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Rockwell Automation Publication 2198-IN001D-EN-P - February 2016

9

Kinetix 5500 Servo Drives

Wiring Requirements

Wire must be copper with 75 

C (167 

F) minimum rating. Phasing of mains AC power is arbitrary and earth ground connection is required for 

safe and proper operation.

Kinetix 5500 Drive Power and I/O Wiring Requirements

IMPORTANT

The National Electrical Code and local electrical codes take precedence over the values and methods provided.

Kinetix 5500 Drive
Cat. No.

Description

Connects to Terminals

Wire Size

mm

2

 (AWG)

Strip Length

mm (in.)

Torque Value

N•m (lb•in)

Pin

Signal

2198-H003-ERS

x

2198-H008-ERS

x

2198-H015-ERS

x

2198-H025-ERS

x

2198-H040-ERS

x

Mains input

 

(1)

 power 

(single-axis IPD connector)

(1)

The wire size, strip length, and torque specifications shown here apply to the single-axis connector that ships with the drive. For the shared-bus connector specifications, refer to the Kinetix 5500 Servo Drives User Manual, 
publication 

2198-UM001

.

IPD-1
IPD-2
IPD-3
IPD-4

1.5…4
(16…12)

7.0 (0.28)

0.5…0.6
(4.4…5.3)

2198-H070-ERS

x

1.5…6
(16…10)

10.0 (0.39)

2198-H003-ERS

x

2198-H008-ERS

x

2198-H015-ERS

x

2198-H025-ERS

x

2198-H040-ERS

x

Motor power 

MP-1
MP-2
MP-3
MP-4

Motor power cable depends on 
motor/drive combination.
0.75…2.5 

(4)

(18…14)

(4)

Building your own cables or using third-party cables is not an option. Use single motor cable catalog number 2090-CS

x

M1DF-

xx

AA

xx

. Refer to the Kinetix Motion Accessories Specifications Technical Data, publication 

KNX-TD004

for cable specifications.

8.0 (0.31)

0.5…0.6
(4.4…5.3)

2198-H070-ERS

x

2.5…6 

(4)

(14…10)

10.0 (0.39)

0.5…0.8
(4.4…7.1)

2198-H

xxx

-ERS

x

PELV/SELV
24V power 
(single-axis CP connector)

CP-1
CP-2

24V+
24V-

2.5…0.5
(14…20)

7.0 (0.28)

0.22…0.25
(1.9…2.2)

Brake power 

BC-1
BC-2

MBRK+
MBRK-

N/A 

(5)

(5)

Motor brake wires are part of the 2090-CSBM1DF/DG motor cable.

DC Bus power 

DC-1
DC-2

DC+
DC-

N/A 

(6)

N/A 

(6)

(6)

DC bus connections are always made from drive-to-drive over the bus bar connection system. These terminals do not receive discrete wires.

N/A 

(6)

Shunt power
(frames 2 and 3)

RC-1
RC-2

DC+
SH

0.5…4.0
(20…12)

8.0 (0.31)

0.5…0.6
(4.4…5.3)

Shunt power
(frame 1)

RC-1
RC-2

SH
DC+

Safety 

(2)

(2)

These signals and the safe torque-off (STO) connector apply to only the 2198-H

xxx

-ERS drives.

ST0-1
ST0-2
ST0-3
ST0-4
ST0-5

SB+
SB-
S1
SC
S2

0.2…1.5
(24…16)

10.0 (0.39)

N/A 

(7)

(7)

This connector uses spring tension to hold wires in place.

Digital inputs

IOD-1
IOD-2
IOD-3
IOD-4

IN1 

(3)

COM
IN2
SHLD

(3)

This signal has dual-functionality. You can use IN1 (IOD-1) as registration or Home input.

0.2…1.5
(24…16)

10.0 (0.39)

N/A 

(7)

ATTENTION: 

To avoid personal injury and/or equipment damage, observe the following:

• Make sure installation complies with specifications regarding wire types, conductor sizes, branch circuit protection, and disconnect devices. The National 

Electrical Code (NEC) and local codes outline provisions for safely installing electrical equipment.

