Rockwell Automation Reliance Electric SP200 User Manual Download Page 1

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Instruction Manual

Installing and Operating
the SP200 AC Drive

Model A - Single Channel Analog
Model B - Preset Speed
Model C - Dual Channel Analog

D2-3408

Summary of Contents for Reliance Electric SP200

Page 1: ...Instruction Manual Installing and Operating the SP200 AC Drive Model A Single Channel Analog Model B Preset Speed Model C Dual Channel Analog D2 3408 ...

Page 2: ...ly qualified personnel familiar with the construction and operation of this equipment and the hazards involved should install adjust operate and or service this equipment Read and understand this instruction manual in its entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life ATTENTION After disconnecting input power wait three minutes to...

Page 3: ...7 1 7 1 Program Parameters 7 2 7 1 1 Protection Parameters Group 0 7 2 7 1 2 Digital Input Output Control Parameters Group 1 7 4 7 1 3 Speed Reference Parameters Group 2 7 7 7 1 3 1 Selecting the Speed Reference for Model A and Model B Drives 7 7 7 1 3 2 Selecting the Speed Reference for Model C Drives 7 9 7 1 3 3 Speed Selection Examples 7 9 7 1 4 Dynamic Control Parameters Group 3 7 13 7 1 5 Fix...

Page 4: ... Drive Appendix A Technical Specifications A 1 Appendix B Alphabetical Listing of Parameters B 1 Appendix C Compliance with EU Requirements C 1 Appendix D Motor Cable Recommendations D 1 Appendix E User Quick Reference Table E 1 Index Index 1 ...

Page 5: ...Figure 5 1 Supply Methods for Digital Switch Input Connections 5 1 Figure 5 2 Model A Control Signal Terminal Block Wiring 5 2 Figure 5 3 Model B Control Signal Terminal Block Wiring 5 2 Figure 5 4 Model C Control Signal Terminal Block Wiring 5 2 Figure 6 1 Keypad Functions 6 1 Figure 7 1 Speed Reference Source for Model A Drives 7 7 Figure 7 2 Speed Reference Source for Model B Drives 7 8 Figure ...

Page 6: ...ble 3 1 Required AC Branch Circuit Protection 3 1 Table 6 1 Run LED 6 2 Table 6 2 Program LED 6 2 Table 6 3 Keypad Operation 6 3 Table 7 1 Parameter Organization 7 1 Table 9 1 Problems Not Reported by Fault Codes 9 1 Table 9 2 Fault Codes and Corrective Actions 9 3 ...

Page 7: ... Figure 1 2 Model Number Structure Item Description 1 Nameplate 2 Status LED 3 Control Signal Terminal Block 4 Motor Output Terminal Block 5 Fan 6 Finger Guard 2 7 Blank Faceplate Standard 8 Local Keypad Optional 9 AC Input Power Terminal Block 10 DIN Rail Latch QFORVXUH 7 SH 3URWHFWHG FKDVVLV 3 5HVHUYHG QRW XVHG 5HVHUYHG QRW XVHG 5HVHUYHG QRW XVHG 6 3 63 9ROWDJH Input Output 9 SKDVH 9 SKDVH 9 SKD...

Page 8: ...oltage when AC power is connected Disconnect and lockout all ungrounded conductors of the AC power line before working on the unit Failure to observe this precaution could result in severe bodily injury or loss of life ATTENTION The user is responsible for conforming with all applicable local and national codes Failure to observe this precaution could result in severe bodily injury or loss of life...

Page 9: ...he SP200 AC Drive The drive must be mounted vertically to a wall a panel or a DIN rail Mounting dimensions are provided in figure 2 2 Figure 2 2 SP200 Drive Mounting Dimensions 49 1 93 140 5 5 140 5 5 60 2 36 72 2 83 5 3 21 130 5 12 ...

Page 10: ...t UL 489 for UL purposes ATTENTION Many local and national electrical codes require that upstream branch protection be provided to protect input power wiring The input fuse and circuit breaker ratings listed in table 3 1 are applicable for one SP200 AC drive per branch circuit No other load can be applied to that protected branch circuit Failure to observe this precaution could result in severe bo...

