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37-34  Reading at Core

Use this parameter to set the analog input signal reading at the
smallest core used.

Range:

Function:

0

*

   [0 - 10 ]

37-35  Reading at Full Roll

Use this parameter to set the analog input signal reading at the
full roll size used.

Range:

Function:

0 V

*

   [0 - 20 V]

37-36  Tension Set Point Input

Use this parameter to set the source of the tension set point.

Option:

Function:

[0] 

*

Par.3721

[1]

Input53(0~10 VDC or 0~20 mA )

[2]

Input54(0~10 VDC or 0~20 mA )

37-37  Taper Set Point Input

Use this parameter to set the source of the taper set point.

Option:

Function:

[0] 

*

Par.3722

[1]

Input53(0~10 VDC or 0~20 mA )

[2]

Input54(0~10 VDC or 0~20 mA )

37-38  Tension Feedback Input

Use this parameter to set analog input used for tension
feedback.

Option:

Function:

[0] 

*

No Function

[1]

Input53(0~10 VDC or 0~20 mA )

[2]

Input54(0~10 VDC or 0~20 mA )

37-39  Tension Feedback Type

Selects the device type used for tension feedback.

Option:

Function:

[0] 

*

Load cell

[1]

Dancer

37-40  Center Winder Cmd Src

Use this parameter to configure the command source for
controlling.

Option:

Function:

[0]

Digital and parameter

[1] 

*

Parameter 3754~3759 control the
functions

[2]

Digital input control

37-41  Diameter Change Rate

Sets the amount of changes allowed for the diameter in each
program scan.

Range:

Function:

0.001 %

*

   [0.001 - 0.05 %]

37-42  Tapered Tension Change Rate

Sets the amount of tapered tension that can change during each
scan period. This function ramps the tapered tension setpoint to
the preset value when the user changes either the tension or
taper setpoints. This ensures stability during step changes in
setpoints.

Range:

Function:

0.1 %

*

   [0.1 - 1 %]

37-43  Diameter Calculator Min Speed

Sets the minimum line speed to be achieved before the diameter
calculator is activated. At low line speeds, the resolution of the
line and winder speed will be too low for the diameter to be
accurately calculated.

Range:

Function:

0 %

*

   [0 - 100 %]

37-44  Line Acceleration Feed Forward

Sets the feed forward speed that helps compensate for tension
changes caused by line speed acceleration and deceleration.

Range:

Function:

0

*

   [-20 - 20 ]

37-45  Line Speed Source

Use this parameter to set the input for line speed.

Option:

Function:

[0] 

*

No function

[1]

24V encoder

[2]

MCB102

[3]

MCB103

[4]

Analog input 53

[5]

Analog input 54

[6]

Frequency input 29

[7]

Frequency input 33

37-46  Winder Speed Match Scale

This parameter is used to match the surface speeds of line and
winder at smallest core while running line at 100 % speed.

Range:

Function:

1

*

   [0.001 - 1000 ]

37-47  Tension PID Profile

Allows scaling the tension loop PID output to compensate for
roll diameter. Ideally, the output from the tension loop PID
amplifier is halved each time the diameter doubles, which is
considered fully profiled. In some cases, it might be desirable to
be less than fully profiled, which would give over compensation
when the diameter increases.

Range:

Function:

0 %

*

   [0 - 100 %]

37-48  Tension PID Proportional Gain

Sets the proportional gain for tension loop PID amplifier.

Range:

Function:

0

*

   [0 - 10 ]

Center Winder Control

VLT

®

 AutomationDrive FC 360

12

Danfoss A/S © 11/2014 All rights reserved.

MG06E102

3

3

Summary of Contents for VLT AutomationDrive FC 360

Page 1: ...MAKING MODERN LIVING POSSIBLE Application Guide VLT AutomationDrive FC 360 www danfoss com drives...

Page 2: ...4 3 Center Winder Control 6 3 1 Introduction 6 3 2 Application Requirements 8 3 3 Wiring and Control Process 9 3 4 Parameters for Center Winder Control 11 4 Positioning Control 14 4 1 Introduction 14...

Page 3: ...welcome Table 1 1 shows the document version and the corresponding software version In the frequency converter read the software version in 15 43 Software Version Version Remarks Software version MG0...

Page 4: ...cross reference link parameter name All dimensions are in mm inch indicates default setting of a parameter Introduction Application Guide MG06E102 Danfoss A S 11 2014 All rights reserved 3 1 1...

Page 5: ...DED START When the frequency converter is connected to AC mains DC supply or load sharing the motor may start at any time Unintended start during programming service or repair work can result in death...

Page 6: ...he procedures in this document CAUTION INTERNAL FAILURE HAZARD An internal failure in the frequency converter can result in serious injury when the frequency converter is not properly closed Ensure th...

Page 7: ...inder control calculates the roll diameter and feed the frequency converter with an open loop speed reference A PID amplifier compares the actual tension feedback with the tapered tension setpoint and...

Page 8: ...er Winder speed Line Speed Speed Set Point _ MOC 130BD801 10 Illustration 3 2 Center Winder Control with FC 360 The frequency converter adjusts the operation of the winder based on the states of a rol...

