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Installation of the instrument 

Commissioning of the instrument 

 

23 

SYCON 
3000 H

 

Installation of the instrument 

 

1.

1.

1.

1.     Mounting

Mounting

Mounting

Mounting    the

the

the

the    enclosure

enclosure

enclosure

enclosure    

 

Mount  the  instrument  with  the  aid  of  4 
screws at eye level and easily accessible for 
the operator.  

 

Avoid the proximity of strong light sources. 

 

Follow the drilling plan for the assembly on 
the next page.  

2.

2.

2.

2.     Open

Open

Open

Open    the

the

the

the    mounting

mounting

mounting

mounting    plate

plate

plate

plate  

  

  

      

 

Remove the 2 right screws of the 
mounting 

plate. 

Grab 

the 

mounting plate at the upper and 
lower edge and shift it approx. 5 
cm  to  the  front.  (1.).  Open  the 
mounting plate (2.). 

 

3.

3.

3.

3.     Electrical

Electrical

Electrical

Electrical    connections

connections

connections

connections    

 

Remove  the  terminal  box  cover 
after unscrewing the lateral screws.   

 

Establish the electrical connections (for this 
purpose,  see  the  connection  information 
on page 25 ff.). 

 

Heed the regulations and guidelines of the 
local  electricity  supply  companies  as  well 
as existing plant norms and standards. 

4.

4.

4.

4.     Assembling

Assembling

Assembling

Assembling    the

the

the

the    instrument

instrument

instrument

instrument    

 

Screw on the terminal box cover, remove the 
mounting  plate  to  its  origin  position  and 
screw it on.  

 

 

5.

5.

5.

5.     Setting

Setting

Setting

Setting    up

up

up

up    the

the

the

the    water

water

water

water    outflow

outflow

outflow

outflow    

 

Fit a PVC hose with an interior diameter of 
6-7 mm to the hose connector and secure 
with a pinch clamp. Place the PVC hose in 
an open funnel beneath the analyser. 

 

6.

6.

6.

6.     Setting

Setting

Setting

Setting    up

up

up

up    the

the

the

the    water

water

water

water    inflow

inflow

inflow

inflow    

 

Place  a  pressure-resistant  hose  with  an  in-
ner  diameter  of  6-7mm  on  the  quick-seal 
coupling and secure it with a hose clamp.    

 

The quick-seal coupling is equipped with a 
valve. It is recommended, however, that an 
additional  manual  shut-off  valve  be  in-
stalled between the treatment plant and the 
analyser.   

 

In order to keep the amount of rinsing wa-
ter before an analysis small, the conduit to 
the  treatment  plant  should  have  a  small 
cross-section  and  be  as  short  as  possible. 
No co

No co

No co

No cop

p

p

pper tubing

per tubing

per tubing

per tubing can be used as material 

for  the  supply  line.  High-grade  steel  or 
plastic  pipes  and  pressure-resistant  hoses 
can be implemented.  

 

Commissioning the instrument

1.

1.

1.

1.     Filling

Filling

Filling

Filling    with

with

with

with    indicator

indicator

indicator

indicator    

 

Tilt  the  indicator  seal downwards, insert the 
500 ml bottle and tilt the bottle upwards. Pay 
attention that the indicator type is correct. The 
indicator  type  used  must  match  the  indicator 
type programmed.  

2.

2.

2.

2.     Switching

Switching

Switching

Switching    on

on

on

on    the

the

the

the    instrument

instrument

instrument

instrument    

 

If  applicable,  open the manual stop valve. 
If applicable, switch on the main switch for 
the power supply to the analyser. Switch on 
the power switch of the analyser.  

3.

3.

3.

3.    Feeding

Feeding

Feeding

Feeding    indicator

indicator

indicator

indicator    

 

When  commissioning  the  instrument  for  the 
first  time,  the  metering  pump  must  be 
switched  on  until  the  indicator  flows  into  the 
measuring  chamber.  Follow  the  instructions 
in  "Switching  the  metering  pump  on  and  off" 
on page 21 in the section "Service setting". 

Attention!

Attention!

Attention!

Attention!    
The  right

The  right

The  right

The  right----hand  safety  catch  of  the  hose  pump 

hand  safety  catch  of  the  hose  pump 

hand  safety  catch  of  the  hose  pump 

hand  safety  catch  of  the  hose  pump 

must be locked in place, so that the pressure 

must be locked in place, so that the pressure 

must be locked in place, so that the pressure 

must be locked in place, so that the pressure 
lever  presses  the  hose  against  the  transport 

lever  presses  the  hose  against  the  transport 

lever  presses  the  hose  against  the  transport 

lever  presses  the  hose  against  the  transport 
rollers.  Otherwise, the hose pump does not 

rollers.  Otherwise, the hose pump does not 

rollers.  Otherwise, the hose pump does not 

rollers.  Otherwise, the hose pump does not 
function free of e

function free of e

function free of e

function free of error and indicator constantly 

rror and indicator constantly 

rror and indicator constantly 

rror and indicator constantly 

flows  into  the  measuring  chamber  (shut

flows  into  the  measuring  chamber  (shut

flows  into  the  measuring  chamber  (shut

flows  into  the  measuring  chamber  (shut----off 

off 

off 

off 

function). 

function). 

function). 

function).     

