72 92 2 3 63 108 7 4 28 22 2 0 87 22 2 0 87 28 5 1 12 60 0 2 36 320 12 56 Dimensions shown in mm in ...

Page 23: ... plastic top panel is included with the drive Install the panel to prevent debris from falling through the vent of the drive housing during installation Remove the panel for IP20 Open Type applications Table 3 2 Mounting Specifications Frame Screw Size Screw Torque OR DIN Rail B M4 8 32 1 56 1 96 N m 14 17 in lb 35 mm C M5 10 24 2 45 2 94 N m 22 26 in lb ...

Page 24: ...em ground fault monitor is to be used only Type B adjustable devices should be used to avoid nuisance tripping ATTENTION The following information is merely a guide for proper installation Rockwell Automation cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the proper installation of this drive or associated equipment A hazard of pers...

Page 25: ...round terminal The NEMA 1 IP30 Kit may be used with a cable clamp for a grounding point for the cable shield When shielded cable is used for control and signal wiring the shield should be grounded at the source end only not at the drive end 4 1 RFI Filter Grounding Using single phase drives with integral filter or an external filter with any drive rating may result in relatively high ground leakag...

Page 26: ...igure 5 1 ATTENTION The user is responsible forconforming with all applicable local and national codes Failure to observe this precaution could result in damage to or destruction of the equipment ATTENTION To avoid a possible shock hazard caused by induced voltages unused wires in the conduit mustbegroundedatbothends Forthesame reason if a drive sharing a conduit is being serviced or installed all...

Page 27: ...wer rating specifications Be sure input power to the drive corresponds to the drive nameplate voltage and frequency 5 2 1 Ungrounded Distribution Systems To prevent drive damage the MOVs connected to ground should be disconnected if the drive is installed on an ungrounded distribution system where the line to ground voltages on any phase could exceed 125 of the nominal line to line voltage Figure ...

Page 28: ... Step 1 Open the cover Step 2 Locate the screw below and to the left of the power terminal block Step 3 Turn the screw counterclockwise to loosen Do not remove screw Step 4 Pull the jumper completely out of the drive chassis Step 5 Tighten the screw to keep it in place Figure 5 3 Removing the Jumper Figure 5 4 Phase to Ground MOV Removal Important Tighten screw after jumper removal Jumper R L1 S L...

Page 29: ...ition Corrective Action Low line impedance less than 1 line reactance Install one of the following Line reactor1 Isolation transformer Greater than 120 kVA supply transformer Line has power factor correction capacitors Line has frequent power interruptions Line has intermittent noise spikes in excess of 6000V lightning Phase to ground voltage exceeds 125 of normal line to line voltage Remove MOV j...

Page 30: ...16 AWG 2 9 3 7 Nm 26 33 in lb Terminal Description R L1 S L2 1 Phase Input R L1 S L2 T L3 3 Phase Input U T1 To Motor U T1 Switch any two motor leads to change forward direction V T2 To Motor V T2 W T3 To Motor W T3 P2 P1 DC Bus Inductor Connection C Frame drives only The C Frame drive is shipped with a jumper between Terminals P2 and P1 Remove this jumper only when a DC Bus Inductor will be conne...

Page 31: ... in order to meet local or national electrical codes If fuses are chosen as the desired protection method refer to the recommended types listed below If available amp ratings do not match the tables provided the closest fuse rating that exceeds the drive rating should be chosen IEC BS88 British Standard Parts 1 21 UL UL Class CC T or J must be used 2 Circuit Breakers The circuit breaker ratings in...

Page 32: ...2 2 3 0 12 0 180 265 5 5 15 5 25 25 115 6MDBN 017102 3 7 5 0 17 5 180 265 8 6 21 0 35 30 165 6MDBN 024102 5 5 7 5 24 0 180 265 11 8 26 1 40 40 226 6MDBN 033102 7 5 10 0 33 0 180 265 16 3 34 6 60 60 290 380 480V AC 3 Phase Input 0 460V 3 Phase Output 6MDDN 1P4102 0 4 0 5 1 4 340 528 1 4 1 8 3 10 30 6MDDN 2P3102 0 75 1 0 2 3 340 528 2 3 3 2 6 10 40 6MDDN 4P0102 1 5 2 0 4 0 340 528 4 0 5 7 10 15 60 6...

Page 33: ...re provided Do not use THHN or similarly coated wire in wet areas Any wire chosen must have a minimum insulation thickness of 15 mil and should not have large variations in insulation concentricity Shielded Armored Cable Shielded cable contains all of the general benefits of multi conductor cable with the added benefit of a copper braided shield that can contain much of the noise generated by a ty...

Page 34: ...d cable are available but the selection of these types may limit the allowable cable length Particularly some of the newer cables twist four conductors of THHN wire and wrap them tightly with a foil shield This construction can greatly increase the cable charging current required and reduce the overall drive performance Unless specified in the individual distance tables as tested with the drive th...

Page 35: ...d not be used If it is necessary to disconnect power to the motor with the drive outputting power an auxiliary contact should be used to simultaneously disable drive control run commands Class I II Division I II Tray rated 600V 90 C 194 F RHH RHW 2 Anixter 7V 7xxxx 3G or equivalent Three bare copper conductors with XLPE insulation with impervious corrugated continuously welded aluminum armor Black...

Page 36: ...es the transistor power device drivers until the motor comes to a stop and then turns off the power devices In addition to the operational stop you must provide a hardwired emergency stop external to the drive The emergency stop circuit must contain only hardwired electromechanical components Operation of the emergency stop must not depend on electronic logic hardware or software or on the communi...

Page 37: ...t signals that will start and stop the motor If used the input device must not exceed one operation per minute or drive damage can occur Failure to observe this precaution can result in damage to or destruction of equipment ATTENTION The drive start stop control circuitry includes solid state components If hazards due to accidental contact with moving machinery or unintentional flow of liquid gas ...

Page 38: ...e earth Table 6 1 Recommended Control and Signal Wire1 1 If the wires are short and contained within a cabinet that has no sensitive circuits the use of shielded wire may not be necessary but is always recommended Wire Type s Description Minimum Insulation Rating Belden 8760 9460 or equiv 0 8 mm2 18AWG twisted pair 100 shield with drain 300 V 75 C 167 F Belden 8770 or equiv 0 8 mm2 18AWG 3 conduct...

Page 39: ...nductive load such as a relay install recovery diode parallel to the relay as shown to prevent damage to the output 4When the ENBL enable jumper is removed I O Terminal 01 will always act as a hardware enable causing a coast to stop without software interpretation Figure 6 1 Control Terminal Block 04 05 06 07 01 02 03 08 09 11 12 13 14 15 16 17 18 19 Digital Common Digital Input 1 Digital Input 2 ...

Page 40: ...V In or 4 20 mA In Electronically isolated with analog inputs and outputs from digital I O and opto outputs 15 4 20mA In 5 Not Active For external 4 20 mA input supply input impedance 250 Ohm P038 A051 A054 A132 16 Analog Output OutFreq 1 10 The default analog output is 0 10 V To convert to a current value change the Analog Output Select DIP Switch to 0 20 mA Program with Analog Out Sel A065 Max a...

Page 41: ...Voltage P038 Speed Reference 2 0 10V Input Unipolar Current P038 Speed Reference 3 4 20mA Input 2 Wire SRC Control Non Reversing P036 Start Source 2 3 or 4 Input must be active for the drive to run When input is opened the drive will stop as specified by P037 Stop Mode If desired a user supplied 24 VDC power source can be used Refer to the External Supply SRC example Internal Supply SRC External S...

Page 42: ...l Supply SRC 2 Wire SNK Control Run FWD Run REV Internal Supply SNK 3 Wire SRC Control Non Reversing P036 Start Source 1 A momentary input will start the drive A stop input to I O Terminal 01 will stop the drive as specified by P037 Stop Mode Internal Supply SRC External Supply SRC Input Output Connection Example 01 02 04 Stop Run 11 01 02 03 Stop Run Forward Stop Run Reverse Common 01 02 03 04 St...

Page 43: ...o Output 1 2 A058 Opto Out1 Sel determines Opto Output 1 I O Terminal 17 operation A061 Opto Out2 Sel determines Opto Output 2 I O Terminal 18 operation When using Opto Output with an inductive load such as a relay install a recovery diode parallel to the relay as shown to prevent damage to the output Opto Output 1 Input Output Connection Example Stop Start 01 02 03 04 11 01 02 03 Stop Start Direc...

Page 44: ...or all drives If they are to be tied into another common such as earth ground or separate apparatus ground only one point of the daisy chain of I O Terminal 04 should be connected ATTENTION I O Common terminals should not be tied together when using SNK Internal Supply mode In SNK mode if power is removed from one drive inadvertent operation of other drives that share the same I O Common connectio...