Page 9: ...load cell is used it needs to be calibrated for a either a 0 20 mA or 0 10 V signal for 0 to maximum tension If a dancer is used the calibration should be 0 20 mA 0 10 V for bottom to top of the dance...

Page 10: ...eter Tightening the slack web 1 Give an appropriate jog speed by setting parameter 37 26 Winder Jog Speed 2 Set parameter 37 57 Tension On Off to 0 Off 3 Set parameter 37 54 Winder Jog Reverse or para...

Page 11: ...ameter 37 26 Winder Jog Speed 1 Parameter 37 27 TLD Low Limit 0 Parameter 37 28 TLD High Limit 90 Parameter 37 29 TLD Timer 1 Parameter 37 30 TLDOnDelay 1 Parameter 37 31 Diameter Limit Detector 90 Pa...

Page 12: ...ction 0 0 100 37 28 TLD High Limit Set the high limit for the tension limit detection Range Function 0 0 100 37 29 TLD Timer Sets the time within which the tension must exceed the high or low tension...

Page 13: ...to the preset value when the user changes either the tension or taper setpoints This ensures stability during step changes in setpoints Range Function 0 1 0 1 1 37 43 Diameter Calculator Min Speed Se...

Page 14: ...eed set in parameter 37 26 Winder Jog Speed Option Function 0 No Function 1 Jog reverse 37 55 Winder Jog Forward Jogs the winder in forward winding direction at the speed set in parameter 37 26 Winder...

Page 15: ...ignal Type and 17 11 Resolution PPR according to the specifi cation of the actual encoder used MCB103 Set 17 50 Poles 17 51 Input Voltage 17 52 Input Frequency and 17 53 Transformation Ratio according...

Page 16: ...ng If the go to home position command is issued by digital inputs or PROFIBUS the frequency converter sets the current position as home position 1 Forced manual mode In this mode homing is conducted p...

Page 17: ...e positioning process as follows Use different combinations of index bit values to select the desired position Switch both digital input 19 and 27 off to select position 0 Switch digital input 19 on a...

Page 18: ...t Position Reached 1 3 Error Occurred 1 4 Mechanical Brake Output 1 7 Positive Hardware Limit 1 8 Negative Hardware Limit 3 Actual Position MSB 4 Actual Position LSB 5 Position Error Status Table 4 2...

Page 19: ...6 72 Terminal 45 Digital Output 171 Target Position Reached Parameter 33 41 Negative Software Limit 500 000 UU Parameter 33 42 Positive Software Limit 500 000 UU Parameter 33 43 Negative Software Limi...

Page 20: ...00 ms 3 2000 ms 4 7 5000 ms Not used in this example Parameter 33 47 Target Position Window 20 UU Set to a value based on the actual situation of the application PID Settings 7 33 Process PID Proporti...

Page 21: ...14 Jog Functions are described in parameter group 5 1 Digital Inputs 32 Pulse time based 5 14 Terminal 32 Digital Input Option Function 0 No operation Functions are described in parameter group 5 1 Di...

Page 22: ...t via the serial communication port 27 Torque limit stop Use for performing a coasted stop and frequency converter in torque 5 40 Function Relay Option Function limit condition If the frequency conver...

Page 23: ...Logic Rules If Logic Rule 0 in SLC is TRUE the output goes high Otherwise it goes low 71 Logic rule 1 See parameter group 13 4 Logic Rules If Logic Rule 1 in SLC is TRUE 5 40 Function Relay Option Fun...

Page 24: ...7 Bus control timeout Off 56 Heat sink cleaning warning high 60 Comparator 0 6 72 Terminal 45 Digital Output Option Function 61 Comparator 1 62 Comparator 2 63 Comparator 3 64 Comparator 4 65 Comparat...

Page 25: ...1 Running reverse 165 Local ref active 166 Remote ref active 167 Start command activ 168 Drive in hand mode 169 Drive in auto mode 170 Homing Completed 171 Target Position Reached 172 Position Control...

Page 26: ...r Range Function 1 1 65535 32 67 Max Tolerated Position Error Range Function 2000000 1 2147483648 32 80 Maximum Allowed Velocity Range Function 1500 RPM 1 30000 RPM 32 81 Motion Ctrl Quick Stop Ramp R...

Page 27: ...0 0 65535 34 04 PCD 4 Write For Application Range Function 0 0 65535 34 05 PCD 5 Write For Application Range Function 0 0 65535 34 06 PCD 6 Write For Application Range Function 0 0 65535 34 07 PCD 7 W...

Page 28: ...34 56 Track Error Range Function 0 2147483647 2147483647 Positioning Control Application Guide MG06E102 Danfoss A S 11 2014 All rights reserved 27 4 4...

Page 29: ...Positioning Control VLT AutomationDrive FC 360 28 Danfoss A S 11 2014 All rights reserved MG06E102 4 4...

Page 30: ...L Leakage current 5 Line speed 8 Load sharing 4 Logic input 8 O Over tension 9 P PELV 5 Q Qualified personnel 4 S Safety 5 Software version 2 T Taper setpoint 8 Tension and taper setpoint 8 Tension f...

Page 31: ...ucts already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property of the resp...

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