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Functional description 

 

 

 

SYCON 
3000 H

 

Functional description 

Functional description 

Functional description 

Functional description 

The  analytical  instrument  of  the  type  SYCON 

SYCON 

SYCON 

SYCON 

3000  H

3000  H

3000  H

3000  H  is  used  for  the  fully  automatic 
measurement of the total hardness of water.  
 
Instrument models are also available to meas-
ure  the  carbonate  hardness  (Plus  m-value) 
Type SYCON 3000 C and the Minus m-value 
Type SYCON 3000 M. 
 
Measurements can be initiated as follows: 

 

1.  Press the "START" button on the instrument 

control panel. 

 

2.  Activate an external remote switch. 

 

3.  Automatic - in programmable time inter-

vals. 

 

4.  Automatic – after a programmable flow 

rate (volume). 

 
After  the  value  of  a  predetermined  limit  is  ex-
ceeded (overrun) or fallen below (underrun), a 
shorter  time  interval  or  a  lesser  flow  rate  can 
be  programmed  for  the  following  automatic 
measurement.  
 
One-component  reagents  are  used  for  differ-
ent  measurement  ranges.  This  enables  high 
measurement  accuracy  with  minimum  use  of 
reagents, tailored to the specific case of appli-
cation. These reagents can be kept for at least 
2 years if stored appropriately (cool, dark).  
 
Water samples with a temperature over 45 °C 
must  be  cooled  prior  to  analysis.  In  order  to 
cool  down  the  test  water  over  a  cooler  only 
when the sample is taken, it is possible to trig-
ger  a  cooling-water  valve  before  the  input 
valve is opened.  
 

Each  measurement  begins  with  an  adjustable 
flushing  phase.  This  ensures  that  the  water 
from  the  treatment  plant  is  measured and not 
the water that has remained in the supply line 
since the last measurement.  
Subsequently,  the  measuring  chamber  is  filled 
with  a  new  sample.  The  electrical  measure-
ment  starts  without  a  switched-on  light source 
(dark  value)  and  without  the  addition  of  the 
reagent (blank value). The measurement starts 
with the start of the tube pump (regulated by a 
stepping  motor).    During  the  measurement  of 
the  water  hardness,  the  reagent  is  continually 
added – regulated by a stepping motor - until 
a predefined limit is registered. The quantity of 
reagent  used  is  a  measure  of the water hard-
ness.  
 
Signal devices and valves can be switched if a 
programmable  limit  is  exceeded  or  fallen  be-
low and a programme mechanism can be ad-
dressed  for  the  regeneration  of  a  treatment 
plant.  
 
An  analogue  output  0(4)-20mA  signals  the 
different  states  of  the  instrument.  A  further 
analogue  output  delivers  a  signal  in  propor-
tion to the measured water hardness.  
 
In order to suppress undesired bad-water mes-
sages, the first bad messages can be ignored.  
  
Following  the  measurement,  the  measuring 
chamber  is  flushed  immediately.  This  prevents 
a  premature  contamination  of  the  measuring 
equipment  through  the  colorants  of  the  re-
agent. 
 
The  built-in  feed  valve  is  closed  during  the 
analytical pauses to prevent unnecessary water 
consumption. 

 

 

Water softening plant

SYCON 3000 H

Analytical Instrument to Measure the Total Hardness of Water

Installation example

Summary of Contents for SYCON 3000 H

Page 1: ...OPERATING MANUAL Analytical Instrument to Measure the Total Hardness of Water SYCON 3000 H...

Page 2: ...urement too low 6 Water hardness over underrun 6 Permanent signal 1 6 Permanent signal 2 6 Input functions 7 Start analysis 7 Stop analysis 7 Reset relay 7 Water meter 7 Output functions 8 Pulse signa...

Page 3: ...function 2 17 Number of the bad messages 17 Activation through a fault 17 Output function Analysis is running 17 Analysis delay 17 Output function Signal relay 18 Fault messages 18 7 Activation of th...

Page 4: ...alve is opened Each measurement begins with an adjustable flushing phase This ensures that the water from the treatment plant is measured and not the water that has remained in the supply line since t...

Page 5: ...isplaying the last result i e Soft water or Hard water blink If both the control lamps Soft water and Hard water are blinking no analysis result is available e g after the instrument has been switched...

Page 6: ...s arranged beneath it e g START and FLUSH Displays during the analyses B l a n c v a l u e 2 s 1 L i m i t 2 3 p p m 9 0 E N D During an analysis the phases Flush Black value Blanc value Titration and...

Page 7: ...F O The functions of the inputs IN1 and IN2 with their current switching states are displayed A horizontal line alongside the designation means Input not active A vertical line alongside the designati...

Page 8: ...Press the SERV key After 4 seconds the ser vicing phase is initiated You can recalibrate the electronics and switch the metering pump on and off See also the section Service setting 1 and 2 on page 2...

Page 9: ...r sample contaminated No flush occurred No water inflow Calibration necessary Electrical defect check connector Internal measurement too high A T T E N T I O N I n t r m e a s u r t o o h i g h A n a...

Page 10: ...analysis starts if the contact of the flow moni tor is activated longer then 10 seconds An analysis also starts if the contact is activated 5 times for 2 seconds e g if water is only taken out for a s...