Page 45: ...al 03 Dir Run REV or Jog Forward Jog Reverse command Start Speed and Direction commands come from Integral Keypad Comm Select Input Enabled and Active Digital Inx Sel 6 No Yes Start Speed and Direction commands come from RS485 DSI port 0 10V Override Enabled and Active Digital Inx Sel 13 No Yes Speed commands come from 0 10V Start and Direction follows P036 Start Source or Bi Polar input when enab...

Page 46: ...r A054 1 No Yes A067 Accel Time 2 A068 Decel Time 2 is active when input is active Speed is controlled by Preset Freq x No Yes P039 Accel Time 1 P040 Decel Time 1 A067 Accel Time 2 A068 Decel Time 2 determined by the active Preset Frequency See A070 A077 Preset Freq 0 7 Either P039 Accel Time 1 P040 Decel Time 1 or A067 Accel Time 2 A068 Decel Time 2 can be selected by the Digit 3 setting of the S...

Page 47: ...6 12 MD65 AC Drive User Manual ...

Page 48: ... understand this manual in its entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life ATTENTION The drive contains high voltage capacitors that take time to discharge after removal of mains supply Before working on the drive ensure isolation of mains supply from line inputs R S T L1 L2 L3 Wait three 3 minutes for capacitors to discharge t...

Page 49: ...als 01 and 11 must be removed 7 2 Powering Up After Installation is Complete To verify that the drive is installed correctly and is receiving the proper line voltage apply AC power and control voltages to the drive Factory default parameter values allow the drive to be controlled from the integral keypad No programming is required to start stop change direction and control speed directly from the ...

Page 50: ...is required to start stop change direction or control speed directly from the integral keypad This chapter provides an overview of the integrated keypad and how to use it to program and control the MD65 drive Parameter descriptions are provided in chapter 9 8 1 Keypad Components Figure 8 1 Integral Keypad RUN FWD REV VOLTS AMPS HERTZ PROGRAM FAULT PROG MIN MAX Refer to tables 8 1 and 8 2 for the L...

Page 51: ... change direction Indicates actual motor direction while decelerating to zero Steady Red Indicates the commanded motor direction VOLTS AMPS HERTZ Steady Red Indicates the units of the parameter value being displayed PROGRAM Steady Red Indicates the drive is in program mode and the parameter value can be changed FAULT Flashing Red Indicates the drive is faulted Pot Status Steady Green Indicates the...

Page 52: ...n Display Mode increases decreases internal frequency parameter if that parameter is currently controlling the drive commanded speed Enter Display value of P or A parameter Save a change to a parameter value Scroll through display d parameters Potentiometer Control drive speed Default is active Controlled by parameter P038 Start Start the drive Default is active Controlled by parameter P036 Revers...

Page 53: ... is true Example Drive Status d006 Numeric Parameters These parameters have a single numerical value for example 0 1 volts Example Motor NP Volts P031 Parameters are also either configurable or tunable or read only Configurable parameters can be adjusted or changed only while the drive is stopped Tunable parameters can be adjusted or changed while the drive is running or stopped Read only paramete...

Page 54: ... group is displayed The PROGRAM LED will turn on to indicate the drive is in program mode Step 2 Press to scroll through the parameters in the selected parameter group Step 3 Press to view the value of the displayed parameter Step 4 Press or The adjustable value will flash on the display Step 5 Use to adjust the value Step 6 Press to accept the value The value stops flashing Step 7 Press to return...

Page 55: ...s displayed by default when power is re applied Table 8 4 Viewing the Display d Parameters Procedure Sample Display Step 1 Press to scroll through the parameter menus until the Display Group parameters are displayed The PROGRAM LED will be off to indicate the drive is in display mode Step 2 Press to scroll through the Display Group parameters until the desired Display parameter is displayed Step 3...

Page 56: ...enced by parameter name Parameter Number Unique number assigned to each parameter Parameter Name Unique name assigned to each parameter Range Predefined parameter limits or selections Default Factory default setting See also Associated parameters that may provide additional or related information Symbol Meaning Drive must be stopped before changing parameter value 32 bit parameter Parameters marke...

Page 57: ...est frequency the drive will output continuously Sets the highest frequency the drive will output P031 Motor NP Volts Range 20 VAC to Drive Rated Volts Default Based on Drive Rating See also d004 A084 A087 P032 Motor NP Hertz Range 15 to 400 Hz Default 60 Hz See also A084 A087 A090 P033 Motor OL Current Range 0 0 to Drive Rated Amps x 2 Default Based on Drive Rating See also A055 A058 A061 A089 A0...

Page 58: ...o section 6 4 1 for wiring examples 3 2 W Lvl Sens Two wire level sensitive Drive will restart after a Stop command when Stop is removed and Start is held active 4 2 W Hi Speed Two wire high speed Outputs are kept in a ready to run state The drive will respond to a Start command within 10 ms I O Terminal 01 Stop coast to stop Important There is greater potential voltage on the power output termina...

Page 59: ...e disabled without software interpretation a dedicated hardware enable configuration can be used This is accomplished by removing the ENBL enable jumper on the control board In this case the drive will always coast to a stop regardless of the setting of Start Source P036 and Stop Mode P037 0 Ramp CF1 Default Ramp to stop Stop command clears active fault 1 Coast CF1 Coast to stop Stop command clear...

Page 60: ...on 2 4 5 6 11 12 13 14 or 15 and the digital input is active or if PID Ref Sel A132 is not set to option 0 the speed reference commanded by Speed Reference P038 will be overridden Refer to the flowchart in figure 6 2 for more information on speed reference control priority 0 Drive Pot Default Internal frequency command from the potentiometer on the integral keypad 1 InternalFreq Internal frequency...

Page 61: ...in Analog ln 0 1 V d020 and Analog ln 4 20mA d021 Analog ln 0 10V x Analog ln 4 20mA Speed Command Example 100 x 50 50 Sets the rate of acceleration for all speed increases See figure 9 1 Maximum Frequency Accel Time Accel Rate Sets the rate of deceleration for all speed decreases See figure 9 2 P039 Accel Time 1 Range 0 0 to 600 0 sec Default 5 0 sec See also P038 P040 A051 A054 A067 A070 A077 A1...

Page 62: ...n causes an F48 Params Defaulted fault Sets the voltage class of 600V drives Figure 9 2 Decel Time 1 P040 Speed 0 Time P035 Maximum Freq P039 or A067 Accel Time x P040 or A068 Decel Time x 0 A c c e le r a t io n D e c e l e r a t i o n P041 Reset To Defalts Range 0 Ready Idle 1 Factory Rset Default 0 Ready Idle See also N A P042 Voltage Class Range 2 Low Voltage 480V 3 High Voltage 600V Default 3...

Page 63: ...ure 6 3 for more information about accel decel selection A051 A052 A053 A054 Digital In1 Sel I O Terminal 05 Digital In2 Sel I O Terminal 06 Digital In3 Sel I O Terminal 07 Digital In4 Sel I O Terminal 08 Range 0 Not Used 1 Acc Dec 2 2 Jog 3 Aux Fault 4 Preset Freq 5 Local 6 Comm Port 7 Clear Fault 8 RampStop CF 9 CoastStop CF 10 DCInjStop CF 11 Jog Forward 12 Jog Reverse 13 10V In Ctrl 14 20mA In...

Page 64: ...ications device as default start speed command source This can only be tied to one input 7 Clear Fault When active clears an active fault 8 RampStop CF Causes drive to immediately ramp to a stop regardless of how Stop Mode P037 is set Stop input clears active fault 9 CoastStop CF Causes drive to immediately coast to a stop regardless of how Stop Mode P037 is set Stop input clears active fault 10 D...

Page 65: ... Clears the active timer 21 Reset Countr Clears the active counter 22 Rset Tm Cnt Clears the active time and counter 23 Logic In1 Logic function input number 1 May be used to control the relay or opto outputs see parameters A055 A058 A061 options 11 14 May be used with StepLogicTM parameters A140 A147 24 Logic In2 Logic function input number 2 May be used to control the relay or opto outputs see p...

Page 66: ...d an overcurrent or overvoltage fault 6 Above Freq Drive exceeds the frequency Hz value set in Relay Output Level A056 Use A056 to set the threshold 7 Above Cur Drive exceeds the current Amps value set in Relay Output Level A056 Use A056 to set the threshold Important The value for Relay Output Level must be entered in percent of drive rated output current A055 Relay Out Sel Range 0 Ready Fault 1 ...