Page 11: ... load amp rating no less than 20 of the SP200 drive s amp rating If any of the following apply you must install an external motor overload for each motor in accordance with local and national electrical code guidelines using an unprotected motor with a full load amp rating less than 20 of the SP200 drive s amp rating using more than one motor any kind per drive ATTENTION Many local and national el...

Page 12: ...le Recommendations Procedures for wiring input power to the drive and output power to the motor are described in section 4 1 ATTENTION This equipment is at line voltage when AC power is connected Disconnect and lockout all ungrounded conductors of the AC power line before working on the unit Failure to observe this precaution could result in severe bodily injury or loss of life ATTENTION The user ...

Page 13: ... wire to the drive s input grounding screw labeled PE This grounding conductor must run unbroken from the drive to earth ground Step 5 Connect the output power terminals from the drive to the motor as shown in figure 4 2 Step 6 Replace the finger guards by locating the tabs in the slots adjacent to the power terminal block and pressing each guard into place Figure 4 2 Three Phase AC Output Power C...

Page 14: ...wire The maximum control wire length is 30 meters 100 ft The SP200 drive s digital control inputs can be activiated by either its own 10 VDC supply or an external supply rated between 10 and 24 VDC Figures 5 2 5 3 and 5 4 show connections using the drive s 10 V supply If you are using an external supply connect each digital input as shown in the external supply method shown in figure 5 1 ATTENTION...

Page 15: ...ble Input Preset 3 Common 2 Configurable Output Fault NO Relay Contact NC Relay Contact Relay Common jumper is required between terminals 2 and 3 2 A normally closed N C interlock or 1 Refer to parameter P 10 for 2 wire vs 3 wire start selection NC Relay Contact Relay Common NO Relay Contact 2 Wire Start 3 Wire Start Shield Common 10 V Function Loss Reset Forward Run Reverse Run Shield Common Stop...

Page 16: ...must contain only hardwired electromechanical components Operation of the emergency stop must not depend on electronic logic hardware or software or on the communication of commands over an electronic network or link ATTENTION The user must provide an external hardwired emergency stop circuit outside of the SP200 drive circuitry This circuit must disable the system in case of improper operation Un...

Page 17: ...the ENTER key scrolls through the display parameters In program mode this key toggles between the parameter number and parameter value 4 The RUN LED turns on when the drive is running in either the forward or reverse direction The RUN LED flashes while the drive is changing direction 5 The PROGRAM LED turns on when the drive is in program mode 6 In display mode the DOWN ARROW key decrements the lo...

Page 18: ...fault code will be displayed The and keys can still be pressed to change parameter number and value but the display will continue to flash until the fault condition is reset If the fault condition is reset without the operator changing the parameter number or value the display will return to the parameter value that was selected prior to the occurrence of the fault 6 2 Run and Program LED Descript...

Page 19: ...se the key once The present display parameter number will be displayed for 2 seconds The display will then return to the present parameter value Increment the display parameter number While in display mode press the key until the desired parameter is displayed Following a 2 second delay the parameter value will be displayed Increment the program parameter number 1 Press the PROG key to enter progr...

Page 20: ...lowing parameters may need to be adjusted for some applications Table 7 1 Parameter Organization Range Parameter Group Parameter Type P 00 to P 05 P 10 to P 13 P 20 to P 29 P 30 to P 38 P 40 to P 48 P 50 to P 55 P 60 to P 64 Protection Digital Input Output Speed Reference Dynamic Control Fixed Speeds V Hz Curve Utility Program Parameters d 00 to d 09 Display Parameters Display Parameters P 00 Mini...

Page 21: ...C Use this parameter to set the highest frequency the drive will output Parameter Range Minimum Speed to 240 Hz X X X Default Setting 60 X X X Running Access RO P 02 Motor Overload Current Model A B C Use this parameter to set the motor overload protection level in amps so that constant operation above this value will result in a motor overload fault based on the magnitude and Parameter Range 20 t...