4.

4.

4.

4.     Programming

Programming

Programming

Programming    the

the

the

the    instrument

instrument

instrument

instrument    

 

After  the  indicator  has  been  fed  in,  the 
"END" key is pressed once more. This quits 
the service setting (servicing mode) and an 
analysis  can  be  started.  The  instrument  is 
appropriately  pre-programmed.  Neverthe-
less,  now  or at a later stage, it can be re-
programmed  to  adapt  to  local  conditions 
and  requirements.  Of  particular  impor-
tance are the entries pertaining to the indi-
cator type used and the functions of the in-
puts  and  outputs.  Corresponding  instruc-
tions  for  the  programming  can  be  found 
on page 10 ff. 

 
 
 

 

Attention!

Attention!

Attention!

Attention!    
    

In the event of malfunctions (e.g. d

In the event of malfunctions (e.g. d

In the event of malfunctions (e.g. d

In the event of malfunctions (e.g. de

ee

efective 

fective 

fective 

fective 

hoses), water or indicator can seep out of 

hoses), water or indicator can seep out of 

hoses), water or indicator can seep out of 

hoses), water or indicator can seep out of 
the  instrument.  Make  sure  that  no  subs

the  instrument.  Make  sure  that  no  subs

the  instrument.  Make  sure  that  no  subs

the  instrument.  Make  sure  that  no  subse-

e-

e-

e-

quent  damage  can  occur  as  a  result.  R

quent  damage  can  occur  as  a  result.  R

quent  damage  can  occur  as  a  result.  R

quent  damage  can  occur  as  a  result.  Re-

e-

e-

e-

place the hoses of the hose pump regularly 

place the hoses of the hose pump regularly 

place the hoses of the hose pump regularly 

place the hoses of the hose pump regularly 
(see  the  section  "Replacement  of  comp

(see  the  section  "Replacement  of  comp

(see  the  section  "Replacement  of  comp

(see  the  section  "Replacement  of  compo-

o-

o-

o-

nents" on page 31).

nents" on page 31).

nents" on page 31).

nents" on page 31).    

1

1

1

1....

2

2

2

2....

Summary of Contents for SYCON 3000 H

Page 1: ...OPERATING MANUAL Analytical Instrument to Measure the Total Hardness of Water SYCON 3000 H...

Page 2: ...urement too low 6 Water hardness over underrun 6 Permanent signal 1 6 Permanent signal 2 6 Input functions 7 Start analysis 7 Stop analysis 7 Reset relay 7 Water meter 7 Output functions 8 Pulse signa...

Page 3: ...function 2 17 Number of the bad messages 17 Activation through a fault 17 Output function Analysis is running 17 Analysis delay 17 Output function Signal relay 18 Fault messages 18 7 Activation of th...

Page 4: ...alve is opened Each measurement begins with an adjustable flushing phase This ensures that the water from the treatment plant is measured and not the water that has remained in the supply line since t...

Page 5: ...isplaying the last result i e Soft water or Hard water blink If both the control lamps Soft water and Hard water are blinking no analysis result is available e g after the instrument has been switched...

Page 6: ...s arranged beneath it e g START and FLUSH Displays during the analyses B l a n c v a l u e 2 s 1 L i m i t 2 3 p p m 9 0 E N D During an analysis the phases Flush Black value Blanc value Titration and...

Page 7: ...F O The functions of the inputs IN1 and IN2 with their current switching states are displayed A horizontal line alongside the designation means Input not active A vertical line alongside the designati...

Page 8: ...Press the SERV key After 4 seconds the ser vicing phase is initiated You can recalibrate the electronics and switch the metering pump on and off See also the section Service setting 1 and 2 on page 2...

Page 9: ...r sample contaminated No flush occurred No water inflow Calibration necessary Electrical defect check connector Internal measurement too high A T T E N T I O N I n t r m e a s u r t o o h i g h A n a...

Page 10: ...analysis starts if the contact of the flow moni tor is activated longer then 10 seconds An analysis also starts if the contact is activated 5 times for 2 seconds e g if water is only taken out for a s...

Page 11: ...6 4 the number of bad messages is programmed after which the sig nal is activated Permanent signal 2 The signal serves to trigger valves horns or signal devices that require a permanent con tact duri...

Page 12: ...low measured value too high measured value too low These faults effect an analysis stop which must be deleted by hand Recorder output RC 2 A recorder at this output permanently registers the displaye...