Page 67: ...th digit 3 of the Command Word A140 A147 set to enable the StepLogicTM output 16 Timer Out The timer has reach the value set in Relay Out Level A056 Use A056 to set the threshold 17 Counter Out The counter has reached the value set in Relay Out Level A056 Use A056 to set the threshold 18 Above PF Ang The Power Factor angle has exceeded the value set in Relay Out Level A056 Use A056 to set the thre...

Page 68: ...el Range 0 0 to 9999 see table 9 1 Default 0 0 See also A055 A058 A061 32 Table 9 1 Trip Points for Digital Output Relay A055 Setting A056 Range 6 Above Freq 0 to 400 Hz 7 Above Cur 0 to 180 8 Above DCVolt 0 to 815 V 10 Above Anlg V 0 to 100 16 Timer Out 0 1 to 9999 seconds 17 Counter Out 1 to 9999 counts 18 Power Factor Angle 1 to 180 degrees 20 ParamControl 0 1 ...

Page 69: ...g Ramp regulator is modifying the programmed accel decel times to avoid an overcurrent or overvoltage fault from occurring 6 Above Freq Drive exceeds the frequency Hz value set in Opto Outx Level A059 or A062 Use A059 or A062 to set the threshold A058 A061 Opto Out1 Sel Opto Out2 Sel Range 0 Ready Fault 1 At Frequency 2 MotorRunning 3 Reverse 4 Motor Overld 5 Ramp Reg 6 Above Freq 7 Above Cur 8 Ab...

Page 70: ...tive 12 Logic In 2 An input is programmed as Logic In 2 and is active 13 Logic 1 2 Both logic inputs are programmed and active 14 Logic 1 or 2 One or both logic inputs are programmed and one or both is active 15 StpLogic Out Drive enters StepLogicTM step with digit 3 of the Command Word A140 A147 set to enable the StepLogicTM output 16 Timer Out The timer has reached the value set in Opto Outx Lev...

Page 71: ...16 17 18 or 20 Refer to table 9 2 Determines the logic Normally Open NO or Normally Closed NC of the opto outputs Refer to table 9 3 A059 A062 Opto Out1 Level Opto Out2 Level Range 0 0 to 9999 Default 0 0 See also A058 A061 32 Table 9 2 On Off Points for the Opto Outputs A058 A061 Setting A059 A062 Range 6 Above Freq 0 to 400 Hz 7 Above Cur 0 to 180 8 Above DCVolt 0 to 815 V 10 Above Anlg V 0 to 1...

Page 72: ...ata 0 10 0 10 V 0 V 0000 65535 Hex FFFF 0 10 V 5 OutFreq 0 20 0 20 mA 0 mA 0 Hz P035 Maximum Freq 0 20 mA 6 OutCurr 0 20 0 20 mA 0 mA 0 Amps 200 Drive Rated Output Current 0 20 mA 7 OutVolt 0 20 0 20 mA 0 mA 0 Volts 120 Drive Rated Output Volts 0 20 mA 8 OutPowr 0 20 0 20 mA 0 mA 0 kW 200 Drive Rated Power 0 20 mA 9 TstData 0 20 0 20 mA 0 mA 0000 65535 Hex FFFF 0 20 mA 10 OutFreq 4 20 4 20 mA 4 mA...

Page 73: ...s See figure 9 4 A066 Analog Out High Range 0 to 800 Default 100 See also A065 A066 Setting A065 Setting A065 Max Output Value 50 1 OutCurr 0 10 5 V for 200 Drive Rated Output Current 90 8 OutPowr 0 20 18 mA for 200 Drive Rated Power A067 Accel Time 2 Range 0 0 to 600 0 sec Default 10 0 sec See also P039 A051 A054 A070 A077 A140 A147 Figure 9 3 Accel Time 2 A067 Speed 0 Time P035 Maximum Freq P039...

Page 74: ...is reached the key must be pressed to store this value to EEPROM memory If the key is used before the key the frequency will return to the original value following the normal accel decel curve If Digital Inx Sel A 051 A054 is set to 16 MOP Up or 17 MOP Down this parameter acts as the MOP frequency reference Figure 9 4 Decel Time 2 A068 Speed 0 Time P035 Maximum Freq P039 or A067 Accel Time x P040 ...

Page 75: ...Table 9 5 Selecting the Reference Source Using Presets Input State of Digital In 1 I O Terminal 05 when A051 4 Input State of Digital In 2 I O Terminal 06 when A052 4 Input State of Digital In 3 I O Terminal 07 when A053 4 Frequency Source Accel Decel Parameter Used1 0 0 0 A070 Preset Freq 0 Accel Time 1 Decel Time 1 1 0 0 A071 Preset Freq 1 Accel Time 1 Decel Time 1 0 1 0 A072 Preset Freq 2 Accel...

Page 76: ... A080 DC Brake Time Range 0 0 to 99 9 sec A setting of 99 9 Continuous Default 0 0 sec See also P037 A081 A081 DC Brake Level Range 0 0 to Drive Rated Amps x 1 8 Default Drive Rated Amps x 0 05 See also P037 A080 ATTENTION If a hazard of injury due to movement of equipment or material exists an auxiliary mechanical braking device must be used ATTENTION This feature should not be used with synchron...

Page 77: ... will be 10 5 15 seconds See figure 9 6 for an example A082 DB Resistor Sel Range 0 Disabled 1 Normal RA Resistor 5 Duty Cycle 2 No Protection 100 Duty Cycle 3 to 99 Duty Cycle Limited 3 to 99 Duty Cycle Default 0 Disabled See also P037 A083 S Curve Range 0 to 100 Default 0 Disabled See also N A Accel Time 10 sec S Curve 50 S Curve Time 10 x 0 5 5 sec Total Time 10 5 15 sec Figure 9 6 S Curve A083...

Page 78: ...ustom V Hz Variable Torque typical fan pump curves 1 30 0 VT 2 35 0 VT 3 40 0 VT 4 45 0 VT Constant Torque 5 0 0 no IR Compensation 6 0 0 7 2 5 CT 8 5 0 CT 9 7 5 CT 10 10 0 CT 11 12 5 CT 12 15 0 CT 13 17 5 CT 14 20 0 CT Default 8 5 0 CT 7 2 5 CT for 4 0 5 5 7 5 kW 5 0 7 5 and 10 0 HP drives only See also d004 P031 P032 A085 A087 A125 Figure 9 7 Boost Select A084 P032 Motor NP Hertz P031 Motor NP V...

Page 79: ...4 is set to 0 Custom V Hz and Torque Perf Mode A125 is set to 0 V Hz A085 Start Boost Range 0 0 to 25 0 Default 5 0 See also P031 P032 P034 P035 A084 A086 A087 A088 A125 Figure 9 8 Start Boost A085 Frequency Voltage A087 Break Frequency P032 Motor NP Hertz P035 Maximum Freq A085 Start Boost P031 Motor NP Volts A088 Maximum Voltage A086 Break Voltage A034 Minimum Freq A086 Break Voltage Range 0 0 t...

Page 80: ...cy Range 0 0 to 400 0 Hz Default 15 0 Hz See also P031 P032 P034 P035 A084 A085 A086 A088 A125 A088 Maximum Voltage Range 20 to Drive Rated Volts Default Drive Rated Volts See also d004 A085 A086 A087 A089 Current Limit 1 Range 0 1 to Drive Rated Amps x 1 8 Default Drive Rated Amps x 1 8 See also P033 A118 A090 Motor OL Select Range 0 No Derate 1 Min Derate 2 Max Derate Default 0 No Derate See als...

Page 81: ...to Restart Run feature A091 PWM Frequency Range 2 0 to 16 0 kHz Default 4 0 kHz See also A124 Figure 9 10 Derating Guidelines Based on PWM Frequency A091 Selection 68 84 88 80 76 96 100 92 72 64 60 56 52 8 7 6 5 4 3 2 1 15 14 16 13 12 11 10 9 A092 Auto Rstrt Tries Range 0 to 9 Default 0 See also A055 A058 A061 A093 ATTENTION Equipmentdamage and or personal injury may result if this parameter is us...

Page 82: ...s the function that allows the direction of motor rotation to be changed The reverse command may come from a digital command the keypad or a serial command All reverse inputs including two wire Run Reverse will be ignored with reverse disabled A093 Auto Rstrt Delay Range 0 0 to 300 0 sec Default 1 0 sec See also A092 A094 Start At PowerUp Range 0 Disabled 1 Enabled Default 0 Disabled See also N A ...

Page 83: ...regulator This setting slows down the current regulator response and attempts to correct this condition Enables disables a software instantaneous within 100 ms current trip A096 Flying Start En Range 0 Disabled 1 Enabled Default 0 Disabled See also N A ATTENTION When starting with this feature enabled the motor may temporarily run up to the maximum speed setting before settling at the speed setpoi...