Page 22: ...ut faulting to restore the number of attempts specified by this parameter The auto restart sequence is terminated if the drive is intentionally stopped ATTENTION If parameter P 04 0 the drive will attempt to restart automatically after the occur rence of an auto resettable fault When this feature is enabled the user must ensure that automatic restart of the driven equipment will not cause injury t...

Page 23: ...nce P 10 3 X 4 N C Coast to stop X X 4 N C Coast to stop P 10 3 X 5 Secondary Accel Decel X X 5 Sec Accel Decel P 10 3 X Default Setting 2 X 1 X 0 X Running Access RO Model A When P 11 is set to Then the configurable input works as follows 1 Disabled The configurable input not used 2 Jog When the configurable input is ON the drive will jog at the Internal Jog Frequency P 40 in the direction specif...

Page 24: ... ON Preset Frequency 4 ON OFF OFF Preset Frequency 5 ON OFF ON Preset Frequency 6 ON ON OFF Preset Frequency 7 ON ON ON Preset Frequency 8 2 Jog When the configurable input is ON the drive will jog at the Internal Jog Frequency P 40 in the direction specified by the Reverse input 3 Alternate Speed Reference When the configurable input is ON the drive will use the value of parameter P 21 Alternate ...

Page 25: ...information 4 N C Coast to Stop When the configurable input is OFF the drive will coast to stop 5 Secondary Accel Decel When the configurable input is ON the drive will use parameters P 32 Acceleration Time 2 and P 33 Deceleration Time 2 for the accel and decel times P 12 Configurable Output Model A B C Use this parameter to define the way the Configurable Output works Parameter Range 0 No Fault 1...

Page 26: ...Model A and Model B Drives Figures 7 1 and 7 2 show the logic that is used to establish the source of the speed reference for model A and model B drives See the parameter descriptions for additional configuration information Figure 7 1 Speed Reference Source for Model A Drives P 13 Configurable Output Level Model A B C Use this parameter to define the turn on off threshold for the configurable out...

Page 27: ...g Speed Term 8 Term 7 Term 6 Parameter 0 0 0 41 Preset Speed 1 0 0 1 42 Preset Speed 2 0 1 0 43 Preset Speed 3 0 1 1 44 Preset Speed 4 1 0 0 45 Preset Speed 5 1 0 1 46 Preset Speed 6 1 1 0 47 Preset Speed 7 1 1 1 48 Preset Speed 8 QWHUQDO UHTXHQF H SDG UHTXHQF OWHUQDWH 6SHHG 5HI 3 RQILJXUDEOH QSXW 3 6SHHG 5HIHUHQFH 0DLQ 6SHHG 5HI 3 ...

Page 28: ...is selected This is accomplished as follows Step 1 Set P 20 Main Speed Reference 1 to select the keypad frequency as the main speed reference Step 2 Set P 21 Alternate Speed Reference 2 to select P 40 Internal Jog Frequency as the alternate speed reference Step 3 Set P 11 Configurable Input 3 to select the alternate speed reference enable function When the configurable input is turned on P 40 Inte...

Page 29: ...ce Parameter Range 0 Analog input 1 0 Preset Speeds 1 Keypad 2 Internal Jog Frequency X X X X X X X X X 3 Analog input 2 4 Process Operation output X X Default Setting 0 X X X Running Access RW P 21 Alternate Speed Reference Model A B C Use this parameter to select the source for the alternate speed reference Parameter Range 0 Analog Input 1 0 Preset Speeds 1 Keypad 2 Internal Jog Frequency 3 Anal...

Page 30: ...When using analog input 2 for a speed reference use this parameter to set the level of the analog input used to command Maximum Speed P 01 Parameter Range 0 0 to 110 0 x x X Default Setting 100 0 X Running Access RW P 26 Process Proportional Gain Model A B C Use this parameter to specify the proportional gain Ki for the closed loop process PI controller It is used only when P 29 Process Operation ...

Page 31: ... 1 Multiply 2 PI Control 3 Inverted PI Control X X X X Default Setting 0 X Running Access RW the different types of process operations Value Process Operation Description 0 Add Add the process reference selected by P 28 and Analog Input 2 The resultant sum is the process output 1 Multiply Multiply the process reference selected by P 28 by Analog Input 2 The resultant product is the process output ...

