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Rockwell Automation Publication 2198-IN001D-EN-P - February 2016

Kinetix 5500 Servo Drives

Shared AC/DC and Hybrid Systems

Input Power UL Circuit-protection Specifications

Input Power IEC (non-UL) Circuit-protection Specifications

Motor Overload Protection

This servo drive uses solid-state motor overload protection that operates in accordance with UL requirements. Motor overload protection is 
provided by algorithms (thermal memory) that predict actual motor temperature that is based on operating conditions.

In addition to thermal memory protection, this drive provides an input for an external temperature sensor/thermistor device, embedded in the 
motor, to support the UL requirement for motor overload protection.

Servo drives using DSL (digital servo link) encoder technology require the encoder to perform motor temperature monitoring and transmit the 
data over the single motor cable. Kinetix VP motors use DSL technology that performs this function. No additional wiring is required. 

Some motors supported by this drive (firmware revision 3.001 or earlier) do not contain temperature sensors/thermistors; therefore, motor 
overload protection against excessive consecutive motor overloads with power cycling is not supported. Beginning with firmware revision 4.001 
(and later) thermal retention is supported regardless of the motor or encoder type in use.

This servo drive meets the following UL requirements for solid-state overload protection.

Refer to your servo drive user manual for the interconnect diagram that illustrates the wiring between your motor and drive.

Kinetix 5500 
Drive Cat. No.

Drive Voltage,
(three-phase)
nom

Bussmann Fuse

Cat. No.

Molded Case CB 

Cat. No.

2 Axes

3 Axes

4 Axes

5 Axes

6 Axes

7 Axes

8 Axes

2 Axes

3 Axes

4 Axes

5 Axes

6 Axes

7 Axes

8 Axes

2198-H003-ERS

x

240/480V

KTK-R-10

KTK-R-15

N/A

2198-H008-ERS

x

240/480V

KTK-R-15

KTK-R-20

N/A

2198-H015-ERS

x

240/480V

KTK-R-20

N/A

140U-D6D3-C15

140U-D6D3-C20

N/A

2198-H025-ERS

x

240/480V

KTK-R-30

N/A

140U-D6D3-C20

140U-D6D3-C30

N/A

2198-H040-ERS

x

240/480V

KTK-R-30

LPJ-45SP

LPJ-50SP

N/A

140U-D6D3-C30

N/A

2198-H070-ERS

x

240/480V

LPJ-50SP

N/A

140G-G6C3-C50

N/A

Kinetix 5500 
Drives Cat. No.

Drive Voltage,
(three-phase)
nom

DIN gG Fuses

Amps (max)

Molded Case CB 

Cat. No.

2 Axes

3 Axes

4 Axes

5 Axes

6 Axes

7 Axes

8 Axes

2 Axes

3 Axes

4 Axes

5 Axes

6 Axes

7 Axes

8 Axes

2198-H003-ERS

x

240/480V

10

16

N/A

2198-H008-ERS

x

240/480V

16

N/A

N/A

2198-H015-ERS

x

240/480V

20

N/A

140U-D6D3-C15

140U-D6D3-C20

N/A

2198-H025-ERS

x

240/480V

32

N/A

140U-D6D3-C20

140U-D6D3-C30

N/A

2198-H040-ERS

x

240/480V

32

N/A

140U-D6D3-C30

N/A

2198-H070-ERS

x

240/480V

50

N/A

140G-G6C3-C50

N/A

Motor Overload Protection Trip Point

Value

Ultimately

100% overload

Within 8 minutes

200% overload

Within 20 seconds

600% overload

ATTENTION: 

To avoid damage to your motor due to overheating caused by excessive, successive motor overload trips, follow the wiring diagram provided in 

the user manual for your motor and drive combination.

Summary of Contents for Allen-Bradley 2198-H***-ERS Series

Page 1: ...80 and GuardLogix 5570 or CompactLogix 5370 and Compact GuardLogix 5370 controllers Topic Page Summary of Changes 1 About the Kinetix 5500 Drives 1 Catalog Number Explanation 2 Before You Begin 2 Remo...

Page 2: ...r impedance grounded power configurations Removing the screws involves gaining access opening the side door and removing the screws Removing the grounding screws in multi axis configurations is best d...

Page 3: ...mpliance Reduced electrical noise Most stable operation Reduced voltage stress on components and motor bearings AC fed ungrounded Corner grounded Impedance grounded Both screws removed Helps avoid sev...

Page 4: ...n Refer to the Kinetix Servo Drives Technical Data publication GMC TD003 for Kinetix 5500 drive dimensions In multi axis shared bus configurations drives must be spaced by aligning the zero stack tab...

Page 5: ...at No Frame A mm in B mm in C mm in D mm in E mm in Drill Hole Patterns F mm in G mm in 2198 H003 ERSx 1 50 1 97 170 6 69 200 7 87 226 8 90 215 8 46 193 68 7 62 4 51 0 18 2198 H008 ERSx 2198 H015 ERSx...

Page 6: ...13 Link Activity status indicators 20 24V control input power CP connector 7 Zero stack mounting tab cutout 14 Motor power MP connector 21 Safe torque off STO connector 3 applies to only 2198 Hxxx ERS...

Page 7: ...2 DC DC Pin Description Signal 1 DC bus connections DC 2 DC CP Pin Description Signal 1 24V power supply customer supplied 24V 2 24V common 24V MP Pin Description Signal Color U Three phase motorpowe...

Page 8: ...put 1 This is a dual function input IN1 1 1 This signal has dual functionality You can use IN1 IOD 1 as registration or Home input 2 I O common for customer supplied 24V supply COM 3 24V current sinki...

Page 9: ...icalData publication KNX TD004 for cable specifications 8 0 0 31 0 5 0 6 4 4 5 3 2198 H070 ERSx 2 5 6 4 14 10 10 0 0 39 0 5 0 8 4 4 7 1 2198 Hxxx ERSx PELV SELV 24V power single axis CP connector CP 1...

Page 10: ...is Motor Cable Shield Clamp 2198 KITCON DSL Motor Feedback Connector Kit Motor Power MP Connector Motor Brake BC Connector Exposed shield braid under clamp Feedback cable routed around the shield clam...

Page 11: ...attaching the motor power brake shield clamp IMPORTANT If the power brake cableshield has a loose fit inside the shield clamp insert theclamp spacer between the shield clamp and the drive to reduce t...

Page 12: ...ications Drive Cat No Drive Voltage nom Phase Bussmann Fuses Cat No Molded Case CB Cat No DIN gG Fuses Amps max Molded Case CB Cat No 2198 H003 ERSx 240V Single phase KTK R 2 140U D6D2 B10 2 140U D6D2...

Page 13: ...SP 140G G6C3 C40 35 140G G6C3 C40 Kinetix 5500 Drive Cat No Drive Voltage three phase nom Bussmann Fuses Cat No Molded Case CB Cat No 2 Axes 3 Axes 4 Axes 5 Axes 2 Axes 3 Axes 4 Axes 5 Axes 2198 H003...

Page 14: ...meets the following UL requirements for solid state overload protection Refer to your servo drive user manual for the interconnect diagram that illustrates the wiring between your motor and drive Kin...

Page 15: ...hnical Data publication KNX TD004 Provides product specifications for Bulletin 2090 motor and interface cables low profile connector kits drive power components and other servo drive accessory items K...

Page 16: ...your documentation needs better If you have any suggestions on how to improve this document complete the How Are We Doing form at http literature rockwellautomation com idc groups literature documents...

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