background image

 Service setting 2 

Test of the output relays 

 

22 

SYCON 
3000 H

 

Note! 
The hardness of the water is not significant, since the adjustment takes place using pure water – with-
out  the  addition of the indicator. The accuracy of the measurement is not dependent on this adjust-
ment either, since the measurement is based on the recognition of a colour change (indicator transi-
tion). For each measurement a blank value i.e. a measurement without indicator is conducted. During 
the addition of the indicator, the relative alteration in brightness within the measuring chamber is the 
basis for the measurement of the colour change.  
For  the  electrical  measurement,  however,  a  minimum  brightness  is  required.  The  calibration  value 
must  therefore  lie  over  50  %.  Otherwise,  the  error  message  "Blank  value  too  low"  occurs  on  meas-
urement.   
 

3. Calibration with soft water   

W a  r  t  u  n  g    S  c  h  r  i  t  t          3 

M  e  s  s  e  n        0  °  d  H          J  /  N 

                                     

 

   

 

 

         

         

  E  N  D  E   

If you get the unit delivered it is calibrated optimal.  Different water components and tolerances during 
the production the indicator may require that the units needs to calibrated after delivering to get opti-
mal display results. Therefore it is possible to enter shift values and correction factors in program step 
3.1  to  calibrate  the  absorption  diagram.  It  is  also  possible  to  determine  and  adopt  the  shift  value 
automatically  in  service  step  3.  The  correction  factor  can  only  be  determined  with  help  of  a  known 
water sample.  
Shift the courser with help of the key 

"

"

 under Y

Y

Y

Y for "Yes" to start the measurement. The flushing and 

take out of the sample starts. After that the titration starts until it reaches a predetermined value. 

 

W a  r  t  u  n  g    S  c  h  r  i  t  t          3 

a  l  t      +      0       

 

    J  /  N 

n  e  u      -    3  0      s  a  v  e  ?       

 

   

 

 

         

         

  E  N  D  E   

After the titration has finished the old and new determined shift value is displayed. 

 

Shift the courser with help of the key 

"

"

 under Y

Y

Y

Y to save the new value, press the key "

" to choose a 

different service step or press "END" to leave the service menu. ATTENTION! This measurement is very 
sensible. Repeat the measurement some times. During this process differences of +/- 50 units might 
be possible. Choose an average value. This adjustment should be carried out after the unit is already 
some days in use and not after the very first start of the unit. 

 

 

Test of the output relays

 

 

Using the 

"KEY"

 key, you can activate the key function 

"TEST"

 for the 

"F3"

 key in the output setting 

of  the  analyser  (no  analysis  sequence).  Press  the  key  function 

"TEST".

  After  approx.  4  seconds,  the 

analyser switches into the test setting. 

 

Activating and deactivating relays 

T  e  s  t    o  u  t  p  u  t    r  e  l  a  y  s     

O  U  T  1  =  P  u  l  s  e    s  i  g  n  a  l       
R  e  l  a  y    =    A  C  T  I  V  E             

   

 

 

     

  T  E  S  T   

 

  E  N  D     

 

In this setting, you can select the 3 output relays consecutively via the 

"

 "

 key and activate and deac-

tivate them with the "TEST" key. In programme step 5.4, it is determined whether, when activated, the 
relay concerned is in the operative or inoperative state.. 

 

You quit the test setting by pressing the "END" key. The test mode is automatically exited 2 minutes af-
ter the last operation. 

 

After quitting the test function, the relays are switched back into their states before the test.   

 

ATTENTION!  Bear  in  mind  the  possible  consequences  of  an  activation:  e.g.  error  mes-
sage in the central control room, start of a regeneration, shutdown of a boiler plant etc. 

 

Therefore,  the  testing  of  the  operational  capability  of  the  output  relays  should only be performed by 
trained staff. 

Summary of Contents for SYCON 3000 H

Page 1: ...OPERATING MANUAL Analytical Instrument to Measure the Total Hardness of Water SYCON 3000 H...

Page 2: ...urement too low 6 Water hardness over underrun 6 Permanent signal 1 6 Permanent signal 2 6 Input functions 7 Start analysis 7 Stop analysis 7 Reset relay 7 Water meter 7 Output functions 8 Pulse signa...

Page 3: ...function 2 17 Number of the bad messages 17 Activation through a fault 17 Output function Analysis is running 17 Analysis delay 17 Output function Signal relay 18 Fault messages 18 7 Activation of th...

Page 4: ...alve is opened Each measurement begins with an adjustable flushing phase This ensures that the water from the treatment plant is measured and not the water that has remained in the supply line since t...

Page 5: ...isplaying the last result i e Soft water or Hard water blink If both the control lamps Soft water and Hard water are blinking no analysis result is available e g after the instrument has been switched...

Page 6: ...s arranged beneath it e g START and FLUSH Displays during the analyses B l a n c v a l u e 2 s 1 L i m i t 2 3 p p m 9 0 E N D During an analysis the phases Flush Black value Blanc value Titration and...

Page 7: ...F O The functions of the inputs IN1 and IN2 with their current switching states are displayed A horizontal line alongside the designation means Input not active A vertical line alongside the designati...

Page 8: ...Press the SERV key After 4 seconds the ser vicing phase is initiated You can recalibrate the electronics and switch the metering pump on and off See also the section Service setting 1 and 2 on page 2...

Page 9: ...r sample contaminated No flush occurred No water inflow Calibration necessary Electrical defect check connector Internal measurement too high A T T E N T I O N I n t r m e a s u r t o o h i g h A n a...