Page 32: ...Time 2 Model A B C When enabled by the Configurable input this parameter determines the time it will take the drive to ramp up from 0 Hz to P 01 Maximum Speed Parameter Range 0 to 600 0 x x seconds X X X Default Setting 10 0 X X X Running Access RW P 33 Deceleration Time 2 Model A B C When enabled by the Configurable input this parameter determines the time it will take the drive to ramp down from...

Page 33: ...fault Setting 0 5 X X X Running Access RW Stop Control is set to 0 to select ramp to stop DC injection braking begins after the drive is stopped and the output frequency has ramped down to zero If P 34 Stop Mode is set to 2 to select DC injection braking it begins immediately when the drive is commanded to stop P 37 Avoidance Frequency Model A B C Use this parameter along with P 38 Avoidance Frequ...

Page 34: ... at a steady state within the avoidance band Setting the value of this parameter to zero disables the avoidance frequency feature P040 Internal Jog Frequency Model A B C Use this parameter to set the digital frequency setpoint used when jogging When this parameter is selected as the frequency source it is also used as the command frequency Parameter Range 0 to 240 0 x x Hz X X X Default Setting 60...

Page 35: ...4 Preset Speed 4 Model A B C Use this parameter to define the commanded drive frequency when it is selected by the control inputs and the drive is operating in the preset mode Parameter Range 0 to 240 0 x x Hz X Default Setting 20 0 X Running Access RW P 45 Preset Speed 5 Model A B C Use this parameter to define the commanded drive frequency when it is selected by the control inputs and the drive ...

Page 36: ... 50 0 X Running Access RW P 48 Preset Speed 8 Model A B C Use this parameter to define the commanded drive frequency when it is selected by the control inputs and the drive is operating in the preset mode Parameter Range 0 to 240 0 x x Hz X Default Setting 60 0 X Running Access RW UHDNSRLQW UHTXHQF 3 DVH UHTXHQF 3 0D LPXP 6SHHG 3 DVH 9ROWDJH 3 UHDNSRLQW 9ROWDJH 3 RRVW 9ROWDJH 3 9ROWV 3HU HUW XUYH ...

Page 37: ...eter Range 0 to rated drive voltage V X X X Default Setting 0 X X X Running Access RW P 53 Breakpoint Frequency Model A B C Use this parameter to define the frequency corresponding to P 52 Breakpoint Voltage for a breakpoint in the V Hz curve Parameter Range 0 to 240 Hz X X X Default Setting 0 breakpoint disabled X X X Running Access RW P 54 Boost Voltage Model A B C Use this parameter to define t...

Page 38: ... parameter to set all parameters to the factory default values The value of this parameter will be reset to 0 when the default process is completed Parameter Range 0 see description 1 Reset all values to factory defaults X X X X X X Default Setting 0 X X X Running Access RO P 61 Program Password Model A B C Use this parameter to lock out any changes to parameter values When this parameter is set t...

Page 39: ...y and used in a 45 C ambient the maximum output current is limited to 95 5 7A P 63 Analog Input Display Units Model A B C Use this parameter to scale the units for d 08 Analog Input 1 Units and d 09 Analog Input 2 Units display parameters Enter the number to be displayed at the maximum analog input level Parameter Range 0 to 9999 X X Default Setting 0 X X Running Access RW P 64 Carrier Frequency M...

Page 40: ...put Frequency This parameter represents the output frequency at terminals U V and W The displayed value of this parameter can be scaled to other units by Parameter Range 0 to 240 0 x x Hz Running Access RO changing P 62 Speed Display Units d 02 Output Current This parameter represents the output current at terminals U V and W Parameter Range 0 to 200 of rated current x x amps RMS Running Access RO...

Page 41: ...git 1 if the Forward Run Input 4 is ON Digit 1 if the Reverse Run Input 5 is ON Digit 1 if the Configurable Input 6 is ON For Model A Single Channel Analog the value is formatted as follows Digit 1 if the Function Loss Reset Input 3 is ON Digit 1 if the Forward Run Input 4 is ON Digit 1 if the Reverse Run Input 5 is ON This digit represents the combination of the Preset 1 Preset 2 and Configurable...