Page 11: ...6 4 the number of bad messages is programmed after which the sig nal is activated Permanent signal 2 The signal serves to trigger valves horns or signal devices that require a permanent con tact duri...

Page 12: ...low measured value too high measured value too low These faults effect an analysis stop which must be deleted by hand Recorder output RC 2 A recorder at this output permanently registers the displaye...

Page 13: ...seconds until this display appears C H A N G E p r o g r a m m l a n g u a g e P R O G R M L A N G U A E N D 3 Should you wish to change the language of the LCD display press the LANGUA key E N G L I...

Page 14: ...le in step service setting 3 The correction factor needs to be determined empirically with help of a known water sample shift value positive value higher water hardness correction factor higher than 1...

Page 15: ...analysis delay entered A new analysis is only started if the previous one has been completed For this reason an analysis interval can be greater than that programmed in this sec tion Note If a water...

Page 16: ...the desired input function for the input INPUT 1 IN1 with the help of the key Stat Start analysis WaMe Water Meter Stop Stop analysis NoIn No Input Rest Reset relay Input IN 2 S t e p n o 3 2 S t a t...

Page 17: ...a delay time in the range of 1 to 99 sec onds Input function Water meter Water volume 1 between the analyses S t e p n o 4 4 W a t e r v o l 1 1 0 0 c b m Enter the Water volume 1 after which a new a...

Page 18: ...2 Output OUT 2 S t e p n o 5 2 I M P P S 1 P S 2 A N A S I G O U T 2 P e r m a n e s i g n a l 1 Select according to programme step 5 1 the desired output function for the output OUT2 Output OUT 3 S t...

Page 19: ...1 or Permanent signal 2 is so programmed that the ana lyser performs no more analyses before the value entered in programme step 6 2 is reached no further signal can be emitted Output function Perman...

Page 20: ...of the bad messages S t e p n o 6 6 N u m b e r m e s s a g e s 2 You can programme the number of bad messages limit overruns underruns after which the output function is activated Values from 1 to 5...

Page 21: ...tivation of the fault relay RF Refill indicator VH Measured value too high NI No indicator Stop VL Measured value too low BV Blank value too low 7 Activation of the buzzer S t e p n o 7 1 I N B V V H...

Page 22: ...dness of the last analysis is continuously dis played The scale of the display value can be programmed To this end a current initial value of 0 mA or 4 mA must be accorded to the hardness value of 0 d...

Page 23: ...ote the newly entered code number in your documentation Af f f fter ter ter ter a new code number has been entered this programme step cannot be called a new code number has been entered this programm...

Page 24: ...ion The potentiometer required for calibration is now accessible and can be actuated with the help of a screwdriver ATTENTION Replace the cap after calibration S e r v i c e s t e p n o 2 C a l i b r...

Page 25: ...il it reaches a predetermined value W a r t u n g S c h r i t t 3 a l t 0 J N n e u 3 0 s a v e E N D E After the titration has finished the old and new determined shift value is displayed Shift the c...

Page 26: ...eeding Feeding Feeding indicator indicator indicator indicator When commissioning the instrument for the first time the metering pump must be switched on until the indicator flows into the measuring c...

Page 27: ...wall mounting The brackets can be mounted twisted 90 to the left or right For mounting on a plate the in strument can be mounted from the rear side without brackets Use M5 screws The depth of the thre...

Page 28: ...OUT 1 OUT 2 Power in Protectiveearth No Nc C No Nc OUT 3 C No Nc IN 1 IN 2 RC 1 RC 2 L1 Power out n1 l1 Pow er output Pow er input Earth conductor Contact input 1 Recorder output 1 PE PE 4 AmT 500 mA...

Page 29: ...valve with the mains output voltage Inputs The analyser is equipped with 2 identical inputs for floating switching contacts It is only through the programming in the programme steps 3 1 and 3 2 that...

Page 30: ...ms for the regeneration of treatment plants start contact for central control valves with their own pro gramme controller barrels PLC controls stop signal contacts for osmosis plants and fault alarm s...

Page 31: ...Programming Programming Programming Programming 1 5 MAX Activation of the horn if the water hardness is exceeded applies to all outputs 5 1 IMP Generation of a pulse signal 5 4 IMP Activation of the...

Page 32: ...VL Activation on occurrence of the message Internal measurement too low The programming of 1 5 in the case of OUT 1 applies to all outputs Floating fault signal contact at OUT 3 Function Function Func...

Page 33: ...Function Function The recorder serves to log the activities of the instrument Different current values are allocated to the different activities Programming Programming Programming Programming 8 1 4...

Page 34: ...e lever and tighten the hose somewhat 3 Removing the measuring chamber a Remove the metering pump hose b Unfasten the solenoid valve connector and remove it c Loosen and remove the sensor connec tors...

Page 35: ...e sets for maintenance Recommended spare parts for several years 90 142 Maintenance set 01 3x 2 hoses 90161 und 90163 90 362 Measuring chamber cpl without solenoid vale and without intake and outlet p...

Page 36: ...max 3 Pulse signal Permanent signal 1 Permanent signal 2 Analysis runs Signal relay Analogue outputs 2 Output 1 Status display Analysis active Soft water Hard water Refill indicator and Measurement f...

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