Page 84: ... Buffer Clears fault codes from parameters d007 through d009 When set to 1 Locked protects parameters against change by unauthorized personnel Used by Rockwell Automation field service personnel A099 Process Factor Display Scaling Range 0 1 to 999 9 Default 30 0 See also d010 A100 Fault Clear Range 0 Ready Idle 1 Reset Fault 2 Clear Buffer d007 d009 Default 0 Ready Idle See also d007 d009 A101 Pro...

Page 85: ...nication connection or excessive communication errors 0 Fault Default Drive will fault on an F81 Comm Loss and coast to stop 1 Coast Stop Stops the drive via coast to stop 2 Stop Stops the drive via the setting in Stop Mode P037 3 Continu Last Drive continues operating at communication commanded speed saved in RAM A103 Comm Data Rate Range 0 1200 1 2400 2 4800 3 9600 4 19 2 K 5 38 4 K Default 4 19...

Page 86: ...r to the drive must be cycled before any changes will affect drive operation Selects the language displayed by the remote communications option A106 Comm Loss Time Range 0 1 to 60 0 sec Default 5 0 sec See also d015 A105 A107 Comm Format Range 0 RTU 8 N 1 3 RTU 8 N 2 1 RTU 8 E 1 4 RTU 8 E 2 2 RTU 8 O 1 5 RTU 8 O 2 Default 0 RTU 8 N 1 See also N A A108 Language Range 1 English 2 Francais 3 Espanol ...

Page 87: ...e analog signal Sets the analog input level that corresponds to Maximum Freq P035 if a 0 10 V input is used by Speed Reference P038 Setting this value smaller than Anlg In 0 10V Lo A110 inverts the analog signal A109 Anlg Out Setpoint Range 0 0 to 100 Default 0 0 See also A065 A110 Anlg In 0 10V Lo Range 0 0 to 100 0 Default 0 0 See also d020 P034 P038 A122 Figure 9 11 Anlg In 0 10V Lo A110 0 P035...

Page 88: ...This frequency is added to the commanded output frequency based on motor current If motor shaft speed decreases significantly under heavy loads then increase the value of this parameter Setting this parameter to 0 0 disables this function Scales the time value when the drive is running at Minimum Freq P034 When set to a value other than zero Process Display d010 indicates the duration of the proce...

Page 89: ...will not operate continuously also called an avoidance frequency A setting of 0 disables this parameter Determines the bandwidth around Skip Frequency A119 half the band above and half the band below the skip frequency Refer to figure 9 12 A116 Process Time Hi Range 0 00 to 99 99 Default 0 00 See also d010 P035 A117 Bus Reg Mode Range 0 Disabled 1 Enabled Default 1 Enabled See also N A A118 Curren...

Page 90: ...0 Frequency Time Skip Frequency Command Frequency Drive Output Frequency 2x Skip Frequency Band A121 Stall Fault Time Range 0 60 sec 1 120 sec 2 240 sec 3 360 sec 4 480 sec 5 Flt Disabled Default 0 60 sec See also A089 A118 A122 Analog In Loss Range 0 Disabled 1 Fault F29 2 Stop 3 Zero Ref 4 Min Freq Ref 5 Max Freq Ref 6 Int Freq Ref Default 0 Disabled See also A110 A111 A132 ...

Page 91: ...ence 4 Min Freq Ref Drive runs at minimum frequency 5 Max Freq Ref Drive runs at maximum frequency 6 Int Freq Ref Drive runs at internal frequency Enables disables bipolar control In bipolar mode direction is commanded by the sign of the reference Enables disables a feature that varies the carrier frequency for the PWM output waveform defined by PWM Frequency A091 Disabling this feature when low f...

Page 92: ...tic Tune A temporary command that initiates a non rotational motor stator resistance test for the best possible automatic setting of IR Voltage Drop A128 A start command is required following the initiation of this setting The parameter returns to 0 Ready Idle following the test at which time another start transition is required to operate the drive in normal mode Used when the motor cannot be unc...

Page 93: ...ed to the motor during this procedure The value of volts dropped across the resistance of the motor stator The value of amps for full motor flux Sets the maximum positive value that is added to a PID reference when PID trim is used ATTENTION Rotation of the motor in an undesired direction can occur during this procedure To guard against possible injury and or equipment damage it is recommended tha...

Page 94: ... Sets the value for the PID proportional component when the PID mode is enabled by PID Ref Select A132 A131 PID Trim Lo Range 0 0 to 400 0 Default 0 0 See also N A A132 PID Ref Select Range 0 PID Disabled 1 PID Setpoint 2 0 10V Input 3 4 20mA Input 4 Comm Port 5 Setpnt Trim 6 0 10V Trim 7 4 20mA Trim 8 Comm Trim Default 0 PID Disabled See also P038 A122 A133 PID Feedback Sel Range 0 0 10V Input 1 ...

Page 95: ...he PID mode is enabled by PID Ref Select A132 Sets the lower limit of the PID output Sets the value used to preload the integral component on start or enable A135 PID Integ Time Range 0 0 to 999 9 sec Default 0 0 sec See also N A A136 PID Diff Rate Range 0 00 to 99 99 1 sec Default 0 00 1 sec See also N A A137 PID Setpoint Range 0 0 to 100 0 Default 0 0 See also N A A138 PID Deadband Range 0 0 to ...

Page 96: ... Logic 1 Stp Logic 2 Stp Logic 3 Stp Logic 4 Stp Logic 5 Stp Logic 6 Stp Logic 7 Range 0001 to bAFF Default 00F1 See also P038 P039 Po40 A051 A054 A055 A058 A061 A067 A068 A070 A077 A150 A157 Table 9 6 Related Parameters for Stp Logic Parameters A140 A147 StepLogicTM Parameter Active when P038 6 Stp Logic Related Preset Frequency Parameter Can be activated independent of StepLogicTM Parameters Rel...

Page 97: ...igit 2 Digit 2 Different Step to Jump When the condition for digit 1 is met the digit 2 setting determines the next step or to end the program Digit 3 Step Settings This digit defines what accel decel profile the speed command will follow and the direction of the command for the current step In addition if a relay or opto output parameters A055 A058 and A061 is set to 15 StpLogic Out this paramete...

Page 98: ...tep 7 8 End Program Normal Stop 9 End Program Coast to Stop A End Program and Fault F2 0 Skip Step Jump Immediately 1 Step Based on Stp Logic Time x 2 Step if Logic In1 is Active 3 Step if Logic In2 is Active 4 Step if Logic In1 is Not Active 5 Step if Logic In2 is Not Active 6 Step if either Logic In1 or Logic In2 is Active 7 Step if both Logic In1 and Logic In2 is Active 8 Step if neither Logic ...

Page 99: ...ut Sel A055 and Opto Outx Sel A058 or A061 to 22 EM Brk Cntrl to control brake operation Sets the time the drive remains at minimum frequency before the relay or an opto output is de energized and the drive stops A160 EM Brk Off Delay Range 0 01 to 10 00 sec Default 2 0 sec See also P037 Figure 9 14 EM BRK Off Delay Frequency Time Minimum Freq A160 EM Brk Off Delay A161 EM Brk On Delay Stop Comman...

Page 100: ...cal brake option Set Relay Out Sel A055 and Opto Outx Sel A058 or A061 to 22 EM Brk Cntrl to control brake operation Sets the drive to save the current MOP reference command 0 Zero MOP Ref This option clamps Internal Freq A069 at 0 0 Hz when the drive is not running 1 Save MOP Ref Reference is saved in Internal Freq A069 A162 MOP Reset Sel Range 0 Zero MOP Ref 1 Save MOP Ref Default 1 Save MOP Ref...

Page 101: ...eference Control for more information Displays the output current present at terminals T1 T2 and T3 U V and W Displays the output voltage present at terminals T1 T2 and T3 U V and W d001 Output Freq Range 0 0 to Maximum Freq P035 Default Read Only See also d002 d010 P034 P035 P038 d002 Commanded Freq Range 0 0 to Maximum Freq P035 Default Read Only See also d001 d013 P034 P035 P038 d003 Output Cur...

Page 102: ... Repetitive faults will be recorded only once Refer to chapter 10 for the fault code descriptions d005 DC Bus Voltage Range Based on Drive Rating Default Read Only See also N A d006 Drive Status Range 0 Condition False 1 Condition True See figure 9 15 Default Read Only See also A095 Figure 9 15 Drive Status d006 Bit Definitions d007 d008 d009 Fault 1 Code Fault 2 Code Fault 3 Code Range F2 to F122...