• Use motor power connectors only for connection purposes. Do not use them to turn the unit on and off.
• Ground shielded power cables to prevent potentially high voltages on the shield.

L1
L2
L3

W
V
U

Summary of Contents for Allen-Bradley 2198-H***-ERS Series

Page 1: ...80 and GuardLogix 5570 or CompactLogix 5370 and Compact GuardLogix 5370 controllers Topic Page Summary of Changes 1 About the Kinetix 5500 Drives 1 Catalog Number Explanation 2 Before You Begin 2 Remo...

Page 2: ...r impedance grounded power configurations Removing the screws involves gaining access opening the side door and removing the screws Removing the grounding screws in multi axis configurations is best d...

Page 3: ...mpliance Reduced electrical noise Most stable operation Reduced voltage stress on components and motor bearings AC fed ungrounded Corner grounded Impedance grounded Both screws removed Helps avoid sev...

Page 4: ...n Refer to the Kinetix Servo Drives Technical Data publication GMC TD003 for Kinetix 5500 drive dimensions In multi axis shared bus configurations drives must be spaced by aligning the zero stack tab...

Page 5: ...at No Frame A mm in B mm in C mm in D mm in E mm in Drill Hole Patterns F mm in G mm in 2198 H003 ERSx 1 50 1 97 170 6 69 200 7 87 226 8 90 215 8 46 193 68 7 62 4 51 0 18 2198 H008 ERSx 2198 H015 ERSx...

Page 6: ...13 Link Activity status indicators 20 24V control input power CP connector 7 Zero stack mounting tab cutout 14 Motor power MP connector 21 Safe torque off STO connector 3 applies to only 2198 Hxxx ERS...

Page 7: ...2 DC DC Pin Description Signal 1 DC bus connections DC 2 DC CP Pin Description Signal 1 24V power supply customer supplied 24V 2 24V common 24V MP Pin Description Signal Color U Three phase motorpowe...

Page 8: ...put 1 This is a dual function input IN1 1 1 This signal has dual functionality You can use IN1 IOD 1 as registration or Home input 2 I O common for customer supplied 24V supply COM 3 24V current sinki...

Page 9: ...icalData publication KNX TD004 for cable specifications 8 0 0 31 0 5 0 6 4 4 5 3 2198 H070 ERSx 2 5 6 4 14 10 10 0 0 39 0 5 0 8 4 4 7 1 2198 Hxxx ERSx PELV SELV 24V power single axis CP connector CP 1...

Page 10: ...is Motor Cable Shield Clamp 2198 KITCON DSL Motor Feedback Connector Kit Motor Power MP Connector Motor Brake BC Connector Exposed shield braid under clamp Feedback cable routed around the shield clam...

Page 11: ...attaching the motor power brake shield clamp IMPORTANT If the power brake cableshield has a loose fit inside the shield clamp insert theclamp spacer between the shield clamp and the drive to reduce t...

Page 12: ...ications Drive Cat No Drive Voltage nom Phase Bussmann Fuses Cat No Molded Case CB Cat No DIN gG Fuses Amps max Molded Case CB Cat No 2198 H003 ERSx 240V Single phase KTK R 2 140U D6D2 B10 2 140U D6D2...

Page 13: ...SP 140G G6C3 C40 35 140G G6C3 C40 Kinetix 5500 Drive Cat No Drive Voltage three phase nom Bussmann Fuses Cat No Molded Case CB Cat No 2 Axes 3 Axes 4 Axes 5 Axes 2 Axes 3 Axes 4 Axes 5 Axes 2198 H003...

Page 14: ...meets the following UL requirements for solid state overload protection Refer to your servo drive user manual for the interconnect diagram that illustrates the wiring between your motor and drive Kin...

Page 15: ...hnical Data publication KNX TD004 Provides product specifications for Bulletin 2090 motor and interface cables low profile connector kits drive power components and other servo drive accessory items K...

Page 16: ...your documentation needs better If you have any suggestions on how to improve this document complete the How Are We Doing form at http literature rockwellautomation com idc groups literature documents...

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