RLS Wacon SYCON 3000 H Operating Manual Download Page 24

 Service setting 2 

Test of the output relays 

 

21 

SYCON 
3000 H

 

Service setting 1 - 3

 

 

With the help of the 

"KEY"

 key, activate the key function 

"SERVICE"

 for the 

"F3"

 key. Press the key 

function 

"SERVICE".

  After  approx.  4  seconds  the  analyser  switches  into  the  Service  setting  1.  You 

switch into the next service mode by pressing the 

"

"

 key: 

 

Service setting 1:  To switch the metering pump on and off 

 

Service setting 2:  To initiate a flush procedure and adjust the electronics 
Service setting 3: Calibration with soft water 

 

1. Switching the metering pump on and off 

S  e  r  v  i  c  e    s  t  e  p    n  o          1 

M  e  t  e  r  i  n  g    p  u  m  p          Y  /  N 

                                     

 

   

 

 

         

         

  E  N  D     

In this setting it is possible to switch the metering (dosing) pump on and off in order to pump indicator 
into the measuring chamber. Further functions are not activated. 
This procedure is necessary if air exists in the connecting hoses between the indicator bottle and the 
measuring chamber. This means: always on commissioning and after the hoses are replaced. Owing 
to the low delivery rate of the metering pump, this procedure takes approx. 120 seconds if the hoses 
are empty.  

 

Move the cursor with the aid of the 

"

"

 key under Y

Y

Y

Y for Yes or N

N

N

N for No, in order to switch the pump 

on or off. 

 

Note: 
On refilling the indicator after a display that the indicator is deficient, this procedure need not be initiated, since the instrument 
stops the automatic analysis sequence in good time.  

 

 

2. Initiating a flush procedure and adjusting the electronics 

S  e  r  v  i  c  e    s  t  e  p    n  o          2 
C  a  l  i  b  r  a  t  e                  Y  /  N 

                                     

 

   

 

 

         

         

  E  N  D     

Remove the cap to the left of the swivel shutter (see illustration). 

 

The  potentiometer  required  for  calibration  is  now  accessible  and  can  be  actuated  with 
the help of a screwdriver.  
ATTENTION! Replace the cap after calibration. 

 

S  e  r  v  i  c  e    s  t  e  p    n  o          2 
C  a  l  i  b  r  a  t  e                  Y  /  N 

                      1  0  0  %     

     

   

 

 

         

         

  E  N  D     

 

This calibration is carried out with water without a reagent, independent from the chosen reagent type. 
The gain factor of the electronic system needs to be adjusted to the optical light conditions within the 
measurement chamber.  
The displayed value corresponds to the value of the blanc value during the analysis.  That’s why it is 
also alternative possible to correct this value during the display of the blanc value.  
A  calibration  is  necessary  after  electronic  components  in  the  control  unit  are  replaced  and  after  the 
replacement of the transmitter or receiver sensor of the optical measuring section.   
After  cleaning  the  measuring  section  or  the  sensors,  the  setting  should  be  checked  and  corrected  if 
necessary.  
ATTENTION! This calibration must not be confused with the reagent specifically input of the correction 
factors for the measurement value in program step no. 1.3 or in the following service step 3.  

 

If,  using  the 

"

"

  key,  you  move  the  cursor  under  Y

Y

Y

Y  for  "Yes",  the  measuring  chamber  is  first  of  all 

rinsed  (flushed)  and  filled  with  clear  water.  This  procedure  lasts  about  20  seconds  and  can  be  re-
peated as often as desired by switching back temporarily to "No".  

 

After this, a display appears in the range from 0-121%. Wait approx. 10 to 20 seconds until any air 
bubbles in the measuring chamber have disappeared. With the help of the potentiometer in the termi-
nal box, adjust the display to a value between 95 % and 105 %. 

 

Should  this  not  prove  possible,  check  if  the  measuring  chamber  has  been  filled  with  clear  water. 
Clean the sensors. 

Potentiometer

Summary of Contents for SYCON 3000 H

Page 1: ...OPERATING MANUAL Analytical Instrument to Measure the Total Hardness of Water SYCON 3000 H...

Page 2: ...urement too low 6 Water hardness over underrun 6 Permanent signal 1 6 Permanent signal 2 6 Input functions 7 Start analysis 7 Stop analysis 7 Reset relay 7 Water meter 7 Output functions 8 Pulse signa...

Page 3: ...function 2 17 Number of the bad messages 17 Activation through a fault 17 Output function Analysis is running 17 Analysis delay 17 Output function Signal relay 18 Fault messages 18 7 Activation of th...

Page 4: ...alve is opened Each measurement begins with an adjustable flushing phase This ensures that the water from the treatment plant is measured and not the water that has remained in the supply line since t...

Page 5: ...isplaying the last result i e Soft water or Hard water blink If both the control lamps Soft water and Hard water are blinking no analysis result is available e g after the instrument has been switched...

Page 6: ...s arranged beneath it e g START and FLUSH Displays during the analyses B l a n c v a l u e 2 s 1 L i m i t 2 3 p p m 9 0 E N D During an analysis the phases Flush Black value Blanc value Titration and...

Page 7: ...F O The functions of the inputs IN1 and IN2 with their current switching states are displayed A horizontal line alongside the designation means Input not active A vertical line alongside the designati...

Page 8: ...Press the SERV key After 4 seconds the ser vicing phase is initiated You can recalibrate the electronics and switch the metering pump on and off See also the section Service setting 1 and 2 on page 2...