Page 103: ...ocess Display Range 0 00 to 9999 Default Read Only See also d001 A099 32 d012 Control Source Range 0 to 9 See figure 9 16 Default Read Only See also P036 P038 A051 A054 Figure 9 16 Control Source d012 Bit Definitions Start Command Digit 0 0 Keypad 1 3 Wire 2 2 Wire 3 2 Wire Level Sensitive 4 2 Wire High Speed 5 RS485 Port 9 Jog Speed Command Digit 1 0 Drive Potentiometer 1 Internal Freq A069 2 0 1...

Page 104: ...nt 0 Input Not Present Start Run FWD Input I O Terminal 02 Bit 0 Direction Run REV Input I O Terminal 03 Bit 1 Stop Input1 I O Terminal 01 Bit 2 1 The stop input must be present in order to start the drive When this bit is a 1 the drive can be started When this bit is a 0 the drive will stop Dynamic Brake Transistor On Bit 3 d014 Dig In Status Range 0 Input Not Present 1 Input Present See figure 9...

Page 105: ...0 hours d015 Comm Status Range 0 Condition False 1 Condition True See figure 9 19 Default Read Only See also A103 through A107 Figure 9 19 Comm Status d015 Bit Definitions Receiving Data Bit 0 Transmitting Data Bit 1 RS485 Option Connected Bit 2 Communication Error Occurred Bit 3 d016 Control SW Ver Range 1 00 to 99 99 Default Read Only See also N A d017 Drive Type Range 1001 to 9999 Default Read ...

Page 106: ...t at T1 T2 and T3 U V and W Displays the angle in electrical degrees between motor voltage and motor current d019 Testpoint Data Range 0 to FFFF Default Read Only See also A102 d020 Analog In 0 10V Range 0 0 to 100 0 Default Read Only See also A110 A111 d021 Analog In 4 20mA Range 0 0 to 100 0 Default Read Only See also A112 A113 d022 Output Power Range 0 00 to Drive Rated Power x 2 Default Read O...

Page 107: ... the StepLogicTM profile as defined by parameters Stp Logic x A140 A147 Displays the current value of the motor torque current as measured by the drive d024 Drive Temp Range 0 to 120 degree C Default Read Only See also N A d025 Counter Status Range 0 to 9999 Default Read Only See also N A d026 Timer Status Range 0 0 to 9999 seconds Default Read Only See also N A 32 d028 Stp Logic Status Range 0 to...

Page 108: ...dition parameters d007 d009 act as a fault log See the parameter descriptions in chapter 9 for more information ATTENTION Thedrivecontainshigh voltagecapacitorsthat take time to discharge after removal of mains supply Before working on the drive ensure isolation of mains supply from line inputs R S T L1 L2 L3 Wait three 3 minutes for capacitors to discharge to safe voltage levels Darkened display ...

Page 109: ... or application intervention This allows remote or unattended operation This feature can only be used for auto resettable faults see table 10 1 When this type of fault occurs and Auto Rstrt Tries A092 is set to a value greater than 0 a user configurable timer Auto Rstrt Delay A093 begins When the timer reaches zero the drive attempts to automatically reset the fault If the condition that caused th...

Page 110: ... line for low voltage or line power interruption F5 OverVoltage Y DC bus voltage exceeded maximum value Monitor the AC line for high line voltage or transient conditions Bus overvoltage can also be caused by motor regeneration Extend the decel time or install dynamic brake option F6 Motor Stalled Y Drive is unable to accelerate motor Increase Accel Time x P039 A067 or reduce load so drive output c...

Page 111: ...e motor and external wiring to the drive output terminals for a grounded condition F29 Analog Input Loss Y An analog input is configured to fault on signal loss A signal loss has occurred Configure with Analog In Loss A122 Check parameters Check for broken loose connections at inputs F33 Auto Rstrt Tries N Drive unsuccessfully attempted to reset a fault and resume running for the programmed number...

Page 112: ...Trip A098 setting F64 Drive Overload N Drive rating of 150 for 1 minute or 200 for 3 seconds has been exceeded Reduce load or extend Accel Time F70 Power Unit N Failure has been detected in the drive power section Cycle power Replace drive if fault cannot be cleared F80 SVC Autotune N The Autotune function was either cancelled by the user or failed Restart procedure F81 Comm Loss N RS485 port stop...

Page 113: ...falts P041 to 1 Reset Defaults F122 I O Board Fail N Failure has been detected in the drive control and I O section Cycle power Replace drive if fault cannot be cleared 1 Refer to section 10 1 2 for information about the Auto Restart Feature Table 10 1 Fault Descriptions and Corrective Actions Continued No Fault Auto Reset 1 Description Action ...

Page 114: ...f the following methods Press Stop Cycle power Set Fault Clear A100 to 1 Clear Faults Cycle digital input if Digital Inx Sel A051 A054 is set to 7 Clear Fault Incorrect programming Start Source P036 is set to 0 Keypad or 5 RS485 Port Digital Inx Sel A051 A054 is set to 5 Local and the input is active None Check parameter settings Incorrect input wiring See section 6 4 1 for wiring examples 2 wire ...

Page 115: ...to Changes in Speed Command Cause s Indication Corrective Action No value is coming from the source of the command The RUN LED is on and output is 0 Hz Check Control Source d012 for correct source If the source is an analog input check wiring and use a meter to check for presence of signal Check Commanded Frequency d002 to verify correct command Incorrect reference source is being selected via rem...

Page 116: ...l input signals Verify that a Start signal is present If 2 Wire control is used verify that either the Run Forward or Run Reverse signal is active but not both Verify that I O Terminal 01 is active Verify that Start Source P036 matches your configuration Verify that Reverse Disable A095 is not prohibiting movement Drive is faulted Flashing red STATUS LED Clear fault Press Stop Cycle power Set Faul...

Page 117: ...mproper Boost Select A084 setting Speed command source or value is not as expected None Verify Commanded Freq d002 Check Control Source d012 for the proper Speed Command Programming is preventing the drive output from exceeding limiting values None Check Maximum Freq P035 to ensure that speed is not limited by programming Torque performance does not match motor characteristics None Set motor namep...

Page 118: ...ct input and program for reversing mode Digital input is incorrectly wired None Check input wiring Motor wiring is improperly phased for reverse None Switch two motor leads Reverse is disabled None Check Reverse Disable A095 Cause s Indication Corrective Action No input power to the drive None Check the power circuit Check the supply voltage Check all fuses and disconnects Jumper between I O Termi...

Page 119: ...10 12 MD65 AC Drive User Manual ...

Page 120: ...apors or dust If the drive is not going to be installed for a period of time it must be stored in an area where it will not be exposed to a corrosive atmosphere Shock Operating 15 G peak for 11 ms duration 1 0 ms Vibration Operating 1 G peak 5 to 2000 Hz Control Carrier Frequency 2 16 kHz Drive rating based on 4 kHz Frequency Accuracy Digital Input Within 0 05 of set output frequency Analog Input ...

Page 121: ...V ON 0 6 V OFF SNK Sink Mode 0 6 V ON 18 24 V OFF Analog Control Inputs 4 20 mA Analog 250 ohm input impedance 0 10 V DC Analog 100k ohm input impedance External Pot 1 10 k ohm 2 Watt minimum Control Output Programmable Output form C relay Resistive Rating 3 0 A at 30 V DC 3 0 A at 125 V AC 3 0 A at 240 V AC Inductive Rating 0 5 A at 30 V DC 0 5 A at 125 V AC 0 5 A Opto Outputs Resistive Rating 30...

Page 122: ... occurs at 210 V DC bus voltage equivalent to 75 V AC incoming line 200 240 V AC Input Trip occurs at 210 V DC bus voltage equivalent to 150 V AC incoming line 380 480 V AC Input Trip occurs at 390 V DC bus voltage equivalent to 275 V AC incoming line 460 600 V AC Input If P042 3 High Voltage trip occurs at 487 V DC bus voltage equivalent to 344 V AC incoming line If P042 2 Low Voltage trip occurs...

Page 123: ...A 4 MD65 AC Drive User Manual ...

Page 124: ...ies 9 2 P032 Motor NP Hertz 60 Hz 9 2 P033 Motor OL Current Varies 9 2 P034 Minimum Freq 0 0 Hz 9 2 P035 Maximum Freq 60 Hz 9 2 P036 Start Source 0 Keypad 9 3 P037 Stop Mode 1 Coast CF 9 4 P038 Speed Reference 0 Drive Pot 9 5 P039 Accel Time 1 5 0 sec 9 6 P040 Decel Time 1 5 0 sec 9 6 P041 Reset to Defalts 0 Read Idle 9 7 P042 Voltage Class 3 High Voltage 600 V 9 7 ...