Page 13: ...seconds until this display appears C H A N G E p r o g r a m m l a n g u a g e P R O G R M L A N G U A E N D 3 Should you wish to change the language of the LCD display press the LANGUA key E N G L I...

Page 14: ...le in step service setting 3 The correction factor needs to be determined empirically with help of a known water sample shift value positive value higher water hardness correction factor higher than 1...

Page 15: ...analysis delay entered A new analysis is only started if the previous one has been completed For this reason an analysis interval can be greater than that programmed in this sec tion Note If a water...

Page 16: ...the desired input function for the input INPUT 1 IN1 with the help of the key Stat Start analysis WaMe Water Meter Stop Stop analysis NoIn No Input Rest Reset relay Input IN 2 S t e p n o 3 2 S t a t...

Page 17: ...a delay time in the range of 1 to 99 sec onds Input function Water meter Water volume 1 between the analyses S t e p n o 4 4 W a t e r v o l 1 1 0 0 c b m Enter the Water volume 1 after which a new a...

Page 18: ...2 Output OUT 2 S t e p n o 5 2 I M P P S 1 P S 2 A N A S I G O U T 2 P e r m a n e s i g n a l 1 Select according to programme step 5 1 the desired output function for the output OUT2 Output OUT 3 S t...

Page 19: ...1 or Permanent signal 2 is so programmed that the ana lyser performs no more analyses before the value entered in programme step 6 2 is reached no further signal can be emitted Output function Perman...

Page 20: ...of the bad messages S t e p n o 6 6 N u m b e r m e s s a g e s 2 You can programme the number of bad messages limit overruns underruns after which the output function is activated Values from 1 to 5...

Page 21: ...tivation of the fault relay RF Refill indicator VH Measured value too high NI No indicator Stop VL Measured value too low BV Blank value too low 7 Activation of the buzzer S t e p n o 7 1 I N B V V H...

Page 22: ...dness of the last analysis is continuously dis played The scale of the display value can be programmed To this end a current initial value of 0 mA or 4 mA must be accorded to the hardness value of 0 d...

Page 23: ...ote the newly entered code number in your documentation Af f f fter ter ter ter a new code number has been entered this programme step cannot be called a new code number has been entered this programm...

Page 24: ...ion The potentiometer required for calibration is now accessible and can be actuated with the help of a screwdriver ATTENTION Replace the cap after calibration S e r v i c e s t e p n o 2 C a l i b r...

Page 25: ...il it reaches a predetermined value W a r t u n g S c h r i t t 3 a l t 0 J N n e u 3 0 s a v e E N D E After the titration has finished the old and new determined shift value is displayed Shift the c...

Page 26: ...eeding Feeding Feeding indicator indicator indicator indicator When commissioning the instrument for the first time the metering pump must be switched on until the indicator flows into the measuring c...

Page 27: ...wall mounting The brackets can be mounted twisted 90 to the left or right For mounting on a plate the in strument can be mounted from the rear side without brackets Use M5 screws The depth of the thre...

Page 28: ...OUT 1 OUT 2 Power in Protectiveearth No Nc C No Nc OUT 3 C No Nc IN 1 IN 2 RC 1 RC 2 L1 Power out n1 l1 Pow er output Pow er input Earth conductor Contact input 1 Recorder output 1 PE PE 4 AmT 500 mA...

Page 29: ...valve with the mains output voltage Inputs The analyser is equipped with 2 identical inputs for floating switching contacts It is only through the programming in the programme steps 3 1 and 3 2 that...

Page 30: ...ms for the regeneration of treatment plants start contact for central control valves with their own pro gramme controller barrels PLC controls stop signal contacts for osmosis plants and fault alarm s...

Page 31: ...Programming Programming Programming Programming 1 5 MAX Activation of the horn if the water hardness is exceeded applies to all outputs 5 1 IMP Generation of a pulse signal 5 4 IMP Activation of the...

Page 32: ...VL Activation on occurrence of the message Internal measurement too low The programming of 1 5 in the case of OUT 1 applies to all outputs Floating fault signal contact at OUT 3 Function Function Func...

Page 33: ...Function Function The recorder serves to log the activities of the instrument Different current values are allocated to the different activities Programming Programming Programming Programming 8 1 4...

Page 34: ...e lever and tighten the hose somewhat 3 Removing the measuring chamber a Remove the metering pump hose b Unfasten the solenoid valve connector and remove it c Loosen and remove the sensor connec tors...

Page 35: ...e sets for maintenance Recommended spare parts for several years 90 142 Maintenance set 01 3x 2 hoses 90161 und 90163 90 362 Measuring chamber cpl without solenoid vale and without intake and outlet p...

Page 36: ...max 3 Pulse signal Permanent signal 1 Permanent signal 2 Analysis runs Signal relay Analogue outputs 2 Output 1 Status display Analysis active Soft water Hard water Refill indicator and Measurement f...

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