Page 42: ...Running Access RO d 08 Analog Input 1 Units This parameter displays the value of the signal that is connected to the Analog Channel 1 input on the Parameter Range 0 to 110 0 Running Access RO control signal terminal block It can be scaled by changing P 63 Analog Input Display Units This parameter is used for models A and C only d 09 Analog Input 2 Units This parameter displays the value of the sig...

Page 43: ...the wiring to the power terminals and to the control signal terminal strip is correct figures 4 1 4 2 5 1 5 2 5 3 and 5 4 Step 6 Check that user supplied branch circuit protection is properly installed and correctly rated Step 7 Check that incoming AC power is correctly rated Step 8 Check that the rating of the transformer if used matches the unit requirements and that the transformer is connected...

Page 44: ...isconnecting power to allow the DC bus to discharge Step 9 Reverse any two of the three motor power leads U T1 V T2 and W T3 8 3 Test the Drive under Load Use the following procedure to test the drive under load Step 1 Turn off lockout and tag power to the drive Step 2 Couple the driven equipment to the motor Step 3 Turn power on and start the drive Step 4 Run the drive across the required speed r...

Page 45: ...d result in severe bodily injury or loss of life ATTENTION After disconnecting input power wait three minutes to allow the DC bus capacitors to discharge Failure to observe this precaution could result in severe bodily injury or loss of life Table 9 1 Problems Not Reported by Fault Codes Problem Parameter Values to Review Possible Cause Corrective Action Drive does not run when commanded to run d ...

Page 46: ...and a local keypad is connected the red LED will be on The keypad will indicate the specific fault code If a fault condition exists and a local keypad is not present or has a bad connection the red LED will flash The flashing sequence will consist of a number of flashes to indicate the type of fault A fault may be reset by one of the following methods Cycling the reset control input Exception When...

Page 47: ...s too hot Fan is blocked or not operating Excessive driven load Verify the ambient temperature is 50 Verify clearance above below drive Check for fan obstruction Replace fan if required Reduce the carrier frequency P 64 Reduce the load OC 7 Over Current1 300 Shaft rotation blocked Excessive driven load Output wiring is incorrect or shorted Check for obstructions to shaft rotation or reduce excessi...

Page 48: ... kHz to 8 kHz output current is derated above 2 kHz Input output current Control Inputs Rated voltage 10 VDC to 24 VDC 10 Load each 10 mA minimum 20 mA maximum Maximum allowable off state leakage current 1 5 V 2 0 mA Analog input impedance 0 to 10 V input 100 kΩ 4 to 20 mA input 250 Ω Relay Output Rated current and voltage resistive 0 5 A maximum at 125 VAC 1 0 A maximum at 30 VDC Input Voltage Un...

Page 49: ...ry 91 4 meters 300 ft above 1000 meters derate the current by 1 Above 3000 meters 10 000 ft consult your Reliance Electric Sales Office Dimensions Height 139 8 mm 5 5 in Width 72 0 mm 2 835 in Depth 138 8 mm 5 47 in Standards and Approvals UL508C CSA22 2 EN50178 EN60204 1 for Low Voltage Directive EN50081 1 EN50082 2 parts of EN61800 3 for EMC Input Voltage Unit HP Typical Power Dissipation W 2 kH...

Page 50: ...dance Frequency Band P 38 Preset Speed 6 P 46 Base Frequency P 51 Preset Speed 7 P 47 Base Voltage P 50 Preset Speed 8 P 48 Boost Voltage P 54 Process Integral Gain P 27 Breakpoint Frequency P 53 Process Operation P 29 Breakpoint Voltage P 52 Process Proportional Gain P 26 Carrier Frequency P 64 Process Reference P 28 Configurable Input P 11 Program Password P 61 Configurable Output P 12 Reset to ...

Page 51: ...l and local codes and regulatory agencies Electromagnetic Compatibility Directive 89 336 EEC Install the SP200 drive and Input Mains Filter as specified in the table below in a typical IEC or NEMA metal shielded enclosure as shown in the figure on the following page Adhere to maximum motor cable lengths as specified in appendix D or 25 meters whichever is shorter Refer to SP200 Mains Filters D2 34...