Page 125: ...Level 0 0 9 16 A064 Opto Out Logic 0 9 16 A065 Analog Out Sel 0 9 17 A066 Analog Out High 100 9 18 A067 Accel Time 2 10 0 sec 9 18 A068 Decel Time 2 10 0 sec 9 18 A069 Internal Freq 0 0 Hz 9 19 A070 Preset Freq 0 0 0 Hz 9 20 A071 Preset Freq 1 0 0 Hz 9 20 A072 Preset Freq 2 0 0 Hz 9 20 A073 Preset Freq 3 0 0 Hz 9 20 A074 Preset Freq 4 0 0 Hz 9 20 A075 Preset Freq 5 0 0 Hz 9 20 A076 Preset Freq 6 0...

Page 126: ...Enabled 9 27 A096 Flying Start En 0 Disabled 9 28 A097 Compensation 1 Electrical 9 28 A098 SW Current Trip 0 0 Disabled 9 28 A099 Process Factor 30 0 9 29 A100 Fault Clear 0 Ready Idle 9 29 A101 Program Lock 0 Unlocked 9 29 A102 Testpoint Sel 400 9 29 A103 Comm Data Rate 4 19 2 K 9 30 A104 Comm Node Addr 1 9 30 A105 Comm Loss Action 0 Fault 9 30 A106 Comm Loss Time 5 0 sec 9 31 A107 Comm Format 0 ...

Page 127: ...y Idle 9 37 A128 IR Voltage Drop Based on Drive Rating 9 38 A129 Flux Current Ref Based on Drive Rating 9 38 A130 PID Trim Hi 0 0 9 38 A131 PID Trim Lo 0 0 9 39 A132 PID Ref Select 0 PID Disabled 9 39 A133 PID Feedback Sel 0 0 10V Input 9 39 A134 PID Prop Gain 0 00 9 39 A135 PID Integ Time 0 0 sec 9 40 A136 PID Diff Rate 0 0 1 sec 9 40 A137 PID Setpoint 0 0 9 40 A138 PID Deadband 0 0 9 40 A139 PID...

Page 128: ...153 Stp Logic Time 3 30 0 sec 9 43 A154 Stp Logic Time 4 30 0 sec 9 43 A155 Stp Logic Time 5 30 0 sec 9 43 A156 Stp Logic Time 6 30 0 sec 9 43 A157 Stp Logic Time 7 30 0 sec 9 43 A160 Em Brk Off Delay 2 0 sec 9 44 A161 Em Brk On Delay 2 0 sec 9 44 A162 MOP Reset Sel 1 Save Mop Ref 9 45 No Parameter Name Default Value Page No User Setting ...

Page 129: ...B 6 MD65 AC Drive User Manual ...

Page 130: ... Out Sel A065 Advanced 0 9 17 Anlg In 0 10V Hi A111 Advanced 100 0 9 32 Anlg In 1 10V Lo A110 Advanced 0 0 9 32 Anlg In4 20mA Hi A113 Advanced 100 0 9 33 Anlg In4 20mA Lo A112 Advanced 0 0 9 33 Anlg Out Setpoint A109 Advanced 0 0 9 32 Auto Rstrt Delay A093 Advanced 1 0 sec 9 27 Auto Rstrt Tries A092 Advanced 0 9 26 Autotune A127 Advanced 0 Ready Idle 9 37 Boost Select A084 Advanced 8 5 0 CT 7 2 5 ...

Page 131: ... 9 21 DC Brake Time A080 Advanced 0 0 sec 9 21 DC Bus Voltage d005 Display Read Only 9 47 Decel Time 1 P040 Basic 5 0 sec 9 6 Decel Time 2 A068 Advanced 10 0 sec 9 18 Dig In Status d014 Display Read Only 9 49 Digital In1 Sel A051 Advanced 4 Preset Freq 9 8 Digital In2 Sel A052 Advanced 4 Preset Freq 9 8 Digital In3 Sel A053 Advanced 4 Preset Freq 9 8 Digital in4 Sel A054 Advanced 5 Local 9 8 Drive...

Page 132: ...otor NP Volts P031 Basic Varies 9 2 Motor OL Current P033 Basic Varies 9 2 Motor OL Select A090 Advanced 0 No Derate 9 25 Opto Out Logic A064 Advanced 0 9 16 Opto Out1 Level A059 Advanced 0 0 9 16 Opto Out1 Sel A058 Advanced 0 Ready Fault 9 14 Opto Out2 Level A062 Advanced 0 0 9 16 Opto Out2 Sel A061 Advanced 2 Motor Running 9 14 Output Current d003 Display Read Only 9 46 Output Freq d001 Display ...

Page 133: ... Factor A099 Advanced 30 0 9 29 Process Time Hi A116 Advanced 0 00 9 34 Process Time Lo A115 Advanced 0 00 9 33 Program Lock A101 Advanced 0 Unlocked 9 29 PWM Frequency A091 Advanced 4 0 kHz 9 26 Relay Out Level A056 Advanced 0 0 9 13 Relay Out Sel A055 Advanced 0 Ready Fault 9 11 Reset to Defalts P041 Basic 0 Ready Idle 9 7 Reverse Disable A095 Advanced 0 Rev Enabled 9 27 S Curve A083 Advanced 0 ...

Page 134: ...0 0 sec 9 43 Stp Logic Time 2 A152 Advanced 30 0 sec 9 43 Stp Logic Time 3 A153 Advanced 30 0 sec 9 43 Stp Logic Time 4 A154 Advanced 30 0 sec 9 43 Stp Logic Time 5 A155 Advanced 30 0 sec 9 43 Stp Logic Time 6 A156 Advanced 30 0 sec 9 43 Stp Logic Time 7 A156 Advanced 30 0 sec 9 43 SW Current Trip A098 Advanced 0 0 Disabled 9 28 Testpoint Data d019 Display Read Only 9 51 Testpoint Sel A102 Advance...

Page 135: ...C 6 MD65 AC Drive User Manual ...

Page 136: ...EEC EN61800 3 Second Environment Adjustable speed electrical power drive systems Part 3 EMC product standard including specific test methods General Notes If the plastic top panel is removed or the optional conduit box is not installed the drive must be installed in an enclosure with side openings less than 12 5 mm 0 5 in and top openings less than 1 0 mm 0 04 in to maintain compliance with the LV...

Page 137: ...restricted Distribution3 Integral 10 meters 33 feet 1 meter 3 feet External Short1 10 meters 33 feet 1 meter 3 feet External Long1 100 meters 328 feet 5 meters 16 feet 1 Contact Reliance Electric for details on optional external filters 2 Equivalent to EN55011 Class A 3 Equivalent to EN55011 Class B Figure D 1 Connections and Grounding R L1 S L2 T L3 U T1 V T2 W T3 EMI Fittings and Metal Conduit I...

Page 138: ...0 5 HP 240 V 1 phase drives are suitable for installation on a private low voltage power network Installations on a public low voltage power network may require additional harmonic mitigation Other drive ratings meet the current harmonic requirements of EN61000 3 2 without additional external mitigation ...

Page 139: ...D 4 MD60 AC Drive User Manual ...

Page 140: ...s E 1 APPENDIX E Accessories Appendix E contains information on accessories available with the MD65 AC Drive This appendix has information on Dynamic Brake Modules EMC Line Filters Operator Interface Modules OIMs ...

Page 141: ...ase 0 4 0 5 48 AK R2 091P500 0 75 1 0 48 AK R2 091P500 1 5 2 0 48 AK R2 091P500 2 2 3 0 32 AK R2 047P500 3 7 5 0 19 AK R2 047P500 5 5 7 5 13 AK R2 030P1K2 7 5 10 0 10 AK R2 030P1K2 480V 50 60 Hz 3 Phase 0 4 0 5 97 AK R2 360P500 0 75 1 0 97 AK R2 360P500 1 5 2 0 97 AK R2 360P500 2 2 3 0 97 AK R2 120P1K2 4 0 5 0 77 AK R2 120P1K2 5 5 7 5 55 AK R2 120P1K2 7 5 10 0 39 AK R2 120P1K2 11 0 15 0 24 AK R2 1...

Page 142: ...0 2 36 30 0 1 18 17 0 0 67 59 0 2 32 13 0 0 51 405 0 15 94 386 0 15 20 316 0 12 44 61 0 2 40 31 0 1 22 ROCKWELL AUTOMATION C US SURFACES MAY BE ROCKWELL AUTOMATION C US Frame A Frame B Frame Model Number A AK R2 091P500 AK R2 047P500 AK R2 360P500 B AK R2 030P1K2 AK R2 120P1K2 ...