Page 10: ...analysis starts if the contact of the flow moni tor is activated longer then 10 seconds An analysis also starts if the contact is activated 5 times for 2 seconds e g if water is only taken out for a s...

Page 11: ...6 4 the number of bad messages is programmed after which the sig nal is activated Permanent signal 2 The signal serves to trigger valves horns or signal devices that require a permanent con tact duri...

Page 12: ...low measured value too high measured value too low These faults effect an analysis stop which must be deleted by hand Recorder output RC 2 A recorder at this output permanently registers the displaye...

Page 13: ...seconds until this display appears C H A N G E p r o g r a m m l a n g u a g e P R O G R M L A N G U A E N D 3 Should you wish to change the language of the LCD display press the LANGUA key E N G L I...

Page 14: ...le in step service setting 3 The correction factor needs to be determined empirically with help of a known water sample shift value positive value higher water hardness correction factor higher than 1...

Page 15: ...analysis delay entered A new analysis is only started if the previous one has been completed For this reason an analysis interval can be greater than that programmed in this sec tion Note If a water...

Page 16: ...the desired input function for the input INPUT 1 IN1 with the help of the key Stat Start analysis WaMe Water Meter Stop Stop analysis NoIn No Input Rest Reset relay Input IN 2 S t e p n o 3 2 S t a t...

Page 17: ...a delay time in the range of 1 to 99 sec onds Input function Water meter Water volume 1 between the analyses S t e p n o 4 4 W a t e r v o l 1 1 0 0 c b m Enter the Water volume 1 after which a new a...

Page 18: ...2 Output OUT 2 S t e p n o 5 2 I M P P S 1 P S 2 A N A S I G O U T 2 P e r m a n e s i g n a l 1 Select according to programme step 5 1 the desired output function for the output OUT2 Output OUT 3 S t...

Page 19: ...1 or Permanent signal 2 is so programmed that the ana lyser performs no more analyses before the value entered in programme step 6 2 is reached no further signal can be emitted Output function Perman...

Page 20: ...of the bad messages S t e p n o 6 6 N u m b e r m e s s a g e s 2 You can programme the number of bad messages limit overruns underruns after which the output function is activated Values from 1 to 5...

Page 21: ...tivation of the fault relay RF Refill indicator VH Measured value too high NI No indicator Stop VL Measured value too low BV Blank value too low 7 Activation of the buzzer S t e p n o 7 1 I N B V V H...

Page 22: ...dness of the last analysis is continuously dis played The scale of the display value can be programmed To this end a current initial value of 0 mA or 4 mA must be accorded to the hardness value of 0 d...

Page 23: ...ote the newly entered code number in your documentation Af f f fter ter ter ter a new code number has been entered this programme step cannot be called a new code number has been entered this programm...

Page 24: ...ion The potentiometer required for calibration is now accessible and can be actuated with the help of a screwdriver ATTENTION Replace the cap after calibration S e r v i c e s t e p n o 2 C a l i b r...

Page 25: ...il it reaches a predetermined value W a r t u n g S c h r i t t 3 a l t 0 J N n e u 3 0 s a v e E N D E After the titration has finished the old and new determined shift value is displayed Shift the c...

Page 26: ...eeding Feeding Feeding indicator indicator indicator indicator When commissioning the instrument for the first time the metering pump must be switched on until the indicator flows into the measuring c...

Page 27: ...wall mounting The brackets can be mounted twisted 90 to the left or right For mounting on a plate the in strument can be mounted from the rear side without brackets Use M5 screws The depth of the thre...

Page 28: ...OUT 1 OUT 2 Power in Protectiveearth No Nc C No Nc OUT 3 C No Nc IN 1 IN 2 RC 1 RC 2 L1 Power out n1 l1 Pow er output Pow er input Earth conductor Contact input 1 Recorder output 1 PE PE 4 AmT 500 mA...

Page 29: ...valve with the mains output voltage Inputs The analyser is equipped with 2 identical inputs for floating switching contacts It is only through the programming in the programme steps 3 1 and 3 2 that...

Page 30: ...ms for the regeneration of treatment plants start contact for central control valves with their own pro gramme controller barrels PLC controls stop signal contacts for osmosis plants and fault alarm s...

Page 31: ...Programming Programming Programming Programming 1 5 MAX Activation of the horn if the water hardness is exceeded applies to all outputs 5 1 IMP Generation of a pulse signal 5 4 IMP Activation of the...

Page 32: ...VL Activation on occurrence of the message Internal measurement too low The programming of 1 5 in the case of OUT 1 applies to all outputs Floating fault signal contact at OUT 3 Function Function Func...

Page 33: ...Function Function The recorder serves to log the activities of the instrument Different current values are allocated to the different activities Programming Programming Programming Programming 8 1 4...

Page 34: ...e lever and tighten the hose somewhat 3 Removing the measuring chamber a Remove the metering pump hose b Unfasten the solenoid valve connector and remove it c Loosen and remove the sensor connec tors...

Page 35: ...e sets for maintenance Recommended spare parts for several years 90 142 Maintenance set 01 3x 2 hoses 90161 und 90163 90 362 Measuring chamber cpl without solenoid vale and without intake and outlet p...

Page 36: ...max 3 Pulse signal Permanent signal 1 Permanent signal 2 Analysis runs Signal relay Analogue outputs 2 Output 1 Status display Analysis active Soft water Hard water Refill indicator and Measurement f...

Reviews: