Danfoss VLT AutomationDrive FC 360 Application Manual Download Page 1

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MAKING MODERN LIVING POSSIBLE

Application Guide

VLT

AutomationDrive FC 360

www.danfoss.com/drives

Summary of Contents for VLT AutomationDrive FC 360

Page 1: ...MAKING MODERN LIVING POSSIBLE Application Guide VLT AutomationDrive FC 360 www danfoss com drives...

Page 2: ...4 3 Center Winder Control 6 3 1 Introduction 6 3 2 Application Requirements 8 3 3 Wiring and Control Process 9 3 4 Parameters for Center Winder Control 11 4 Positioning Control 14 4 1 Introduction 14...

Page 3: ...welcome Table 1 1 shows the document version and the corresponding software version In the frequency converter read the software version in 15 43 Software Version Version Remarks Software version MG0...

Page 4: ...cross reference link parameter name All dimensions are in mm inch indicates default setting of a parameter Introduction Application Guide MG06E102 Danfoss A S 11 2014 All rights reserved 3 1 1...

Page 5: ...DED START When the frequency converter is connected to AC mains DC supply or load sharing the motor may start at any time Unintended start during programming service or repair work can result in death...

Page 6: ...he procedures in this document CAUTION INTERNAL FAILURE HAZARD An internal failure in the frequency converter can result in serious injury when the frequency converter is not properly closed Ensure th...

Page 7: ...inder control calculates the roll diameter and feed the frequency converter with an open loop speed reference A PID amplifier compares the actual tension feedback with the tapered tension setpoint and...

Page 8: ...er Winder speed Line Speed Speed Set Point _ MOC 130BD801 10 Illustration 3 2 Center Winder Control with FC 360 The frequency converter adjusts the operation of the winder based on the states of a rol...

Page 9: ...load cell is used it needs to be calibrated for a either a 0 20 mA or 0 10 V signal for 0 to maximum tension If a dancer is used the calibration should be 0 20 mA 0 10 V for bottom to top of the dance...

Page 10: ...eter Tightening the slack web 1 Give an appropriate jog speed by setting parameter 37 26 Winder Jog Speed 2 Set parameter 37 57 Tension On Off to 0 Off 3 Set parameter 37 54 Winder Jog Reverse or para...

Page 11: ...ameter 37 26 Winder Jog Speed 1 Parameter 37 27 TLD Low Limit 0 Parameter 37 28 TLD High Limit 90 Parameter 37 29 TLD Timer 1 Parameter 37 30 TLDOnDelay 1 Parameter 37 31 Diameter Limit Detector 90 Pa...

Page 12: ...ction 0 0 100 37 28 TLD High Limit Set the high limit for the tension limit detection Range Function 0 0 100 37 29 TLD Timer Sets the time within which the tension must exceed the high or low tension...

Page 13: ...to the preset value when the user changes either the tension or taper setpoints This ensures stability during step changes in setpoints Range Function 0 1 0 1 1 37 43 Diameter Calculator Min Speed Se...

Page 14: ...eed set in parameter 37 26 Winder Jog Speed Option Function 0 No Function 1 Jog reverse 37 55 Winder Jog Forward Jogs the winder in forward winding direction at the speed set in parameter 37 26 Winder...

Page 15: ...ignal Type and 17 11 Resolution PPR according to the specifi cation of the actual encoder used MCB103 Set 17 50 Poles 17 51 Input Voltage 17 52 Input Frequency and 17 53 Transformation Ratio according...

Page 16: ...ng If the go to home position command is issued by digital inputs or PROFIBUS the frequency converter sets the current position as home position 1 Forced manual mode In this mode homing is conducted p...

Page 17: ...e positioning process as follows Use different combinations of index bit values to select the desired position Switch both digital input 19 and 27 off to select position 0 Switch digital input 19 on a...

Page 18: ...t Position Reached 1 3 Error Occurred 1 4 Mechanical Brake Output 1 7 Positive Hardware Limit 1 8 Negative Hardware Limit 3 Actual Position MSB 4 Actual Position LSB 5 Position Error Status Table 4 2...

Page 19: ...6 72 Terminal 45 Digital Output 171 Target Position Reached Parameter 33 41 Negative Software Limit 500 000 UU Parameter 33 42 Positive Software Limit 500 000 UU Parameter 33 43 Negative Software Limi...

Page 20: ...00 ms 3 2000 ms 4 7 5000 ms Not used in this example Parameter 33 47 Target Position Window 20 UU Set to a value based on the actual situation of the application PID Settings 7 33 Process PID Proporti...

Page 21: ...14 Jog Functions are described in parameter group 5 1 Digital Inputs 32 Pulse time based 5 14 Terminal 32 Digital Input Option Function 0 No operation Functions are described in parameter group 5 1 Di...

Page 22: ...t via the serial communication port 27 Torque limit stop Use for performing a coasted stop and frequency converter in torque 5 40 Function Relay Option Function limit condition If the frequency conver...

Page 23: ...Logic Rules If Logic Rule 0 in SLC is TRUE the output goes high Otherwise it goes low 71 Logic rule 1 See parameter group 13 4 Logic Rules If Logic Rule 1 in SLC is TRUE 5 40 Function Relay Option Fun...

Page 24: ...7 Bus control timeout Off 56 Heat sink cleaning warning high 60 Comparator 0 6 72 Terminal 45 Digital Output Option Function 61 Comparator 1 62 Comparator 2 63 Comparator 3 64 Comparator 4 65 Comparat...

Page 25: ...1 Running reverse 165 Local ref active 166 Remote ref active 167 Start command activ 168 Drive in hand mode 169 Drive in auto mode 170 Homing Completed 171 Target Position Reached 172 Position Control...

Page 26: ...r Range Function 1 1 65535 32 67 Max Tolerated Position Error Range Function 2000000 1 2147483648 32 80 Maximum Allowed Velocity Range Function 1500 RPM 1 30000 RPM 32 81 Motion Ctrl Quick Stop Ramp R...

Page 27: ...0 0 65535 34 04 PCD 4 Write For Application Range Function 0 0 65535 34 05 PCD 5 Write For Application Range Function 0 0 65535 34 06 PCD 6 Write For Application Range Function 0 0 65535 34 07 PCD 7 W...

Page 30: ...L Leakage current 5 Line speed 8 Load sharing 4 Logic input 8 O Over tension 9 P PELV 5 Q Qualified personnel 4 S Safety 5 Software version 2 T Taper setpoint 8 Tension and taper setpoint 8 Tension f...

Page 31: ...ucts already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property of the resp...

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