Page 143: ...S Type filters 6MDF 018BL 0 75 1 0 2 6MDF 018BL 1 5 2 0 2 6MDF 018BL 2 2 3 0 2 6MDF 025CL 240V 50 60 Hz 3 Phase 0 4 0 5 6MDF 021BS3 3 Filter must be Series B or later 6MDF 021BL 0 75 1 0 6MDF 021BS3 6MDF 021BL 1 5 2 0 6MDF 021BS3 6MDF 021BL 2 2 3 0 6MDF 021BS3 6MDF 021BL 3 7 5 0 6MDF 021BS3 6MDF 021BL 5 5 7 5 6MDF 034CS 6MDF 034CL 7 5 10 0 6MDF 034CS 6MDF 034CL 480V 50 60 Hz 3 Phase 0 4 0 5 6MDF 0...

Page 144: ...gure E 2 Frame B EMC Line Filters Dimensions 5 5 0 22 17 8 0 70 24 0 0 94 78 3 07 100 3 94 50 1 97 29 8 1 17 229 9 02 216 8 50 217 8 54 Dimensions are in mm and in Model Numbers 6MDF 012BS BL 6MDF 021BS BL 6MDF 018BS BL ...

Page 145: ... Manual Figure E 3 Frame C EMC Line Filters Dimensions 5 5 0 22 17 0 67 30 1 18 90 3 54 130 5 12 60 2 36 32 1 26 309 12 17 297 11 69 297 11 69 Dimensions are in mm and in Model Numbers 6MDF 018CS CL 6MDF 034CS CL 6MDF 025CL ...

Page 146: ...able IP66 NEMA 4x12 indoor use only includes 2 9 meter cable MD4LCD PNL Remote Handheld OIM digital speed control full numeric keypad CopyCat capable IP30 NEMA Type 1 includes 1 0 meter cable panel mount with optional Bezel Kit MD1CC Bezel Kit panel mount for Remote Handheld OIM MDBZL N1 OIM Cable 1 0 meter OIM to RJ45 cable MDCBL CC1 OIM Cable 2 9 meter OIM to RJ45 cable MDCBL CC3 ...

Page 147: ...E 8 MD65 AC Drive User Manual Figure E 4 Remote OIM M N MD4LCD PNL 104 4 09 17 6 0 69 2 9m 220 8 66 194 7 64 125 4 92 60 5 2 38 38 1 50 78 3 07 66 2 60 19 1 0 75 4 8 0 19 Dimensions are in mm and in ...

Page 148: ...Accessories E 9 Figure E 5 NEMA Type 1 Bezel M N MDBZL N1 Dimensions 93 3 66 25 2 0 99 2m 180 7 09 11 1 0 44 19 1 0 75 4 8 0 19 154 6 06 77 3 03 23 5 0 93 67 2 64 60 2 36 Dimensions in mm and in ...

Page 149: ...Accessories E 10 ...

Page 150: ...etwork Wiring Network wiring consists of a shielded 2 conductor cable that is daisy chained from node to node See figure F 2 Only pins 4 and 5 on the RJ45 plug should be wired The other pins on the MD65 RJ45 socket contain power etc for other Rockwell Automation peripheral devices and must not be connected Figure F 1 Sample Network Controller Figure F 2 Network Wiring Diagram Master MD65 Drive Nod...

Page 151: ...ere are two PE terminals on the drive Parameter Configuration The following MD65 parameters are used to configure the drive to operate on a network Table F 1 MD65 Network Parameters Parameter Details P036 Start Source Set to 5 RS485 MDI Port if Start is controlled from the network P038 Speed Reference Set to 5 RS485 MDI Port if the Speed Reference is controlled from the network A103 Comm Data Rate...

Page 152: ... registers are numbered starting at 1 Depending on the Modbus Master used the register addresses listed on the following pages may need to be offset by 1 For example Logic Command may be register address 8192 for some master devices e g ProSoft 3150 MCM SLC Modbus scanner and 8193 for others e g PanelViews Table F 2 Supported Modbus Function Codes Modbus Function Code Command 03 Read Holding Regis...

Page 153: ... Start 2 1 Jog 0 No Jog 3 1 Clear Faults 0 Not Clear Faults 5 4 00 No Command 01 Forward Command 10 Reverse Command 11 Change Direction Toggle 6 Not Used 7 Not Used 9 8 00 No Command 01 Accel Rate 1 Enable 10 Accel Rate 2 Enable 11 Hold Accel Rate Selected 11 10 00 No Command 01 Decel Rate 1 Enable 10 Decel Rate 2 Enable 11 Hold Decel Rate Selected 14 13 12 000 No Command 001 Freq Source P036 Star...

Page 154: ...cription 8193 A decimal value entered as xxx x where the decimal point is fixed For example a decimal 100 equals 10 0 Hz and 543 equals 54 3 Hz Table F 5 Logic Status Data Logic Status Address Decimal Bit s Description 8448 0 1 Ready 0 Not Ready 1 1 Active Running 0 Not Active 2 1 Cmd Forward 0 Cmd Reverse 3 1 Rotating Forward 0 Rotating Reverse 4 1 Accelerating 0 Not Accelerating 5 1 Decelerating...

Page 155: ...network by sending Function Code 03 reads to register address 8451 Feedback Table F 6 Feedback Feedback1 1 Returns the same data as Reading 03 Parameter d001 Output Freq Address Decimal Description 8451 A xxx x decimal value where the decimal point is fixed For example a decimal 123 equals 12 3 Hz and 300 equals 30 0 Hz ...

Page 156: ...uxiliary Input 3 Power Loss 4 Undervoltage 5 Overvoltage 6 Motor Stalled 7 Motor Overload 8 Heatsink Overtemperature 12 HW Overcurrent 300 13 Ground Fault 29 Analog Input Loss 33 Auto Restart Tries 38 Phase U to Ground Short 39 Phase V to Ground Short 40 Phase W to Ground Short 41 Phase UV Short 42 Phase UW Short 43 Phase VW Short 63 Software Overcurrent 64 Drive Overload 70 Power Unit Fail 80 Aut...

Page 157: ...d Writing 06 Drive Parameters To access drive parameters the Modbus register address equals the parameter number For example a decimal 1 is used to address parameter d001 Output Freq and decimal 39 is used to address parameter P039 Accel Time 1 ...

Page 158: ... drive that has an internal network communication module installed Since only one additional peripheral can be added the second peripheral can be connected directly to the RJ45 port on the drive The internal Comm is always the Master therefore the external peripheral must be configured as Auto for temporary connections or Slave for permanent connections If two peripherals will be powered up at the...

Page 159: ...Splitter Cable M N AK U0 RJ45 SCI Slave Port Master Port PIN 8 PIN 1 M S Figure G 2 RJ45 Two Position Terminal Block Module M N AK U0 RJ45 TB2P TB2 PIN 5 TB1 PIN 4 PIN 8 PIN 1 Figure G 3 RJ45 Module With Integrated Termination Resistor M N AK U0 RJ45 TR1 PIN 8 PIN 1 ...

Page 160: ...tter Cable MD65 Handheld OIM or Parameter 9 Device Type set to Auto default or Master and connected to Master port M on RJ45 Splitter Cable Figure G 5 Connecting One Temporary Peripheral and One Permanent Peripheral M MD65 Drive S Serial Converter NEMA 4 Panel Mount OIM or NEMA 1 Bezel with Handheld OIM Parameter 9 Device Type set to Master and connected to Master port M on RJ45 Splitter Cable Par...

Page 161: ...t M on RJ45 Splitter Cable Parameter 9 Device Type set to Slave and connected to Slave port S on RJ45 Splitter Cable Figure G 7 Connecting an RS485 Network AK U0 RJ45 TR1 Terminating Resistor end of network AK U0 RJ45 TB2P Two position Terminal Block or MD65 Drives or Customer supplied RJ45 male to RJ45 male cables with wires connected at pins 4 and 5 only Both the Master M and Slave S ports on th...

Page 162: ...f a digital output can also be controlled based on the step being executed Basic Logic Function Up to two digital inputs can be programmed as Logic In1 and or Logic In2 A digital output can be programmed to change state based on the condition of one or both inputs based on basic logic functions such as AND OR NOR The basic logic functions can be used with or without StepLogicTM Timer Function A di...

Page 163: ...is defined using Stp Logic x parameters A140 A147 Preset Speeds are set with Preset Freq x parameters A070 A077 Time of operation for each step is set with Stp Logic Time x parameters A150 A157 The direction of motor rotation can be forward or reverse StepLogicTM Sequence Sequence begins with a valid start command A normal sequence begins with Step 0 and transition to the next step when the corres...

Page 164: ...tep 1 when Logic In1 is true Logic senses the edge of Logic In1 when it transitions from off to on Logic In1 is not required to remain on Transition to Step 2 when both Logic In1 and Logic In2 are true The drive senses the level of both Logic In1 and Logic In2 and transitions to Step 2 when both are on Transition to Step 3 when Logic In2 returns to a false or off state Inputs are not required to r...