Page 9: ...r sample contaminated No flush occurred No water inflow Calibration necessary Electrical defect check connector Internal measurement too high A T T E N T I O N I n t r m e a s u r t o o h i g h A n a...

Page 10: ...analysis starts if the contact of the flow moni tor is activated longer then 10 seconds An analysis also starts if the contact is activated 5 times for 2 seconds e g if water is only taken out for a s...

Page 11: ...6 4 the number of bad messages is programmed after which the sig nal is activated Permanent signal 2 The signal serves to trigger valves horns or signal devices that require a permanent con tact duri...

Page 12: ...low measured value too high measured value too low These faults effect an analysis stop which must be deleted by hand Recorder output RC 2 A recorder at this output permanently registers the displaye...

Page 13: ...seconds until this display appears C H A N G E p r o g r a m m l a n g u a g e P R O G R M L A N G U A E N D 3 Should you wish to change the language of the LCD display press the LANGUA key E N G L I...

Page 14: ...le in step service setting 3 The correction factor needs to be determined empirically with help of a known water sample shift value positive value higher water hardness correction factor higher than 1...

Page 15: ...analysis delay entered A new analysis is only started if the previous one has been completed For this reason an analysis interval can be greater than that programmed in this sec tion Note If a water...

Page 16: ...the desired input function for the input INPUT 1 IN1 with the help of the key Stat Start analysis WaMe Water Meter Stop Stop analysis NoIn No Input Rest Reset relay Input IN 2 S t e p n o 3 2 S t a t...

Page 17: ...a delay time in the range of 1 to 99 sec onds Input function Water meter Water volume 1 between the analyses S t e p n o 4 4 W a t e r v o l 1 1 0 0 c b m Enter the Water volume 1 after which a new a...

Page 18: ...2 Output OUT 2 S t e p n o 5 2 I M P P S 1 P S 2 A N A S I G O U T 2 P e r m a n e s i g n a l 1 Select according to programme step 5 1 the desired output function for the output OUT2 Output OUT 3 S t...

Page 19: ...1 or Permanent signal 2 is so programmed that the ana lyser performs no more analyses before the value entered in programme step 6 2 is reached no further signal can be emitted Output function Perman...

Page 20: ...of the bad messages S t e p n o 6 6 N u m b e r m e s s a g e s 2 You can programme the number of bad messages limit overruns underruns after which the output function is activated Values from 1 to 5...

Page 21: ...tivation of the fault relay RF Refill indicator VH Measured value too high NI No indicator Stop VL Measured value too low BV Blank value too low 7 Activation of the buzzer S t e p n o 7 1 I N B V V H...

Page 22: ...dness of the last analysis is continuously dis played The scale of the display value can be programmed To this end a current initial value of 0 mA or 4 mA must be accorded to the hardness value of 0 d...

Page 23: ...ote the newly entered code number in your documentation Af f f fter ter ter ter a new code number has been entered this programme step cannot be called a new code number has been entered this programm...

Page 24: ...ion The potentiometer required for calibration is now accessible and can be actuated with the help of a screwdriver ATTENTION Replace the cap after calibration S e r v i c e s t e p n o 2 C a l i b r...

Page 25: ...il it reaches a predetermined value W a r t u n g S c h r i t t 3 a l t 0 J N n e u 3 0 s a v e E N D E After the titration has finished the old and new determined shift value is displayed Shift the c...

Page 26: ...eeding Feeding Feeding indicator indicator indicator indicator When commissioning the instrument for the first time the metering pump must be switched on until the indicator flows into the measuring c...

Page 27: ...wall mounting The brackets can be mounted twisted 90 to the left or right For mounting on a plate the in strument can be mounted from the rear side without brackets Use M5 screws The depth of the thre...

Page 28: ...OUT 1 OUT 2 Power in Protectiveearth No Nc C No Nc OUT 3 C No Nc IN 1 IN 2 RC 1 RC 2 L1 Power out n1 l1 Pow er output Pow er input Earth conductor Contact input 1 Recorder output 1 PE PE 4 AmT 500 mA...

Page 29: ...valve with the mains output voltage Inputs The analyser is equipped with 2 identical inputs for floating switching contacts It is only through the programming in the programme steps 3 1 and 3 2 that...

Page 30: ...ms for the regeneration of treatment plants start contact for central control valves with their own pro gramme controller barrels PLC controls stop signal contacts for osmosis plants and fault alarm s...

Page 31: ...Programming Programming Programming Programming 1 5 MAX Activation of the horn if the water hardness is exceeded applies to all outputs 5 1 IMP Generation of a pulse signal 5 4 IMP Activation of the...

Page 32: ...VL Activation on occurrence of the message Internal measurement too low The programming of 1 5 in the case of OUT 1 applies to all outputs Floating fault signal contact at OUT 3 Function Function Func...

Page 33: ...Function Function The recorder serves to log the activities of the instrument Different current values are allocated to the different activities Programming Programming Programming Programming 8 1 4...

Page 34: ...e lever and tighten the hose somewhat 3 Removing the measuring chamber a Remove the metering pump hose b Unfasten the solenoid valve connector and remove it c Loosen and remove the sensor connec tors...

Page 35: ...e sets for maintenance Recommended spare parts for several years 90 142 Maintenance set 01 3x 2 hoses 90161 und 90163 90 362 Measuring chamber cpl without solenoid vale and without intake and outlet p...

Page 36: ...max 3 Pulse signal Permanent signal 1 Permanent signal 2 Analysis runs Signal relay Analogue outputs 2 Output 1 Status display Analysis active Soft water Hard water Refill indicator and Measurement f...

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