Page 52: ...motor housing Contact points must be clean and free of paint or nonconductive coating Make certain all ground connections provide a low impedance path for high frequency signals Figure C 1 Grounding Control and Motor Connections Line Filter R L1 S L2 T L3 Ground Connection Enclosure S L2 R L1 T L3 PE W T3 V T2 U T1 Motor Cable Shield Control Cabinet AC Input Line Shielded Enclosure Ground Tab PE C...

Page 53: ...tor cable distance for which a mains input filter may be used must be also be considered 25 m for S20 MF1 xxxx filters listed in appendix C All of the limitations described above must be considered for your installation The smallest of these numbers will dictate your final limit D 2 Drive to Motor Wire Type The type of wire that is recommended to be used between the drive and motor is dependent on...

Page 54: ...0 91 100 30 600 183 600 183 600 183 600 183 120 240 1 0 0 75 500 152 300 91 300 91 200 61 600 183 600 183 600 183 600 183 120 240 1 5 1 1 600 183 400 122 300 91 200 61 600 183 600 183 600 183 600 183 240 2 0 1 5 600 183 400 122 300 91 200 61 600 183 600 183 600 183 600 183 460 0 5 0 37 15 5 120 37 100 30 100 30 90 27 200 61 200 61 200 61 150 46 460 1 0 0 75 40 12 180 55 140 43 100 30 100 30 600 18...

Page 55: ... Process Integral Gain 0 model C only P 28 Process Reference 0 model C only P 29 Process Operation 0 model C only P 30 Acceleration Time 1 5 0 P 31 Deceleration Time 1 5 0 P 32 Acceleration Time 2 10 0 P 33 Deceleration Time 2 10 0 P 34 Stop Control 0 P 35 DC Brake Current 50 P 36 DC Brake Time at Stop 0 5 P 37 Avoidance Frequency 0 P 38 Avoidance Frequency Band 0 P 40 Internal Jog Frequency 60 0 ...

Page 56: ...3 7 18 Breakpoint Voltage P 52 7 18 Bus Voltage d 03 7 21 C Cable distance drive to motor D 1 Carrier Frequency P 64 7 20 Carrier frequency derating curves 7 20 Clearances access 2 1 Command Frequency d 00 7 21 Configurable Input P 11 7 4 to 7 6 Configurable Output P 12 7 6 Configurable Output Level P 13 7 7 Control signal terminal block location 1 1 wiring 5 1 to 5 2 Current Limit P 05 7 3 D DC B...

Page 57: ...ameters alphabetical listing B 1 display 7 21 to 7 23 editing 6 3 program 7 2 to 7 20 Planning installation 2 1 Power off checks 8 1 Preset Speed 1 P 41 7 15 Preset Speed 2 P 42 7 16 Preset Speed 3 P 43 7 16 Preset Speed 4 P 44 7 16 Preset Speed 5 P 45 7 16 Preset Speed 6 P 46 7 16 Preset Speed 7 P 47 7 17 Preset Speed 8 P 48 7 17 Process Integral Gain P 27 7 12 Process Operation P 29 7 12 Process...

Page 58: ...ifications A 1 Terminal block model A 5 2 model B 5 2 model C 5 2 Testing drive under load 8 2 Troubleshooting 9 1 to 9 3 W Wire routing 2 1 Wire size 4 1 D 1 Wire type drive to motor D 1 Wiring control signal terminal block 5 1 5 2 input power 4 1 to 4 2 output power 4 2 ...

Page 59: ...f the pages with your comments After you have completed this form please return it to Reliance Electric RGA Technical Publications 25001 Tungsten Road Cleveland Ohio 44117 Fax 216 266 7120 Thank you for your comments Publication Name Publication Number Publication Date Comments Your Name Date Company Name Phone Address Technical Writing Internal Use Date DIF Number Follow Up Action ...

Page 60: ...Printed in U S A D2 3408 April 1998 Reliance Electric 24703 Euclid Avenue Cleveland Ohio 44117 216 266 7000 ...

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