Page 165: ...rs Relay Out Level A056 Opto Out1 Level A059 and Opto Out2 Level A062 are used to set the desired time in seconds Parameters Relay Out Sel A055 Opto Out1 Sel A058 and Opto Out2 Sel A061 are set to option 16 Timer Out and causes the output to change state when the preset level is reached Example Drive starts up and accelerates to 30 Hz After 30Hz has been maintained for 20 seconds a 4 20mA analog i...

Page 166: ...tart The relay output is wired to I O Terminal 05 Digital Input 1 so that it forces the input on when the timer starts After the timer is complete the output is turned off releasing the preset speed command The drive defaults to following the analog input reference as programmed Note that a Reset Timer input is not required for this example since the Timer Start input both clears and starts the ti...

Page 167: ... Out1 Sel A058 and Opto Out2 Sel A06 1 are set to 17 Counter Out which causes the output to change state when the level is reached Example A photo eye is used to count packages on a conveyor line An accumulator holds the packages until 5 are collected A diverter arm redirects the group of 5 packages to a bundling area The diverter arm returns to its original position and triggers a limit switch th...

Page 168: ...in Digit 1 are met Digit 3 Digit 2 Digit 1 Digit 0 0 0 F 1 Setting Accel Decel Parameters Used StepLogicTM Output State Commanded Direction 0 1 Off FWD 1 1 Off REV 2 1 Off No Output 3 1 On FWD 4 1 On REV 5 1 On No Output 6 2 Off FWD 7 2 Off REV 8 2 Off No Output 9 2 On FWD A 2 On REV b 2 On No Output Setting Logic 0 Jump to Step 0 1 Jump to Step 1 2 Jump to Step 2 3 Jump to Step 3 4 Jump to Step 4...

Page 169: ...er Stp Logic Time x and Logic In1 is not active logically false TIMED OR E Step after Stp Logic Time x and Logic In2 is not active logically false TIMED OR F Do not step OR no jump to so use Digit 0 logic IGNORE Setting Description Logic 0 Skip Step jump immediately SKIP 1 Step based on the time programmed in the respective Stp Logic Time x parameter TIMED 2 Step if Logic In1 is active logically t...

Page 170: ...mes the entire Freq Command Exclusive Control is used when PID Ref Sel A132 is set to option 1 2 3 or 4 This configuration does not require a master reference only a desired set point such as a flow rate for a pump Example In a pumping application the PID Reference equals the Desired System Pressure set point The Pressure Transducer signal provides PID Feedback to the drive Fluctuations in actual ...

Page 171: ... Sel A132 is set to option 5 6 7 or 8 Example In a winder application the PID Reference equals the Equilibrium set point The Dancer Pot signal provides PID Feedback to the drive Fluctuations in tension result in a PID Error value The Master Speed Reference sets the wind unwind speed Pump PID Feedback Pressure Transducer Signal PID Reference Desired System Pressure PID Prop Gain PID Loop PID Integ ...

Page 172: ... will ignore any negative voltages and treat them like a zero 3 4 20mA Input Selects Exclusive Control Selects the 4 20mA Input 4 Comm Port Selects Exclusive Control The reference word from a communication network such as Modbus RTU or DeviceNet becomes the PID Reference The value sent over the network is scaled so that P035 Maximum Freq x 10 100 reference For example with Maximum Freq 60 Hz a val...

Page 173: ...al 100 PID Reference Angl ln 0 10V Lo A110 0 0 Angl ln 0 10V Hi A111 50 0 PID Ref Sel A132 0 0 10V Input Option Description 0 0 10V Input Selects the 0 10V Input default setting Note that the PID will not function with a bipolar analog input It will ignore any negative voltages and treat them like a zero 1 4 20mA Input Selects the 4 20mA Input 2 Comm Port The reference word from a communication ne...

Page 174: ...Anlg In 4 20mA Hi A113 0 0 PID Ref Sel A132 3 4 20mA Input PID Deadband Parameter A138 PID Deadband is used to set a range in percent of the PID Reference that the drive will ignore Example PID Deadband is set to 5 0 The PID Reference is 25 0 The PID Regulator will not act on a PID Error that falls between 20 0 and 30 0 0 10 20 30 40 50 60 70 80 90 100 PID Reference 4 20mA Input 4 8 12 16 20 24 ...

Page 175: ... regulating from there PID Limits PID Trim Hi A130 and PID Trim Lo A131 are used to limit the PID output and are only used in trim mode PID Trim Hi A130 sets the maximum frequency for the PID output in trim mode PID Trim Lo A131 sets the reverse frequency limit for the PID output in trim mode Note that when the PID reaches the Hi or Lo limit the PID regulator stops integrating so that windup does ...

Page 176: ... of the integral gain component would integrate up to 100 of max frequency when the PID error is 100 for 2 seconds A larger value for PID Integ Time A135 makes the integral component less responsive and a smaller value makes it more responsive Setting PID Integ Time A135 to 0 disables the integral component of the PID loop PID Diff Rate A136 The Differential gain units of 1 seconds affects the rat...

Page 177: ... set as in Step 1 After a step change in the PID Feedback If the response is too slow see Figure F 2 or the PID Feedback does not become equal to the PID Reference decrease PID Integ Time A135 If there is a lot of oscillation in the PID Feedback before settling out see Figure F 3 increase PID Integ Time A135 3 At this point the differential gain may not be needed However if after determining the v...

Page 178: ... 9 Figure I 2 Slow Response Over Damped Figure I 3 Oscillation Under Damped PID Feedback PID Reference Time PID Feedback PID Reference Time Figure I 4 Good Response Critically Damped PID Feedback PID Reference Time ...

Page 179: ...PID Set Up I 10 ...

Page 180: ...ements D 1 to D 3 circuit breakers 5 6 to 5 8 A 2 Comm Data Rate A103 9 30 Comm Format A107 9 31 Comm Loss Action A105 9 30 Comm Loss fault 10 5 Comm Loss Time A106 9 31 Comm Node Addr A104 9 30 Comm Status d015 9 50 Commanded Freq d002 9 46 Compensation A097 9 28 Contrl In Status d013 9 49 control and signal wiring recommendations 6 3 Control Source d012 9 48 Control SW Ver d016 9 50 control term...

Page 181: ...OverTemp 10 4 HW OverCurrent 10 4 I O Board Fail 10 6 Motor Overload 10 3 Motor Stalled 10 3 OverVoltage 10 3 Parameter Checksum 10 6 Params Defaulted 10 5 Phase Short 10 5 Phase to Ground Short 10 4 Phase UW Short 10 5 Phase V to Gnd 10 4 Phase VW Short 10 5 Phase W to Gnd 10 4 Power Loss 10 3 Power Unit 10 5 SVC Autotune 10 5 SW OverCurrent 10 5 UnderVoltage 10 3 filter RFI 4 2 Flux Current Ref ...

Page 182: ...34 about 8 4 Advanced 9 8 to 9 34 Basic 9 2 to 9 7 cross referenced by name C 1 to C 5 d 9 46 to 9 51 descriptions 9 1 to 9 51 Display 9 46 to 9 51 P 9 2 to 9 7 record of user settings B 1 to B 5 viewing and adjusting Basic P and Advanced A 8 5 viewing Display d 8 6 Params Defaulted fault 10 5 PE ground 4 2 Phase Short fault 10 5 Phase to Ground fault 10 4 Phase UW Short fault 10 5 Phase V to Gnd ...

Page 183: ...A085 9 24 Start Source P036 9 3 starting up the drive 7 1 StepLogicTM H 1 stop circuit requirements 6 1 Stop Mode P037 9 4 storage guidelines 2 4 Stp Logic 0 A140 9 41 Stp Logic 1 A141 9 41 Stp Logic 2 A142 9 41 Stp Logic 3 A143 9 41 Stp Logic 4 A144 9 41 Stp Logic 5 A145 9 41 Stp Logic 6 A146 9 41 Stp Logic 7 A147 9 41 Stp Logic Status d028 9 52 SVC Autotune fault 10 5 SW Current Trip A098 9 28 S...

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Page 187: ...upport Tel 1 262 512 8176 Fax 1 262 512 2222 Email support drives ra rockwell com Online www ab com support abdrives Publication D2 3519 2 April 2004 Copyright 2004 Rockwell Automation Inc All Rights Reserved Printed in USA ...

Page 188: ...quipment Have surplus equipment taking up shelf space We ll give it a new home Learn more Visit us at artisantg com for more info on price quotes drivers technical specifications manuals and documentation Artisan Scientific Corporation dba Artisan Technology Group is not an affiliate representative or authorized distributor for any manufacturer listed herein We re here to make your life easier How...

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